Agilent Model 66101A: US34440101 and up
Agilent Model 66102A: US34210101 and up
Agilent Model 66103A: US34210101 and up
Agilent Model 66104A: US34450101 and up
Agilent Model 66105A: US34210101 and up
Agilent Model 66106A: US34210101 and up
For instruments with higher serial numbers,
a change page may be included.
For instruments with lower serial numbers,
refer to Appendix A.
Agilent Part No. 5959-3364 Printed in USA
Microfiche Part No. 5959-3365 Update: June, 2000
CERTIFICATION
Agilent Technologies certifies that this product met its published specifications at time of shipment from the factory. Agilent
Technologies further certifies that its calibration measurements are traceable to the United States National Bureau of
Standards, to the extent allowed by the Bureau’s calibration facility, and to the calibration facilities of other International
Standards Organization members.
WARRANTY
This Agilent Technologies hardware product is warranted against defects in material and workmanship for a period of three
years from date of delivery. Agilent software and firmware products, which are designated by Agilent Technologies for use
with a hardware product and when properly installed on that hardware product, are warranted not to fail to execute their
programming instructions due to defects in material and workmanship for a period of 90 days from date of delivery. During
the warranty period Agilent Technologies will, at its option, either repair or replace products which prove to be defective.
Agilent Technologies does not warrant that the op eration of the software, firmware, or hardware shall be uninterrupt ed or
error free.
For warranty service, with the exception of warranty options, this product must be returned to a service facility designated
by Agilent Technologies. Customer shall prepay shipping charges (and shall pay all duty and taxes) for products returned to
Agilent Technologies for warranty service. Except for products returned to Customer from another country, Agilent
Technologies shall pay for return of products to Customer.
Warranty services outside the country of initial purchase are included in Agilent Technologies ’ product price, only if
Customer pays Agilent Technologies international prices (defined as destination local currency price, or U.S. or Geneva
Export price).
If Agilent Technologies is unable, within a reasonable time to repair or replace any product to condition as warranted, the
Customer shall be entitled to a refund of the purchase price upon return of the product to Agilent Technologies.
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by the Customer,
Customer-supplied software or interfacing, unauthorized modification or misuse, operation outside of the environmental
specifications for the product, or improper site preparation and maintenance. NO OTHER WARRANTY IS EXPRESSED
OR IMPLIED. AGILENT TECHNOLOGIES SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
EXCLUSIVE REMEDIES
THE REMEDIES PROVIDED HEREIN ARE THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDIES. AGILENT
TECHNOLOGIES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
ASSISTANCE
The above statements apply only to the standard product warranty. Wa rranty options, extended support contracts, product
maintenance agreements and customer assistance agreements are also available. Contact your nearest Agilent
Technologies Sales and Service office for further information on Agilent Technologies’ full line of Support Programs.
2
SAFETY SUMMARY
The following general safety precautions must be obser ved during all phas es of oper ation of this power module.
Failure to comply with these precautions or with specific warnings elsewhere in this guide violates safety
standards of design, manufacture, and intended use of the power module. Agilent Technologies assumes no
liability for the user’s failure to comply with these requirements.
GROUND THE POWER MODULE.
When installed in a properly wired mainframe, this product is a Safety Class 1 instrument (provided with a protective earth
terminal). To minimize shock hazard, the mainframe must be connected to an electrical ground. The mainframe must be
connected to the a c power supply mains through a three-conductor power cable , with the third wire firmly connected to an
electrical ground (safety ground) at the power outlet. Any interruption of the protective (grounding) conductor or
disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury.
DO NOT EXCEED INPUT RATINGS.
The mainframe is equipped with a power line filter to reduce electromagnetic interference and must be connected to a
properly grounded receptacle to minimize electric shock hazard. Operation at line voltages or frequencies in excess of those
stated on the line rating label may cause leakage currents in excess of 5.0 mA peak.
DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE.
Do not operate the power module in the presence of flammable gases or fumes.
BEFORE APPLYING POWER.
Verify that the power module line voltage switch is set to match the available line voltage.
SAFETY SYMBOLS.
Instruction manual symbol: the product will be marked with this symbol when it is necessary for the user to
refer to the instruction manual (refer to Table of Contents) .
The WARNING sign denotes a hazard. It calls attention to a procedure, practice, or the like, which, if not
correctly performed or adhered to, could result in personal injury. Do not proceed beyond a WARNING
sign until the indicated conditions are fully understood and met.
The CAUTION sign denotes a hazard. It calls attention to an operating procedure, or the like, which, if
not correctly performed or adhered to, could result in damage to or destruction of part or all of the
product. Do not proceed beyond a CAUTION sign until the indicated conditions are fully understood and
met.
Power modules that appear damaged or defective should be made inoperative and secured against unintended operation
until they can be repaired by qualified service personnel.
3
Printing History
The current edition of this guide is indicated belo w. Reprints of this guide containing minor corrections and updates may
have the same printing date. New editions are identified by a new printing date and, in some cases, by a new part number.
A new edition incorporates all new or corrected material since the previous edition. Changes to the guide occurring
between editions are covered by change sheets shipped with this guide. Also, if the serial number prefix of your power
module is higher than those listed on the title page of this guide, then it may or may not include a change sheet. That is
because even though the higher serial prefix indicates a design change, that change may not affect the content of the guide.
This document contains proprietary information protected by copyright. All rights are reserved. No part of this document
may be photocopied, reproduced, or translated into another language without pr ior consent of Agilent Techno logies The
information contained in this document is subject to change without notice.
About This Manual............................................................................................................................................................... 7
Related Documents........................................................................................................................................................... 8
Revisions and Updates.......................................................................................................................................................... 8
Service Tools and Equipment............................................................................................................................................... 9
Verification and Performance Tests....................................................................................................................................11
Setup for Most Tests................................................................................................................................................... 12
Constant Voltage (CV) Tests.......................................................................................................................................... 13
Voltage Programming/Readback Accuracy................................................................................................................13
Constant Current (CC) Tests........................................................................................................................................... 15
CC Setup..................................................................................................................................................................... 15
Current Programming/Readback Accuracy................................................................................................................. 15
CC Load and Line Regulation .................................................................................................................................... 15
CC Load Effect........................................................................................................................................................... 16
CC Source Effect........................................................................................................................................................ 16
CC Noise (PARD)......................................................................................................................................................17
Accessing the Flowcharts.................................................................................................................................................... 25
If You Experienced a Selftest Failure or RunTime Error Message................................................................................. 26
If You Experienced Other Problems With the Module................................................................................................... 26
Test Points..........................................................................................................................................................................48
Built-In Test Functions....................................................................................................................................................... 48
EEPROM Troubleshooting and Initialization.....................................................................................................................51
Removing the Module and Module Connector............................................................................................................... 56
Removing the Cover.......................................................................................................................................................56
Removing the Fan........................................................................................................................................................... 56
Removing the Front Panel Assembly..............................................................................................................................57
Removing the Power Board............................................................................................................................................ 57
Removing the Bias Board............................................................................................................................................... 57
Removing the Front Panel Board.................................................................................................................................... 57
5
Installing the Power Board.............................................................................................................................................58
Installing the Bias Board ................................................................................................................................................58
Installing the Front Panel Board and Front Panel Assembly.......................................................................................... 59
Installing the Fan............................................................................................................................................................59
Installing the Cover.........................................................................................................................................................59
Theory of Operation............................................................................................................................................................. 61
AC Input and Bias Supplies................................................................................................................................................ 61
CC Amplifier...................................................................................................................................................................... 63
OR Gates ............................................................................................................................................................................ 63
Pulse-Width Modulator, FETS, and Isolation Transformer................................................................................................ 64
OV Circuit..........................................................................................................................................................................65
This manual is a complete guide for servicing the Agilent 6610xA Power Modules. Troubleshooting information for the
Agilent 66000A MPS Mainframe is provided in the mainframe service manual (see "Related Documents"), which should be
used with this manual.
NoteTroubleshooting the Agilent 6610xA Power Modules requires the use of one working Agilent 66000A
MPS Mainframe.
This manual is organized into the following major sections:
■Overview discusses safety and equipment considerations to be aware of when troubleshooting. It also lists the tools and
equipment required for troubleshooting.
■ Verification and Performance consists of a series of tests that are used to verify....
■ Troubleshooting procedures systematically verify selected circuits to isolate the cause of a problem. Suggestions fo r
remedying the problem are also provided. The following troubleshooting procedures are provided:
Disassembly procedures are provided at the end of the chapter.
■ Theory of Operation provides a brief description of the overall operation of the power module.
■ Replacement Parts lists part numbers for electrical components and miscellaneous chassis parts.
■ Schematics and component location diagrams are provided as an aid in troubleshooting and repair.
Overview
7
Related Documents
The following documents are related to this manual:
ManualPart Number
Agilent 66000A MPS Mainframe
Installation Guide
Agilent Series 6610xA MPS Power
Modules User’s Guide
Agilent Series 6610xA MPS Power
Modules Programming Guide
Agilent Series 66000A MPS
Mainframe Service Manual
Revisions and Updates
66000-90001Provides product specifications, installation, and
5959-3386
5959-3362
66000-90003Provides replaceable-parts lists, circuit diagrams, and
Description
connection information.
Describes the operation of the MPS Power Modules.
Describes SCPI programming commands, status
reporting.
verification procedures for the Agilent Series 66000A
MPS Mainframe.
Manual
Agilent Technologies instruments are identified by a two-part, ten-character serial number, such as 3246A-00517. The first
five characters (e.g. 3246A) are the serial prefix, which is the same for all identically made instruments. The last five digits
(e.g. 00517) are a unique serial number assigned to each instrument. If a significant design change is made, the prefix
changes but the last five numbers co ntinue in sequence.
This manual applies to Agilent 6610xA Power Modules with the same serial prefixes and serial numbers equal to or higher
than the ones shown on the title page. If the prefix number on your power module is higher than the one on the title page,
then the module was made after publication of the manual and may have hardware and/or firmware differences not covered
in the manual. If there are such differences, they are documented in one or more "Manual Changes" sheets sent with the
manual.
If the prefix number on your power module is lower than the one on the title page, then the module was made before the
publication of the manual and may have differences not covered in the manual. These differences are documented in
appendix A.
Firmware
This manual applies to p ower modules that run on software revision A.00.01 through A.00.04. Firmware revision A.00.04 is
backward compatible with all previous revisions. The ROM chip (U2) has a label that specifies the firmware revision.
8
Overview
Safety Considerations
The Agilent 6610xA Power Modules are Safety Class 1 instruments that connect to a protective earth terminal when
properly installed in an Agilent 66000A MPS Mainframe. Refer to the Safety Summary page at the beginning of this manual
for general safety procedures and the meaning of safety symbols appearing in the manual and on the module.
Electrostatic Discharge
The Modular Power System has components that can be damaged by ESD (electrostatic discharge).
when complete failure does not occur.
When working on the Modular Power System, observe all anti-static work practices. This includes, but is not limited to:
■ Working at a static-free station, such as a table covered with static-dissipative laminate or with a conductive table mat
(Agilent p/n 9300-0797).
■ Using a conductive wrist strap (Agilent p/n 9300-0969 or 9300-0970).
■ Grounding all metal equipment at the station to a single, common ground.
■ Connecting low-impedance test equipment to static sensitive components only when those components have power
applied to them.
■ Removing power from the Modular Power System before removing or installing printed circuit boards.
Failure to observe standard anti-static practices can result in serious degradation of performance even
Service Tools and Equipment
The following tools are required to repair the Agilent 6610xA MPS Modules:
■ T10 TORX driver
■ 7mm HEX NUT drivers
■ #2 POZI driver
■ Slot-head screwdriver - medium
■ DIP component removal tool
■ Soldering iron and solder
■ De-solder removal tool
■ Needle-nose pliers
■ Anti-static work mat and wrist strap
Overview
9
The following equipment is required to verify and troubleshoot the Agilent 6610xA Power Modules:
1 V = Verification; T = Troubleshooting.
2 Guildline Shunt Accuracy determined by Power Coefficient ( ± 0.01% + (0.0004%/watt))
3 Guildline Shunt Accuracy determined by Power Coefficient ( ± 0.01% + (0.002%/watt))
4 Use of the keyboard is recommended for displaying selftest error messages.
10
Overview
2
Verification and Performance Tests
This chapter contains test procedures to check the operation of the Agilent 6610xA Power Modules. The required test
equipment is specified in Chapter 1. Sample performance test record sheets are included at the end of the chapter.
Instructions are given for performing the tests either from a GPIB controller or the MPS keyboard. Two types of procedures
are provided: Operation Verification tests and Performance tests.
Operation Verification
Performance
If you encounter failures or out-of-specification test results, see "Troubleshooting Pr ocedures" in Chapter 3 of this manual.
Those procedures will determine if repair and/or calibration is required.
These tests do not check all parameters, but comprise a short procedure to verify that the
power module is performing properly.
These test all the Performance Specifications (not Supplementary Characteristics) listed in
Table 1-1 of the Power Module User’s Guide.
NoteThe power module must pass the selftest at power-on before the following tests can be performed. If the
module fails selftest, refer to the overall troubleshooting procedures in Chapter 3.
SHOCK HAZARD The tests should only be performed by qualified personnel. During the performance of
these tests, hazardous voltages may be present at the output of the module.
Operation Verification Tests
To assure that the module is operating properly, without testing all specified parameters, perform the following test
procedures:
1. Perform the turn-on and checkout procedures given in Chapter 3 of the Power Module User’s Guide.
2. Perform the Voltage Programming/Readback Accuracy and the Current Programming/Readback Accuracy Performance
Tests in this chapter.
Performance Tests
The following paragraphs provide test procedures for verifying the module’s compliance with the specifications listed in
Table 1-1 of the Power Module User’s Guide. All of the performance test specifications are listed in the Performance Test
Records at the end of this chapter. You can record the actual measured values in the column provided.
Verification and Performance Tests 11
Measurement Techniques
Setup for Most Tests
Most tests are performed at the rear terminals as shown in the following figure. Measure the dc voltage directly at the + S
and - S terminals. Set the connector sense switch for local sensing and use adequate wire gauge for load leads as described
in Chapter 2 of the Power Module User’s Guide.
Figure 2-1. Performance Test Setup
Many of the test procedures require the use of a variable load capable of dissipating the required power (see Table 1-1). If a
variable resistor is used, switches must be used to connect, disconnect, and short the load resistor. For most tests, an
electronic load can be used. The electronic load is considerably easier to use than load resistors but some may not be fast
enough to test transient recove ry time and may be too noisy for the noise (PARD) tests. Fixed load resistors may be used in
place of a variable load, with minor changes to the test procedures in this chapter. Also, if computer controlled test setups
are used, the relatively slow (compared to computers and system voltmeters) settling time and slew rates of the power
module may have to be taken into account. WAIT statements can be used in the test program if the test system is faster than
the module.
Current-Monitoring Resistor
To eliminate output current measurement error caused by voltage drops in the leads and connections, connect the current
monitoring resistor between the output and the load as a four-terminal device (see R
monitoring leads inside the load lead connections directly at the monitoring points on the resistor element.
in Figure 2-1). Connect the current
M
Programming
Table 2-1 lists the programming and current values for each module. You may program the module from the MPS Keyboard
or from a GPIB controller when performing the tests. The test procedures are written assuming that you know how to do
either or both. Complete instructions for remote and local programming are given in the module Power ModuleProgramming Guide and Power Module User’s Guide.
12 Verification and Performance Tests
Table 2-1. Power Module Voltage and Current Values
If more than one meter or a meter and an oscilloscope are used, connect each to the terminals by a separate pair of leads to
avoid mutual coupling effects. For constant voltage dc tests, connect only to + S and - S because the module regulates the
output voltage that appears between those terminals, not between the + and - output terminals. Use coaxial cable or shielded
2-wire cable to avoid noise pickup on the test leads.
Voltage Programming/Readback Accuracy
This test verifies that the voltage programming, readback, and front panel display functions are within specifications. Note
that the values read back over the GPIB should be identical to those displayed on the keyboard display.
1. Turn off the power module and connect a digital voltmeter between the + S and--S terminals (see Figure 2-1).
2. Turn on the module and program it for zero volts and the maximum programmable current (see Table 2-1) with the load
off.
3. Record the output voltage readings on the DVM and the keyboard display. The readings should be within the limits
specified in the Performance Test Record Tables under CV PROGRAMMING @ 0 VOLTS, for the particular model
being tested. The CV annunciator should be on and the output current reading should be approximately zero.
4. Program the output voltage to full scale (see Table 2-1).
5. Record the output voltage readings on the DVM and the keyboard display. The readings should be within the limits
specified in the Performance Test Record Tables under CV PROGRAMMING @ FULL SCALE, for the particular
model being tested.
CV Load Effect
This test measures the change in output voltage resulting from a change in output current from full-load to no-load.
1. Turn off the module and connect the output as shown in Figure 2-1 with the DVM connected between the + S and - S
terminals.
2. Turn on the module and program the current to the maximum programmable value and the voltage to the full-scale
value (see Table 2-1).
3. Adjust the load for the full-scale current (see Table 2-1) as indicated on the keyboard display. The front panel CV
annunciator must be on. If it is not, ad just the load so that the output c urrent drops slightly until the annunciator comes
on.
4. Record the output voltage reading on the DVM connected to + S and - S.
5. Open the load and again record the DVM voltage reading.
6. The difference between the DVM readings in steps (4) and (5) is the load effect voltage and should not exceed the
value listed in the Performance Test Record Tables under CV LOAD EFFECT, for the model being tested .
Verification and Performance Tests 13
CV Source Effect
This test measures the change in output voltage that results from a change in ac line voltage from the minimum to maximum
value within the line voltage specifications.
1. Turn off the module and c onnect the ac power line through a variable-voltage tr ansformer.
2. Connect the output as shown in Figure 2-1 with the DVM connected between the + S and - S terminals. Set the
transformer to nominal line voltage (either 115Vac or 230Vac).
3. Turn on the module and program the current to the maximum programmable value and the output voltage to the
full-scale value (see Table 2-1).
4. Adjust the load for the full-scale current value (see Table 2-1) as indicated on the keyboard display. The front panel CV
annunciator must be on. If it is not, ad just the load so that the output c urrent drops slightly until the annunciator comes
on.
5. Adjust the transformer to the LOW line voltage (e.g., 87Vac for a 115Vac nominal input, or 174Vac for a 230Vac
nominal input).
6. Record the output voltage reading on the DVM.
7. Adjust the transformer to the HIGH line voltage (e.g., 132Vac for a 115Vac nominal input, or 250Vac for a 230Vac
nominal input).
8. Record the output voltage reading on the DVM.
9. The difference between the DVM readings in steps (6) and (8) is the source effect voltage and should not exceed the
value listed in the Performance Test Record Tables under CV SOURCE EFFECT, for the model being tested.
CV Noise (PARD)
Periodic and random deviations (PARD) in the output (ripple and noise) combine to produce a residual ac voltage
superimposed on the dc output voltage. This test measures CV PARD, specified as the rms or peak-to-peak output voltage
over the frequency range of 20Hz to 20MHz.
1. Turn off the module and connect the output as shown in Figure 2-1 to an oscilloscope (ac coupled) between the + and--
terminals. Set the oscilloscope’s bandwidth limit to 20MHz (30MHz on the Agilent 54504A) and use an RF tip on the
oscilloscope probe.
2. Turn on the module and program the current to the maximum programmable value and the output voltage to the
full-scale value (see Table 2-1).
3. Adjust the load for the full-scale current value (see Table 2-1) as indicated on the keyboard display.
4. The waveform on the oscilloscope should not exceed the peak-to-peak limits in the Performance Test Record Tables
under CV NOISE (PARD), for the model being tested.
5. Disconnect the oscilloscope and connect an ac rms voltmeter in its place. The rms voltage reading should not exceed
the rms limits in the Performance Test Record Tables under CV NOISE (PARD) for the model being tested.
Transient Recovery Time
This test measures the time for the output voltage to recover to within the specified value following a 10% change in the
load current.
1. Turn off the module and connect the output as shown in Figure 2-1 with the oscilloscope across the + S and -S
terminals.
2. Turn on the module and program the output voltage to the full-scale value and the current to the maximum
programmable value (see Table 2-1).
3. Set the load to the Constant Current mode and program the load current to 90% of the power module full-scale rated
current.
4. Set the electronic load’s transient generator frequency to 100Hz and its duty cycle to 50%.
5. Program the load’s transient level to the module’s full-scale current value and turn the transient on.
6. Adjust the oscilloscope for a waveform similar to that in Figure 2-2.
7. The output voltage should return to within 100mV of the nominal value in less than 1ms. Check both loading and
14 Verification and Performance Tests
unloading transients by triggering on the positive and negative slope.
Figure 2-2. Transient Response Waveform
Constant Current (CC) Tests
CC Setup
Follow the general setup instructions in the Measurement Techniques paragraph and the specific instructions given in the
following paragrap hs.
Current Programming/Readback Accuracy
This test verifies that the current programming and readback are within specification. The accuracy of the current
monitoring resistor is determined by the power coefficient (see Table 1-1).
1. Turn off the module and connect the current monitoring resistor directly across the output and a DVM across the
resistor. Refer to the "Current Monitoring Resistor" paragraph.
2. Turn on the module and program the output voltage to 5V and the current to zero.
3. Divide the voltage drop (DVM reading) across the current monitoring resistor by its resistance to convert to amps and
record this value as (Io). The actual current (Io) and the reading on the keyboard display should be within the limits
specified in the Performance Test Record Tables under CC PROGRAMMING @ 0 AMPS, for the particular model
being tested.
4. Program the output voltage to 5V and the current to full-scale (see Table 2-1).
5. Divide the voltage drop (DVM reading) across the current monitoring resistor by its resistance to convert to amps and
record this value as (Io). The actual current (Io) and the reading on the keyboard display should be within the limits
specified in the Performance Test Record Tables under CC PROGRAMMING @ FULL SCALE, for the particular
model being tested.
CC Load and Line Regulation
These tests (CC Load Effect and CC Source Effect given below) are tests of the dc regulation of the power module’s output
current. To insure that the values read are not the instantaneous measurement of the ac peaks of the output current ripple,
several dc measurements should be made and the average of these readings calculated.
Verification and Performance Tests 15
The following steps show how to set up an Agilent 3458A System Voltmeter from its front panel to take a statistical average
of 100 readings.
represents the unlabeled shift key in the FUNCTION/RANGE group.
1. Program 10 power line cycles per samp le by pressing
2. Program 100 samples per trigger by pressing
3. Set up the voltmeter to take measurements in the statistical mode as follows:
4. a. Press
b. Press c. Press
5. Now set up the voltmeter to read the average value of the measurements as follows:
6. a. Press
b. Press c. Press
7. Execute the average reading program by pressing
8. Wait for 100 readings and then read the average measurement by pressing
To repeat the measurement, perform steps (7) and (8).
CC Load Effect
This test measures the change in output current for a change in the load from full-scale output voltage to short circuit.
1. Turn off the module and connect the output to be tested as shown in Figure 2-1 with the voltmeter connected across the
2. Turn on the module and program the current to the full-scale current value and the output voltage to the maximum
3. Adjust the load in the CV mode for full-scale voltage as indicated on the keyboard display. Check that the CC
4. Record the output current reading (DVM reading ÷ current monitor resistance value in ohms).
until the MATH function is selected; then press .
until the STAT function is selected; then press .
until the RMATH function is selected; then press .
until the MEAN function is selected; then press .
current monitoring resistor.
programmable voltage value (see Table 2-1).
annunciator is on. If it is not, adjust the load to drop the output voltage slightly until the annunciator c omes on.
.
.
.
.
.
. Record this as your result.
Note You may want to use the average reading program described previously.
5. Short the load switch and record the output current reading.
6. The difference in the current readings in steps (4) and (5) is the load effect and should not exceed the limit specified in
the Performance Test Record Tables under CC LOAD EFFECT, for the particular model being tested.
CC Source Effect
This test measures the change in output current that results when the ac line voltage changes from the minimum to the
maximum value within the specifications.
1. Turn off the module and c onnect the ac power line through a variable-voltage tr ansformer.
2. Connect the output terminals as shown in Figure 2-1 with the voltmeter connected across the current monitoring
resistor. Set the transformer to the nominal line voltage.
3. Turn on the module and program the current to the full-scale value and the output voltage to the maximum
programmable value (see Table 2-1).
4. Adjust the load in the CV mode for full-scale voltage as indicated on the front panel display. Check that the CC
annunciator is on. If it is not, adjust the load to drop the output voltage slightly until the annunciator c omes on.
5. Adjust the transformer to the LOW line voltage (e.g., 87Vac for a 115Vac nominal input, or 174Vac for a 230Vac
nominal input).
6. Record the output current reading (DVM reading ÷ current monitoring resistor in ohms).
16 Verification and Performance Tests
Note You may want to use the average reading program described previously.
7. Adjust the transformer to the HIGH line voltage (e.g., 132Vac for a 115Vac nominal input, or 250Vac for a 230Vac
nominal input), and record the output current reading.
8. The difference in the current readings in steps (6) and (7) is the CC source effect and should not exceed the values
listed in the Performance Test Record Tables under CC SOURCE EFFECT, for the particular model being tested.
CC Noise (PARD)
Periodic and random deviations (PARD) in the output (ripple and noise) combine to produce a residual ac current as well as
an ac voltage superimposed on the dc output. Constant current (CC) PARD is specified as the rms output current in a
frequency range 20Hz to 20MHz with the module in CC operation.
1. Turn off the module and connect the load resistor (R
) and rms voltmeter as shown in Figure 2-1. Use only a resistive
L
load for this test. Keep leads as short as possible to reduce noise pickup.
2. Check the test setup for noise with the module turned off. Other equipment (e.g. computers, DMM, etc.) may affect the
reading.
3. Turn on the module and program the current to full-scale and the output voltage to the maximum programmable value
(see Table 2-1).
4. The output current should be at the full-scale rating with the CC Mode on.
5. Divide the reading on the rms voltmeter by the shunt resistance to obtain rms current. It should not exceed the values
listed in the Performance Test Record Tables under CC NOISE (Rms) for the particular unit being tested.
Verification and Performance Tests 17
Table 2-2. Performance Test Record for Model Agilent 66101A (8V, 16A)
Pre Cal_____________Post Cal______________
Model Agilent 66101A Temperature___________________________Test Performed
By_______________________
Serial Number_______________________Humidity________________________Date__________________________
CC PROGRAMMING @ 0 amps
Output Accuracy (Io)
Display and Readback Accuracy
0 ± 90mV
DVM ± 54mV
200V ± 150mV
DVM ± 94mV
50mV
30mV
0 ± 0.4mA
Io ± 0.3mA
2.6µV
2.6µV
2.7mV
2.7mV
350µV
350µV
1.5mV
5.0mV
15µA
15µA
Actual
________
________
________
________
________
________
________
________
________
________
CC PROGRAMMING @ full-scale
Output Accuracy (Io)
Display and Readback Accuracy
CC LOAD EFFECT
CC SOURCE EFFECT
CC NOISE (RMS)1mA0.2mA________
0.75A ± 625µA
Io ± 450µA
10µA1
30µA1µA
Verification and Performance Tests 23
100µA
100µA
µ
A
________
________
________
________
3
Troubleshooting
This chapter provides troubleshooting and repair information for the Agilent 6610xA Power Modules. Before attempting to
troubleshoot the modules, ensure that the problem is not with an external circuit or application, the mainframe, the GPIB
controller, the application program, or the input power line.
SHOCK HAZARD Most of the troubleshooting procedures given in this chapter are performed with power
applied and protective covers removed. Such maintenance should be performed only by trained
service personnel who are aware of the hazards (for example, tire and electrical shock).
Hazardous voltages are present throughout the P ower and Bias board assemblies. Ac line voltage is present
on some connectors even when the module is not turned on. The dc rail voltage to the module is 310 volts
when the unit is turned on.
Troubleshooting Sequence
1. Verify that the module is at fault.
2. Use the flowcharts to locate the functional block at fault.
3. Troubleshoot the functional block per flowchart instructions.
Selftest routines built into firmware are provided to help isolate a problem to a particular circuit on the board. Once a
problem has been isolate d to a circuit, suggestions are given in the appropriate flowchart as to what component may be at
fault.
This instrument uses components that can be damaged or suffer serious performance degradation as a
result of ESD (electrostatic discharge). Observe the standard anti-static precautions discussed in
Chapter 1 to avoid damage to components.
Accessing the Flowcharts
The following troubleshooting flowcharts are provided to help you identify and isolate a problem to a specific circuit. Once
a problem has been narrowed down, suggestions are provided as to the components that may be responsible fo r the problem.
Refer to the schematic diagrams for detailed information on circuit wiring and component function.
Oscilloscope waveforms are provided on some flowcharts along with the settings required to generate the waveforms.
Connect the module to ac mains through an isolation transformer when making measurements with an
oscilloscope or any equipment that has the measuring input grounded.
If You Experienced a Selftest Failure or RunTime Error Message
If you experienced a selftest failure or runtime error message as described in Chapter 3 of the Power Module User’s Guide,
disassemble the module and proceed directly to the flowchart in Figure 3-3 "Troubleshooting Error Messages".
If You Experienced Other Problems With the Module
If you experienced problems other than a selftest failure or a runtime error message, disassemble the module and proceed
directly to Figure 3-1 "Overall Troubleshooting".
26 Troubleshooting
Figure 3-1. Overall Troubleshooting (Sheet 1 of 3)
Troubleshooting 27
28 Troubleshooting
Figure 3-1. Overall Troubleshooting (Sheet 2 of 3)
Figure 3-1. Overall Troubleshooting (Sheet 3 of 3)
Troubleshooting 29
Figure 3-2. Troubleshooting Microprocessor Circuits (Sheet 1 of 2)
30 Troubleshooting
Figure 3-2. Troubleshooting Microprocessor Circuits (Sheet 2 of 2)
Troubleshooting 31
32 Troubleshooting
Figure 3-3. Troubleshooting Error Messages
Figure 3-4. Troubleshooting Overvoltage at Turn-On (Sheet 1 of 2)
Troubleshooting 33
34 Troubleshooting
Figure 3-4. Troubleshooting Overvoltage at Turn-On (Sheet 2 of 2)
Figure 3-5. Troubleshooting No Output (Sheet 1 of 5)
Troubleshooting 35
36 Troubleshooting
Figure 3-5. Troubleshooting No Output (Sheet 2 of 5)
Figure 3-5. Troubleshooting No Output (Sheet 3 of 5)
Troubleshooting 37
38 Troubleshooting
Figure 3-5. Troubleshooting No Output (Sheet 4 of 5)
Figure 3-5. Troubleshooting No Output (Sheet 5 of 5)
Troubleshooting 39
40 Troubleshooting
Figure 3-6. Troubleshooting High Output
Figure 3-7. Troubleshooting Will Not Overvoltage
Troubleshooting 41
42 Troubleshooting
Figure 3-8. Troubleshooting CV Accuracy
Figure 3-9. Troubleshooting CC Accuracy
Troubleshooting 43
44 Troubleshooting
Figure 3-10. Troubleshooting Downprogrammer
Figure 3-11. Troubleshooting DAC Circuit
Troubleshooting 45
46 Troubleshooting
Figure 3-12. Troubleshooting Readback Circuits (Sheet 1 of 2)
Figure 3-12. Troubleshooting Readback Circuits (Sheet 2 of 2)
Troubleshooting 47
Test Points
\
/
The following test points are referenced in the troubleshooting flowcharts. Refer to the component locations diagram in
Chapter 6 for the actual location of the test points on the pc board.
Output circuit common (located on inboard side of R303)
+5V (4.8 to 5.2 volts)
+12V (11.4 to 12.6 volts)
+7V (6.7 to 7.3 volts)
+2.5V (2.4 to 2.6 volts)
-12V (-11.4 to -12.6 volts)
+15V (14.25 to 15.75 volts, referenced to the-rail)
l
+5V (4.75 to 5.25 volts, referenced to frame common)
+24V (24.3 to 27.3 volts, referenced to frame common)
+28V (unregulated, referenced to frame common)
Frame common
F
PCLR* (goes low for 175ms at turn-on)
6MHz (microprocessor clock out)
3MHz (A/D clock in)
+ output
-output
0 to-6V (CVPROG)
0 to-6V (CCPROG)
0 to 2V (A/D INPUT)
0 to 2V (VMON)
0 to 2V (IMON)
0 to 4V (OVREF)
-3.4 to -4V (OR GATE, output dependent)
1 Test Equipment must be isolated from ground.
Built-In Test Functions
To aid in troubleshooting, the module configuration switch (S3) can be set to run various test ro utines as described in the
Overall Troubleshooting flowchart. To start the test, set all switches to 0 (down) and turn on ac power. Then set the switch
to perform the selected test as shown in the following table.
1 Tests multiplexer inputs. First measure voltage at Ul5 pin 4. Toggle S3 switch 5 until voltage at Ul5 pin 8 equals the
voltage at U15 pin 4. Now each time S3 switch 5 is toggled, the multiplexer will sequence through its inputs. The input
of the A/D (Ul2-9) will be equal to the output of the multiplexer. Because the A/D is continually reading, its output
(Ul2-20) should pulse.
2 Continuously reads the contents of location 0 of EEPROM. Check pulses at U22 pin 4.
3 Tests relays K601-K606. Toggling S3 switch 5 sequences through the relays. A relay is off when both ends of the coil
are at +12V. A relay is on when one end is pulled low. A particular relay will energize every 5th toggle on S3 switch 5.
Note that K607 is not tested.
Troubleshooting 49
50 Troubleshooting
Figure 3-13. S3 Switch Setting Waveforms
EEPROM Troubleshooting and Initialization
Troubleshooting
The power module can detect an EEPROM checksum error. This error is not identified by number, but causes the following
symptoms:
þ The power module starts up with both the VOLTS and AMPS full-scale programming and metering ranges accepting
values up to 1000.
þ Selftest error code 330 is stored in the SCPI error queue where it can be read by the controller (see Chapter 5 in the
Power Module Programming Guide).
þ The *IDN? query returns 0A in the model field.
þ The calibration password is set to 0.
An EEPROM checksum error can occur if there has been an excessive number of write cycles to an EEPROM. This
condition is not recoverable and requires a new EEPROM.
An EEPROM checksum error can also occur due to loss of ac power during a checksum calculation. This condition is very
unlikely, but may be recoverable by performing the following steps from the controller:
þ Enable calibration mode (CAL:STAT ON,0)
þ Save an operating state to EEPROM. (for example, *SAV 2)
Initialization
EEPROM U22 on the power board stores the module’s GPIB address, model number, and other operating and calibration
constants. The EEPROM was initialized with the proper constants at the factory. If you need to re-initialize the module with
the proper o perating constants, run the following program.
After you have initialized the module by running the initialization program, you must calibrate the module as described in
Appendix A of the Power Module User’s Guide.
Troubleshooting 51
10!Program to initialize EEPROM or move factory preset data in 66101A,
20!66102A, 66103A, 66104A, 66105A and 66106A power supply modules.
30!Rev A.00.00 dated May 27, 1993
40!
50DIM Init_data(1:39),Model$[6],Idn$[21],Cal_data$[40]
60INTEGER Addr(1:39),Length(1:39)
70ASSIGN @Ps TO 70500! Supply must be at address 70500
80 CLEAR SCREEN
90!
100 Eprom_data_addr:! Data address
110DATA 2,6,10,14,18,19,20,24,28,32
120DATA 36,37,38,42,46,50,55,56,57,58
130DATA 62,66,70,74,,110,l11,112,114,118,119
140DATA l20,121,122,124,125,126,127,128,130
150!
160 Eprom_data_len:! Data for word length
170DATA 4,4,4,4,1,1,4,4,4,4
180DATA 1,1,4,4,4,4,1,1,1,4
190DATA 4,4,4,4,1,1,2,4,1,1
200DATA 1,1,2,1,1,1,1,1,2
210!
220 Eprom_data_101a: !! EEPROM data for 66101A
230DATA 409,668,32.2818,8.19,0,66,0,221.586,33.0533,16.38,0
240DATA 66,4,23.5,19,10,0,255,100,20,66101
250DATA 3277.35,-1.74536,1772.04,-1.50366,0,0,4,66101,20,150
260DATA 20,150,28321,40,20,10,83,83,0
270!
280 Eprom_data_102a: !! EEPROM data for 66102A
290DATA 164.035,32.3969,20.475,0,66,0,440.367,30.0918,7.678,0
300DATA 66,4,9,5.25,24.0,0,255,100,20,66102
310DATA 1311.8,.248047,3523.12,-28.4202,0,0,4,66102,20,150
320DATA 20,150,28321,40,20,10,83,83,0
330!
340 Eprom_data_103a: !! EEPROM data for 66103A
350DATA 93.7474,32.2944,35.831,0,66,0,735.971,26.127,4.607,0
360DATA 66,4,4,.93986,5.50002,42,0,255,100,20,66103
370DATA 749.745,-.725342,5885.92,-54.0496,0,0,4,66103,20,150
380DATA 20,150,28321,40,20,10,83,83,0
390!
400 Eprom_data_104a: !! EEPROM data for 66104A
410DATA 54,32.3969,61.425,0,66,0,1320,30.0918,2.559,0
420DATA 66,4,3,5.25,72.0,0,255,100,20,66104
430DATA 437,.248047,10569,-28.4202,0,0,4,66104,20,150
440DATA 20,150,28321,40,20,10,83,83,0
450!
460 Eprom_data_105a: !! EEPROM data for 66105A
470DATA 27,32.3969,122.85,0,65,0,2640,30.0918,1.28,0
480DATA 66,4,1.5,5,5.25,144,0,255,100,20,66105
490DATA 219,.248047,21000,-28.4202,0,0,4,66105,20,150
500DATA 20,150,28321,40,20,10,82,83,0
Figure 3-14. EEPROM Initialization Program (Sheet 1 of 5)
52 Troubleshooting
510!
520 Eprom_data_106a: !! EEPROM data for 66106A
530DATA 16.4035,32.3969,204.75,0,65,0,4403.67,30.0918,0.768,0
540DATA 67,4,0.9,5.25,240,0,255,100,20,66106
550DATA 131.18,.248047,35231.2,-28.4202,0,0,4,66106,20,150
560DATA 20,150,28321,40,20,10,82,84,0
570!
580INPUT “Input Power Supply model number. Example:""66101A""",Model$
590Model$=TRIM$(UPC$(MODEL$))
600CLEAR SCREEN
610!
620PRINT "The Power Supply Module must be in slot 0. Press ""Continue"""
630PRINT "to resume program."
640PAUSE
650CLEAR SCREEN
660!
670RESTORE Eprom_data_addr
680!
690FOR I=l T0 39
700READ Addr(I)
710NEXT I
720!
730RESTORE Eprom_data_len
740!
750FOR I=l T0 39
760 READ Length(I)
770NEXT I
780!
790SELECT Model$
800!
810CASE "66101A"
820 RESTORE Eprom_data_101a
830CASE "66102A"
840 RESTORE Eprom_data_102a
850CASE "66103A"
860 RESTORE Eprom_data_103a
870CASE "66104A"
880 RESTORE Eprom_data_104a
890CASE "66105A"
900 RESTORE Eprom_data_105a
910CASE "66106A"
920 RESTORE Eprom_data_106a
930CASE ELSE
940 PRINT "Model number not found. Program is for Agilent models"
950 PRINT "66101A through 66106A ONLY"
960 STOP
970 END SELECT
980!
990FOR I=l T0 39! Read model dependent data
1000 READ Init_data(I)
Figure 3-14. EEPROM Initialization Program (Sheet 2 of 5)
Troubleshooting 53
1010NEXT I
1020!
1030OUTPUT @Ps;"*CLS"! Clears power supply registers
1040!
1050OUTPUT @Ps;"CAL;STATE ON,"! Turn on cal mode, "0" passcode
1060!
1070 GOSUB Ps_error! Error if passcode is not "0"!
1080 IF Err THEN
1090 OUTPUT @Ps;"*IDN?"! Get data from model # location
1100 ENTER @Ps;Idn$
1110 Model=VAL(Idn$[POS(Idn$,”,”)+1] )
1120ELSE
1130 GOTO Start
1140END IF
1150!
1160OUTPUT @Ps;"CAL:STATE ON,";Model! Turn on cal mode, passcode =
1170! data at model number location
1180!
1190 GOSUB Ps_error! Error if passcode is not same as
1200! data at model # location
1210 IF Err THEN
1220 OUTPUT @Ps;"CAL:STATE ON,";Model$[l,4]! Turn on cal mode, passcode =
1230! model #
1240 GOSUB Ps_error
1250 IF Err THEN
1260 PRINT "Change pass code to the power supply model # or zero. Restart program."
1270 STOP
1280 ELSE
1290 GOTO Start
1300 END IF
1310END IF
1320!
1330 Start:!
1340!
1350INPUT “Select Initialization (I) or Factory preset replacement (F).”,Sel$
1360CLEAR SCREEN
1370SELECT (UPC$(Sel$))
1380CASE "I"! Select Initialization
1390 GOTO Init_eeprom
1400CASE "F"! Select install new factory data
1410 GOTO Fact_preset
1420CASE ELSE
1430 BEEP
1440 GOTO Start
1450END SELECT
1460 !
1470 Init_eeprom: !
1480PRINT “Initializing EEPROM”
1490 !
1500 FOR I=1 TO 39
Figure 3-14. EEPROM Initialization Program (Sheet 3 of 5)
54 Troubleshooting
1510 OUTPUT @Ps;"DIAG:EEPR ’’;Addr(I);’’,’’;Length(I);’’,’’;Init_data(I)
1520NEXT I
1530 GOTO Cal_off
1540 !
1550 Fact_preset: !
1560 CLEAR SCREEN
1570 PRINT "This program should ONLY be completed if your power supply”
1580 PRINT "EEPROM has been replaced or a component that will effect"
1590 PRINT "the calibration AND the alignment of voltage, overvoltage"
1600 PRINT "and current is complete AND unit has passed the performance"
1610 PRINT "test. Enter C to continue, any other key to abort.”
1620 INPUT Cont_prog$
1630 IF (UPC$(Cont_prog$))< >"C" THEN GOTO Cal_off
1640!
1650CLEAR SCREEN
1660 PRINT " Transferring calibration data to factory preset locations."
1670!
1680 Fact_cal_sour: ! Address of factory calibration data source
1690 DATA 2,6,62,66,20,24,70,74
1700!
1710 Fact_cal_dest : ! Address of factory calibration data destination
1720 DATA 78,82,86,90,94,98,102,106
1730!
1740 Fact_cal_len: ! Length of factory calibration data
1750DATA 4,4,4,4,4,4,4,4,
1760!
1770 RESTORE Fact_cal_sour
1780 FOR I=1 TO 8
1790 READ Cal_sour_addr(I)
1800NEXT I
1810!
1820 RESTORE Fact_cal_dest
1830 FOR I=1 T0 8
1840 READ Cal_dest_addr(I)
1850 NEXT I
1860!
1870 FOR I=1 T0 8! Locations of good data
1880 OUTPUT @Ps;"DIAG:EEPR? ";Cal_sour_addr(I);",";4 ! Read good data
1890 ENTER @Ps;Cal_data$! Enter good data
1900 OUTPUT @Ps;"DIAG:EEPR";Cal_dest_addr(I);",";4;",";Cal_data$ ! Write data
1910NEXT I
1920!
1930 Cal_off !
1940CLEAR SCREEN
1950OUTPUT @Ps;"CaL:STATE OFF"! Turn off cal mode
1960!
1970GOSUB Ps_error! Check for errors
1980IF Err THEN
1990 PRINT "An error occurred during the EEPROM read/write, Check for"
2000 PRINT "programming errors. Initialization data may be incorrect."
Figure 3-14. EEPROM Initialization Program (Sheet 4 of 5)
Troubleshooting 55
2010 STOP
2020END IF
2030!
2040PRINT "Operation complete. Program stopped."
2050STOP
2060!
2070 Ps_error:! Error handling subroutine
2080OUTPUT @Ps;"SYST:ERR?"! Check for errors
2090ENTER @Ps;Err
2100RETURN
2110!
2120END
Figure 3-14. EEPROM Initialization Program (Sheet 5 of 5)
Disassembly Procedures
This section describes how to disassemble and reassemble the Agilent 6610xA Power Modules. Refer to Chapter 5 for the
component descriptions. Refer to Chapter 1 for the tools required to disassemble and reassemble the unit.
Most of the attaching hardware is metric. Using the wrong fasteners will damage threaded inserts.
Observe all standard anti-static procedures when removing the pc boards from the chassis (see
Chapter 1).
Removing the Module and Module Connector
Before you can disassemble the module, you must first remove the power modules from the mainframe.
1. Use the slot-head screwdriver and release the pull tab at the front of each module.
2. Pull the power module out of the mainframe.
3. To remove the module connector, use the Pozi driver and disconnect the module connectors from the back of the
mainframe.
Removing the Cover
1. Use the T10 driver and remove the seven screws that connect the chassis cover to the chassis.
2. Lift the cover off.
Removing the Fan
1. Carefully unplug the fan cable from the J102 connector on the Power board.
2. Use the T10 driver and 7mm nut driver and remove the two screws that connect the fan to the fan bracket.
3. Remove the fan.
56 Troubleshooting
Removing the Front Panel Assembly
1. Carefully unplug the front panel cable from the J3 connector on the Power board.
2. Spread the bottom of the chassis away from the front panel assembly and lift the assembly out of the chassis.
Removing the Power Board
1. Carefully unplug the front panel cable from the J3 connector, the bias board cables from the J301 and J302 connectors,
and the fan cable from the J102 connector on the Power board.
2. Use the T10 driver and remove the four screws (two toward the back and two near the center) that attach the Power
board to the chassis.
3. Lift up on the top edge of the Power board and carefully remove the board from the chassis.
Removing the Bias Board
Removing the Front Panel assembly first makes it easier to remove the Bias board.
1. Carefully unplug the bias board cables from the J401 and J402 connectors on the Bias board. If you have not already
done so, carefully unplug the front panel cable from the J3 connector on the Power board.
2. Use the T10 driver and remove the two screws at the front that attach the Bias board to the chassis.
3. Lift up on the front edge of the Bias board and carefully remove the board from the chassis.
Removing the Front Panel Board
You must first remove the Front Panel assembly before you can remove the Front Panel board.
1. Separate the two halves of the front panel assembly by releasing the four locking tabs with the flat-bladed screwdriver
(see figure 3-15).
2. Insert the screwdriver into the areas indicated on the figure and press against the tabs to release them.
3. Once separated, you can easily remove the front panel board from the front panel assembly.
4. You can also easily remove the latching mechanism once the front panel assembly is separated.
Troubleshooting 57
Figure 3-15. Front Panel Assembly Locking Tabs
Installing the Power Board
1. Insert the tabs along the bottom edge of the board in the corresponding slots on the bottom of the chassis and carefully
install the board in the chassis.
2. Use the T10 driver and insert the four screws (two toward the back and two near the center) that attach the Power board
to the chassis.
3. Connect the front panel cable into the J3 connector, the bias board cables into the J301 and J302 connectors, and the
fan cable into the J102 connector on the Power board.
4. Insert the front panel cable and the bias board cables into the appropriate cable cutout on the fan bracket.
5. To prevent the cover from pinching the cables, route the front panel cable, the longer bias board cable, and the fan
cable between T201 and L201.
Installing the Bias Board
1. Carefully install the Bias board so that T401 is positioned up against the fan bracket.
2. Use the T10 driver and insert the two screws at the front that attach the Bias board to the chassis.
3. Connect the bias board cables into the J401 and J402 connectors on the Bias board.
4. Insert the bias board cables into the appropriate cable cutout on the fan bracket. Route the longer bias cable in between
T201 and L201.
58 Troubleshooting
Installing the Front Panel Board and Front Panel Assembly
1. Install the front panel, the front panel board, and the latch assembly in one of the front assembly halves.
2. Make sure that the front panel board is positioned in the slot closest to the front panel.
3. Carefully snap the other half of the front panel assembly together.
4. Insert the tab on the top of the front panel assembly in the corresponding notch on the chassis and position the fro nt
panel assembly into the chassis. The two tabs on the side of the assembly should be positioned in the corresponding
notches on the side of the chassis.
5. Connect the front pane l cable into the J3 connector on the Power board. Route the cable through the cutout on the fa n
bracket and in between T201 and L201.
Installing the Fan
1. Position the fan up against the fan bracket.
Make sure that the arrow on the fan is pointing to the BACK of the module. The airflow must be from
the front of the module to the back of the module.
2. Use the T10 driver and 7mm nut driver and insert the two screws and nuts that connect the fan to the fan bracket. Place
the locking nuts against the fan bracket.
3. Connect the fan cable into the J102 connector on the Power board. Route the cable in between T201 and L201.
Installing the Cover
1. Position the cover over the chassis so that the screw holes and the notches on the front panel assembly notches line up
with the corresponding openings in the cover. Make sure that no cables are being pinched by the cover.
2. Use the T10 driver and insert the seven screws that connect the chassis cover to the chassis
Troubleshooting 59
Theory of Operation
This chapter provides a brief theory of operation for the Agilent 6610xA Power Modules. Figure 4-1 is a block diagram of
the primary circuit functions of the power modules. The diagram references the schematic sheets where the circuits are
located.
AC Input and Bias Supplies
AC input power is distributed to each module through the backplane connector boa r d on the mainframe. A turn-on relay
inside the module applies ac power from the mainframe to the power module. T his relay receives its bias power from the
mainframe and is opened and closed by a control signal from the mainframe.
The ac input is rectified and filtered in the power module, producing the + and - dc rail. In addition to the dc rail, the ac
input is also applied to a bias transformer, which provides the following bias voltages:
All communication between the modules and the controller or keyboard except for the trigger signals is processed by U44
on the mainframe. The primary function of this microprocessor is to distribute the digital signals from controller or
keyboard to the correct module slot in the mainframe.
Microprocessor Ul on the modules communicates with U44 through two data lines -a transmit and a receive line (Tx and
Rx). Associated with Ul is ROM chip U2, RAM chip U3, and EEPROM chip U22.
At turn-on, microprocessor Ul first transfers the calibration constants that are stored in the EEPROM chip of each module
into RAM. It then applies the calibration correction factors in RAM to the voltage or current setting information and
calculates a bit count that it sends to the DACs. The microprocessor directs the data either to the CV or the CC DAC. It is
able to send sixteen data bits to each DAC by first strobing in the upper byte, and then strobing in the lower byte.
CV/CC DACs
Upon receiving data from the microprocessor, the CC and CV DACS output the correct analog output voltage. Both the CC
and the CV DACs output an analog signal in the range of 0 to minus 6 volts (calibrated), which corresponds to the zero to
full-scale output range of the power module’s voltage and current. The DACs are referenced to a regulated 7V bias.
Theory Of Operation 61
62 Thoery Of Operation
Figure 4-1. Block Diagram
CV Amplifier
The CV amplifier controls the output of the power module when the module is operating in constant voltage mode. The CV
amplifier consists of two stages: an error amplifier stage and a voltage monitor stage. The calibrated CVPROG* signal from
the CV DAC pulls current out of the negative input of the error amplifier at a rate determined by the DAC’s programmed
value. The error amplifier in turn, controls the output of the module.
The output of the module is monitored by the voltage monitor stage. It reduces the module’s output voltage so that the 0 to
full-scale output voltage of the module is represented by a range of 0 to 2 volts at the output of the voltage monitor
amplifier. The voltage monitor amplifier’s output (VMON) is fed through a resistor to develop a current. This current is fed
into the negative input of the error amplifier stage at the same time that current is being pulled out of this input by the
CVPROG* signal from the CV DAC.
When the current pulled out of the error amplifier input by the CV DAC exceeds the current fed into the input by the
voltage monitor, the error amplifier turns on, which turns the output of the module on. When the current pulled out of the
error amplifier input by the CV DAC is less than the current fed into the input by the voltage monitor, the error amplifier
turns off, which turns off the output of the module. When the current pulled out of the error amplifier input by the CV DAC
is equal to the current fed into the input by the voltage monitor, the net current into the error amplifier is zero. At this point,
there is no change on the output voltage of the power module because the output voltage equals the programmed voltage
value.
CC Amplifier
The CC amplifier controls the output of the power module when the module is operating in constant current mode. The CC
amplifier also consists of two stages: an error amplifier stage, and a current monitor stage. The calibrated CCPROG* signal
from the CC DAC pulls current out of the negative input of the error amplifier at a rate determined by the DAC’s
programmed value. The error amplifier in turn, controls the output of the module.
The current monitor stage monitors the current at the output of the module by sensing the voltage drop across current
monitor resistor (RM). The current monitor amplifies this voltage (which is typically in the range of 0 to 50mV) so that the
0 to full-scale current output of the module is represented by a range of 0 to 2 volts at the output of the current monitor
amplifier. The current monitor a mplifier’s output (IMON) is fed through a resistor to develop a c urrent. This current is fed
into the negative input of the error amplifier stage at the same time that current is being pulled out of this input by the
CCPROG* signal from the CC DAC.
When the current pulled out of the error amplifier input by the CC DAC exceeds the current fed into the input by the current
monitor, the error amplifier turns on, which turns on the output of the module. When the current pulled out of the error
amplifier input by the CC DAC is less than the current fed into the input by the current monitor, the error amplifier turns off,
which turns off the output of the module. When the current pulled out of the error amplifier input by the CC DAC is equal to
the current fed into the input by the current monitor, the net current into the error amplifier is zero. At this point, there is no
change on the output current of the power module because the output current equals the programmed current value.
OR Gates
The outputs of the CV and CC amplifiers are "or"ed through two diodes, pro ducing a single pulse-width modulator control
signal (VCNTRL). Whichever of the two signals (CC or CV) is the most negative, with respect to the output of the module,
controls the pulse-width modulator. The pulse-width modulator in turn controls the FETS. The more negative that the
controlling signal is with respect to the output, the harder it causes the pulse-width modulators to turn on the FETs.
Theory Of Operation 63
Pulse-Width Modulator, FETS, and Isolation Transformer
The pulse-width modulator controls the FETS. The FETS are arranged in an "H" bridge configuration with the + and - dc
rail at the top and bottom of the H. The 4 FETS are located on each leg of the "H", and the isolation transformer is located
on the horizontal bar of the H. The FETS located diagonally across from each other are alternately turned on and off (Q201
and Q204 are turned on, then off; followed by Q202 and Q203 being turned on, then off).
In this way current flows from the + dc rail through the primary of T201 to the - dc rail. When Q201 and Q204 are on,
current flows through the primary of T201 in one direction. When Q202 and Q203 are on, current flows through the primary
of T201 in the opposite direction. This generates the positive and negative pulses on the secondary winding of T201. The
output of T201 is then rectified and filtered to produce the dc output.
T202, located in series with T201, is part of the peak current limit circuit, which limits the amount of current that can flow
through the FETs. This protects the internal and e xternal circuits from excessive currents that may result when the output of
the module is shorted.
Downprogrammer Circuit
The downprogrammer circuit inter nally dr a ws curre nt through the output rectifier and filte r to keep the FET cir cuits turned
on when the module is programmed to a low or zero output. The maximum current that flows through the downprogrammer
is 10% of the total output current .
The downprogrammer circuit monitors the current at the output of the module and turns off when the output current reaches
1/2 of its full-scale rating.
Additionally, when voltage is programmed to a low value or programmed off, the downprogrammer helps to pull down the
output of the supply to speed up downprogramming time.
Readback Multiplexer
The readback multiplexer and the readback A to D are used to read back information from the module during normal
operation and during selftest. The microprocessor selects an input on the readback multiplexer and reads back data on that
input. The following signals comprise the inputs to the multiplexer:
IMON
VMON
+12V reference
+5V reference
temperature reference
power turn-on switch setting
CV DAC output
CC DAC output
The multiplexer inputs are between 2.5 volts and -2.5 volts, which is the voltage range of the 16-bit readback A to D
converter. The IMON and VMON signals are in the range of 0 to 2 volts, which represents the 0 to full-scale output of the
supply. The readback A to D converter converts the analog signal from the multiplexer to a digital signal, which is returned
to the microprocessor. The microprocessor in turn sends the corrected (calibrated) data to the display.
64 Thoery Of Operation
OV Circuit
The OV circuit consists of a comparator that compares the output voltage of the module with an overvoltage reference
signal and shuts down the output when the output of the supply exceeds the overvoltage reference level.
The microprocessor generates the overvoltage reference by putting out a pulse-width modulated signal that is filtered to
produce a 0 to 4 volts reference (OVREF). This reference is proportional to an overvoltage setting of about 0 to 110% of
full scale output and is applied to the + input of the overvoltage comparator.
The output of the supply goes to a voltage divider which steps down the output to a proportional voltage that also ranges
from 0 to 4 volts. This signal is applied to the negative input of the overvoltage comparator. When the voltage at the
negative input exceeds the voltage at the positive input, the output of the comparator changes state, informing the
microprocessor that an overvoltage condition has occurred. The microprocessor then turns off the pulse-width modulators,
which turns off the FETs.
Theory Of Operation 65
Replacement Parts
Table 5-1 lists the electrical components of the Agilent 6610xA Power Modules’ main, bias, and front panel boards. Table
5-2 lists the mechanical components of the module. Table 5-3 lists all of the components of the connector assembly. These
tables provide the following information:
þ Reference designation
þ Agilent Technologies part number
þ Description of part
You can order parts from your local Agilent Technologies sales office. A list of the regional sales offices is given at the
back of this manual. When ordering parts, include the following information:
þ Agilent Technologies part number
þ Description of the part
þ Quantity desired
þ MPS model number (e.g. Agilent 66101A)
Note The test point and locations diagrams in Chapter 6 identify the location of the electrical components on
the circuit boards.
5
Replacement Parts 67
Table 5-1. Agilent 6610xA Power Modules Parts List - Electrical
Table 5-1. Agilent 6610xA Power Modules Parts List - Electrical (continued)
Reference
Designators
R420 66101A, 66102A 0698-6358 RES 100K .1%66103A 0699-2248 RES 47.5K .05%66104A 0698-6358 RES 100K .1%66105A, 66106A 0699-2246 RES 25K .05%R421 All Models 0698-3155 RES 4.64K 1%R422 All Models 0757-0346 RES 10 1% .125WR423 All Models 0698-8812 RES 1 1% .125WR424 All Models 0757-0280 RES lK 1% .125WR427 66101A-66103A 0698-8812 RES 1 1% .125W66104A-66106A Not Used R428 66101A-66105A 0698-8812 RES 1 1% .125W66106A Not Used R429 66101A-66103A 0698-8812 RES 1 1% .125W66104A, 66105A Not Used 66106A 0757-0346 RES 10 1% .125WR430 All Models 0757-0280 RES lK 1% .125WRT301 All Models 0837-0397 THERMISTORS3 All Models 3101-2243 SWITCH 8-lAS201 All Models 3101-2966 SWITCH DPDTT201 66101A 9100-5020 TRANSFORMER-POWER66102A 9100-5021 TRANSFORMER-POWER66103A 9100-5022 TRANSFORMER-POWER66104A 9100-5001 TRANSFORMER-POWER66105A 9100-5002 TRANSFORMER-POWER66106A 9100-5003 TRANSFORMER-POWERT202 All Models 9140-0974 INDUCTOR-FIXEDU1 All Models 1821-1479 MICROPROCESSOR, SOCKET (1200-1274)U2 All Models 5080-2529 PROGRAMMED-ROM, SOCKET (1200-0567)U3 All Models 1818-4134 IC-MEMORY, 64KU4 All Models 1820-2724 IC SN74ALS573BNU5 AU Models 5080-2236 PROGRAMMED-GAL, SOCKET (1200-0639)U6 All Models 5080-2530 PROGRAMMED-GAL, SOCKET (1200-0639)U7 All Models 1826-2402 IC-CONVERTOR AD7837BNU11 All Models 1826-2284 ICU12 All Models 1826-2484 IC-CONVERTORU13 All Models 1820-3399 IC MC74HC273NU14 All Models 1826-1409 IC 1013U15 All Models 1826-1021 ANALOG MULTIPLEXERU17-U20 All Models 1990-1502 OPTO ISOLATORU21 All Models 1820-2110 IC-INTERFACEU22 All Models 1818-4792 IC-EEPROMU23 All Models 1820-2110 IC-INTERFACEU24 All Models 1826-1896 IC-LINEARU25 All Models 1990-1502 OPTO ISOLATORU26 All Models 1826-2341 IC-VOLTAGE SENSEU201, U202 All Models 1820-8433 IC PULSE WIDTH MODULATOR
Model Part Number Description
78 Replacement Parts
Table 5-1. Agilent 6610xA Power Modules Parts List - Electrical (continued)
Reference
Designators
U203 All Models 1826-2075 IC UC3825NU204 All Models 1990-1502 OPTO ISOLATORU205 All Models 1858-0069 TRANSISTOR ARRAY 18P-DIPU206 All Models 1826-0175 IC 319U301 66101A-66103A 1826-0346 IC OP-AMP66104A-66106A 1826-0962 IC OP-AMPU302 All Models 1826-1896 IC-LINEARU303 All Models 1826-1370 IC 365U304 All Models 1826-1895 PRECISION OP-AMPU305 All Models 1826-1553 IC-LINEARU306 All Models 1990-1502 OPTO ISOLATORU307 All Models 1826-0346 IC OP-AMPVR201 All Models 1902-0968 DIODE-ZENER 27V 5%VR302 All Models 1902-0951 DIODE-ZENERVR304, VR305 All Models 1902-0018 DIODE-ZENER lN941 11.7VY1 All Models 0410-2109 CRYSTAL 12.000 MHZ
All Models 5060-3455 ASSEMBLY-BIAS BOARDC401 All Models 0180-3587 CAP 1000uF 50VC402 All Models 0180-4273 CAP 1000uFC404 All Models 0160-5422 CAP .047uF 20%C405 All Models 0180-3587 CAP 1000uF 50VC406 All Models 0180-4389 CAP 6800uF 25VC408, C410 All Models 0180-4129 CAP luF 35VC411 All Models 0160-4835 CAP .luF 10% 50VD401, D402 All Models 1901-0731 DIODE-PWR RECTD402 All Models 1901-0731 DIODE-PWR RECTF401 All Models 2110-0820 FUSE .5A 250V, HOLDER (2110-0714)J401 All Models 1252-0056 CONNECTOR, TO POWER BOARDJ402 All Models 1251-8676 CONNECTOR, TO POWER BOARDQ402 All Models 1826-0527 IC LM337TQ404 All Models 5060-2942 ASSY-HS, TO-220R403 All Models 0699-0486 RES 2K .1% .lW FR404 All Models 0699-1069 RES 229 .1%R405 All Models 0698-3447 RES 422 1% .125WR406 All Models 0757-0437 RES 4.75K 1%S402 All Models 3101-2966 SWITCH DPDTT401 All Models 9100-4932 TRANSFORMER-BIASU401, U402 All Models 1906-0006 DIODE BRIDGE 400V
All Models 5060-3454 ASSEMBLY-FRONT PANEL BOARDC501, C502 All Models 0160-5422 CAP .047uF 20%C503, C504 All Models 0160-4833 CAP .022uF 10%CR501-CR503 All Models 1990-1554 LED GREENCR504-CR506 All Models 1990-1553 LED YELLOWD501-D508 All Models 1990-1492 DISPLAY, LEDD509 All Models 1902-3110 DIODE-ZENER 5.9V 2%J501 All Models 1252-3844 CONNECTOR, TO POWER BOARD
Model Part Number Description
Replacement Parts 79
Table 5-1. Agilent 6610xA Power Modules Parts List - Electrical (continued)
Reference
Designators
R501All Models1810-0405NETWORK RES SIPR502All Models1810-0405NETWORK RES SIPR503All Models1810-0405NETWORK RES SIPR504All Models1810-0405NETWORK RES SIPR505All Models1810-0636NETWORK RES SIPR506All Models1810-0636NETWORK RES SIPR507All Models1810-0483NETWORK RES SIPU501All Models1821-0045IC DISPLAY DRIVEU502All Models1821-0045IC DISPLAY DRIVEU503All Models1858-0069TRANSISTOR ARRAY 18P-DIPU504All Models1820-3344IC MC74HC595N
This chapter contains test point and component location diagrams and schematics for troubleshooting the Agilent 6610xA
Power Modules.
SHOCK HAZARD Hazardous voltages are present throughout the Power and Bias board assemblies. Ac line voltage is
present on some connectors even when the module is not turned on. The dc rail voltage to the module is 310 volts when the
unit is turned on.
Schematic Sheets
Foldout #1front--Power board sheet 1 of 5back--Power board sheet 2 of 5
Foldout #2front--Power board sheet 3 of 5back--Power board sheet 4 of 5
Foldout #3front--Power board sheet 5 of 5back--Front panel schematic and component locations
Foldout #4front--Output connector board schematic and component locationsback--Relay board schematic and component locations
Foldout #5front--Bias board schematic and component locationsback--Power board component locations and test points
Component location diagrams are provided for all of the module circuit boards.The component location diagram for the power board is located on the back of the last foldout sheet (the bias board
schematic) foldout sheet. The diagram is divided into columns and rows designated "x coordinates" and "y coordinates".
The table on the facing page lists all of the components on the Power board and gives the coordinate location of each
component. For example, resistor R201 is located at x coordinate 3.9 and y coordinate 1.4. Refer to Chapter 5 for the part
number and description of each electrical part.
The test points shown on the component location diagram for the power board correspond with the test points that are used
in the troubleshooting procedures of Chapter 3.
The component location diagrams for the bias, front panel, connector, and relay boards are located on the same sheets as
their schematic diagrams.
Diagrams 83
Schematic Notes
Notes that apply to all schematic sheets are as follows:
þ All resistors are in ohms +/-1%, 1/8 W, unless otherwise specified.
þ All capacitors are in microfarads unless otherwise specified.
þ Refer to the parts list (Table 5-1) for the values of the resistors and capacitors that are enclosed by a heavy rectangle
on the schematic. Their values differ from model to model. The schematic shows only the values used by Model
66105A.
þ An asterisk negates a signal name. For example,
þ Signal line destinations are given inside the parentheses at the end of the signal lines. For example, PCLR* (S02C5)
on Power board schematic sheet 1 of 5, indicates that the PCLR* signal continues on schematic sheet 2 of 5 at gr id
coordinates C, 5. Coordinates are labeled on the schematic border.
þ Signal lines that are terminated by flags
direction.
þ Signal lines without flags go to another location of the same schematic sheet.
þ Test points on the schematic sheets (e.g. TP22) identify the location of the test points used in the troubleshooting
procedures in Chapter 3.
þ Voltages and waveforms shown on the schematics are obtained when following the troubleshooting procedures in
Chapter 3.
WR appears on the schematic as WR*.
continue onto other sheets. Note that flags do NOT indicate signal flow
This appendix describes the changes that must be made to this manual to make it comply with module serial numbers lower
than those on the title page. Look for the serial number of your module on the table and make only those changes listed for
that serial number.
In the parts list on page 78 and in the table on schematic sheet 3 of 5, change the part number of U2 to
5080-2235 and U6 to 5080-2237.
In the parts list on page 79, change the part number of U301 to 1826-0346.
In the parts list on page 73 and in the table on schematic sheet 3 of 5,change R301 and R302 to 25
ohms , part number 0811-3890.
In the parts list on page 68 and in the table on schematic sheet 3 of 5,change C301 to 1500pF, part
number 0160-7638.
In the parts list on page 71, change the part number of D301, 303, 304 and 326 to 1901-1199.
In the parts list on page 77 and in the table on schematic sheet 3 of 5,change R360 to zero ohms, part
number 8159-0005.
In the parts list on page 70 and in the table on schematic sheet 3 of 5,change C335 to 2200pF, part
number 0160-4830.
In Table 2-1 on page 13, change the maximum programmable overvoltage to 9.6V.
In the program listing on page 52, change line 240 to read:
DATA 66,4,25,9.25002,9.6,0,255,100,20,66101
In the parts list on page 62, change the part number of the power boards from 6610xA-61022 to
6610xA-61020.
Agilent
Model
Prefix
Number
Serial NumberMake
Changes
CHANGE 6:
CHANGE 7:
In the parts list on page 75, change the part number of the output connector board from 5060-3470 to
5060-3350.
In the parts list on page 74, delete bumper foot, part number 0403-0086. Indicate that software revision
A.00.02 applies to these and earlier models.
Backdating 97
CHANGE 8:
In the parts list on page 65, change L204 through L211 from part number 5080-2251 to 9170-0442.
CHANGE 9:
CHANGE 10:
CHANGE 11:
CHANGE 12:
CHANGE 13:
On page 67, change R204, R214 to 61.8 ohms, part number 0757-0397. On page 65, delete D216,
D217, part number 1901-1214.
Indicate that software revision A.00.01 applies to these and earlier models.
In the parts list on page 63, change C311 from 0160-4831 to 2200pF, part number 0160-4830. On page
68, change R311 from 0757-0349 to 51.1K part number 0757-0458.
In the parts list on page 68, change R308 from 249K to 200K part number 0757-0472. Delete R309.
In the parts list on page 63, change C303 from 0180-3648 to 0180-4497. On page 71, change R348
from 17.8K to 12.1K part number 0757-0444. Delete R333.
constant current (cc) tests............................................................................................................................................15
constant voltage tests...................................................................................................................................................13
current monitoring.......................................................................................................................................................12
front panel.............................................................................................................................................................57
front panel board ..................................................................................................................................................57
power board..........................................................................................................................................................57
front panel board ..................................................................................................................................................59
power board..........................................................................................................................................................58
Power board - electrical...............................................................................................................................................68
front panel board ..................................................................................................................................................83
power board..........................................................................................................................................................83
serial number.................................................................................................................................................................8
service manual...............................................................................................................................................................8
test points.....................................................................................................................................................................48
test record - 66101A....................................................................................................................................................18
test record - 66102A....................................................................................................................................................19
test record - 66103A....................................................................................................................................................20
test record - 66104A....................................................................................................................................................21
test record - 66105A....................................................................................................................................................22
test record - 66106A....................................................................................................................................................23
ac input.................................................................................................................................................................61
CC DAC...............................................................................................................................................................61
OR Gates..............................................................................................................................................................63
OV comparator.....................................................................................................................................................65
cc accuracy...........................................................................................................................................................43
100 Index
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