AGFA DRYSTAR 3000 Service Manual

Page 1
Order no.: DD+DIS084.97E
*11NL351*
1 piece 1NL35 MA 1
Technical
Documentation
DRYSTAR 3000
Type 5361
printed in Germany
Page 2
Overview
0. Order list
1. Pre-installation
2. Controls and Connectors
3. Installation
4. Operating instruction s
5. Theory of operation
6. Service and maintenance
7. Reference and Circuit Diagrams
8. Spare Parts List
9. Options
10. Modifications
11. Technical Modifications
12. Maintenance
13. Fieldservice Bulletins
14. Installation Planning
15. Glossary
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HEALTHCARE
Imaging Services
Document No: DD+DIS238.06E
Purpose of this Document
Generic Safety Directions for HealthCare Imaging Products
This Generic Safety Directions document comprises the general safety relevant information including relevant environmental and occupational safety instructions for the Service Engineer.
It is valid for all Agfa HealthCare Imaging Products and part of each Service Documentation as well as Installation Planning document. The latest version is available via MedNet, GSO Library path: General Info => Agfa HealthCare => Publications => Service Manual

Generic Safety Directions

Document History
Edition.
Revision
1.3 07-2009
Release
Date
Changes compared to previous Revision 1.2:
Updated table with laser classification to latest changes of the corresponding standard. See section 3.3.
Added section Environmental and occupational Safety Instructions. See section 9.
Added safety note concerning inroom installations of CR equipment and corresponding X-ray shielding. See section 17.
Added laser safety note and safety note concerning electrical checks after repairs. See section 19.
Added treatment for Lithium batteries in sections 19 and 21.
Updated information concerning the recycling pass. See section 24.
Referenced Documents
Document Title
Not applicable Not applicable
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Edition 1, Revision 3 07-2009 printed in Germany
Agfa Company Confidential
DOCUMENT CONTROL NOTE:
Document Node ID: 11849633
eq_generic_safety_directions_e_template_v01
Copyright © 2009 Agfa HealthCare N.V.
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Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH Tegernseer Landstraße 161 D - 81539 München Germany
Copyright © 2009 Agfa HealthCare N.V.
All rights reserved. Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
Generic Safety Directions
WARNING: Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications => Service Manual) prior to attempting any operation, repair or maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
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LIST OF CONTENTS
1
DISCLAIMER......................................................................................................... 5
2 USED ICONS ........................................................................................................ 6
3 LABELS .................................................................................................................7
4 PRODUCT COMPLAINTS .................................................................................. 10
Generic Safety Directions
3.1 CE Mark................................................................................................... 7
3.2 System Labels ......................................................................................... 7
3.3 System Labels concerning Laser Radiation ............................................ 8
5 REFERENCES .................................................................................................... 10
6 INTENDED USE.................................................................................................. 11
7 INTENDED USER ............................................................................................... 11
8 QUALIFICATIONS FOR OPERATION AND SERVICE TASKS.......................... 11
9 ENVIRONMENTAL AND OCCUPATIONAL SAFETY INSTRUCTIONS............. 12
10 CONNECTIONS TO OTHER EQUIPMENT ........................................................ 13
11 ACCESSORIES AND SPARE PARTS................................................................ 14
12 COMPLIANCE..................................................................................................... 14
13 SAFETY DIRECTIONS FOR OPERATION......................................................... 17
14 RADIATION PROTECTION ................................................................................ 18
15 SAFETY DIRECTIONS FOR CLEANING AND DISINFECTION......................... 18
16 GENERAL SAFETY DIRECTIONS FOR SERVICE ACTIVITIES ....................... 19
17 SAFETY DIRECTIONS FOR INSTALLATION PLANNING ACTIVITIES ............ 20
18 SAFETY DIRECTIONS FOR INSTALLATION ACTIVITIES................................ 22
19 SAFETY DIRECTIONS FOR MAINTENANCE AND REPAIR ACTIVITIES ........ 23
20 SAFETY DIRECTIONS FOR REMOTE SERVICE ACTIVITIES ......................... 26
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21 SAFETY DIRECTIONS FOR TRANSPORT AND SHIPMENT OF SPARE
Generic Safety Directions
PARTS, ACCESSORIES AND DEVICES............................................................27
22
SAFETY DIRECTIONS CONCERNING MODIFICATIONS.................................27
23 SAFETY DIRECTIONS CONCERNING HAZARDOUS MATERIALS .................27
24 RECYCLING ........................................................................................................27
25 WASTE DISPOSAL .............................................................................................28
26 ERASING PROTECTED HEALTH INFORMATION (PHI) ...................................28
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1 Disclaimer

The installation and service of equipment described herein is to be performed by qualified personnel who are employed by Agfa HealthCare or one of its affiliates or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide such services.
Fitters, engineers and other persons who are not employed by or otherwise directly affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare makes no warranties or representation, expressed or implied, with respect to the accuracy, completeness or usefulness of the information contained in this document and specifically disclaims warranties of suitability for any particular purpose.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the use or inability to use any information, apparatus, method or process disclosed in this document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to, distributed and used by or by order of a licensed physician.
Generic Safety Directions
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2 Used Icons

Icon Name and Circumstances
Generic Safety Directions
CAUTION: Possible dangerous situation: Light injuries or damage to the equipment described in the manual and/or damage to any other equipment or goods and/or environmental pollution can be the consequence.
WARNING: Dangerous situation: Potential serious injury to a user, engineer, patient or any other person and possible mistreatment of patients can be the consequence.
DANGER: Direct, immediate danger: Death or heavy injuries can be the consequence.
INSTRUCTION:
If used in combination
with the warning or caution sign: Indicates a specific instruction, which if followed exactly, avoids the subject of the warning or caution.
If used without warning or caution sign: Indicates an instruction where it is important to follow literally as described.
IMPORTANT:
Highlights very important actions which have to be carried out to prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action.
Highlights unusual points.
Indicates background information.
Can be used to explain or highlight displays of the graphical user interface.
Is additional information without influence on the action or step!
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3 Labels

Generic Safety Directions
3.1
3.2

CE Mark

CE Mark
This product carries the CE Mark. The CE Declaration (CE Conformity) becomes invalid if the product is changed without explicit consent of the manufacturer! This applies to all parts, not only to safety elements.

System Labels

All system labels and software version number locations are referred to within this service document in the appropriate section.
Enclosed an overview of common labels, according to ISO 3864. This list is not complete.
Hot Surface
Obstacles
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Laser Beam
Corrosive Liquid
DOCUMENT CONTROL NOTE:
Magnetic Field
High Voltage
Ionizing Radiation
Hand Injuries
C&W
005.cdr
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Generic Safety Directions
3.3

System Labels concerning Laser Radiation

According to its classification, laser radiation can lead to eye and skin injuries. Each laser source is classified from class 1 to class 4, based on standard DIN EN 60825-1:2007.
The table below lists the meaning of the different laser classes. Note the detailed instructions in the user manual and technical documentation.
Class # Meaning Example Label
Class 1:
Class 1 M:
Not dangerous to the human eye, even when using optical instruments. Can nevertheless produce irritating effects, especially with low ambient light conditions.
Not dangerous to the human eye if no optical instruments (magnifying glass or binocular) are used. Can nevertheless produce irritating effects, especially with low ambient light conditions.
CLASS 1 LASER PRODUCT
LASER RADIATION
DO NOT VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS
CLASS 1M LASER PRODUCT
Class 2:
Dangerous to the human eye for intentional staring into the beam. Not dangerous for short term exposure < 0,25 seconds. Using optical instruments does not increase the risk of eye injury.
LASER RADIATION
Can even for short term exposure < 0,25 seconds produce dazzling and irritating effects, especially with low ambient light
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
conditions.
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Class # Meaning Example Label
Generic Safety Directions
Class 2M:
Class 3R:
Dangerous to the human eye when staring into the beam or when using optical instruments (magnifying glass or telescope). No hazard for short term exposure < 0,25 seconds (aversion response of the eye) without use of optical instruments. Can produce dazzling and irritating effects even for short term exposure < 0,25 seconds, especially at low ambient light conditions.
Possibly dangerous to the human eye for direct view into the beam. Risks of an eye injury is increasing with duration of exposure. Can produce dazzling and irritating effects, especially with low ambient light conditions.
LASER RADIATION
DO NOT STARE INTO THE BEAM
OR VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS
CLASS 2M LASER PRODUCT
LASER RADIATION
AVOID DIRECT EYE EXPOSURE
CLASS 3R LASER PRODUCT
Class 3B:
Class 4:
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Normally dangerous to the human eye for direct view into the beam. Viewing diffuse reflections is normally not dangerous. Risk of small skin injuries or ignition of explosive material if the power of the laser beam is close to the upper limits of class 3 B.
Dangerous to the human eye for direct view into the beam or viewing diffuse reflections. Very often class 4 lasers also implicate a fire hazard.
DOCUMENT CONTROL NOTE:
LASER RADIATION
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
LASER RADIATION
AVOID EYE OR SKIN EXPOSURE
TO DIRECT OR SCATTERED
RADIATION
CLASS 4 LASER PRODUCT
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4 Product Complaints

Any service person who has any complaints or has experienced any dissatisfaction in the quality, durability, reliability, safety, effectiveness or performance of this product must notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a patient or an accident or if there are any hazards which may cause an accident Agfa HealthCare must be notified immediately by telephone, fax or written correspondence to the following address:
Agfa Service Support - local support addresses and phone numbers listed on: www.agfa.com
Agfa – Gevaert N.V.
Generic Safety Directions
Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 4485

5 References

Technical Documentation is available via MedNet (PDF) and your local Agfa HealthCare support organisation (Paper).
Access to MedNet:
IntraNet: http://docs.agfanet/bu/mi/mednet/mednetcso.nsf ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf
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6 Intended Use

This Agfa HealthCare product should only be operated in a hospital or clinical radiological environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any operation not corresponding to the specifications or intended use may result in hazards, which in turn may lead to serious injuries or fatal accidents (for example electric shocks). AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
Generic Safety Directions

7 Intended User

This manual is written for Agfa trained Field Service Engineers and Clinical Application Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray clinical personnel who have received proper training. Users are considered as the persons who handle the equipment as well as the persons having authority over the equipment.

8 Qualifications for Operation and Service Tasks

This Technical Documentation describes adjustments and routines which must only to be performed by qualified technical personnel.
The Agfa (trained) Field Service Engineers and Clinical Application Specialists must have received adequate Agfa HealthCare training on the safe and effective use of the product and applicable environmental and occupational safety matters before attempting to work with it. Training requirements may vary from country to country.
Agfa (trained) Field Service Engineers and Clinical Application Specialists must make sure that training is received in accordance with local laws or regulations that have the force of law.
Your local Agfa HealthCare representative can provide further information on training.
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Generic Safety Directions

9 Environmental and occupational Safety Instructions

Each Agfa (trained) Field Service Engineer and Clinical Application Specialist:
Must make his or her personal contribution to improve safety and protect the
environment.
When working on a customers site, has a duty to take reasonable care to avoid injury to himself or herself or to others who may be affected by their acts or omissions.
Is obligated to adhere strictly to regulations and instructions.
Shall familiarise himself or herself with the provisions of the Agfa Healthcare
Health, Safety and Environment Policy and any specific rules or procedures relating to occupational safety at work and the protection of the environment.
Shall promptly report any near misses, accidents, incidents or dangerous occurrences to their line manager and co-operate fully in any investigation.
Shall co-operate with company management on matters relating to health, safety and environment and, where appropriate, discuss with and / or assist their manager in resolving matters relating to health, safety and environment.
Shall ensure that any company equipment issued to them, or, for which they are responsible, is correctly used and properly maintained.
Shall wear protective equipment whenever instructed or if it is recommended to do so.
Shall be responsible for good housekeeping in the area in which he or she is working.
Shall report situations, which could put them at risk, on either company or
customers' premises, to their manager or supervisor; and, if warranted, directly and in confidence, to the Health and Safety Co-ordinator, Global HSE Manager, or ultimately to the Managing Director.
Shall report any injuries, diseases or dangerous occurrences to his or her line manager.
Shall report any accidents, incidents or near misses to his or her line manager.
Shall report any situation of which he or she is aware that is potentially dangerous.
Shall comply with any health surveillance procedure instituted for his or her benefit or
for compliance with regulations.
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10 Connections to other Equipment

Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare equipment or components if these are expressly recognized by Agfa HealthCare as compatible. A list of such equipment and components is available from Agfa HealthCare service on request.
Changes or additions to the equipment must only be carried out by persons authorized to do so by Agfa HealthCare. Such changes must comply with best engineering practice and all applicable laws and regulations that have the force of law within the jurisdiction of the hospital.
The Agfa HealthCare products are designed to communicate with other devices in the hospital network using DICOM protocols.
Generic Safety Directions
Connections to other equipment:
Warning: Accessory equipment not complying with the safety requirements of this product
may lead to a safety hazard.
INSTRUCTION:
Consult the Technical Documentation before making any connections to other equipment.
Consideration relating to the choice of accessory equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment has been performed
in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1 harmonized national standard.
In addition all configurations must comply with the medical electrical systems standard IEC 60601-1-1. The party that makes the connections acts as system Configurer and is responsible for complying with the systems standard.
If required, contact your local service organization.
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11 Accessories and Spare Parts

Parts and accessories replacement:
WARNING:
Hazards may be introduced because of component failure or improper operation.
INSTRUCTION:
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the procedure.
Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com.
Generic Safety Directions

12 Compliance

Directive for HealthCare Imaging Products:
Council Directive 93/42/EEC of 14 June 1993 concerning medical devices (OJ No L 169/1 of 1993-07-12)
ANNEX I - ESSENTIAL REQUIREMENTS - GENERAL REQUIREMENTS The products are designed and manufactured in such a way that, when used under the conditions and for the purposes intended and, where applicable, by virtue of the technical knowledge, experience, education or training of intended users, they will not compromise the clinical condition or the safety of patients, or the safety and health of users.
ANNEX II - EC DECLARATION OF CONFORMITY: Full quality assurance system ISO 13485
ANNEX X - CLINICAL EVALUATION: The clinical evaluation follows a defined and methodologically sound procedure.
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Applied Standards for HealthCare Imaging Products
IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for
ISO 14971:2000, Medical devices – Application of risk management to medical devices
IEC 60601-1-2, It specifies the MANUFACTURER of the ME EQUIPMENT or ME
SYSTEM provides information to the RESPONSIBLE ORGANIZATION that is essential in determining the suitability of the ME EQUIPMENT or ME SYSTEM for the electromagnetic environment of use, and in managing the electromagnetic environment of use to permit the ME EQUIPMENT or ME SYSTEM to maintain BASIC SAFETY and provide its ESSENTIAL PERFORMANCE without disturbing other equipment.
Additional standards for documentation:
IEC 62079 Ed. 1: Preparation of instructions - Structuring, content and presentation
Harmonization:
Global Harmonization Task Force (GHTF) www.ghtf.org/
This document has been prepared to comply with Study Group 1 guidance document of the Global Harmonization Task Force (GHTF) www.ghtf.org/ of a consistent, harmonized definition for a medical device that could be used within a global regulatory model and would offer significant benefits to the manufacturer, user, patient or consumer, and to Regulatory Authorities and support global convergence of regulatory systems.
IECEE CB SCHEME
The IECEE CB (C for acceptance of test reports dealing with the safety of electrical and electronic products. It is a multilateral agreement among participating countries and certification organizations. Agfa has produced a CB test report and claims national certification in all other member countries of the CB Scheme.
Details see www.iecee.org
Generic Safety Directions
basic safety and essential performance
to assist development
ertification Body) Scheme is the world's first truly international system
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Radiation of radio frequency:
CAUTION: For USA only: This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the service manual, may cause interference to radio communication.
Note:
This product has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment.
Generic Safety Directions
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at his own expense.
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13 Safety Directions for Operation

Accessibility of the mains power switch:
CAUTION: Do not obstruct the mains power switch.
Position the Agfa HealthCare product so that it is possible to disconnect the mains power
connection.
Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that a requested action is required or cannot be performed. The user must read these messages carefully they will provide information on what to do. This will be either performing an action to resolve the problem or to contact the Agfa HealthCare service organization. Details on the contents of messages can be found in this
Technical Documentation.
All images created using any image technology can show artifacts which could be
confused with diagnostic information. If there is any doubt that the diagnostic information could be corrupted, additional investigations must be performed to get
clear diagnostic information.
Ventilation openings must not be covered.
If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
Do not pour water or any other liquid over the device.
If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system concerned. All motor driven system movements will be stopped.
Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Generic Safety Directions
Explosive environment:
DANGER: Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen which may cause an explosion.
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Usage of an un-interruptible power supply:
Warning: Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional standby generator.

14 Radiation Protection

Only qualified and authorized personnel shall operate any X-Ray system. In this context qualified means those legally permitted to operate this X-Ray equipment in the jurisdiction in which the X-Ray equipment is being used, and authorized means those authorized by the authority controlling the use of the X-Ray equipment. Full use must be made of all radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is applied, the required protective measures must be complied with.
Generic Safety Directions

15 Safety Directions for Cleaning and Disinfection

Details about cleaning and disinfection or sterilization methods that may be used on SYSTEM parts or ACCESSORIES that can become contaminated through contact with the PATIENT or with body fluids, are referred to within the individual service documents.
Disconnect the power supply from the equipment prior to cleaning the equipment.
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Generic Safety Directions

16 General Safety Directions for Service Activities

This system uses high voltage. Please consider the respective safety regulations.
Electrical repairs and connections must only be performed by a qualified electrician.
Mechanical repairs and connections must only be performed by a qualified technician.
The safety directions for operation (see section 13) are also valid for all service
activities.
During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated torque values!
Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the instructions, all Allen screws used must be hardness rated 8.8.
All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the text.
Any Agfa service PC or tool which is to be connected via RS232, RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated on its internal battery or indirect supply (low voltage).
When handling printed circuit boards (abbr.: PCBs) the following points must be observed:
o Always switch off the equipment and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a
PCB without protection bag and walk on carpet or plastic floor covering (electrostatic charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
Static discharge at electrical components:
CAUTION: Static discharge! Electrical components may be destroyed:
For the repair on electrical components, wear a grounding strap (Order number: CM+9 9999 0830 0) around the wrist and connect the other end of this
strap on a grounded conducting metal piece.
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Generic Safety Directions

17 Safety Directions for Installation Planning Activities

Protecting CR (Computed Radiography) Equipment against scattered X-Rays:
Warning: Image plate is sensitive for X-rays. Poor image quality possible.
The digitizer and the cassette storage shall be protected against X-ray radiation this way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
Protecting Film-Screen Systems against scattered X-Rays:
Warning: Film is sensitive for X-rays. Poor image quality possible.
The film-screen system shall be protected against X-ray radiation this way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
Accessibility of the power disconnection device:
Warning: Electrical device. Shock possible.
INSTRUCTION:
Do not position Agfa EQUIPMENT so it is difficult to operate the disconnection device when an APPLIANCE COUPLER or separable plug is used as isolation.
Local and International wiring regulations must be observed. Check all supplies and voltages, currents, trips and fuses with the Hospital facilities department or their engineers.
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The device complies with the EN 60601-1, 2006 standard for Information Technology. This means that, although it is absolutely safe, patients may not come in direct contact with the equipment. Therefore the operator console must be placed outside a radius of 1.5 m around the patient.
This device should be installed behind the institution firewall for network security and anti-virus protection. No ongoing computer virus protection or network security for this medical device is provided (e.g. a computer firewall). Network security and anti-virus provisions are the ongoing responsibility of the user or institution.
Generic Safety Directions
R = 1.5m
1.5m
1.5m
Patient environment
Fixing equipment at the wall or floor:
Warning: Unknown composition of wall or floor structure: Risk of injury or damage:
Hospital management is responsible for the position, location and fixing of all equipment.
Floor load:
CAUTION: Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
Fixing equipment at the ceiling:
CAUTION: Ceiling construction may be inadequate for fixing of equipment: Risk of injury or
damage:
Hospital management is responsible for the position, location and fixing of all equipment.
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DD+DIS238.06E

18 Safety Directions for Installation Activities

If not otherwise stated, installation and configuration is performed by Agfa HealthCare trained personnel.
If damage of the package is visible from the outside contact your local AGFA representative.
Apart from wearing the required protective clothing, e.g. safety boots and gloves, care must be taken that heavy loads are correctly lifted/carried to avoid injury. The relevant instructions must be complied with. Heavy or awkward loads must be moved by mechanical means or by several people.
When installing the product be sure that there is either a mains plug or an all-cable disconnecting device in the internal installation fitted near the product and that it is easily accessible.
Defective covers, sharp edges or protruding parts of equipment can cause injuries, if accidentally knocked into. Route cables and position equipment safely.
This device should be installed behind the institution firewall for network security and anti-virus protection. No ongoing computer virus protection or network security for this medical device is provided (e.g., a computer firewall). Network security and anti-virus provisions are the ongoing responsibility of the user or institution.
Generic Safety Directions
Connection of the device to the power supply:
CAUTION: Risk of damaging the device by using the wrong power supply:
INSTRUCTION:
Prior to connecting the device to the mains:
Compare the power requirements indicated on the type label with the available power supply in the installation room.
Check the service manual for the type of input voltage selection, manual or automatic: If manual, select the appropriate voltage and fuses.
Confirm to use the correct socket and plug for the required power supply.
Check the equipment will work with the power supply available.
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DD+DIS238.06E
Ground potential differences:
CAUTION: To comply with ISO 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
INSTRUCTION:
Always connect the associated monitor to the same Uninterruptible Power Source as
When different combinations of equipment are used in various medical environments
Generic Safety Directions
the PC.
a potential difference (V) can exist between the protective earths in different localities. If the protective earthing fails this potential difference can cause a HAZARD for the OPERATOR or for the PATIENT.

19 Safety Directions for Maintenance and Repair Activities

This Technical Documentation identifies the parts on which preventive inspection and maintenance shall be performed by Agfa HealthCare service personnel, including the periods to be applied.
In general the device has to be switched off during service activities. Exception: If the device is switched on to perform tests pay particular attention to any hazards due to moving and rotating parts. Avoid lose clothing or finger traps. Switch off the device immediately after the tests.
Do not turn motors manually. If required, first disconnect the motor from the motor control board.
Make sure that the power cord does not show any signs of damage.
After repair work always check that the integrated safety features are not overridden
or disconnected.
If there is any visible damage to the machine casing do not hand-over the product to the customer. First repair the machine casing.
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DD+DIS238.06E
Replacing batteries:
WARNING: Battery can explode, causing chemical burns.
INSTRUCTION:
Check that batteries are inserted with correct polarity.
Only use batteries of the same type or an equivalent type as specified by the
manufacturer.
Dispose of empty batteries in compliance with the specifications of the manufacturer.
When removing lithium batteries from the equipment take appropriate measures to
avoid short circuit of the battery: Either use tape to cover the two poles of the battery or put the battery back in its original packing and secure the packing by tape.
Generic Safety Directions
Performing the electrical test according to national regulations:
WARNING:
Improper ground connections inside the device or too high leakage current may lead to
electric shocks.
After any work at the power supply or at any component connected to mains voltage inform the responsible organization
1
about the necessity of the electrical test according to national regulations. If specific national regulations do not exist: It is recommended to perform the electrical test according to IEC 62353.
Make sure, that all grounding connections to metallic covers and all grounding connections inside the device are present.
NOTE: On MedNet, GSO Library path "General Info => Agfa HealthCare => Publications =>
Service Manual" a form “IEC 62353:2007 Test Documentation” for CR Digitizers is available, to be handed out to the responsible organization (Intranet Link
/ Extranet Link).
1
Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The accountable entity can be, for example, a hospital or an individual clinician.
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DD+DIS238.06E
Performing service activities at devices emitting laser radiation:
WARNING: Laser radiation. Eye injury possible.
INSTRUCTION:
Strictly observe the warning notes in the service manual of devices emitting laser
Strictly observe the warning labels at the modules emitting laser light. For the
Do not look into the laser beam.
Generic Safety Directions
radiation (See service manual chapter describing Safety Guidelines / General Repair Instructions) and at the corresponding steps of instructions.
meaning of the labels refer to section 3.3 in this document.
Do not open modules containing a laser. Only open modules containing a laser if explicitly instructed to do so.
Do not keep tools in the laser beam unless explicitly instructed to do so.
Make yourself familiar with the path of the laser light and the conditions, when the
laser beam is switched on. Refer to the Functional Description in the corresponding service manual.
Do not operate modules with laser outside the device.
Sharp edges:
CAUTION: Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Cleaning optical elements:
CAUTION: Image artifacts possible after cleaning optical elements.
When cleaning optical elements follow the service manual precisely.
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Secured screws:
CAUTION: Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Opening PCs and Workstations:
Warning: Electrical shock and damage to the equipment possible.
Only open the PC or workstation if explicitly stated in the service manual.
Generic Safety Directions
Unplug before opening.
Observe anti-static safety regulations.
Replacing fuses:
Warning: Replacing fuses by wrong type may lead to fire hazard!
Use only fuses of the exact value and characteristics stated in the service manual or on the device.

20 Safety Directions for remote Service Activities

Remote Service Activities:
Warning: During remote service activities images can be lost.
Inform the customer prior to remote service activities to finish the current work and to stop working on the system.
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DD+DIS238.06E
Generic Safety Directions
21 Safety Directions for Transport and Shipment of Spare Parts,
Accessories and Devices
In compliance with transport regulations, all uninterruptible power supplies (UPS)
must be shipped with batteries disconnected.
Use the original packing when returning spare parts, accessories or devices.
Before returning any spare part with a built in lithium battery remove it and dispose the
batteries locally according to local waste regulations.

22 Safety Directions concerning Modifications

Modifications made in products/systems shipped by Agfa HealthCare must not be implemented without written permission from Agfa HealthCare.
This applies in particular to changes which may affect the mechanical and/or electrical safety or radiation-protection properties of a product (e.g. changing of safety distances,
removal of locks/instructions etc.).

23 Safety Directions concerning Hazardous Materials

'Hazardous materials' is the designation for substances which can ignite or explode or which are toxic, injurious to health, corrosive or irritating. The “Hazardous Material” instructions must be read and the required protective measures must be complied with when performing work to avoid health risks.
Their properties together with the hazards and protective measures connected with them are identified clearly by symbols and described by the instructions appertaining to the hazardous substances.

24 Recycling

Agfa HealthCare has Recycling Passports available for all equipment. The Recycling Passport explains whether hazardous materials, special components and batteries are present, where they are located and how they can be removed at the end of the life cycle.
The Recycling Passports are meant to be used as information for waste treatment partners and companies that want to recycle end-of-life Agfa equipment.
To get a copy of the required Agfa HealthCare Recycling Passport please contact your local Sales organization.
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
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DD+DIS238.06E

25 Waste Disposal

On August 13, 2005, the European Directive on Waste Electrical and Electronic Equipment (WEEE) 2002/96/EC, amended by Directive 2003/108/EC, came into force.
The directive on Waste Electrical and Electronic Equipment (WEEE) aims to prevent the generation of electric and electronic waste and to promote the reuse, recycling and other forms of recovery. It therefore requires the collection of WEEE, recovery and reuse or recycling. This directive has to be implemented into national law by the individual European countries by August 13
Due to the implementation into national law, specific requirements can be different within the European Member States.
th
2005.
Generic Safety Directions
This symbol on the product, or in the manual and in the warranty, and / or on its packaging indicates that this product shall not be treated as household waste.
For more detailed information about take-back and recycling of this product, please contact your local Agfa service organization. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. If your equipment or replaced spare parts contain batteries or accumulators please dispose of these separately according to local regulations.

26 Erasing Protected Health Information (PHI)

AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for the removal of Protected Health Information (PHI) patient data from devices, modules or parts that are removed from the customer’s site. This also applies to the exchange of spare parts, especially to parts that are returned to central warehouses for repair or refurbishing. Examples for parts or modules that may contain Protected Health Information (PHI) are: Computer hard disks, CD-ROMS, backup tapes, archive tapes.
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Page 31

DD+DIS084.97E Pre-installation

Section 1
List of contents
1 INSPECTION OF PACKING.......................................................................... 1
2 UNPACKING INSTRUCTIONS...................................................................... 2
3 SPACE REQUIREMENTS............................................................................. 3
4 CHECKING THE ACCESSORY KIT.............................................................. 4
5 SPECIFICATIONS......................................................................................... 5
5.1 Environmental requirements..........................................................................................5
5.2 Dimensions and weight.................................................................................................. 5
5.3 Power requirements........................................................................................................ 6
5.4 Interface requirements ...................................................................................................6
6 AGENCY APPROVALS................................................................................. 7
01/28/98 DRYSTAR 3000 Section 1 / I
Page 32
DD+DIS084.97E Pre-installation

1 INSPECTION OF PACKING

Upon arrival, check inventory with the carrier.
Inspect the packing material for obvious sig ns of damage such as crushed, punctured, torn, broken, wet or ratt ling packages.
Check the safety indicators on the machine pack ing. The machine packing is provided with a "TILTWAT CH" indicat o r and a " SHO CKWATCH" indicator. They are attached to the out side of the packing material and indicat e, if the printer has been tilted, turned upside down or exposed to shocks dur ing transport.
Figure 1
If the machine was tilted, the cir cle in the arrow head of the TILTWATCH indicator changes from white to red.
If the machine was subjected to shocks the square field in the middle of t he "SHOCK­WATCH" indicator changes from white to red.
If damage is not evident, sign and stam p the bill of loading: conditions of cont ent unknown
- subject to inspection
If damage is evident, contact your Purchasing Depar tment for action, have the carrier indicate the damage on the fr eight bill, and sign all copies of the consig nm ent.
During formal inspection, you should:
Open all packages within 15 days of receipt for a complet e inspection of the consignment.
Report concealed damage to the carrier within 15 days of receipt or the carrier may not
accept liability.
01/28/98 DRYSTAR 3000 Section 1 / 1
Page 33
Pre-installation DD+DIS084.97E
2 UNPACKING INSTRUCTIONS
For unpacking refer to the unpacking instructions, enclosed i nsi de t he packing, as shown in fi gure 2 bel ow !
Figure 2
Section 1 / 2 DRYSTAR 3000 01/28/98
Page 34
DD+DIS084.97E Pre-installation
3 SPACE REQUIREMENTS
For easy access, it is recommended to respect the f ree space around the unit as shown in the diagrams below.
Figure 3
Minimum space requirements for operation and servicing
01/28/98 DRYSTAR 3000 Section 1 / 3
Page 35
Pre-installation DD+DIS084.97E
Figure 4
Optimum space requirements for servicing
4 CHECKING THE ACCESSORY KIT
Compare the inventory of the accessory kit with the pack ing list. The packing list att ached to the shipping carton specifies the exact contents of your accessory kit.
Section 1 / 4 DRYSTAR 3000 01/28/98
Page 36
DD+DIS084.97E Pre-installation
5 SPECIFICATIONS

5.1 Environmental requirements

You should install the printer in a location where the operating condit ions ar e within the lim it s specified below.
Conditions Temperature Relative Humidity Air Pressure
Operating
Storage
Working-Mode Noise level Heat emission Max. permi ssi ble magn.
Standby Printing
Throughput Film formats Film loading assembly
50 films (14 x 17") per hour on an average
Dust (suspension) 0,2 mg/m³
Dust (sedimentation) 1,5 mg/(m²h)
+10° C to +35° C 10% - 80% 70 kPa to 106 kPa
-25° C to +55° C 10% - 100% 70 kPa to 106 kPa
field in the room
45 dB (A) max. 200 W 30 Gauss 55 dB (A) max. 650 W 30 Gauss
capacity
14 x 11"
14 x14" 14 x17"
100

5.2 Dimensions and weight

Dimensions
Printer With packing Without packing
Length (cm) 89,3 57 Width (cm ) 72,4 60 Height (cm) 160 134
Weight
Printer Floor load
With pack ing (kg) 160 58,4 N/cm² per area Without packing (kg) 125 58,4 N/cm² per area
01/28/98 DRYSTAR 3000 Section 1 / 5
Page 37
Pre-installation DD+DIS084.97E

5.3 Power requirements

Ensure that adequate AC input is available. The printer’s power requirements are stated on the serial number identifying label located on the rear panel. A grounded AC outlet, according to one of the specifications list ed below, should be provided in the dir ect environm ent of the printer.
Printer Drystar 3000 5361/100 Tolerance
Frequency (Hz) 50 60 Power input 3 wire (safety ground) single phase Nominal voltage (V AC) 110 - 120 V AC 110 - 120 V AC +5% / - 5% of
rated voltage
Power consumption (W)
Standby: Printing:
Fuses
Power supply (A): Decurling unit (A):
15 A f (fixed fuse)
270 700
2 x 8 A ff
Leakage current < 3.5 mA
Protective conductor < 0.12 W to

5.4 Interface requirements

Depending on the printer configuration, the appropriate video input signal or net work connection is to be provided prior to installation as shown in the table below:
Signal Printer configuration
Ethernet network node with Ethernet interface Analog RGB or B/W video with analog video interface (VSI and SWB II) Digital with MFRI interface
to protective ground
protective ground
< 3.5 mA
to protective ground
< 0.12 W to pr ot ect ive
ground
Section 1 / 6 DRYSTAR 3000 01/28/98
Page 38
DD+DIS084.97E Pre-installation
6 AGENCY APPROVALS
The printer has been tested and f ound t o comply with the following international standards and regulations:
Safety standards:
TÜV approval according to: IEC 601-1, IEC 601-1- 1, VDE 0750 Par t 1 (12.91): Medical electrical equipment - General requir em ents for safety (Germany)
UL approval according to: UL 2601-1: Medical electrical equipment (USA)
C-UL approval according to: CSA 22.2 No. 601.1 M90: Medical electrical equipment (Canada)
Radio-interference regulations (interf erence suppression):
FCC rules 47 CFR-part 15-subpart B, class A. (emission r ules - USA)
EN60601-1-2 (1993)
EN55011 class A; emission
EN61000-3-3; Flicker, short term flicker PST<=1,0
§N61000-3-2; Harmonic class A
USA regulations:
FDA 510k requirements
FDA par t 820 Good Manufacturing Practice for Medical Devices requirements
01/28/98 DRYSTAR 3000 Section 1 / 7
Page 39

DD+DIS084.97E Controls and connectors

Section 2
List of contents
1 LOCAL KEYPAD........................................................................................... 1
2 REAR PANEL................................................................................................ 2
3 VIDEO CONNECTION................................................................................... 3
4 NETWORK CONNECTION............................................................................ 4
5 EXTERNAL KEYPAD.................................................................................... 5
6 JAM CLEARANCE BUTTON......................................................................... 6
01/28/98 DRYSTAR 3000 Section 2 / I
Page 40
DD+DIS084.97E Controls and connectors

1 LOCAL KEYPAD

Figure 1
1 Power key, switches the printer on and off.
A delay circuit prevents the printer from voltage peaks. It may take up to 3 sec. between switch-on and start-up of the printer .
2 Error LED, lights up when an error occurs.
Depending on the severity of the error a beeper is switched on, t oo. 3 Cursor key, to enter the local mode and scroll through the display screens. 4 ESC key, to leave the current display without saving. 5 ENTER key, to confirm the selection in the local keypad display. 6 ONLINE key, to switch the printer online or offline. The LED lights up if the
printer is online.
Online means, the printer is prepared to acquire diagnostic images.
Offline means, the printer cannot acquire diag nost ic im ages. Printing testimages
is possible however. 7 UNLOCK key, to open the front door. The LED lights up if the front door is open.
By pressing the unlock-key, the lock ing solenoid releases the two lids (front and
top - cover) for about 3 sec.
Note: In case the machine is switched off , the unlock key is disabled. Use a
screwdriver instead to open the lid. Refer to t he oper at ion instructions for more
information.
01/28/98 DRYSTAR 3000 Sect ion 2 / 1
Page 41
Controls and connectors DD+DIS084.97E

2 REAR PANEL

1
4
3
5
2
6
7
8
15
9
10
14
Figure 2, Example
13
12
11
536102AM.CDR
1
External Keypad Connectors, see page 5.
2*
Network Connection ( 10B2, Twisted pair, MAU), see page 4.
3*
Video Connection. See page 3.
4*
Video external Sync. See page 3.
5*
Video Sync Selection Receiver. See page 3.
6
Floppy drive To read and write 3,5“ DOS formatt ed floppies.
7*
RS232 or RS422 control port, optional. Used for host control connection. 8* 9*
10
Interground Bolt To be connected to the host device if necessar y. See sect ion 6. 1. 11
Service Port. RS232 (Sub-D 25 pin female) Connector for service PC. 12
Decurl Fuse Holder. It keeps two fuses for the decurl unit heater. 13
Mains Connector
14
Supplementary protective earth connector
15*
Connector plate for MFRI. 37 pin interface connector.
* optional

3 VIDEO CONNECTION

Section 2 / 2 DRYSTAR 3000 01/ 28/ 98
Page 42
DD+DIS084.97E Controls and connectors
7
8
9
1
2
536102OM.CDR
3
4
5
6
Figure 3
1
Video inputs 1, 2 and 3. Fibre optic connector. Receives the video signal. 2 3
4
Sync 1, 2 and 3 input. Only used in case an external sync (synchronization)
connection is necessary.
5 6 7
Sync Selector 1, 2 and 3 input. Only used in case of an external sync
(synchronization) connection in combination with a VIDCOM III transmitter
8
box. 9
01/28/98 DRYSTAR 3000 Sect ion 2 / 3
Page 43
Controls and connectors DD+DIS084.97E
R

4 NETWORK CONNECTION

1
2
3
535802EM.CD
Figure 4
1
AUI Ether net (Sub-D 15 pin female) connection to an external t r ansceiver. *
2
10B2 50 connection to coax cable Thin Ethernet . *
3
TP Thin Ethernet Twisted Pair connection.*
*Remark: No automatic „t ype of connection“ recognition. Jumperset t ing is necessary
according to the connection.
Section 2 / 4 DRYSTAR 3000 01/ 28/ 98
Page 44
DD+DIS084.97E Controls and connectors

5 EXTERNAL KEYPAD

FIGURE 5
Item Keyname Screen Function of the key
1 2 3
4
5
6 7 8 9
10
11 12 13
14
15
16 17 18
ESC HELP QUEUE
F1 INFO
F2 B&W/COL
F3 UP/DOWN RIGHT/LEFT SET UP FORMAT
ERASE
PRINT EXAM COPY
STORE COL
STORE B&W
– PLUS –
All Returns to the previous screen without changes All NOT YET IMPLEMENTED Exam Group, Set,
To access destination(s) and queue(s)
Work, Destination Work, Destination To view the destination specifications
Work Toggles between B/W and color acquisition
If applicable Scrolls or moves up/down If applicable Moves left/right or page up/down Exam Group, Set To access the set-up screen Work , Patient ID To select a film format or to enter alphanumeric
characters
Work Patient ID Work + Copy (13) Queue
Deletes the last captured, previous or selected image Deletes the last character Deletes the predefined number of copies
Deletes the selected print job Work Prints the current film and displays a new one Work Closes an Exam folder Work
Patient ID Destination
To change the number of copies
To enter the selected character
Toggles the destination selection on/ off If applicable Expose key or saves the entered color
information If applicable Expose key or saves the entered B&W
information – Connector for foot switch Work, Queue Toggles emer gency priority on/off – Intensity of LCD display
01/28/98 DRYSTAR 3000 Sect ion 2 / 5
Page 45
Controls and connectors DD+DIS084.97E
R

6 JAM CLEARANCE BUTTON

536102NM.CD
Figure 5
The button, located under the top cover at the left side of the printer, can be used to clear a jam. The decurl motor M2 and the main drive mot or M1 are started simultaneously.
The decurl motor M2 drives the jammed film towards the decurl exit. The main drive motor M1 drives the jamm ed film towards the film loading assem bly.
Remark: These two actions always are executed the same way, no matter whether the left or
right part of the button is hit.
Section 2 / 6 DRYSTAR 3000 01/ 28/ 98
Page 46
Page 47
DD+DIS170.99E Installation /Machine Start-up
Section 3
List of contents
1PRE-CHECK................................................................................................................... 2
1.1 Site inspection............................................................................................................................. 2
1.2 Installation checklist................................................................................................................... 2
1.3 Scope of delivery......................................................................................................................... 3
1.4 Removing the transport protection........................................................................................... 3
1.5 Mounting the flat belt of the main drive.................................................................................... 3
2INSTALLATION................................................................................................................ 3
2.1 Technical installation.................................................................................................................. 3
2.1.1 Standard delivery..........................................................................................................3
2.1.2 Mains connection..........................................................................................................3
2.1.3 Switch on device...........................................................................................................3
2.1.4 Loading films................................................................................................................ 4
2.1.5 Print SMPTE test image from local keypad .................................................................. 4
2.1.6 Check the configuration of the device (IMOS).............................................................. 5
2.1.7 Check Time and Date................................................................................................... 6
2.1.8 Fill out Site Info............................................................................................................. 7
2.1.9 Set the installation date................................................................................................ 7
2.1.10 Positioning of the printer............................................................................................... 7
2.2 Connectivity................................................................................................................................. 8
2.2.1 External cabling............................................................................................................ 8
2.2.2 Autolock of VSI........................................................................................................... 10
3SYSTEM INTEGRATION.................................................................................................. 10
3.1 Destination/Network.................................................................................................................. 10
3.2 Example for a simple Network .................................................................................................11
3.3 Connect the service host (optional)........................................................................................ 12
4APPLICATION............................................................................................................... 12
4.1 Introduction: Customization / NVE.......................................................................................... 12
4.2 Application / Customization Overview.................................................................................... 13
4.3 Language.................................................................................................................................... 14
4.4 Disk Space Quotas.................................................................................................................... 14
4.5 Edit keypads .............................................................................................................................. 15
4.6 Print a diagnostic image........................................................................................................... 17
5KICK OFF..................................................................................................................... 18
5.1 Backup........................................................................................................................................ 18
6ADDENDUM A: REMOVING THE TRANSPORT PROTECTION ............................................... 19
7A
DDENDUM B: MOUNTING THE DETACHED FLAT BELT OF THE MAIN DRIVE
(LEFT HAND MACHINE SIDE)........................................................................................... 23
7.1 Attachment of the flat belt on the flat belt pulley................................................................... 23
09.01.00 Type 5361 Section 3 / I
Page 48
Installation /Machine Start-up DD+DIS221.98E

1 Pre-Check

1.1 Site inspection

Take care that you have performed the necessary steps of the site inspection. A specif ic readiness checklist concerning the site inspect ion t opics is included in the installation planning section of this documentation (section 14). It is intended that you send the filled out readiness checklist to the NSO in advance. Thus, to your own advantage, it is ensured, that all necessar y prepar at ion work is done before delivery and installation.

1.2 Installation checklist The following order of listed t asks i s mandat ory !

Action
1 Pre - Check
Ensure site inspection items Unpack the printer Check scope of delivery Remove transport protection elements
The following order of listed t asks i s not mandat ory !
Action
2 Installation
Technical installation
Connect mains cable Switch on Load film Print test image f rom local keypad Check the configurat ion of the device (IMOS)
Compare with the delivered OGT file
Check time and date Fill out site info Set the installation date Position the printer at its f inal locat ion
Task
Code
INS
Task
Code
INS 2.1
See
section
Add:A
See
section
14
1
1.3
Connectivity
Perform external connection (cables) Perform autolock ( in case of VSI installed) print diagnostic image f r om the host
3 System integration
Adjust network parameters (ART - Par am eters) Connect service host (optional)
Section 3 / 2 5361 09.01.00
INS 2.2
SIC 3.
Page 49
DD+DIS170.99E Installation /Machine Start-up
4 Application
Adapt disk space quotas Edit keypads Print diagnostic image
5 Kick off
Backup Train the user

1.3 Scope of delivery

Check the scope of delivery by means of the pack ing list, attached to the printer.

1.4 Removing the transport protection

To remove the transport protection elements refer to the addendum A of this section.

1.5 Mounting the flat belt of the mai n dri ve

For the mounting procedure of the main drive flat belt ref er to Addendum B of this section.
Do not connect the printer to the mains outlet before you finished all actions described in the above mentioned Addenda A and B (refer to item 1.4) !
APP 4
OTR 5

2 Installation

The installation sequence described in this part has been designed to make the installation as easy as possible. The procedure below outlines the recommended installation steps. All printers are configur ed at production site as defined by marketing .

2.1 Technical installation

2.1.1 Standard delivery
The printer is provided with an auto switching power supply. For this reason there are no adaptations to perform t o align to local line voltages or freq uencies. There are no voltage­specific fuses to install.
default language is: - English
2.1.2 Mains connection
Mains cable Install the printer to the same g round as the host system for safet y reasons. If this is not possible see section 6.1 for solutions
Supplementary protective earth cable This cable is plugged onto the supplementary earth connector (not included, has to be ordered separately under ABC-Code: 79K67) Apply this cable only in case the printer is connected to other non IEC 601 conf orming equipment.
2.1.3 Switch on device
Switch on the device with the power switch in front of the printer.
09.01.00 5361 Section 3 / 3
Page 50
Installation /Machine Start-up DD+DIS221.98E
2.1.4 Loading films
Refer to the user manual to perform the correct action for
loading films.
You also can see the sequence of handling by imprinted
icons on top of the film loading assembly. To see these icons, open the top cover and the cover of the f ilm loading compartment (see Figure 1) .
Figure 1
2.1.5 Print SMPTE test image from local keypad
When all req uirements in the previous paragraphs are f ulfilled, a first test im age has to be printed to verify the mechanical operation of the printer.
Print an SMPTE testimage:
536103AZ.CDR
Figure 2: SMPTE testimage
?
ERROR
1
ESC
ENTER
3 x
?
2
ERROR
ERROR
?
ESC
ENTER
ESC
3
ENTER
?
ERROR
4
1 x
?
ERROR
ESC
ENTER
ESC
5
ENTER
wait ca. 2 minutes
?
6
ERROR
3 x
ESC
ENTER
536110AB.CDR
Figure 3: Print SMPTE testimag e at the local keypad.
Section 3 / 4 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
2.1.6 Check the configuration of the device (IMOS)
2.1.6.1 Starting the I M O S Drystar 3000 service software
For to check the config ur at ion of the printer, perform the following steps to enter t he IMOS Drystar 3000 service program:
Connect your service PC locally to the printer
Switch on your service PC.
Switch on the printer.
Select the Drystar 3000-Icon.
Figure 4
The IMOS Drystar 3000 service program shows up with in a separate window as shown below.
Figure 5
09.01.00 5361 Section 3 / 5
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Installation /Machine Start-up DD+DIS221.98E
2.1.6.2 Check configuration
In general, the delivered printer unit is pr econfigured, with all interfaces inst alled accor ding to the order at OSD in Belgium. For t hi s reason t here i s no f urther conf iguration
necessary !
Configuration at product ion sit e affects the following items:
- 3 input s analog: VSI and switchboard 2 + opt. SSR1 (ext. sync.) digital: MFRI + 3M (P 952)
USP (SPC 1) AMDI
- 1 out put Drystar 3000
- 1 network APIP / DICOM* / Postscript* *) optional
The window above shows a listing of a specific configuration. You may ensure t he correctness of the configuration via the IMOS Drystar 3000 service program. In order t o do t his, compare the attached OGT f ile (part of the delivery) with the actual config uration entries. In case of discrepancies you have to reconfigure the Drystar 3000. Refer to section 6. 2 or 9
2.1.7 Check Time and Date
Check time and date in the IMOS Drystar 3000 application menu and adjust if necessary.
Figure 6
Note: Time and Date influences
Patient ID: e.g. 804241430 = year 1998 Month 04 Day 24 Hour 14 Min 30
The logbook time stamping
The installation date
Figure 7: IMOS Window f or t i me and dat e adjust ment
Section 3 / 6 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
2.1.8 Fill out Site Info
In IMOS Drystar 3000, go to "I nstall Installation Report".
Select "Site Info"
Fill out the site specific inform ation. This will be part of the info count er header.
2.1.9 Set the installation date
In IMOS Drystar 3000, go to "I nstall Installation Report".
Select "date of installation": Now automatically the cur r ent date is set as device
installation date.
Note: The date of installat ion can only be set once.
2.1.10 Positioning of the printer
When positioning the printer at ist final location, please ensure that the stoppers at the wheels
are locked.
Figure 8: Site info (Example)
Figure 9: Installation Date
09.01.00 5361 Section 3 / 7
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Installation /Machine Start-up DD+DIS221.98E
r

2.2 Connectivity

2.2.1 External cabling
Refer to the corresponding interface release document available on DIGIMAIL (+49 89 6207 7777 analog / +49 89 69370160 ISDN), download area „interf aces / connectivity“ or http://medical.agfa.com (AGFA Medical Homepage).
2.2.1.1 Video Connection. Monitor in the video chain
A
F G A
0
0 0 3
R A
T S Y
R D
VIDEO OUT
A
VIDEO IN
75 Ohm Terminator
VIDEO OUT
A
VIDEO IN (Fibre)
VIDCOM
HOST
MONITOR
536103SZ.CDR
Figure 10
2.2.1.2 Video Connection: Monitor at the end of the video chain
A
F G A
0
0 0 3
R A T
S
Y R D
VIDEO OUT
A
VIDEO IN
VIDCOM VIDEO IN
(Fibre)
A
Host
VIDEO OUT
536103RZ.cdr
MONITOR
Figure 11
Make sure that the BNC-coax cables (A) used in the video chain are as short as possible. For video signals above 100 MHz the coax-cables should not be longer
than 5 m.
optical cables can have a length of up to 350m.
For jumper settings of t he VSI board refer to IMOS Drystar 3000: REPAI R VME
Boards
75 Ohm
Terminato
Section 3 / 8 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
2.2.1.3 Example for VIDCO M and VSI connection (here: color input)
Figure 12
09.01.00 5361 Section 3 / 9
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Installation /Machine Start-up DD+DIS221.98E
2.2.2 Autolock of VSI Autolock is only needed for analog connections
The autolock procedure is described in section 9, VSI.
Figure 13

3 System integration

3.1 Destination/Network

Figure 14
The Destination Network List shows every configured Network Node with its corr esponding parameters.
To edit a new Network Node, press <ADD NEW>
Section 3 / 10 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
y
)

3.2 Example for a simple Network

0
0
0
3
R
A
T
S
Y
R
D
ART ENTRY 1
Destination name: DRY_3000 Host name: dry_3000 (= AOS shell prompt) IP Address: 192.9.200.201 Port: 3027 Type: Drystar 3000 (Typ 53614) Availability: Enabled Input/Output: Local Printer
ART ENTRY 1
Capture images at Drys tar 3000 Print images at Drystar 3000
(in Drystar 3000)
=
5
6
3
0
1
3
Z
L
C
.
D
R
ART ENTRY 2
(in Drystar 3000)
Destination name: DRY_2000 Host name: dr
_2000 (= AOS shell prompt IP Address: 192.9.200.202 Port: 3027 Type: Drystar 2000 (Typ 5358) Availability: Enabled Input/Output: Remote Printer
ART ENTRY 2
Capture images at D rystar 3000 Print images at Drystar 2000
=
Note 1 Note 2
For ART0 settings see screen in previous page (ART 0 = ART 1) In case images captured on Drystar 2000 shall be print ed on t he Drystar 3000, too, the
Drystar 2000 settings have to be made accordingly.
09.01.00 5361 Section 3 / 11
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Installation /Machine Start-up DD+DIS221.98E

3.3 Connect the service host (optional)

In case a service host (see Figure 15) was ordered with the device (refer to OGT file, delivered with the device), make the connections as described in the installation instructions delivered with the service host.
Pass the corresponding RSC or GSC (RSC = Regonial Support Center, GSC = Global Support Center) t he network parameters as described in the service host installation instructions.
Figure 15

4 Application

4.1 Introduction: Customizati on / NVE

Application can also be called Customization. Customization is the adaptation of the printer to the customers need. IMOS offer s for most customization steps comf or table shells.
Figure 17
Figure 16
Note: Name/Value Edit is a fast alternative for the advanced user,
to adjust specific parameter s of the printer directly. For an overview of all important parameters see document
DD+DIS115.98E, NVF parameters MG3000 and Drystar.
Section 3 / 12 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
536103JZ.C

4.2 Application / Customization Overview

Customization is the adaptation of the system to t he customers needs. Following parts of the system are concerned:
The user display
The harddisk
The film
Enclosed a graphical overview of the most important custom ization items.
See next page for explanation of figures 1 to 11
User Display
INFO
QUEUE
HELP
ESC
1 2 3 4 5
SET UP FORMAT
F1
F2
Drystar 3000 US Room 2
<1> Dr. Miller
PRINT EXAM
ERASE
US Room 2 Dr. Miller
<1> 1/0 Kidn. pos.
B&W/COLB&W/COL
F3
IF 220 IS 80 IA 3
F4
6 7 8 9 0
STORE
COPY
COL
Dr. Miller 8x10 1/0 Kidn. Pos Pt: US802041430 Copies: 1 To: DRY_2000 Queue: 12/16
STORE
B&W
Harddisk Drystar 3000
3
4
Partition F:
2
9
11
B&W Image
5
6
1
10
7
8
DR
Figure 18
Table with recommended adjustments during customi zat i on see next page
09.01.00 5361 Section 3 / 13
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Installation /Machine Start-up DD+DIS221.98E
Table with recommended adjustments during customizat ion
Adjustment Where to find
1 Time and Date Time and date (section 2.1.7) 2 Disk Space Quota Disk Space Quota (section 4.4) 3 Hospital Name and Location* Edit Keypad (section 4.5) 4 Exam group names* Edit Keypad (section 4.5) 5 Exam Set ID`s* Edit Keypad (section 4.5) 6 Black & White Layouts* Edit Keypad (section 4.5) 7 Contrast B&W* Edit Keypad (s ect ion 4. 5) Edit Films 8 Interpolation ( Shar pness) * Edit Keypad (section 4.5) Edit Sources 9 Film recovery after power failure Name Value Edit: MNU: parameter
b_cftbl_usr[1].no_recovery **
10 Set I CO N for film reduction 11 Activate annotations
* To make these parameter s act ive, no r eset r equired. Simply confirm with <ok>, leave the
current keypad screen and re-enter it .
**see DD+DIS115.98E; NVF Parameters
grey fields mean optional, i.e. not mandatory
Name Value Edit: DSP: parameter icon_pos ** Name Value Edit: MNU: parameter annotation **

4.3 Language

At the time being only English

4.4 Disk Space Quotas

Adapt the disk space quotas according t o the input image size and workload of the inputs.
Note: Input 4 is the local keypad. Do not adj ust input 2 below 10 MB
Figure 19
Section 3 / 14 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up

4.5 Edit keypads

Select the Keypad, you wish to customize.
Figure 20
Select the desired exam set
Figure 21
Select the next action to be performed via the 3 edit buttons at the bottom of the above shown screen.
Change the values for interpolation and taste look up table (and eventually other settings, too) as described in section 5, application.
Use <DELETE ALL> to delete all examination groups at once.
Selection: <Copy Exam Set>
To shorten the amount of time for the customization you can copy specific completed examination sets. After that you only have to modif y a few remaining parameters.
09.01.00 5361 Section 3 / 15
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Installation /Machine Start-up DD+DIS221.98E
Figure 22
Selection: <EDIT SOURCES>
Figure 23
Selectio: <EDIT IMAGES>
Figure 24
Section 3 / 16 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
Selection: <EDIT FILMS>
The actions described above, which have to be performed for each keypad are identical for each keypad.

4.6 Print a diagnostic image

Print a diagnostic image from all connected host systems.
Discuss the image quality with the customer
Figure 25
09.01.00 5361 Section 3 / 17
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Installation /Machine Start-up DD+DIS221.98E

5 Kick off

5.1 Backup

In IMOS Drystar 3000, go to "I nstall" "Backup".
Select the destination and filename for the backup.
Figure 26
Explain the operation of the device to the customer.
Section 3 / 18 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up

6 Addendum A: Removing the transport protection

1. This document informs you what should be done after Drystar 3000 is unpack ed.
Do not connect the printer to the mains outlet before you finished all handling described in this document !
Take the long screw driver attached to the accessories (see scope of delivery).
Unlock the top cover and the cover of the film loading compartm ent by insert ing the screw driver in the hole betweeen the grips of these covers
Open the top cover first
Open the cover of the film loading
compartment
536103AM.BMP
At the inside- right hand side - there is a floppy holder
Remove the tape but leave the floppies in the holder as you normally do not need these floppies during installation
09.01.00 5361 Section 3 / 19
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Installation /Machine Start-up DD+DIS221.98E
With the top cover opened you get access to the unlocking screws of the side covers
Turn the screws on top of the left and rig ht side covers 90 degrees counter clock wise using a coin or a screw driver
Lift the covers a few centimeters and then remove them.
536103BM.BMP
536103CM.BMP
Cut the plastic strip that secures the film guiding plate and remove it.
Cut the 2 plastic strips that secure the decurl unit and remove them
536103DM.BMP
Section 3 / 20 5361 09.01.00
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DD+DIS221.98E Installation /Machine Start-up
Cut the 2 plastic strips that secure the shaft above the film loading compartment and remove them.
536103EM.BMP
Open the film loading compartm ent and remove the buffer, which lies where normally the film is put. (not shown on this picture)
536103FM.BMP
536103GM.BMP
At the right side of the printer there is a locking plate on the densitometer module.
Loose the screw and then remove the plate
Option: Mobile Kit At the right hand side of the printer with a mobile kit installed there is a black teflon ring on the densitometer module. Do not remove this ring!
09.01.00 5361 Section 3 / 21
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Installation /Machine Start-up DD+DIS221.98E
On the left and right side there is a square hole.
In that hole there is on both sides a red coloured blocking plate holding the ther mal head compartment against the chassis
Remove on each side the hexagonal screw and remove the red blocking plate
Open the thermal head compartment.
536103HM.BMP
Remove the hexagonal screws on both sides.
Close the thermal head compartment and lock it by turning the 2 screws with the ring 90 degrees clock wise.
536103IM.BMP
Deposit the screw driver of the accessory­Kit in the prepared holder at the lef t side.
Install the side covers (take care that the bottom of the side covers is well positioned over the positioning pins).
Proceed with the installation.
536103JM.BMP
Section 3 / 22 5361 09.01.00
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DD+DIS170.99E Installation /Machine Start-up
7 Addendum B:
Mounting the detached flat belt of the main drive (left hand machine side)
Reason:
For first operation of the machine the flat bel t must be mount ed agai n.
flat belt pulley
If the printer is out of operation for a longer time period (about 6 weeks), the flat belt of the main drive may suff er permanent pressure marks due t o the belt tension.
These pressure marks on the flat belt result in irregularit ies of the film transport system, and thus also in image artef acts (horizontal lines at a spacing of approx. 13 cm).
Therefore, at t he pr oduction line, the flat belt is detached again after the printer has been calibrated and the belt tension has been mounted at t he belt pulley, (see figure 1).
detached flat belt
Figure 1 (Addendum B)

7.1 Attachment of the flat belt on the flat belt pulley

Undo the upper screw in the left side cover (by quarter rot ation).
Lift the cover and remove it.
Place the detached belt on the running face of the pulley, by slowly turning the flat belt
pulley by hand.
When the flat belt pulley is turned in order to mount the belt, the motor reacts like a generator. Therefore turn t he flat belt pulley only slowly to keep the generator effect as low as possible.
Carefully keep the flat belt pulley turning by hand, thus moving the belt to the centre of the pulley running face.
Subsequent adjustment of the belt tension or calibration of the pr int er is not necessary.
09.01.00 5361 Section 3 / 23
Page 70
Page 71

DD+DIS103.02E Theory of operation

Section 5
Table of contents
1 INTRODUCTION............................................................................................................... 1
2 FUNCTIONAL SEQUENCE ..............................................................................................4
2.1 Sequence of functions after switching on: SW component startup ................................................4
2.2 Sequence of functions during operation ............................................................................................5
2.2.1 Overall block diagram ......................................................................................................................5
2.2.2 Image Data Flow..............................................................................................................................6
2.3 Sequence of functions during the print cycle.....................................................................................7
3 DESCRIPTION OF THE PRINT PROCESS .....................................................................8
3.1 The principle of thermographic printing .............................................................................................8
3.1.1 General principles of image formation in the printer ........................................................................8
3.2 Thermal head .........................................................................................................................................8
3.2.1 Necessity of the TH-position adjustment .........................................................................................9
3.2.2 Necessity of the TH-pressure adjustment...................................................................................... 10
3.3 Compensation......................................................................................................................................11
3.4 Monomed films ....................................................................................................................................12
4 COMPONENTS............................................................................................................... 13
4.1 Thermal Head Assembly .....................................................................................................................13
4.2 Film Loading Assembly.......................................................................................................................14
4.3 Description of the friction clutches ...................................................................................................15
4.4 Horizontal Film Alignment ..................................................................................................................16
4.5 Main Drive.............................................................................................................................................17
4.6 Macrodensitometer (MDM)) ................................................................................................................19
4.6.1 Film to film Dmax calibration..........................................................................................................20
4.6.2 Film type detection.........................................................................................................................20
4.6.3 Film calibrations at software version 1.7X and 1.9X......................................................................21
4.7 Decurl Unit............................................................................................................................................22
5 HARDWARE OVERVIEW............................................................................................... 23
5.1 Overall Hardware Model ......................................................................................................................23
5.2 VME Bus ...............................................................................................................................................24
5.2.1 Introduction ....................................................................................................................................24
5.2.2 VME BUS Overview.......................................................................................................................24
5.3 ROCAN bus ..........................................................................................................................................26
5.3.1 Introduction ....................................................................................................................................26
5.3.2 Boards............................................................................................................................................26
5.4 Harddisk / Print queue.........................................................................................................................28
5.4.1 Organization of the harddisk ..........................................................................................................28
5.4.2 Organization of the print queue......................................................................................................28
6 SOFTWARE ARCHITECTURE....................................................................................... 29
7 FILE STRUCTURE / AOS SHELL ..................................................................................30
8 APPLICATION ................................................................................................................32
8.1 Overview of all steps of image processing .......................................................................................32
Revision 32 Type 5361 Chapter 5 / I
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Theory of operation DD+DIS103.02E
8.2 Taste look up table. Combination with Sensolut..............................................................................32
8.3 Window level ........................................................................................................................................33
8.4 INTERPOLATION..................................................................................................................................34
8.5 Printing Areas.......................................................................................................................................36
9 NETWORKING: GENERAL INTRODUCTION ............................................................... 37
9.1 APIP.......................................................................................................................................................39
9.2 DICOM ...................................................................................................................................................39
9.2.1 Introduction ....................................................................................................................................39
9.2.2 DICOM in Combination with APIP..................................................................................................40
9.3 Postscript..............................................................................................................................................42
Chapter 5 / II Type 5361 Revision 32
Page 73
DD+DIS221.98E Theory of operation

1 INTRODUCTION

The printer is used to produce f ilm s ( har d copies) for medical diagnostics. T he pr inter is a dry, black&white thermo hard-copy system for monomed films. Blue, clear and opaque films can be handled. Possible film form at s ar e 14 x 17“, 14 x 14“ and 14 x 11“
The printer consists of t wo f unct ional blocks: A controller and a print engine.
The controller captures the incoming analog or digital data via an input interface and stor es t hem onto a hard disk, composes the dif ferent images and generates the appropriate print engine control signals.
The print engine receives the image data from the controller, drives the film t hr ough the device and makes black/white prints.
Drystar 3000: It can be divided in Controller (VME Compartment) and Print Engine
The printer can be equipped with an analog video input (VSI) or a digital image input (MFRI).
It can be host controlled for printing. It is able to understand the host control programs AMDI (AGFA), USP (Siemens), MMM (3M) and TCT (Toshiba.
In addition, the printer can be integrated in a network. Possible network protocols can be APIP (AGFA) or DICO M. Sending images via network in postscript description is possible too. A lot of other image formats, like sunr ast er or TIF via E-mail are also supported.
System Overview Drystar 3000. Example for a network connection.
09.01.00 Type 5361 Section 5 / 1
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Theory of operation DD+DIS221.98E
t
5361500
3.c
d
Table with possible inputs and correspondi ng i m age i nt erf aces
Signal Interface Max. number Analog video VSI 3 x B&W or Color* Digital according to 3M specs MFRI 3* Ethernet SW interfaces: APIP,
DICOM, FTP, PAP
Theoretically number of inputs without
limit**
and LP
*The maximum number of local inputs is limited to 3, analog or digital. **In case of DICOM inputs, where to every input a certain configuration has to be assigned, the
maximum number of inputs is limited to 4.
Decurl Unit
An internal keypad is provided for command entry, to set up
To p C o v e r
Drum
Filmrun
Thermal Head
the printer, and to display user and error messages. Up to three external keypads, one per local input, can be connected.
Film Loading Assembly
VME Compartmen
The system is based on an automatic sheet handling system. Films can be loaded in full daylight.
Filmrun of the printer
The film path through t he printer is shown in the sketch
r
beneath.
Section 5 / 2 Type 5361 09.01.00
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DD+DIS221.98E Theory of operation
Technical data of the printer Drystar 3000 in comparison with other AGFA printers:
Drystar 3000 Drystar 2000 LR5200
Weight 125 kg 70 kg 475 kg Power
Requirements
100-240 V, 50/60 Hz;
920 W
100-240 V, 50/60 Hz; 1120
W
300 W to 3 kW,
depending on S or P
Version Throughput: 50/h to 70/h (14x17“)
Density: <0,25 (0,17)......>3.0
<0,25 (0,17).......>3.0 O.D. <0,1......>3,4 O.D.
O.D.
Printing principle: Direct t hermal Direct Thermal / Dye
diffusion
Photochemical via red
laser beam Calibration: Automatic - manual or semi automatic Resolution: 320 dpi 300 dpi 320 to 600 dpi Grey levels 256 out of 4096 256 out of 4096 256 or 4096 out of 65535 Warm- up time: 5 minutes 5 minutes 1 up to approx. 20 min.
with processor
Lifetime of
> 30000 films > 30000 print passes Laser tube > 20.000 h
printhead: Film Shelf life: 18 months 18 months 24 months Archivability 30 years 30 years 30 years Nr. of Inputs 3+x (APIP/DICOM/PS) 1+x (APIP/DICOM/PS) 3+x (APIP/DICOM/PS) Access time in min. approx. 1 appr ox. 3 ( color) to 1 (b&w) approx. 1 Film formats 14x17, 14x14, 14x11 8x10 8x10, 11x14, 14x14,
14x17
Max. number of image pixels on a film and corresponding
4256 x 5174 (14x17")
22,02 MB
2730 x 2048 (8x10")
5,59 MB x 3 colors =
16,77 MB
8512 x 10348 (10x17"
high res)
88, 08MB
image information Number of film
formats used simultaneously
Applications All medical
1 (other formats have
to be installed; 30 min.
required)
applications
11 or 2
US, NM All medical applications.
High quality images
09.01.00 Type 5361 Section 5 / 3
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Theory of operation DD+DIS221.98E

2 Functional sequence

2.1 Sequence of functions after switching on: SW component startup

Description:
The monitor EPROM, located on the GEMINI CPU star t s up t he MONITOR shell.
It looks on the harddisk for the operating system (BSP.PRG). The program BSP.PRG executes the AUTOEXEC.BAT script,
which spawns the SYS (SYStem) program. This is the base for all the drivers that are necessary for image
processing and film transport. When all the drivers ar e loaded, the bootup is finished. This whole bootup takes about 3 minutes.
Bootup Sequence
Section 5 / 4 Type 5361 09.01.00
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DD+DIS221.98E Theory of operation

2.2 Sequence of functions during operation

2.2.1 Overall block diagram
Functions of the controller:
capturing of images
buffering in image queue
image is processed as define by the user
Functions of the Print engine
a) an image should be rendered independent of
time, history
place on the film
neighbour pixels...
b) TH compensations
control of engine mechanics
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Theory of operation DD+DIS221.98E
2.2.2 Image Data Flow
Buffering Composition and CommunicationAcquisition
image
input
image
input
acquisition
acquisition
add
data set
parameters
add
data set
parameters
convert to
internal
format
convert to
internal
format
queue's on HD (F)
queue dest.1
queue dest. 2
convert to
internal format
image from & to
netwerk
convert to
external
format
add defaults
for
undefined
parameters
image
processing
image
composition
53615039.cdr
image
composition
map on HD
(E)
Acquisition
ACQ (ACQuisition), acquires images, from one of the inputs
converts to internal format ( = API P) , using MNU data set parameters like image and film
parameters, ACOM (Accumulation Common Obj ect Module API for image conversion to the internal format)
Buffering BMD:
controls input queues and disk quota for ‘users’,
images are stored in a folder (film based or study based) and queued (FIFO) on t he har d-disk
partition F
image to
print
engine
one queue for every destination (local printer, network pr inter)
recovery of unfinished folders at start up
each image is put in a 1/0 layout or is deleted (configurable)
Composition & Communication
a) DSP (DiSPatcher),
reads out and decodes the control and images information from the queue
adds defaults (dbmin, dbmax, layout, background...) for undefined fields
organizes the image processing
b) NIP for image processing c) ‘Image Composition on Disk’ manager uses ICI, to com pose the film-layout and stores it in the
ICM (Image composition map) on disk par t it ion E
d) By CPD images are sent to COS
Section 5 / 6 Type 5361 09.01.00
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2.3 Sequence of functions during the print cycle

09.01.00 Type 5361 Section 5 / 7
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Theory of operation DD+DIS221.98E

3 DESCRIPTION OF THE PRINT PROCESS

3.1 The principle of thermographic printing

The film is pressed to the print drum by the TH
The drum is rotated causing the film to move along the TH
Pixel values of the image are converted into heating pulses in the therm al elements of the TH
The heating pulses are causing the gray pixels rendering on the thermal sensitive sheet
The higher the temperature and the longer the time an elementary part (area) of the sheet is heated, the higher will be the resulting optical density of that part
3.1.1 General principles of i m age f ormat i on i n t he pri nt er
The image formation in the pr int engine is based on the completely dry direct thermal technology. Thermal because the image information is tr ansferred to the TM-film by means of heat and direct
because the heat producing component - the t hermal head(TH) is in direct contact with the TM­film.
The heat is generated in the heating elements of the thermal printhead. These heating elements are arranged in a 14" wide one dimensional area with a spatial freq uency of 320 elements per inch. The elements can be activated individually.
During printing, the heating elem ent s ar e activated pixel by pixel and the thermal printhead is brought into contact with the transpor t ed TM-film.

3.2 Thermal head

The thermal print head is manufactured using a "thin film" technolog y and consists of the following components:
array of 4352 individual resistor elements on one line, 14 inch, 320 elements per inch
placed on a glaze bulb
ceramic substrate supports the glaze bulb
rigid base plate adds extra mechanical
strength
electronic circuits for controlling t he heating of each individual resistor
TH is mounted on a heat-sink for dissipating heat to the environment, so that the excess of heat does not distort the printed image
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3.2.1 Necessity of the TH-position adjustment
The TH position influences the imag e quality. Image artifacts like "woodiness", transport and friction shocks and ar tifacts caused by very small (< 10 µ!) irregularities in the drum surface can be noticed. The drawing beneath shows two different T H posit ions:
Attention: TH position is determined by two pins and adjusted already in production. The position adjustment f rom pin position to pin position is 0,2 mm (see drawing below)
TH position adjustment
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Theory of operation DD+DIS221.98E
5
g
3.2.2 Necessity of the TH-pressure adjustment
In the Drystar3000 printer, the image information is transferred to the film by means of heat which is generated in the heating element s of the thermal printhead. Therefore, in order to guarantee a reliable information transfer, a good thermal contact bet ween the T H and t he film is required.
Since the heaterline of a TH is not perfect ly flat (see figure below), a good t her mal contact along the thermal head is only possible if the TH is pressed har d enough against the film and the dr um.
During production, the “TH-pressur e” is adjusted to 300 g/cm ( 2.5 g/elem ent ) . It cannot be adjusted in the field.
If on the other hand the pressure bet ween the T H and t he film becomes too high, the T H’s passivation layer can be damaged by mechanical wear or by the passage of a dust particle between the TH and the film. A too hig h pressure therefore can lead to the ear ly appearance of TH-defects (like e. g. broken resistors).
mounted TH unmounted TH
0,45
0,40
0,35
120µm
Flatness (mm)
0,30
0,25
0
5
10
53615015.cdr
Position alon
15
20
25
TH
30
3
Section 5 / 10 Type 5361 09.01.00
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DD+DIS221.98E Theory of operation

3.3 Compensation

During printing, the print engine must continuously compensate for a number of external (= non data related) influences that otherwise would introduce density changes (and im age artifacts).
There is e.g. a very close and strong relationship between the system sensitometry and different temperatures around the print head (drawing see beneath).
The most important compensat ions ar e:
The microdensitometer compensation which compensates f or the differences in heat production of diff erent resistor elements in the therm al printhead. The scanning is done with a resolution of 2000 dpi. Like that the obtained density for each resistor element is known.
The temperature compensation which compensates f or the changes in ambient and heatsink temperature and for the heat accumulation in the thermal printhead during printing (see drawing above).
The sensitometric compensation which compensates for the differences in sensitometric behaviour between different TM-production batches.
The voltage drop compensation.
The previous and neighbour compensation
The copy-to-copy Dmax compensation.
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Theory of operation DD+DIS221.98E

3.4 Monomed films

A cross section through a monomed sheet is repr esented below:
The image forming layer of AgOS is heat sensitive but not light sensitive. By influence of heat (100° - 200° C) the silver (Ag) is reduced from AgO S:
heat (100°-200° C)
AgOS + reduction è Ag + (image information).......
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DD+DIS221.98E Theory of operation

4 Components

4.1 Thermal Head Assembly

Function:
Guarantee steady and continuous pressure of the T H t owards the film
Film transport
Adjustments: TH pressure adjustment
Note: We disting uish 3 TH positions. In preprint
position the TH rollers are not yet leading the film. As soon, as the film is in position of the TH rollers, t hey press t he film towards the drum and the following film guide (sheet m etal).
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Theory of operation DD+DIS221.98E

4.2 Film Loading Assembly

Function:
Film separation
Driving film to TH
Horizontal film alignment (together with motor M8)è Motor M8 drives film towards stop in input
tray. See drawing beneath.
Adjustments: Vertical film alignment (position the st op further up / down).
Note: For the function of the clutch see description below: Function of the fricti on clutches.
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DD+DIS221.98E Theory of operation

4.3 Description of the friction clutches

Friction Clutches: Example of function in input tray
Altogether 3 friction clutches ar e built in (film loading assembly; vertical film alignment, sheet ta ke over motor).
Function 1: Opening of the rollers if motor drives backward.
Function 2: Guarantee a fixed torque of 6 Ncm
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Theory of operation DD+DIS221.98E

4.4 Horizontal Film Alignment

Functions:
Horizontal film alignment
Adjustments: After exchange of this unit, the horizontal position of the horizontal film alignment has to be adjusted.
Note: For the function of the clutch see description below: Function of the fricti on clutches.
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DD+DIS221.98E Theory of operation

4.5 Main Drive

Functions:
The maindrive drives the drum in constant speed.
It calibrates after switch on (only if switch of f time > 15 min.) or if t he m achine was idle f or more
than 1 hour
It also calibrates the drum speed during print ing
Optical position encoder (3000 pulses per revolution) controls main drive motor
Closed loop control
Adjustments: none
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Theory of operation DD+DIS221.98E
Maindrive Control Principle
Section 5 / 18 Type 5361 09.01.00
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DD+DIS103.02E Theory of operation

4.6 Macrodensitometer (MDM))

A Macro Density Measurement system (MDM) is built-in to allow for constant image quality concerning Dmin, Dmax, sensitometry and vertical banding.
Functions:
· Automatic film to film Dmax calibration (refer to 4.6.1, page 20)
· Automatic film type detection (after the printout!) (refer to 4.6.2, page 20)
· Film calibrations of the printer (refer to 4.6.3, page 21)
· reduction of the vertical macro density banding (density variation along the width of a TH)
(refer to 4.6.3, page 21)
· calibrating the MDM to an external density-meter, by means of a 'reference' film (refer to
4.6.3, page 21)
Adjustments:
No mechanical adjustments. For calibrations Refer to section 6.6, calibrations and adjustments.
Note: Details of the functions mentioned above depend on the SW release (SW Rel. 1.7X or 1.9X).
Refer to the table in section 4.6.3.
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Theory of operation DD+DIS103.02E
4.6.1 Film to film Dmax calibration
· The 'film-to-film Dmax calibration' is automatically performed after every print, if it is switched on. The filmrun stops, the MDM carriage moves towards the film and measures the maximum density at position 12 mm from the right and 90 mm from the bottom.
· At SW Rel. 1.7X the film-to-film calibration is switched on by default, at SW Rel. 1.9X it is switched off by default. Refer to section 6.6 calibrations for more information.
· It keeps the 'border density' (from film to film) equal to a 'reference density' during printing.
~12 mm
~
Film to film Dmax
~90 mm
~
calibration measurement
· Every 'max.-density calibration' defines a new 'reference density' (= new start point)
· The 'reference density' is defined by the average border density of the first 5 printouts after the last max.-density calibration
536105AE.CDR
· The film to film calibration reduces the average of a
'gradual density variation' over more than 5 print­outs
4.6.2 Film type detection
~5 mm
~
Film type detection
~90 mm
~
measurement
· With SW Rel. 1.7X the 'film type detection' is automatically performed after every print. The filmrun stops, the MDM carriage moves towards the film and measures the fog level at position approx. 5 from the right and 90 mm from the bottom.
· Like that after every print the film type blue base or clear base is automatically detected.
· At SW Rel. 1.7X the film type detection is switched on by default, at SW Rel. 1.9X it is switched off by default. This cannot be altered with software parameters.
536105AF.CDR
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DD+DIS103.02E Theory of operation
536110AO.C
536110
C
53616
6
C
536
0
C
4.6.3 Film calibrations at software version 1.7X and 1.9X
Calibration Purpose When to be performed How to be performed
in SW Rel. 1.7X
Registration *
DR
Reference film
Density Meter *
TH profile *
DR
AI.
Reduces the mechanical mis­registration of the MDM carriage during a film scan
To determine new reference values for the MDM. This is done via an external densitometer.
The default reference film density
536110AK.CDR
setting obtained at production is used in case this adjustment is not performed.
Calibrate the MDM. Compensate its long term drift. The MDM step wedge reference film delivered with the printer has to be entered and will be measured.
536110AK.CDR
To reduce vertical macro banding (vertical density irregularities). Only macro density compensation is possible (in opposite to micro compensation in production) due to the measurement resolution of about 5 pixels.
· whenever a TH profile calibration is not satisfying
· first calibration in case of MDM exchange
· when the printer to printer density variation has to
be kept small (has to be done at both printers!)
· via local keypad
· via IMOS Drystar 3000
· via local keypad
· via IMOS Drystar 3000
· when an absolute density accuracy is important
(compensate for deviations of the reference film)
· when the system should be calibrated to the „user densitometer“.
· at the maintenance, i.e. at least once a year · via local keypad
· via IMOS Drystar 3000
· at the maintenance, i.e. at least once a year
· whenever the vertical banding is not acceptable
· via local keypad
· via IMOS Drystar 3000
anymore.
· whenever the max. density variations of a "maximum density test film" are > 0.2 O.D.
How to be performed
Remarks reg. SW Rel. 1.9X
in SW Rel. 1.9X
· via IMOS Drystar 3000 · At printers equipped with SW Rel. 1.9X the registration calibration can only be performed via IMOS Drystar 3000.
· via IMOS Drystar 3000 · At printers equipped with SW Rel. 1.9X the reference film calibration can only be performed via IMOS Drystar 3000.
· via IMOS Drystar 3000 · At printers equipped with SW Rel. 1.9X the MDM calibration can only be performed via IMOS Drystar 3000.
· via local keypad
· via IMOS Drystar 3000
· In SW Rel. 1.9X automatic thermal head calibration is active
(by default). Requested every 5000 prints by means of a warning message on the local display (i.e. it's only semi­automatic, as the customer has to initiate it)..
· Additionally, the user is able to perform a manual calibration.
· The automatic calibration cycle can only be altered or
switched off via NVF parameter.
Maximum density
DR
AP.
Set the Dmax of the printer to its default (default = 3.0 O.D.). The lowest density value of a test film has to be entered.
The printer will automatically correct its thermal energy to reach Dmax = 3.0.
It also can be used for calibration of opaque film (no internal densitometer
· With SW REL. 1.7X: After insertion of a new film batch (new emulsion number) when the Dmax of
3.0 O.D. cannot be reached after 5 films
· With SW REL. 1.7X: Before every film sensito calibration.
· via local keypad
· via IMOS Drystar 3000
functionality available for opaque)
Film Sensito *
To measure the film sensitometry and to use these values for internal reference, so that the printer behaves
· Whenever a new filmbatch was inserted · via local keypad
· via IMOS Drystar 3000
linear regarding density reproduction.
DR
AE.
11
*Note: These calibrations are made by a full width scan at about 15 mm from the bottom. Dust on the film will influence the result.
· via IMOS Drystar 3000 · In SW Rel. 1.9X the Dmax calibration is combined with sensito calibration,. The target Dmax is 3.1.
· In SW Rel. 1.9X it still can be performed via IMOS Drystar 3000, it is however not required anymore.
· via local keypad
· via IMOS Drystar 3000
· In SW Rel. 1.9X the sensitometry is automatically initiated
after insertion of a new film package. This can be de­activated at the local display or via NVF parameter.
· In SW Rel. 1.9X, in case the reached Dmax level after a film sensito calibration is below the target Dmax (target Dmax = 3.10), a warning message is displayed 'Dmax= X.YZ'. In this case a new film sensito calibration is recommended. In case the target Dmax cannot be reached, printing can continue nevertheless.
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Theory of operation DD+DIS103.02E

4.7 Decurl Unit

Function:
· Decurl of the film.
· Heating element 450 W
· Remote temperature sensor
· Temperature = 90°C
Adjustments: none
Decurl Temperature Control Principle:
Chapter 5 / 22 Type 5361 Revision 32
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DD+DIS221.98E Theory of operation

5 Hardware overview

5.1 Overall Hardware Model

Description: The hardware components can be split up in
VME BUS and
ROCAN Bus.
The Gemini CPU is the main CPU. The BER interface, located on the Ge m ini CPU is t he interface between VME Bus and ROCAN Bus.
The VME interfaces are responsible for image acquisition (VSI / MFRI) and image processing (COS). The ROCAN interfaces are r esponsible for the filmrun.
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Theory of operation DD+DIS221.98E

5.2 VME Bus

5.2.1 Introduction
Versa M
odule Eurocard Bus
32 bit BUS
Developed by Motorola, Signetics, Mostek and
Thompson CSF
5.2.2 VME BUS Overview
Widely used in industrial, milit ar y, industrial applications
Supply voltage: 5 V Boards
Board
Gemini CPU board
NIP Neuron Image
Processor. Image Interpolation
BER Basic Ethernet and
ROCAN Interface
Description
68040 microprocessor, 25 MHz
Up to 128MB RAM (32 MB default)
Real time clock
SCSI bus interface
VME bus controller
Socket for 2 nd 68040 microprocessor
NIP board installed by default
Gemini CPU plug-on board
Performs the image scaling (reduction / magnification)
Gemini CPU plug-on board
drives internal hard disk 2 Gbyte
drives external floppy
drives external ethernet
has the function of the rocan interface to the VME
drives external serial port (2x)
RAM 24MB-DRAM-
Gemini CPU plug-on board
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DD+DIS221.98E Theory of operation
Memory
COS1 Compensation
and Superslicing. Compensation for TH
VSI Video Synapsis
Interface with SWB2 SWB2 Switchboard2. and AFR Analog Fibre Receiver
MFRI Multi format
receiver interface according to 3M Specs
SCN2 Serial control
interface (node) RS232 / RS422. Host control interface.
Keeps the program
Buffer between image interface an harddisk
Performs the compensations f or t he TH
Cable connections:
VME interface (backplane) COS1
COS1 50 pins flatcable AIC1
AIC1 64 pin flatcable TH
AFR converts fiber optical (analog) data to analog data
SWB multiplexes up to 4 analog sour ces ( e.g. 3 x color + 1 b&w) to the
VSI
The VSI converts the analog date to raw, digital im age data
The VSI is a selfadjusting video interf ace
Captures digital images and converts them to r aw, dig it al image data
Has a built in RS422 interface for host cont r ol connection
Interface for host contr ol connect ion.
RS232 used for connections up to 18 m
RS422 used for distances up to 1000 m
GPCI Generic Parallel
Control Interface. Host control interface.
MAU2 Media access
unit. Part2 of Ethernet Interface (BER!)
Backplane
BIO3*
Basic I
Power supply*
nput / Output
Interface for host contr ol connect ion.
By a host specific EPROM the host control signals are converted to
APIP
Ethernet interface
Jumper setting necessary to switch from 10B2 connection to twisted
pair.
VME interconnection board
Distributes the 5V to the diff e r ent VME boards
Global wiring board for optional interf aces: (SCN, GPCI, MAU)
VME fan control, shut down when temp 50° C (warning when 45°C)
Reset logic for rocan interf ace
Power supply remote voltage control thermal head
Power supply remote voltage decurl unit
Switch mode power supply
Autorange 110 - 240 V / 50 - 60 Hz
Output voltages: +5V / 36 A; +12 V / 4A; -12V / 2A; +24V / 6A; 60V /
400 W (decur l) , Vth from 17 till 22 V / 25 A max; 8,5V / 2A (ext. keypad + ROCAN)
DTS*
Contains thermal sensor to measure temperat ure around drum and VME rack. Two of these boards built in altog ether.
*These boards cannot be assigned to the VME Bus explicitely. They are part of the ROCAN Bus, too.
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Theory of operation DD+DIS221.98E

5.3 ROCAN bus

5.3.1 Introduction ROCAN = ROAM (AGFA R&D Department) C
ontroller Area Network
General Purpose: Data communication in distributed systems CAN technical aspects:
max. speed 1MBs/40m
Mail oriented protocol: Every node sends and receives mails. Mails can have Priorities.
Multimaster: Every node is a bus master.
max. dataframe=8byte
Systemwide data consistency
Applications: Production, cars, buildings, eng ines
5.3.2 Boards
PMC1
KEY3
53615037.cdr
to VME
BIO3
Power
BER
Board Description
PMC1 Precision Motor
Control Board
MDM1
DSH1 AIC1
Drum motor control, optical position encoder, quadrature decoding, calibration, compensation of gear ration
Decurl motor control, decurl temperat ur e cont rol, active/passive protection, decurl heater element cont r ol through power supply
Pick up motor control, input f eeder control
Sheet take over motor control, sheet alignment solenoid
Vertical alignment motor
Cover locking solenoid
Thermal head fan control, cooling
Thermal head position control, home, print , preprint
Al input sensors, paper position, empty cassette
3 external user keypads
Safety circuit, cover switch, decurl overtemperature switch
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DD+DIS221.98E Theory of operation
KEY3 Internal Keypad
AIC1 Analog Interface with
ROCAN
MDM1 Macrodensitometer
with DSH1.
LCD display with LED backlight
4 lines, 20 characters/line
Remote power on/off switch standby
4 cursors
4 control keys (ESC, ENTER, ONLINE, UNLOCK)
3 yellow LED's
1 green power on LED
buzzer
Thermal head voltage control, Vth measurem ent
Thermal head heatsink temperatur e sensor s ( 5x) r eading
thermal head resistance measurement
Drum environment temperature measurement
Data interface between COS and TH. Converts differential data to
single ended. Data multiplexing.
DSH board: lamp control, light measurem ent system ( int egrator), interface with MDM board
MDM board: Stepper motor control, AD converter, ROCAN bus interface
09.01.00 Type 5361 Section 5 / 27
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Theory of operation DD+DIS221.98E

5.4 Harddisk / Print queue

5.4.1 Organization of t he harddisk
5.4.2 Organization of t he print queue
The organization of the print queue works with the FIFO principle: first job in t he queue is the first job out. In a network, every destination has its own queue. In t he queue there are always several output
jobs activated at the same time. The q ueue is locat ed on t he F: partition.
Job status P Defines printable jobs that are: ready for printing or
currently printed
W Stands for warning which means that the respective output station is not r eady, e. g. because of
wrong setting. The job can be converted into P j obs as soon as the output is ready.
E Means that there was an error during the processing. The job cannot be completed. The data is
lost and can be deleted.
R Means that this is a remote job, sent via ether net from another user. This j ob can only be deleted
from the user it was sent fr om .
Emergency (+)
Normally, films are always added to the end of a q ueue waiting for the output. If there is an emergency film which requires immediate exposure of a film, this can be moved up to t he first position of the queue by pressing the em er gency key on the keypad. Further emergency films are positioned behind the former emer gency film. The active jobs in the queue, ( P- jobs) however, remain active and will be processed before the first emergency film.
Job owner
- <Space> self
- 1; 2; or 3 one of the other inputs (not self)
- N network
Film type
b = blue based, i. e. blue acceptor should be inserted c = clear based, idem for clear o= opaque, idem for opaque
Section 5 / 28 Type 5361 09.01.00
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