AEG-Electrolux ESER21PSAMB, ESCR21PSAMB, EXS24HE2WI, EXS09HC7, EXS12HC1WE User Manual

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Website: www.mideaaircon.com

Service manual

CAUTION

- BEFORE SERVICING THE UNIT, READ THE SAFETY

- PRECAUTIONS IN THIS MANUAL.

- ONLY FOR AUTHORIZED SERVICE PERSONNEL.

MODELS:

EL-KF20GW/N2Y-A(B) EL-KFR20GW/N2Y-A(B) EL-KF26GW/N2Y-A(B) EL-KFR26GW/N2Y-A(B) EL-KF36GW/N2Y-A(B) EL-KFR36GW/N2Y-A(B) EL-KF50GW/N2Y-A(B) EL-KFR50GW/N2Y-A(B) EL-KF61GW/N2Y-A(B) EL-KFR61GW/N2Y-A(B) EL-KF70GW/N2Y-A(B) EL-KFR70GW/N2Y-A(B) EL-KFR20GW/N1Y-A(B) EL-KFR26GW/N1Y-A(B) EL-KFR36GW/N1Y-A(B) EL-KF20GW/Y-A(B) EL-KFR20GW/Y-A(B) EL-KF26GW/Y-A(B) EL-KFR26GW/Y-A(B) EL-KF32GW/Y-A(B) EL-KFR32GW/Y-A(B) EL-KF36GW/Y-A(B) EL-KFR36GW/Y-A(B) EL-KF50GW/Y-A(B) EL-KFR50GW/Y-A(B) EL-KF61GW/Y-A(B) EL-KFR61GW/Y-A(B) EL-KF70GW/Y-A(B) EL-KFR70GW/Y-A(B) EL-KF90GW/Y-A(B) EL-KFR90GW/Y-A(B) EL-KF90GW/SY-A(B) EL-KFR90GW/SY-A(B) AU-KF61GW/Y-A(B) AU-KFR61GW/Y-A(B) AU-KF70GW/Y-A(B) AU-KFR70GW/Y-A(B) AU-KF85GW/Y-A(B) AU-KFR85GW/Y-A(B) EL1-KF20GW/Y-A(B) EL1-KFR20GW/Y-A(B) EL1-KF26GW/Y-A(B) EL1-KFR26GW/Y-A(B) EL1-KF32GW/Y-A(B) EL1-KFR32GW/Y-A(B) EL1-KF20GW/N2Y-A(B) EL1-KFR20GW/N2Y-A(B) EL1-KF26GW/N2Y-A(B) EL1-KFR26GW/N2Y-A(B) EL1-KF35GW/N2Y-A(B) EL1-KFR35GW/N2Y-A(B) EL-KT3F53GW/Y-T2 EL-KT3F53GW/Y-T1 EL-KT3FR53GW/Y-T1 EL-KT3F70GW/Y-T2 EL-KT3F70GW/Y-T1 EL-KT3FR70GW/Y-T1 SEL-KF20GW/Y-A(B) SEL-KFR20GW/Y-A(B) SEL-KF26GW/Y-A(B) SEL-KFR26GW/Y-A(B) SEL-KF32GW/Y-A(B) SEL-KFR32GW/Y-A(B) SEL-KF53GW/Y-A(B) SEL-KFR53GW/Y-A(B) SEL-KF61GW/Y-A(B) SEL-KFR61GW/Y-A(B) SEL-KF70GW/Y-A(B) SEL-KFR70GW/Y-A(B) SEL1-KF26GW/Y-A(B) SEL1-KFR26GW/Y-A(B) SEL1-KF36GW/Y-A(B) SEL1-KFR36GW/Y-A(B)

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

CONTENTS

1. PREFACE

1.1 SAFETY PRECAUTIONS........................................................................................................................1

1.2 INSULATION RESISTANCE TEST.........................................................................................................1

1.3 FEATURES...............................................................................................................................................2

1.4 CONTROL LOCATIONS.............................................................................................................................2

1.5 OUTSIDE DIMENSIONS............................................................................................................................3

2. INSTALLATION

2.1 TOOLS NEEDED FOR INSTALLATION....................................................................................................5

2.2 ITEMS REQUIRED FOR INSTALLING THE UNIT........................................ ............................................5

2.3 INSTALLATION OF INDOOR UNIT AND OUTDOOR UNIT ................................................................... ..6

2.4 FLARING WORK AND CONNECTION OF PIPING.................................................... ...............................8

2.5 CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT……………..................12

2.6 CHECKING THE DRAINAGE AND FORMING THE PIPING ................................................ ....... ... ....... . .14

2.7 AIR PURGING.......................................... .................................................. ...............................................15

2.8 TEST RUNNING ............................................. ...................... ...................... ..............................................17

3. TROUBLE SHOOTING GUIDE

3.1 Refrigeration Cycle Diagram..................................... ................................................................................19

3.2 TROUBLE SHOOTING GUIDE..................................................................................................................20

4. WIRING DIAGRAM

4.1 Wiring diagram for indoor units……..........................................................................................................26

4.2 Wiring diagram for outdoor units...............................................................................................................32

5. EXPLODED VIEWS…………………………………………...........................................................................40

6 SPECIFICATIONS........................................................................................................................................40

7 SPARE PARTS LIST……………………………………………………..………….……………………………..40 8 MODEL CHECK LIST……………………………………………………………………………………………….40

1. PREFACE

This SERVICE MANUAL provides various servicing information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.

1.1 SAFETY PRECAUTIONS

1. When servicing the unit, set the POWER SWITCH to OFF and unplug the power cord.

2. Inspect the service cord for damage or wear. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

3. After servicing the unit, make an insulation resistance test to protect the customer from being exposed to

shock hazards.

1.2 INSULATION RESISTANCE TEST

1. Unplug the power cord and connect a jumper lead between the two (2) live pins.

2. The grounding conductor (yellow/green) is to be open.

3. Measure the resistance value with an ohm meter between the jumped lead and each exposed metallic part on the equipment at all the positions (except OFF) of the ROTARY SWITCH or POWER SWITCH.

4. The value should be over 1MΩ.

1.3 FEATURES

Error self diagnosis function. Anti-icing function at cooling mode. Anti-cold air function at heating mode. Auto-defrosting and heating recovering function at heating mode. Outdoor unit overload current protection. Temperature protection of the outdoor compressor top. Restart protection for the compressor. 24 hours on/off mode time setting. Protection against over-load or too-low current input through alternating current.

1.4 CONTROL LOCATIONS

For reverse cycle models:

℃

For cooling only models:

℃

AUTO COOL

DRY

HEAT

TEMP

MODE ON/OFF

SWING ECONOM Y

RESET

DIGITAL DISPLAY

LOCK

TIME R

CANCEL

FAN

HIGH

MED LOW

LED lamp:

POWER AUTO TIMER DEFROST

Remote controller:

LCD display Mode button: Select the operation mode, AUTO,

COOL, DRY, HEAT (Reverse cycle models only) and F AN.

Fan speed button: Select the Fan speed, AUTO,

LOW, MED, HIGH.

ON/OFF button: Press this button to operation

the unit, again to stop.

Temperature setting up button: Press this

button to increase temperature setting or adjust the TIMER in a clockwise direction.

Temperature setting down button: Press this

button to decrease temperature setting or adjust the TIMER in a counter-clockwise direction.

Swing button: Press this button to activate the

auto swing, again to stop.

Economy button: Push this button to set the

economical operation mode.

Timer button: Press this button to set TIMER

ON and/or TIMER OFF.

Cancel button: Press this button to cancel

TIMER ON and TIMER OFF.

Lock button: Press this button to lock all button

except this button.

Reset button: Press this button to reset all

settings to original.

Digital display button: Press this button to

activate/eliminate the digital temperature display on the indoor unit.

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

1.5 OUTSIDE DIMENSIONS

1.5.1 Indoor units:

A: width (mm) B: Depth (mm) C: Height (mm)

Unit A(mm) B(mm) C(mm) D(mm)

Size A 210 750 250 214 Size B 213 815 282 217 Size C 228 1000 298 232 Size D 240 1080 330 245 Size E 230 1250 325 230

Model list: Size A indoor units:

EL-KF20GW/N2Y-A(B) EL-KFR20GW/N2Y-A(B) EL-KF26GW/N2Y-A(B) EL-KFR26GW/N2Y-A(B) EL-KFR20GW/N1Y-A(B) EL-KFR26GW/N1Y-A(B) EL-KF20GW/Y-A(B) EL-KFR20GW/Y-A(B) EL-KF26GW/Y-A(B) EL-KFR26GW/Y-A(B) EL-KF32GW/Y-A(B) EL-KFR32GW/Y-A(B) EL1-KF20GW/Y-A(B) EL1-KFR20GW/Y-A(B) EL1-KF26GW/Y-A(B) EL1-KFR26GW/Y-A(B) EL1-KF32GW/Y-A(B) EL1-KFR32GW/Y-A(B) EL1-KF20GW/N2Y-A(B) EL1-KFR20GW/N2Y-A(B) EL1-KF26GW/N2Y-A(B) EL1-KFR26GW/N2Y-A(B) SEL-KF20GW/Y-A(B) SEL-KFR20GW/Y-A(B) SEL-KF26GW/Y-A(B) SEL-KFR26GW/Y-A(B) SEL-KF32GW/Y-A(B) SEL-KFR32GW/Y-A(B) SEL1-KF26GW/Y-A(B) SEL1-KFR26GW/Y-A(B)

Size B indoor units:

EL-KF36GW/N2Y-A(B) EL-KFR36GW/N2Y-A(B) EL-KFR36GW/N1Y-A(B) EL-KF36GW/Y-A(B) EL-KFR36GW/Y-A(B) EL1-KF35GW/N2Y-A(B) EL1-KFR35GW/N2Y-A(B) SEL1-KF36GW/Y-A(B) SEL1-KFR36GW/Y-A(B)

Size C indoor units:

EL-KF50GW/N2Y-A(B) EL-KFR50GW/N2Y-A(B) EL-KF50GW/Y-A(B) EL-KFR50GW/Y-A(B) EL-KT3F53GW/Y-T2 EL-KT3F53GW/Y-T1 EL-KT3FR53GW/Y-T1 SEL-KF53GW/Y-A(B) SEL-KFR53GW/Y-A(B)

Size D indoor units:

EL-KF61GW/N2Y-A(B) EL-KFR61GW/N2Y-A(B) EL-KF70GW/N2Y-A(B) EL-KFR70GW/N2Y-A(B) EL-KF61GW/Y-A(B) EL-KFR61GW/Y-A(B) EL-KF70GW/Y-A(B) EL-KFR70GW/Y-A(B) AU-KF61GW/Y-A(B) AU-KFR61GW/Y-A(B) AU-KF70GW/Y-A(B) AU-KFR70GW/Y-A(B) EL-KT3F70GW/Y-T2 EL-KT3F70GW/Y-T1 EL-KT3FR70GW/Y-T1 SEL-KF61GW/Y-A(B) SEL-KFR61GW/Y-A(B) SEL-KF70GW/Y-A(B) SEL-KFR70GW/Y-A(B)

Size E indoor units:

EL-KF90GW/Y-A(B) EL-KFR90GW/Y-A(B) EL-KF90GW/SY-A(B) EL-KFR90GW/SY-A(B) AU-KF85GW/Y-A(B) AU-KFR85GW/Y-A(B)

1.5.2 Installation plate For Size A indoor unit:

120mm or m ore to wal l

Left refrigerant pipe ho le D65

Indoor unit outline

150mm or more to ceiling

750

Installation plate

250

Right refrigerant pipe hole D65

For Size B indoor unit:

120mm or more to wal l

Left refrigerant pipe hole D65

Indoor unit outline

150mm or more to ceiling

280

815

Installation plate

Right refriger ant pipe hole D 6 5

For Size C indoor unit:

150mm or more to the ceiling

Installation plate

1000

120mm or more to the wal l

120mm or more to the wa ll

Left pipe hole D65

Indoor unit outl ine

120mm or more to wall

120mm o r more to wal l

Rig h t pi pe hole D 65

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

For Size D indoor unit:

Hooked Part

432

120mm o r more to

the wall

58 50

Left Pipe hol e D95

115

465

For Size E indoor unit:

Ho oke d Par t

178

120mm or more to the wall

Left pipe hole D95

1.5.3 Outdoor units:

150 or more to the ceiling

Hooked Part

1080

150mm or mo re to the ceiling

1250

815

Hooked Part

432

465

Hooker Part

108

115

Indoor Unit Outline

257

120mm or more to

the wall

5850

Rig h t p ipe hole D95

120mm or more to the wa l l

325

EL1-KF20GW/Y-A(B) EL1-KFR20GW/Y-A(B) EL1-KF26GW/Y-A(B) EL1-KFR26GW/Y-A(B) EL1-KF20GW/N2Y-A(B) EL1-KFR20GW/N2Y-A(B) EL1-KF26GW/N2Y-A(B) EL1-KFR26GW/N2Y-A(B) SEL-KF20GW/Y-A(B) SEL-KFR20GW/Y-A(B) SEL-KF26GW/Y-A(B) SEL-KFR26GW/Y-A(B)

Size G outdoor units:

EL-KFR26GW/N1Y-A(B) EL-KFR36GW/N1Y-A(B) EL-KF32GW/Y-A(B) EL-KFR32GW/Y-A(B) EL-KF36GW/Y-A(B) EL-KFR36GW/Y-A(B) EL1-KF32GW/Y-A(B) EL1-KFR32GW/Y-A(B) EL1-KF35GW/N2Y-A(B) EL1-KFR35GW/N2Y-A(B) SEL-KF32GW/Y-A(B) SEL-KFR32GW/Y-A(B) SEL1-KF26GW/Y-A(B) SEL1-KFR26GW/Y-A(B)

Size H outdoor units:

EL-KF36GW/N2Y-A(B) EL-KFR36GW/N2Y-A(B) SEL1-KF36GW/Y-A(B) SEL1-KFR36GW/Y-A(B)

Size I outdoor units:

EL-KF50GW/N2Y-A(B) EL-KFR50GW/N2Y-A(B) EL-KF61GW/N2Y-A(B) EL-KFR61GW/N2Y-A(B) EL-KF70GW/N2Y-A(B) EL-KFR70GW/N2Y-A(B) EL-KF50GW/Y-A(B) EL-KFR50GW/Y-A(B) EL-KF61GW/Y-A(B) EL-KFR61GW/Y-A(B) EL-KF70GW/Y-A(B) EL-KFR70GW/Y-A(B) AU-KF61GW/Y-A(B) AU-KFR61GW/Y-A(B) AU-KF70GW/Y-A(B) AU-KFR70GW/Y-A(B) EL-KT3F53GW/Y-T2 EL-KT3F53GW/Y-T1 EL-KT3FR53GW/Y-T1 EL-KT3F70GW/Y-T1 EL-KT3FR70GW/Y-T1 SEL-KF53GW/Y-A(B) SEL-KFR53GW/Y-A(B) SEL-KF61GW/Y-A(B) SEL-KFR61GW/Y-A(B)

A: Depth (mm) B: Width (mm) C: Height (mm)

Unit Size F Size G Size H Size I Size J A(mm) 235 250 285 335 330 B(mm) 700 780 760 845 895 C(mm) 535 540 590 695 860 D(mm) 275 298 315 360 355 E(mm) 120 114.5 110 140 141.3 F(mm) 458 549 530 560 589.6

Size F outdoor units:

EL-KF20GW/N2Y-A(B) EL-KFR20GW/N2Y-A(B) EL-KF26GW/N2Y-A(B) EL-KFR26GW/N2Y-A(B) EL-KFR20GW/N1Y-A(B) EL-KF20GW/Y-A(B) EL-KFR20GW/Y-A(B) EL-KF26GW/Y-A(B) EL-KFR26GW/Y-A(B)

SEL-KF70GW/Y-A(B) SEL-KFR70GW/Y-A(B)

Size J outdoor units:

EL-KF90GW/Y-A(B) EL-KFR90GW/Y-A(B) EL-KF90GW/SY-A(B) EL-KFR90GW/SY-A(B) AU-KF85GW/Y-A(B) AU-KFR85GW/Y-A(B) EL-KT3F70GW/Y-T2

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

2 INSTALLATION

2.1 TOOLS NEEDED FOR INSTALLATION

Level gauge Screwdriver Electric drill Hole core drill ( φ85mm or φ115mm depending

on Model) Flaring tool set Specified torque wrenches: 1.8kgm, 4.2kgm,

5.5kgm, 6.6kgm (Vary depending on model

No.) Spanner (half union) A glass of water Hexagonal wrench (4mm) Gas-leak detector Vacuum pump Gauge manifold User’s manual Thermometer

2.2 ITEMS REQUIRED FOR INSTALLING THE UNIT

No. Name of Accessories Quantity

1 Installation Plate 1 2 Self-tapping Screw ST3.9x25

(Type “A”) 3 Plastic Expansion Sheath 8 4 Drain Joint 1 5 Wrapping Tape 6 Connection Pipe Assembly

(Detail in below table) 7 Connecting Cable 8 Additional Drain Pipe (Outer

Parts purchased separately

Diameter15.5mm)

9 Insulation Materials 10 Cable Tie (5~10) 11 Remote Control Holder 1 12 Self-tapping Screw ST2.9x10

(Type “B”)

13 Remote Control 1

Note: Excluding the parts that are provided with the unit detailed above all other parts must be purchased separately.

Connection Pipe Assembly

model Liquid side pipe Gas side pipe 7,000Btu/h 9,000Btu/h 12,000Btu/h 18,000Btu/h 21,000Btu/h 24,000Btu/h

6.35mm 1/4”

9.53mm 3/8”

12.7mm 1/2” 16mm 5/8”

30,000Btu/h

NOTE: For pipes used on R410A system, the

wall thickness of the pipes should be no less than 0.7mm. Otherwise, the pipes may be broken when using.

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

Typical installation

CAUTIONS:

1. Ensure that the space around the left and right of the indoor unit is more than 12cm.

2. The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling.

3. Use a stud finder to locate studs to prevent unnecessary damage to the wall.

4. For optimum performance the Indoor Unit should be installed on the wall in areas where the height from the floor to the ceiling is not more than 2.3 meters.

5. A minimum pipe run of 3 meters is required to minimize vibration & excessive noise.

6. The indoor unit should be installed on the wall at a height of 1.7 meters or more from the floor but less than 2.3 meters from the floor.

7. Directions A, B and C should be free from obstructions.

2.3 INSTALLATION OF INDOOR UNIT AND

OUTDOOR

2.3.1 Indoor unit

● Do not expose the indoor unit to heat or

steam.

● Select a place where there are no obstacles in

front or around the unit.

● Make sure that condensation drainage can be

conveniently routed away.

● Do not install near a doorway.

● Ensure that the space on the left and right of

the unit is more than 12cm.

● Use a stud finder to locate studs to prevent

unnecessary damage to the wall.

● For optimum performance the indoor unit

should be installed on the wall in areas where the height from the floor to the ceiling is not more than

2.3 meters.

● A minimum pipe run of 3 meters is required to

minimize vibration & excessive noise.

● The indoor unit should be installed on the wall

at a height of 1.7 meters or more from the floor but less than 2.3 meters from the floor.

● The indoor unit should be installed allowing a

minimum clearance of 15cm from the ceiling.

● Any variations in pipe length will/may require

adjustment to refrigerant charge (Refer to item

2.3.3).

More than 12cm

2.3.2 Outdoor unit

● If an awning is built over the outdoor unit to

prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

● Ensure that the clearance around the back of the unit is more than 20cm and left side is more than 10cm.

● The front of the unit should have more than 100cm of clearance and the connection side (right side) should have more than 60cm of clearance.

● Do not place animals and plants in the path of the air inlet or outlet.

● Take the air conditioner weight into account and select a place where noise and vibration will not be an issue.

● Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.

GAS

Piping

LIQUID

3/8”

9.53mm 1/4”

6.35mm

Standard Length(m) 5 5 5 Max. Elevation B (m) 5 5 5 Max. Length A (m) 10 10 10 Additional Refrigerant (g/m)

30 30 65

Cautions:

● Capacity is based on standard length and maximum allowance length is on the basis of reliability.

● Oil trap should be installed every 5~7 meters.

● When the connecting pipe is longer than 5

1/2”

12.7mm 1/4”

6.35mm

5/8”

16.0mm 3/8”

9.53mm

meters, Additional refrigerant should be added into the unit according to the above table through

the service port on the “LO” valve on outdoor unit.

2.3.4 Fitting the installation plate Fit the Installation Plate and drill holes in the wall

Rooftop installation:

● If the outdoor unit is installed on a roof structure, be sure to level the unit.

● Ensure the roof structure and anchoring method are adequate for the unit location.

● Consult local codes regarding to rooftop mounting.

● If the outdoor unit is installed on roof structures or external walls, this may result in excessive noise and vibration, and may also be

according to the wall structure and corresponding mounting points on the installation plate.

1. Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate (Detailed on page 3 as applicable).

2. If the wall is made of brick, concrete or the like, drill eight (8) 5mm diameter holes in the wall. Insert Plastic Expansion Sheath for appropriate mounting screws.

3. Fit the installation plate on the wall with eight (8) type “A” screws.

classed as a non serviceable installation.

2.3.3 Piping length and elevation

2.3.5 Drill a hole in the wall

1. Determine hole positions according to the diagram detailed on page 3 as applicable. Drill one (1) hole (φ85mm for those models need

φ65mm pipe hole or φ115mm for models need φ95mm pipe hole) slanting slightly to outdoor

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

side.

2. Always use wall hole conduit when drilling metal grid, metal plate or the like.

2.4 FLARING WORK AND CONNECTION OF PIPING

The main cause for gas leakage is due to defects in flaring work. Carry out correct flaring work using the following procedure.

2.4.1 Flaring work

2.4.1.1 Cut the pipes and the cable.

● Use the piping kit accessory (if applicable) or

the pipes purchased locally.

● Measure the distance between the indoor and

the outdoor unit.

● Cut the pipes a little longer than measured

distance.

● Cut the cable 1.5m longer than the pipe

length.

2.4.1.4 Flaring work

● Carry out flaring work using flaring tool as shown below.

Out diameter

“A” (mm)

Max. Min. 1/4” (6.35mm) 1.3 0.7 3/8” (9.53mm) 1.6 1.0 1/2” (12.7mm) 1.8 1.0 5/8” (16.0mm) 2.4 1.8

Hold copper pipe firmly in a die according to the dimension shown in the table above.

2.4.1.5 Check

● Compare the flared work with the adjacent diagram.

● If flare is found to be defective, cut off the flared section and do flaring work again.

2.4.1.2 Burrs removal

● Completely remove all burrs from the cut cross section of pipe/tube.

● Place the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.

2.4.1.3 Putting flare nut on

● Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (Note: It is not possible to put them on after flaring work.)

2.4.2 Connection of pipes - Indoor

● Prepare the indoor unit’s pipi ng and drain ho se for installation through the wall.

● Remove the tubing retainer (see illustration right) and pull the tubing and drain hose away from chassis (If required). For some models thi s is not needed. Replace the tubing retainer in its original position.

CAUTION When installing the indoor unit, be sure to remove the relevant sections where required (see

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

adjacent diagram for example). This will allow piping and cable routing to be completed without damaging the unit.

2.4.2.1 For rear right piping Note: When viewed from the front of the indoor unit.

2.4.2.1.1 Route the indoor tubing and the drain hose in the direction of rear right.

2.4.2.1.2 Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole.

● Do not connect the cable to the indoor unit.

● Make a small loop with the cable for easy

connection later.

2.4.2.1.3 Tape the tubing, drain hose and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.

2.4.2.1.6 Locating the indoor unit

● Hook the indoor unit onto the upper portion of the installation plate (Engage the hooks of the installation plate into the openings at the rear top of the indoor unit). Ensure that the hooks are properly seated on the installation plate by moving the indoor unit left and right.

● Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots (clicking sound).

2.4.2.1.7 Connecting the piping to the indoor unit and the drain hose to drain pipe.

● Align the centre of the piping and sufficiently tighten the flare nut by hand.

Note: If the drain hose is routed inside the room, insulate the hose with an insulation material so that dripping from "sweating" (condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.

2.4.2.1.4 Insert the piping, drain hose and the connecting cable into the piping hole.

2.4.2.1.5 Set the piping and the drain hose to the back of the chassis with the tubing holder.

● Set the tubing retainer into position and tighten screw.

● Tighten the flare nut with a wrench, in accordance with the following table.

Outside

Diameter

1/4” (6.35mm) 1.6 2.0 3/8” (9.53mm) 3.0 3.5 1/2” (12.7mm) 5.0 5.5 5/8” (16.0mm) 7.5 8.5

● When extending the drain hose of the indoor unit, install the drain pipe extension as shown in

Tightening

Torque (Kg.m)

Additional

Tightening

Torque (Kg.m)

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

adjacent diagram.

2.4.2.1.8 Wrap the insulation material around the connecting portion.

● Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.

● Wrap the area which accommodates the rear piping housing section with vinyl tape.

● Bundle the piping and drain hose together by

wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.

indoor unit from the outdoor unit through the piping hole.

● Do not connect the cable to the indoor unit.

● Make a small loop with the cable for easy

connection later.

2.4.2.2.3 Tape the drain hose and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.

2.4.2.2.4 Insert the piping, drain hose and the connecting cable into the piping hole.

2.4.2.2 For rear left piping

Note: When viewed from the front of the indoor unit.

2.4.2.2.1 Route the indoor tubing and the drain

hose to the required piping hole position in the direction of left.

2.4.2.2.2 Insert the connecting cable into the

2.4.2.2.5 Indoor unit installation

● Hang the indoor unit from the hooks at the top of the installation plate.

● Insert a spacer between the indoor unit and the installation plate to separate the bottom of the indoor unit from the wall.

2.4.2.2.6 Connecting the piping to the indoor unit and the drain hose to drain pipe.

● Align the centre of the piping and sufficiently tighten the flare nut by hand.

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.

● Tighten the flare nut with a wrench, in

accordance with the following table.

2.4.2.2.8 Set the piping and the drain hose to the back of the chassis with the tubing holder.

● Set the tubing retainer into position and

Outside

Diameter

1/4” (6.35mm) 1.6 2.0 3/8” (9.53mm) 3.0 3.5 1/2” (12.7mm) 5.0 5.5 5/8” (16.0mm) 7.5 8.5

Tightening

Torque

(Kg.m)

Additional

Tightening

Torque (Kg.m)

● When extending the drain hose of the indoor

unit, install the drain pipe extension as shown in adjacent diagram.

tighten screw.

2.4.2.2.9 Reroute the piping and the drain hose across the back of the chassis, for rear left side external passage.

2.4.2.2.7 Wrap the insulation material around the

piping connections.

● Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.

● Wrap the area which accommodates the rear piping housing section with vinyl tape.

Piping for passage th r ough piping hole

2.4.2.2.10 Locating the indoor unit

● Remove the spacer.

● Hook the indoor unit onto the upper portion of

the installation plate. (Engage the two hooks of the installation plate into the openings at the rear top of the indoor unit.)

● Ensure that the hooks are properly seated on the installation plate by moving the indoor unit left and right.

● Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots (clicking sound).

● Bundle the piping and drain hose together by

2.4.3 Connection of pipes - outdoor

2.4.3.1 Align the centre of the piping and

GD Midea Refrigerant Equipment Co. Ltd Service manual for Electrolux split Series

sufficiently tighten the flare nut by hand.

2.4.3.2 Finally, tighten the flare nut with torque

wrench until the wrench clicks.

● Tighten the flare nut with a wrench, in

accordance with the following table.

Outside

Diameter

1/4” (6.35mm) 1.6 2.0 3/8” (9.53mm) 3.0 3.5 1/2” (12.7mm) 5.0 5.5 5/8” (16.0mm) 7.5 8.5

Tightening

Torque

(Kg.m)

Additional

Tightening

Torque (Kg.m)

2.5 CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT

CAUTION

Ensure that all electrical work complies with relevant Stan dards and Supply Authority Service Rules. An individual branch Circuit Breaker/Fuse must be used with this Air Conditioner. See the table following for electrical requirements.

Notes:

● Power Source and Power Cord specifications must comply with requirements following.

● Circuit Breaker or Fuse specified in this manual must be installed in the power supply circuit.

● For your safety and protection, this unit is earthed through the power cord plug when plugged into a matching wall receptacle.

● Do not connect two power cords together to supply power to the air conditioner.

● Do not extend the power cable conductors by cutting.

● Power supply should be in the range of 90%~110% of rated voltage.

● Refer to the attached Electrical Connection Diagram located on the panel of the outdoor unit to connect the wire.

Max. current

(A)

<=8 10 >=1.0

>8 & <=12.5 16 >=1.5

>12.5 & <=16 20 >=2.5

>16 & <=25 32 >=4.0

>25 & <=32 40 >=6.0 Max. current (A): Detail in SPECIFICATIONS list. Note: To be used as a guide only.

2.5.1 Connect the cable to the indoor unit

● Connect the cable to the indoor unit by connecting the wires to the terminals on the control box individually according to the outdoor unit connection. (Refer to Wiring diagram.) (Ensure that the color of the wires of the outdoor unit and the terminal number are the same as

Circuit Breaker /

Fuse Rating (A)

Wire Size

)

(mm

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