Spring Former Control System
ADT-CNC502A
User Manual
Adtech (Shenzhen) CNC Technology Co., Ltd.
Address: 36th Building, Majialong Industrial Park,
Nanshan District, Shenzhen City, China
TEL: +86 755 2609 9116
FAX: +86 755 2627 2718
ADT-CNC502 Spring former Control System
Copyright Notice
The property rights of all the parts of the manual belong to
Adtech (Shenzhen) CNC Technology Co., Ltd. (Adtech for short),
and any form of imitation, copying, transcription or translation by
any company or individual without the permission is prohibited.
This manual does not include any form of assurance, standpoint
expression, or other intimations. Adtech and the stuffs have no
responsibility for any direct or indirect disclosure of the
information, benefit loss or business termination of this manual of
the quoted product information. In addition, the product and the
information mentioned in this manual are for reference only, and
the content is subjected to change without notice.
ALL RIGHTS RESERVED!
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Adtech (Shenzhen) CNC Technology Co., Ltd
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ADT-CNC502 Spring former Control System
Version Upgrading Instruction
Version
Number
Remarks: the meanings of the three numbers in the version number are as follows:
Bank Main Version Number/ Bank Secondary Version Number/ Reservation
1.0 2008/06 The First Version
Modification
Date
Instruction
Notes: the above version table only refers to the version updating
of the modification of the instruction
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Content
Chapter One Brief System Introduction ................................................ - 4 -
I. Brief Function Introduction................................................................. - 4 -
II. Visual Effect Drawing ....................................................................... - 5 -
III. System Accessories .......................................................................... - 5 -
Chapter Two External Dimensions and Electrical Connection............ - 6 -
I. External Dimension Drawing ............................................................... - 6 -
II. Wiring Diagram................................................................................... - 7 -
Chapter Three Operation Instruction.................................................. - 10 -
I. Operation Panel Instruction ................................................................ - 10 -
II. Operation Interface Resource and Instruction................................... - 24 -
III. Program Command and Illustration Instruction............................... - 36 -
IV. System Parameter Restoration.......................................................... - 44 -
Chapter IV Precautions and Maintenance.......................................... - 45 -
I. Precautions.......................................................................................... - 45 -
II. Maintenance ...................................................................................... - 46 -
Appendix A: Common Failure Analysis .............................................. - 47 -
Appendix B: See the Setting of Servo Parameter................................ - 50 -
Appendix C: Spring FormerWiring Diagram..................................... - 60 -
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ADT-CNC502 Spring former Control System
Chapter One Brief System Introduction
I. Brief Function Introduction
1. 2-to 6-axis servo motor control, single motion or synchronous motion, and
flexible and convenient programming method can be performed.
2. 4 to 8 groups of probes or cylinders for selection, the high speed probe
detection ensures the working accuracy of the spring.
3. Matching with the wire delivering frame kinking, broken wire alarming
detection, and wire delivering frame acceleration output, the flexible control of
the wire delivering frame is realized.
4. The debug machining and test machining function of the hand wheel makes
the debugging more convenient.
5. Flexible skip function, matching with a length detecting device, the
automatic separation of the waste spring can be realized.
6. The program can be modified at any moment during the operation, and the
working efficiency is improved.
7. A complete and visual visible system running system monitoring system,
the problem can be found by the user in time, and the failure can be easily
eliminated.
8. Multi-item password protection function is built inside, which is secure and
practical.
9. The memory capacity is large, which is enough for 1000 processing file.
10. The programming is visible, simple, and easy to learn.
11. The system updating is convenient, and the newest updating program can
be downloaded through the Internet.
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ADT-CNC502 Spring former Control System
II. Visual Effect Drawing
III. System Accessories
ADT-CNC502 Controller: 1 set
Instruction Manual: 1 (including the Wiring Diagram)
ADT-TH834F5 Plate: 1
25-pin male-to-male cable: 1
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ADT-CNC502 Spring former Control System
Chapter Two External Dimensions and
Electrical Connection
I. External Dimension Drawing
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II. Wiring Diagram
1. The external input signal and output signal of the controller is
listed as following:
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2. The wiring of the controller servo driver is as following:
1). Wiring with Sanyo servo driver signal (pay attention to the
shielding of both ends):
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ADT-CNC502 Spring former Control System
2) Wiring with YASKAWA Servo Driver Signal
3)Wiring with Panasonic Servo Driver Signal
(For any unclear part, see the Drawing Sheet of Spring Machine Wiring)
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ADT-CNC502 Spring former Control System
Chapter Three Operation Instruction
I. Operation Panel Instruction
1. Instructions of Control Panel and Buttons
Reset YSwitch ZSwitch ASwitch BSwitch CSwitch Cylinder Stop Test
File S G M Save 7 8 9
ProbeClr ProbSet J E Cancel 4 5 6
CountClr CountSet Insert L - 1 2 3
YClear
Ratio SpeedSet DelAll SysManag
+X +Y +Z +A +B +C . Start End
-X -Y -Z -A -B -C HandSW
Wor k
Para
Delete N UP . 0 Enter
DOWN Clear LEFT RIGHT
Reset: the reset switch allows you to perform the reset operation, and the reset
sequence is cam, wire delivering, eddy core, coil, and clip. After the reset is
finished correctly, the respective lamp on the switch will blank off.
YSwitch: the stopping wire axis switch allows you to switch on or switch off
the operation of the stopping wire axis. Once the stopping wire axis switched
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ADT-CNC502 Spring former Control System
off, the respective indicator on the switch illuminates in red, and screen
displays “stopping wire e (OFF)”, otherwise the indicator blanked off, and the
screen displays “stopping wire (ON)”.
ZSwitch: the eddy core axis switch allows you to switch on or switch off the
operation of the eddy core axis. Once the eddy core axis switched off, the
respective indicator on the switch illuminates in red, and screen displays “eddy
core (OFF)”, otherwise the indicator blanked off, and the screen displays
“eddy core (ON)”.
ASwitch: the coil axis switch allows you to switch on or switch off the
operation of the coil axis. Once the coil axis switched off, the respective
indicator on the switch illuminates in red, and screen displays “coil (OFF)”,
otherwise the indicator blanked off, and the screen displays “coil (ON)”.
CSwitch: the clip axis switch allows you to switch on or switch off the
operation of the clip axis. Once the clip axis switched off, the respective
indicator on the switch illuminates in red, and screen displays “clip (OFF)”,
otherwise the indicator blanked off, and the screen displays “clip (ON)”.
Cylinder: The test switch on the cylinder allows you to enable or disable the
test mode to test the cylinder. This mode can be entered only when the system
is in OFF state. Once the system accesses the mode, the indicator on the switch
illuminates in red. At the time, you can press the numeric switches from
“1”-“8” to enable No. 1-No. 8 cylinders correspondingly. Press it for the first
time, and the cylinder will extend out; for the second time, it retreats. To quit
the mode, press the Cylinder switch. Then, No. 1-No. 8 cylinders will be
automatically turned off. You can also press “Single”, “Clear”, “Test” and
“ES” to exit. In addition, under the cylinder test mode, insert the U-disk
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ADT-CNC502 Spring former Control System
beforehand (the U-disk must be formatted as FAT, the ADT root directory is
built, and the updating file is put into the ADT directory), if the U-disk is not
inserted, the system will automatically download the updating program from
the ADT directory of and electronic disk. Press 0 switch for 5 seconds, the
system will remind to update the system program, and then press YES to
update the system program. Otherwise, the update will be given up. Under the
cylinder test mode, press “.” switch for 5 seconds allows you to backup the
system configuration file, then press YES to backup the system configuration
file, otherwise, the backup will be given up. Ensure that all the system
parameters are correctly adjusted before backup the system configuration file.
Under the cylinder test mode, press “-” for 5 seconds allows you to restore the
system configuration file, then press YES to restore the system configuration
file, otherwise, the restore will be given up. After restored the system
configuration file, if system configuration reading error is occurred during the
starting-up of the system, the system will automatically pop up a dialogue box
to require the re-configure the system file.
Stop: under the normal machine stopping state, press this switch to machine a
spring, during the continuous machining or the testing machining, press this
switch, the automatic machine stopping can be realized after the machine of
this time is finished, in any other single axis driving or reset, press this switch
will stop the current driving immediately.
Test: this switch is the conversion switch of the automatic mode and the
testing mode in the main interface. Under the automatic mode, the machining
can be switched on to perform the normal machining operation, then
machining quantity will automatically increased by 1 after the machining of
each time is finished. During the automatic machining, press this switch, the
system will automatically enters the testing mode, the testing machining is
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ADT-CNC502 Spring former Control System
started, and the testing machining operation can be performed through hand
wheel or testing knob.
File: select the serial of the file to be machined, if the current file is modified
and not saved, the system will remind you to save the current operation, enter
a new material number and press ENTER to load the new material number, if
you enter a new material number and press SAVE switch, the current material
content will bill saved to the new material number.
S G M J E L N
Varied programming command, see the later commands code instruction.
ProbeClr: to clear the failure times of the probe. When the failure times of
the probe reach the set value, the system will pop up the dialogue box to
prompt that the failure times have reached the value shown in the figure, then
press ENTER, the probe failure times all will be cleared.
ProbeSet: setting the probe failure times, if the system has probe operation,
the probe failure times will be accounted, and when the set failure times is
reached, the system will be stopped automatically, and the warning dialogue
box will be popped up.
CountClr: clearing the machined quantity, press this switch, the reminding
dialogue box will be popped up as shown in the figure to ensure whether you
want to clear the machined quantity, press YES to clear the machined quantity,
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otherwise, the machined quantity will not be cleared.
Wa rning
Clear the Quantity of Finished Products?
Y e s
When the continuous machining quantity reaches the set target quantity, the system will pop
up a dialogue box as shown in the following figure, and then press ENTER, the machined
quantity also can be cleared.
CountSet: setting the required machining quantity of the spring in this batch,
when the machined quantity reached the set value, the system will be stopped
automatically and the dialogue box will be popped up as shown in the above
figure to remind the user that the machined quantity is reached.
YClr: clearing the wire delivering axis position.
NO
WorkPara: setting varied working parameters of the system, as shown in the
figure:
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ADT-CNC502 Spring former Control System
1) ScrProtect: setting whether the system need screensaver function
(1 for yes, and 0 for no).
2) ProtectTime: setting the time quantum (unit: minutes) for
entering screensaver mode, when the screensaver function is
enabled and the screensaver mode is entered, press any switch to
quit the screen saver state.
3) BmpProtect: setting whether the system need picture screensaver
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ADT-CNC502 Spring former Control System
function, this function needs the screensaver function enabled,
and when setting the picture screensaver function is enabled, the
system will automatic select the starting image as the screensaver
when the set screen time is reached, otherwise, the display will be
blank and the screensaver is enabled
4) YHandBack: setting when eddy the hand wheel and separately
move the Y axis, whether the back wiring is enabled, 1 for Yes,
and 0 for No.
5) DeliverDrv: specify whether the last cylinder output point need
to drive the wire delivering frame, 1 for yes, and 0 for no. Notice:
when the parameter is set as 1, please do not use the last cylinder
during the cylinder array programming.
6) WarningOut: specify whether the second cylinder output point
need to output the alarming, 1 for yes, and 0 for no. Notice: when
the parameter is set as 1, please do not use the last but one
cylinder during the cylinder array programming.
7) ForbidZ: forbid the eddy operation core or not, when set as 1 the
eddy core operation is forbidden, then press the eddy core switch,
the eddy core will not be switched on and kept in switch off state.
8) ExceedCheck: whether the line exceed check is enabled during
the system machining process, select YES, the system will
automatically select the last probe input point as the line exceed
check input point, the two-axis system should select the number 4
probe input point, and the system with more than 3 axis should
select the number 8 probe input point. The function normally is
used for spring machine, and will be reserved and not used
herein.
9) ProAhead (unit: millisecond): The time delay mainly is used
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ADT-CNC502 Spring former Control System
during the machining of the high precision spring, if the
parameter is not 0, then the program line with the probe detection
will display the respective cylinder, and the time is delayed for
the in-position of the probe, during the time delay, if the probe
detects the signal after the time is over, the system will record
probe failure for once, the program for jumping over the probe
detection line will be automatically executed, otherwise, the
program will be executed in normal method, and in this way, the
error phenomenon that the recording of the probe failure due to
the detection of the probe signal beforehand can be prevented.
10) ProBehind (unit: millisecond): Setting the delay time during the
detection of the probe, during the high speed execution of the
program, the in-position of the servo is hysteretic than in-position
of the software, namely, the time for detecting the probe is
hysteretic than the actual program execution, the setting value is
the delay hysteretic time, if the probe is detected during this
period of time, the system will automatically execute downward,
if the probe can not be detected during this period of time, the
probe failure will be recorded for once, and the machining will be
kept on.
11) YDriveLen (unit: millimeter): setting the output length of the
wire frame driving output, namely, under the automatic
machining mode, when the wire delivering length is larger than
this valve, the wire delivering frame will be outputted, otherwise,
it will not be outputted, and the presupposition of the output is
that the wire frame driving switch is switched on.
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ADT-CNC502 Spring former Control System
12) XZeroOffset (unit: degree): setting the shift position of the Axis
X, namely is the eddy degree after the home switch is found on
the Axis X, and the purpose is to convenient the random setting
of the home on the Axis X.
13) ZZeroOffset (unit: degree): setting the shift position of the Axis
Z, namely is the eddy degree after the home switch is found on
the Axis Z, and the purpose is to convenient the random setting of
the home on the Axis Z (only effective with the system with more
than three axis).
14) UZeroOffset (unit: degree): setting the shift position of the Axis
U, namely is the eddy degree after the home position switch is
found on the Axis U, and the purpose is to convenient the random
setting of the home on the Axis U (only effective with the system
with more than four axis).
15) Password: the password for the machine to enter the system
after power-on, when set as 0 the log-in of the system needs no
password (the default value of the system is 0).
Ratio : the high and low speed ratio selecting switch for inching each axis
and manual moving each axis, during the high speed, press the +switch and the
–switch of each axis, then the system will each axis with the distance of
inching motion distance × inching ratio.
Speed: setting the value of the inching motion speed and the ratio of each axis.
Insert: inserting a line of command program before the white cursor.
Delete: delete the program in the cursor line.
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ADT-CNC502 Spring former Control System
DelAll: Delete all the programs and only the speed setting line is reserved, and
before deleting all the data, the system will remind for whether all the data are
deleted.
SyManag: this switch allows you to set varied ancillary functions, see the
operation instruction of the ancillary function.
Save: save the edited program, it is recommended that this switch should be
press after large modification of the program to prevent the data loss caused by
unexpected power break-down, in varied of parameter modification interfaces,
this switch is the modification saving and quit switch, under the material
number editing mode, press this switch after entered a new material number,
the current data will be saved into the respective material number.
Cancel: during the selection of the program, press this switch will give up the
pressing of the switch, in varied of parameter modification interfaces, this
switch is the modification giving up and quit switch.
Clear: clearing the content in the current edit box.
←→↑↓ allows you to realize the up, down, left and right moving of each edit
box during the programming.
| the Enter switch allows you to confirm the input data, name this
switch should be press after the editing is finished, and the edit box will be
automatic moved down.
： the two switches are the switches for moving the cam axis
manually, when the switches are pressed, the cam axis is driven to realize the
positive rotation and the negative rotation, and the driving is stopped when the
switches are not pressed. Under the state that “the hand wheel is ON”, the rear
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ADT-CNC502 Spring former Control System
switch can performs the selection of the cam axis to realize the driving
operation of the hand wheel to each axis.
： the two switches are switches for moving the wire delivering
axis manually, when the switches are pressed, the wire delivering axis is
driven to realize the positive rotation and the negative rotation, and the driving
is stopped when the switches are not pressed. Under the state that “the hand
wheel is ON”, the rear switch can performs the selection of the cam axis to
realize the driving operation of the hand wheel to each axis.
： the two switches are switches for moving the eddy core axis
manually, when the switches are pressed, the eddy core axis is driven to realize
the positive rotation and the negative rotation, and the driving is stopped when
the switches are not pressed. Under the state that “the hand wheel is ON”, the
rear switch can performs the selection of the eddy core axis to realize the
driving operation of the hand wheel to each axis.
： the two switches are switches for moving the coiling axis
manually, when the switches are pressed, the coiling axis is driven to realize
the positive rotation and the negative rotation, and the driving is stopped when
the switches are not pressed. Under the state that “the hand wheel is ON”, the
rear switch can performs the selection of the coiling axis to realize the driving
operation of the hand wheel to each axis.
： the two switches are switches for moving the coiling axis
manually, when the switches are pressed, the coiling axis is driven to realize
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ADT-CNC502 Spring former Control System
the positive rotation and the negative rotation, and the driving is stopped when
the switches are not pressed. Under the state that “the hand wheel is ON”, the
rear switch can performs the selection of the coiling axis to realize the driving
operation of the hand wheel to each axis.
： the two switches are switches for moving the coiling axis
manually, when the switches are pressed, the clipping gudgeon is driven to
realize the positive rotation and the negative rotation, and the driving is
stopped when the switches are not pressed. Under the state that “the hand
wheel is ON”, the rear switch can performs the selection of the clipping
gudgeon to realize the driving operation of the hand wheel to each axis.
： the current position of the cam axis is adjusted to the original angle
position.
： the data of the cam axis is adjusted to the final angle position, and the
system will automatically increase one line when the data of the other axis are
adjusted to the corresponding position.
： hand wheel start-close selection switch, after the switch is pressed,
the start-close state of the hand wheel will be displayed on the screen, and
simultaneously the indicator on the switch illuminates and can be applied to
the hand wheel to perform operation at this time. The switch is valid only to
the system which is equipped with the hand wheel device.
2. Panel Button Instruction
An inching button, a testing knob and a mushroom-shaped button
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ADT-CNC502 Spring former Control System
switch are arranged on the controller, wherein the green inching button
adopts a processing start button, namely, the automatic processing starts
through pressing the button at one time, the mushroom-shaped button adopts
an emergency stop button, namely, when any abnormal condition occurs, the
current driving is stopped through pressing the button, any other button and
switches are all invalid under the condition that the button is pressed, and the
interface shall be aromatically canceled and exits without any save through
pressing the button under the set interface of each parameter. The testing
knob is used for testing process, during the testing process, the knob is
rotated to the right, the speed of the testing process is quickened until the
highest speed reaches the speed set by the program, the knob is rotated to the
left, and the speed of inching process will slow down when the knob is
rotated to the left, and the process is stopped until the speed is the lowest. In
addition, some controllers are equipped with hand wheels, in the system
equipped with a hand wheel, the hand wheel installation in the system
parameter must be set into 1 firstly, otherwise the hand wheel is invalid, after
the hand wheel is installed, the system can select the open-close state of the
hand wheel through “the hand wheel of each axis”, and the hand-operated
motion only plays a role under the open state of the hand wheel.
3、 Online Programming Function
The system has the online programming function at present, namely, the
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ADT-CNC502 Spring former Control System
system can modify the program contents while performing processing, so as
to facilitate the adjustment operation of the spring, the online programming
function only plays a role during the automatic processing process, and the
modified program shall be valid automatically when the next spring is
processed.
Precautions: during the process of automatic processing or testing
processing, after an emergency stop, the system shall be in an emergency
stop state, at this time the reset switch, the plus minus switch for each axis
rotation, and the starting button are only available, other switches are all
invalid, and the system shall be restored into normal state automatically after
resetting or pressing the starting button.
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ADT-CNC502 Spring former Control System
Ⅱ
Operation Interface Resource and Instruction
1 Main Interface
Resource Instruction:
Prgram No: it is the serial number for program save, and the range is
z
0-999.
RunSpeed: when automatic processing is performed, the current
z
quantity processed per min is displayed.
z CountSet: the product quantity can be automatically processed, the
value can be input manually, with the range (0-9999999), the edit
box is moved to the position of the target quantity by using the
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ADT-CNC502 Spring former Control System
“Production Setting” switch, and editing can be performed. When
the target quantity is 0, the processing operation of the quantity
statistics is not performed, and namely, the unrestricted continuous
processing can be realized.
z
CountRun: the quantity of the finished products, when the value is
equal to the target quantity value, a message that the target quantity
reaches will be displayed and a prompt is provided, and
simultaneously the automatic processing is stopped. At this time,
press the “Enter” switch and automatic reset will be performed to the
finished product quantity. The maximum value is (9999999), and
when the target quantity does not reach during the processing
process, the value can be cleared through pressing the “Output
Reset” switch.
z
ProbeSet: the probe contacting failure times are set and can be input
manually, the range is (0-99999), the edit box is moved to the probe
setting position by using the “Probe Setting” switch, and editing can
be performed, press “Enter” switch or “Cancel” switch to exit the
probe editing state, when the set value is 0, the probe failure times is
not detected, and when the set value is 1, the system is in off state
immediately after the system detects the probe failure, otherwise the
system is in off state immediately after the system accomplishes the
spring processing and after the probe failure times have reached.
z
ProbFail: when the specified probe cannot capture the contact signal
and the set value of the probe is not zero, the value would be
increased, if the value is larger than or equal to the set value of the
probe, the processing operation is stopped after one current product
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ADT-CNC502 Spring former Control System
is processed, a reminding message is provided when the probe
failure times reaches the set value of the probe. At this time, press
the “Enter” switch, and the probe failure times will be automatically
cleared. Press the “ProbeReset” switch to clear the value before the
probe failure times reaches the set value of the probe.
z Display current date and time for the user’s reference.
z CurRatio: Display the selection condition of the current ratio, and
divide into two states of high speed and low speed.
z X= Display the current rotation angle of the axis X (-3600-3600)
z Y= Display the current wire delivering length of the axis Y.
z Z= Display the current twisting angle of the axis Z (-3600-3600).
z CurMode: Display the current mode state “automatic mode” or
“testing mode”
z HandOn: display the current on-off state of the hand wheel, the
system on which a hand wheel is not installed cannot display the
current on-off state.
z Display and retain the reminding message which appears last.
z ProbeState: indicate the current state of each probe, black indicates
that a probe signal is input, and red indicates that a probe signal is
not provided.
z CylState: indicate the current state of each cylinder, black indicates
that the cylinder will extend out, and red indicates that the cylinder
retreats.
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ADT-CNC502 Spring former Control System
Programming Contents:
z Programming line number (0-99)
z Program command (M, S, L, N, J, G and E)
z The original angle of the axis X (-3600-3600, and unit: 0.1 degree)
z The terminal angle of the axis X (-3600-3600, unit: 0.1 degree, and
the angle of the axis X is absolute rotation angle)
z The wire delivering length of the axis Y (-99999-99999, and unit:
0.01 mm)
z The eddy core turning angle of the axis Z (-3600-3600, and unit: 0.1
degree)
z Speed ratio: the running speed ratio from the original angle position
in the line to the terminal angle position is set, and the speed ratio is
set for the wire delivering axis when the terminal angle is not
provided.
z Probe appointment: input range (1-8)
z Cylinder appointment: input range (00000000-11111111)
2. Ancillary Function Operating Interface:
Press the “SysManag” switch and a figure appears as follows:
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ADT-CNC502 Spring former Control System
Press the corresponding numeric switch at this time and you can
access into different interfaces.
A press “0” and you can access into the file processing management
interface shown in the figure:
Press the arrow up and arrow down switches, and the right and left
arrow switches and select the corresponding files, the corresponding
operation is performed according to the corresponding numeric switches,
press “1” and perform the disc switching, if a mobile U-disk is inserted
into the system, operation can be performed to the mobile U-disk (the
directory of the mobile U-disk display: USB;), press “2” and perform
the copy operation to the selected files or directories, press “3” and
paste the files or contents which selected copy just now, press “4” and
delete the selected files, press the “Enter” switch for the operation
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ADT-CNC502 Spring former Control System
confirmation when the system provides a reminding message “Y/N”,
and you cancel the operation through pressing the “Cancel” switch.
Notice: the mobile U-disk must be formatted into the FAT format when
the operation is performed during the operating process of the mobile
U-disk, otherwise the file read may be not normal.
B Press “1” and access into the system parameter setting interface shown
in the figure after through the code verification (the initialized default
code of the system is 123).
z Pulse of X, Y, Z and UM: pulse number required by the executing
mechanism of each axis for eddy for one turn
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ADT-CNC502 Spring former Control System
z RunDir of X, Y, Z and U: the eddy running direction of each axis
z BackDir of X, Y, Z and U: the running direction of each axe during
the process of reset
z EddyDeg of X, Z and U: the eddy degree of each axis eddy during the
process of sending the first item set corresponding pulse number, and
the set value is 360 normally.
z YDistance of Y: the length of the wire delivering when the pulse
number set in the first item is sent by the wire delivering axis, namely,
the perimeter of the wire delivering wheel in general.
z BackSpd of X, Y, Z and U: the running speed can be obtained when
all axis are reset.
z GearRate of X, Y, Z and U: mechanical speed reducing ratio of each
axis
z MotorSpd of X, Y, Z and U: motor rated eddy speed of each axis
z The manual speed of X, Y, Z and U: manual speed of each axis
z StartSpd: running initial speed (unit: r/min) of the interpolation is set
during the mechanical operating process
z Acc：the running acceleration of the interpolation is set during the
processing operation
z XMasSpeed: the maximum speed set by the Axis X is set, and a
reminding message is provided when the input speed is larger than the
numerical value.
z Password: the codes accessing to the interface are set.
z Warnlogic: setting servo alarming logic, 1: high level alarming, 0: low
level alarming.
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ADT-CNC502 Spring former Control System
z HandCout: the counting statistic parameter is set during the
processing process of the hand wheel, when the numerical value is
larger, a hysteretic phenomenon that the manual processing stops
relatively to the manual operating will occur, when the numerical
value is too small, a processing dithering phenomenon maybe occur
when the hand wheel is rotated slowly, the numerical value is about 2
in general, and please don’t change it with ease.
z HandRate: the speed changing rate is set during the manual processing
process, the change is not obvious when the numerical value is
smaller, the change is more obvious when the numerical value is layer,
and the numerical value is about 150 in general.
z HaveHand: a system is set to judge whether the hand wheel is
installed or not, 1: enable; 0: disable
z PosDly&RevDly: the time relay proportion is set during the reversing
rotation process of the system.
z SpeedDly: the time delay proportion factor which changes with speed
is set.
z AxisCunt: setting the axis number required by the system (3 to 4 axis
is temporarily supported only)
z CardAxis: setting the axis number controlled by the control card
z CRT Disp: selecting whether the CRT display is used or not (1: CRT
display, 0: LCD display)
Notice: because the parameter is damaged carelessly, some controllers
using the CRT don’t provide a display after the system is started, any
switch can be pressed unceasingly during the startup process of the
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ADT-CNC502 Spring former Control System
system at this time, and the CRT display way would be automatically
restored after the system is started.
z Language: selecting the language used by the system (1: English, 0:
Chinese)
z UStyle: selecting the control mode of the axis U (coiling) (1: number
of turns, 0: angle)
Notice: when the angle control mode is used to control the axis U
(coiling), the basic programming accords with the eddy core, and the
input angel can reach -36000 to 36000 degrees to facilitate to realize the
multiturn running. As for the control mode of number of turns, the
contents of the line is taken up, namely, number of turns + angle mode
(for example, 2.123 indicates two turns and 123 degrees, the minimum
unit is 1 degree), simultaneously the coordinate also indicates: number of
turns + angle mode (for example, 2C200 indicates 2 turns and 200
degrees), and the data value is different from the absolute value of the
angle at this time and is an increment value, namely, a variation relative
to the previous position, in addition, under the control mode of the
number of turns, the data 0 or +0 is input, the program is positively
rotated to the home position after executing to the position, and if the date
-0 is input, the program will be reversely rotated to the home position
after executing to the position.
Power supply is provided again to ensure the validity of the data analysis
after the parameter is modified, and the data content of the coiling axis is
checked at the same time, otherwise, the phenomenon that the coiling axis
continuously works for a long time is easy to occur.
Acceleration: the S curve acceleration of the entire system is set, when
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ADT-CNC502 Spring former Control System
reaching 1000, a trapezoidal acceleration curve is used, the smaller the
numerical value, the longer the acceleration time of the system, and you
can select l000 and use the trapezoidal acceleration curve.
z Y, Z, U StartSpd: the running initial speed of all the axis Y, Z and U is
set, if you use the speed accelerating and decelerating operation,
please set the numerical value: 20, otherwise the numerical value is
1000 available.
z Acc of Y, Z, and U: the acceleration of all the axis Y, Z and U is set,
the larger the numerical value, the faster the acceleration, and you can
set the relevant numerical value according to actual needs.
z After modification is accomplished, you can press the “Save” switch
and exit; you can also press the “Cancel” switch, and the modification
is invalid.
z Notice: the system parameter is the necessary condition for
ensuring the running of the system, and you had better not change
the system parameter with ease in general.
C press “2” and access into the I/O interface detection shown in the
figure.
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ADT-CNC502 Spring former Control System
z An input port is arranged in an input border, when a signal is
provided for the corresponding input port, the rectangular box
illuminates in red, when the signal detection is performed to the
probes from 1 to 8, the signals will change color and be displayed
along with some previous signals which are indicated by using
digitals, if the previous digital signals change only, the rear probe
signals don’t change, a control card problem appears, and therefore
the control card is required to be replaced.
z An input port is arranged in an input border, the digital signals of
0-9 can be output according to the digitals from 0-9, and when a
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ADT-CNC502 Spring former Control System
digital signal is input, the system displays a red rectangular box.
Otherwise the system displays a blue rectangular box shown in the
figure.
z When the contents in a switch test border display a switch state, you
can press the “Test” switch to access into a switch testing state, and
at this time you can press the corresponding switch on the
switchboard panel to check whether it works or not, in normal
circumstances, the display is shown in the figure, when a switch is
pressed, the switch illuminates in red, and meanwhile if an indicator
is arranged in the switch, the indicator will illuminate, and the
switch is pressed again for closing and the original state is restored.
If you need to exit the switch testing stat, press the “Test” switch
again.
z Press “3” and You can access into the date and time setting interface,
please guarantee the correctness of the date and time, otherwise an
incorrect system startup failure maybe occur.
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III Program command and illustration instruction
1 Command and Instruction
Command Instruction
S Setting Driving Axis Speed
L Circulation Body Head Mark
N Circulation Body Tail Mark
M Wire Delivering, Eddy, Eddy Core, Tracing Wire Delivering,
Speed Ratio, And Probe Sharing With Cylinder
J Phenomenon Skip Command
G Absolution Skip Command
E Procedure End Command
ADT-CNC502 Spring Former Control System
2. Command Format:
Line
Number
Line
Number
Line
Number
Line
Number
Line
Number
Line
Number
Line
Number
S X Speed
Cycling
L
Times
N
X Original
M
Angle
Skip Line
Number For
Probe
J
Inspection
Failure
Absolution
G
Skip Liner
Number
E
X
Termi
nal
Angle
Y
Speed
Y
Length
Z Speed
Z
Twistin
g Angle
Speed
Propor
tion
Probe
Numb
er
3 M, J, and G Command Operation Instruction is Listed as follows
(only used for demonstration and no any relevance exists between any
two statements):
The axis X reaches 20 degrees
firstly, and then is matched and
Line
Numbe
M 200 300 2000 100
r
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linked with the axis YZ. The
speed of the axis YZ adopts the
tracing speed. The wire delivering
length is 20 mm, and the axis Z is
rotated to the position of 10
Line
Numbe
r
Line
Numbe
r
Line
Numbe
r
ADT-CNC502
Spring Former Control System
M 450 10000 0.2
M 300 500 10000 30 2 01
J 7
degrees.
After the axis X reaches 45
degrees firstly, the wire
delivering length of the axis Y is
100 mm, and the wire delivering
speed adopts the wire delivering
speed 0.2 set by an S ⅹ
command.
After the axis X reaches 30
degrees firstly, No. 2 cylinder will
extend out, and then the axis X is
matched and linked with the axis
YZ. The speed of the axis YZ
adopts tracing speed. when the
axis X is rotated to 50 degrees,
simultaneously the wire
delivering length of the axis Y is
100 mm, the axis Z is rotated to
the position of 30 degrees, No. 2
probe contacting detection is
performed, during the running
process, if a probe signal is
contacted, the program will
automatically stop the current
processing and the cylinder
retreats, the system will continue
to perform processing through
switching to the next line,
otherwise the cylinder retreats
after accomplishing the
processing, and then the system
will continue to perform
processing through switching to
the next line again.
The condition jump command is
executed,
When the probe detection is
performed in the line before this
line, the command is valid,
otherwise the command is invalid,
the system will automatically
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ADT-CNC502 Spring Former Control System
Line
Numbe
M 20000 -15
r
Line
Numbe
M 450
r
Line
Numbe
G 6
r
jump over the line and continue to
perform downward, when the
probe detection exists in the
previous line, if a probe is
contacted during the running
process, the jumping is not
performed, and the system will
perform downward in sequence,
or jump over to the specified line
number 7 and then perform
downward. Pay attention to the
rationality of the jumping
position, otherwise the system
maybe perform a program in an
unlimited circulating way.
The axis YZ are linked; the axis Y
will feed wire of 200 mm, and the
axis Z is rotated to 15 degrees.
The speed of the axis Z is the
tracing speed of the axis Y. The
speed of the axis Y is the speed
set by the S command.
When the axis Z is rotated to 45
degrees, the speed is the speed set
by the S command.
Absolute jump command, after
the program executes to the line,
the absolute jump command will
jump to the specified line number
6 immediately and continue to
perform downward, and through
being matched with the J
command, special processing
operation to the spring which fails
to detect the probe can be realized
to be more convenient for the
detection of waste products.
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ADT-CNC502
Spring Former Control System
Notice: when the data is input, and the program logging is finished, you
must press the “Save” switch to store the program to a hard disk, so as to
avoid that the data is lost and invalid after unexpected power failure. After
the processing is accomplished, processing is performed according to the
latest edited data when the next processing is started.
4 Program Illustrations:
Line
Number
00 S 60 50 60
01 M 100 200 2000 300 00000
02 M 300 10000 0.3
03 M 450 750 5000 1 1
04 J 14
05 M 900 1000 10000
06 L 6
Comm
and
Origin
al
Angle
Ter min
al
Angle
Wire
Delive
ring
Eddy
Core
(ON)
Speed
Ratio
Probe Cylinder
001
07 M 1200 1500 3000 300 2 01
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ADT-CNC502 Spring Former Control System
08 J 14
09 M 1800 2000 -100
10 N
11 M 2300 3000 0
12 M 3600 00000
13 E
14 M 1800 2500 20000
15 M 3300 0
16 G 12
000
Statement Explanation:
00 The rotation speed of the axis X is set: 60 turns per minute, the wire
delivering speed of the axis Y is 50 m per minute, and the rotation speed of the
axis Z is 60 turns per minute.
01 The axis X is rotated to 10 degrees firstly, then the eighth output point is
ON, and drive the wire delivering frame to rotate fast, or drive No. 8 cylinder
to extend out, then the axis X is rotated to the position of 20 degrees again,
simultaneously the axis Y feeds wire of 20 mm through tracing, and the axis Z
is rotated to the position of 30 degrees through tracing.
02 The axis X is rotated to 30 degrees firstly, and then is rotated to the position
of 45 degrees, simultaneously the axis Y feeds wire of 100 mm, and the wire
delivering speed is 50 m/min ×0.3 set by the S command.
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ADT-CNC502
Spring Former Control System
03 The axis X is rotated to 45 degrees firstly, No. 1 cylinder will extend out,
then the X is rotated to position of 45 degrees, the axis Y feeds wire of 50 mm
through tracing, the contacting detection is performed to No. 1 probe, if the
probe signal is detected out, the program will automatically stop executing
program of the previous line, and call the cylinder back, and execute the
program of the next line directly, otherwise the program is executed downward
after accomplishing the program execution of the line.
04 If a probe signal is detected out during the process of the 03 line program
execution, the program execution is continued downward and a jumping
operation is not performed, otherwise the program execution is continued
th
downward when the program jumps to the 14
line.
05 The axis X is rotated to the position of 90 degrees firstly, and then is rotated
to the position of 100 degrees, and the axis Y feeds wire of 100 mm through
tracing.
06 A circulation body head mark is set, and the cycling times is 6.
07 After the axis X is rotated to 120 degrees, No. 2 cylinder extends out, then
the axis X is rotated to the position of 150 degrees, the axis Y feeds wire of 30
mm through tracing, the contacting detection is performed to No. 2 probe, if a
probe signal is detected out, the program will automatically stop executing
program of the current line, call the cylinder back, and execute the program of
the next line directly, otherwise the program is executed downward after
accomplishing the program execution of the line.
Notice: the operation of the probe and the cylinder must adopt a one-one
correspondence way, No. 1 probe only use No. 1 cylinder correspondingly, No.
2 probe only use No. 2 cylinder correspondingly, and so on, as for cylinder: the
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ADT-CNC502 Spring Former Control System
first line indicates No. 1 cylinder, the second line indicates No. 2 cylinder, and
so on, and four cylinders can be used in all. If the line indicates 1, namely,
after the system reaches the original angle shown in the line, the cylinder with
the number will extend out, 0 indicates that a cylinder with a modified number
retreats, and the cylinder state keeps unchanged under the condition of null
value ( without data).
If a probe signal is detected out during the process of program execution of the
07 line, the program execution is continued downward, and a jumping
operation is not performed, otherwise the program execution is continued
downward when the program jumps to the 14th line.
The axis X is rotated to 180 degrees firstly, and then is rotated to 200 degrees,
the axis Y is not moved, and the axis Z is rotated to the position of -10 degrees
through tracing.
A circulation body tail mark is set, and when the specific cycling times is equal
to the times set by the L command, the program performs the 11
th
line program,
otherwise, the cycling will be operated to the 06 sentence from the 09 sentence
in the opposite direction and continue to operate downward.
The axis X is rotated to 230 degrees firstly, and then linked with the axis Z and
operated to the position of 300 degrees, and simultaneously the axis Z is
operated to the position of 0 degree through tracing and reset operation is
performed.
The axis X is operated to the position of 360 degree, and is returned to the
th
home. The system closes the 8
output point and stops the quick input of the
wire delivering frame or calls the No. 8 cylinder back.
The program is finished.
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ADT-CNC502
Spring Former Control System
The axis X is operated to the position of 180 degree firstly, and then is
matched and linked with the axis Y and is operated to the position of 250
degree, and simultaneously the axis Y feeds wire of 200 mm through tracing.
The axis X is operated to the position of 330 degree, and then the eddy core
axis is returned to the home position.
The program jumps to the position of the 12th, so as to ensure the running
accomplish.
Ⅳ System Parameter Restoring
In practical operation, the data in the hard disk or the system parameter
is damaged mainly because of improper operation or sudden power failure,
even an error will occur when the system works, the mentioned above cannot
occur in general, the system has the default parameter error correction
function, and if the mentioned above occur, the system will show a statement,
for example, “Please reset the system parameter! Press any switch and
configure the system parameter…”at this time, you can access the system
and select the system parameter editing interface, edit each parameter
manually, then save and exit, and then restart the controller, if an error still
occurs, please contact with our company and seek the solution method.
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ADT-CNC502 Spring Former Control System
Chapter Four Attention Points and Service
Ⅰ. Precautions
Precautions of the Security Aspect:
1. Please don’t open the machine casing arbitrarily without permission.
2. Please cut off power supply when the controller is not used for a long
time.
3. Please pay more attention not to let dust and iron power in the
controller.
4. Please handle with care during the transportation process, and don’t
cause the damage to the controller.
Precautions for Proper Operation:
An abnormal operation would be caused because of an incorrect
operation method, and even the controller is damaged for the worst, so
please follow the following the attention points to operate the controller
properly.
1. Check the connected power supply to know whether it meets the
requirement or not, and stop burning the controller out.
2. The service life of the controller has a lot to do with the environment
temperature, and if the field temperature for processing is too high,
please install a heat emission fan. The range of the allowable
operating environment temperature of the controller is between 0
DEG C to 60 DEG C.
3. Avoid using it in high temperature, in humidity, in a dusty
environment or in an environment with corrosive gas.
4. In the place with intense shock, a rubber quakeproof pad for
buffering should be added.
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Ⅱ
Maintenance and Service
ADT-CNC502
Spring Former Control System
Precautions during the Maintenance and Inspection
1. Don’t perform the maintenance and service of the controller until the
power supply of the main circuit is cut off firstly.
2. The operator self should make sure that the power supply has been
cut-off, to avoid an unexpected accident.
3. Inspection Item and Period
Under normal use (environmental conditions: average daily: 30 DEG C,
Load rate: 80%, and operating ratio: 12h/day), please perform the daily
inspection and periodic inspection according to the following items.
● Confirm environment temperature,
temperature, and dust foreign impurity.
Daily
Inspection
Periodic
Inspection
Daily
One Year
● Whether abnormal vibration and noise
exists or not
● Whether the air hole is block or not by a
yarn
● Whether the firm components are
loosened or not
● Whether the terminal block is damaged
or not
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ADT-CNC502 Spring Former Control System
Appendix A: Common Failure Analysis
1. You cannot access into the program after starting the controller, as long
as you hear humming sound of a buzzer, any display is provided on the
system screen, and a startup file of the system is maybe damaged at this
time, so please contact with the supplier.
2. If the humming sound continues after starting the controller, a serious
startup failure of the system maybe occur, so please contact with the
supplier at this time as soon as possible
3. When the system is started, and shows “cannot find a control card”, the
contact with a board or a CPU board is maybe poor at this time, please
turn off the machine, dissemble the machine casing and reinsert the card
or reinsert the CPU board, and if the failure cannot be eliminated, please
contact with the supplier.
4. The system has been started, but the testing knob, the hand wheel the
starting button or the emergency stop button is invalid, at this time you
can access into the I/O detection interface to perform test to all functions,
and if the test is abnormal, the switchboard switch panel or the control
card maybe has a problem, so please contact with the supplier.
5. The system has been started, but all or partial switches don’t have
response, you can access into the I/O detection interface at this time and
perform test to all switches, and if the test is abnormal, the switchboard
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ADT-CNC502
Spring Former Control System
switch panel maybe has a problem, so please contact with the supplier.
6. The system has been started, but an X alarm or a Y alarm is displayed on
the screen constantly, an alarm message is not displayed on the servo
driver yet at this time, the alarming output logic of the servo parameter
should be modified at this time, simultaneously you can check the servo
driver to make sure that the alarming output logic can be inverted, and if
yes, the parameter can be modified, otherwise you can access into the
system parameter modifying interface to modify the alarming logic.
7. After the system is started, each axis is operated manually, and only one
direction is moved, so please check the servo parameter to make sure
that the servo parameter is set into pulse + direction mode.
8. If the direction of the movement of each axis is opposite to the
anticipated direction, please modify the operating direction of the
corresponding axis in the system parameter or modify the operating
direction in the servo parameter.
9. After the system is started, each axis is operated manually and is moved
normally, but the processing operation cannot be started, at this time,
firstly guarantee that the reset is correct, next check whether a wire
breaks or not, as for some wire delivering frames which cannot provide
the wire breakage signals, the broken wire should be short-circuited, in
addition, you should also check that whether the quantity processed
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ADT-CNC502 Spring Former Control System
exceeds the target quantity or not, and if yes, the initial processing
cannot be started.
10. If the system is started normally, press the “Reset” switch, and a reset
failure is displayed immediately, you should check whether the
“Emergency Stop” button is pressed or not at this time. If a reset failure
is displayed after the reset for a certain time, you should check the origin
point switch, and check whether the input signal of which is normal or
not.
11. If the cylinder cannot extend out, please guarantee the operating current
of the cylinder not exceed 500 mA.
12. If the probe is not successful constantly, please guarantee the time set by
the probe time delay to be adequate large, and in addition, you should
ensure that the machine itself and the controller system share the ground.
13. If the controller is energized, no pulse is sent out, but the motor is moved,
you should check the wire connecting condition at this time, check the
connecting condition of the ground wire, and set the wave filtering
parameter of the servo.
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ADT-CNC502
Spring Former Control System
Appendix B: See the Setting of Servo Parameter
All parameters all refer to the divers of Sanyo Q series, and please
select the corresponding options as for other modes.
System Parameter (ru)Ⅰ
Ex-factory
Page Parameter Meanings
Va l u e
Inputting the Power Supply
00
Type
(three-phase/single-phase)
01 Encoder Type 00 00
Increment Type Encoder
02
Setting
The Number of Turns of the
03
Increment Type Encoder
Setting
00 01
00 00
------ 2000
Set
Remarks
Va l u e
00: Three-phase
01: Single-phase
00: Increment Type
01: Absolute Value Type
The pulse number
feed-backed by each
turn of the motor is
shown in the motor
instruction, and is 2000
in general.
08 Working Method ------ 02 00: Torque Method
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ADT-CNC502 Spring Former Control System
01: Speed Method
02: Position Method
03: Speed-torque
Method
04: Position-torque
Method
05: Position-speed
Method
The System Adopts the
Position Controlling
Method.
Position Method Encoder
09
Selection
00 00
00: Internal Encoder
01-02: External Encoder
00: Without Braking
Resistance
01: Internal Braking
0B Braking Resistor Selection ------ 00
Resistor
02: External Braking
Resistor
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Basic Parameter (PA)Ⅱ
Parameter Group 0
Ex-factory
Page Parameter Meanings
Va l u e
ADT-CNC502
Set Value Remarks
Spring Former Control System
The rigidity of the system
can be enhanced and the
00
01
02
Position Ring
30 80~200
Proportional Gain 1
Position Ring
Integration Time
Constant 1
Speed Ring
Proportional Gain 1
1000.0 1.0~100.0
50
80～200
in-position time can be
reduced through
increasing the set
numeric value.
The rigidity of the system
can be enhanced and the
in-position time can be
reduced through
decreasing the numeric
value.
The rigidity of the system
can be enhanced and the
in-position time can be
reduced through
increasing the set
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ADT-CNC502 Spring Former Control System
numeric value.
The rigidity of the system
can be enhanced and the
03
04
Speed Ring Integration
20.0 1.0~1000.0
Time Constant 1
Position Ring
30 20~100
Proportional Gain 2
in-position time can be
reduced through
decreasing the numeric
value.
The start-stop rigidity of
the system can be
enhanced and the
in-position time can be
reduced through
increasing the set
numeric value, but the
noise will increase during
the startup process.
The start-stop rigidity of
05
Position Ring
Integration Time
1000.0 1.0~100.0
Constant 2
the system can be
enhanced through
decreasing the numeric
value.
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06
07
Speed Ring
50
Proportional Gain 2
Speed Ring Integration
20.0 1.0~1000.0
Time Constant 2
ADT-CNC502
30～100
Spring Former Control System
The start-stop rigidity of
the system can be
enhanced through
increasing the set
numeric value.
The start-stop rigidity of
the system can be
enhanced and the
in-position time can be
reduced through
decreasing the numeric
value.
Rigidity selection option,
the rigidity of the system
can be enhanced and the
0A Feed-forward Gain 0
0～80
in-position time can be
reduced through
increasing the set
numeric value.
Position Wave Filtering
0E
0（ms） 0～200.0
Parameter
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The start-stop pulse, the
acceleration and the wave
ADT-CNC502 Spring Former Control System
Parameter Group 1
filtering parameter of the
system are set.
Page
00
01
04
Parameter
Meanings
Servo
In-position
Range
Servo
In-position
Approaching
Range
Electronic Gear
Ratio
Ex-factory
Set Value Remarks
Va l u e
100
500
5～200
5～1000
1/1 ?/?
Setting the Servo
In-position Signal
Output Time
Setting the Servo
In-position
Approaching Range
Time
1/1 is 8000 pulse/turn (as
for the 2000 wire motor, the
pulse number of each turn
of the used motor must be
confirmed before setting the
numeric value, and
simultaneously the pulse
number is corresponding to
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Parameter Group 3
ADT-CNC502
Spring Former Control System
the pulse number of each
axis in the first system
parameter.)
Parameter
Page
Meanings
00 Pulse Wave
Filtering
02 Co-rotation
and Reverse
Rotation
Ex-factory
Va l u e
00 ??
?? 00 or 40
Set Value Remarks
00：800ns（1.25MHz）
01：200ns （5MHz）
02：400ns （2.5MHz）
03：1.6us （625KHz）
04：3.2us（312.5 KHz）
05：6.4us （156KHz）
06：100ns （10MHz）
07：66.7ns （15MHz）
Selection
Parameter Group 4
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ADT-CNC502 Spring Former Control System
Parameter
Page
Meanings
00 Pulse
Selection
Ex-factory
value
00 20 00: Pulse/Pulse
Parameter Group 7
Parameter
Page
Meanings
00 Deviation Clearing
Function
Ex-factory
08 08
Va l u e
Set value Remarks
10: Orthogonal Pulse
20: Pulse/Direction
The system supports the
pulse/direction mode and the
pulse/pulse mode.
Set
Remarks
Va l u e
Constantly Valid
02 Speed Ring
Proportion
Switching
03 Gain Switching
Function
04 00 The CONT2 taken as the
proportion switching switch is
canceled.
00 04 The CONT2 is taken as the gain
switching switch.
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Parameter Group 8
Page Parameter Meanings
Ex-factory
Va l u e
ADT-CNC502
Set Value Remarks
Spring Former Control System
00 Servo ON Signal
Setting
04 Co-rotation Limit 0D 0C Using the Normally Open
05 Reverse Rotation
Limit
02 01
Constantly Valid
CONT6
0B 0A Using the Normally Open
OONT5
Parameter Group 9
Ex-factory
Page Parameter Meanings
Servo In-position
00
Switch Setting
07 Servo Alarming
39 38 Servo Alarming Switch
Va l u e
18 19
Set Value Remarks
Setting the Output Signal of
the Servo in-position Switch
Setting
Setting
Common Used Alarming
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ADT-CNC502 Spring Former Control System
Alarm Instruction Processing Method
41 Overload or UVW wire
connection error or the
driver not being matched
with the motor
43 Braking Resistance Failure Checking the Arrangement and Wiring of the
61 Power Supply Checking the Power Supply
85 Encoder Error Checking the Encoder Wiring
D2 Positioning Command Pulse
Frequency Error
Reducing the Overload or Modifying the
UVW Wiring or Modifying the Motor Mode
in the Driver
Braking Resistor
Checking the Pulse Wave Filtering Parameter
Setting in 00 Page of the third Group
Appendix C: Spring Former Wiring Diagram
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ADT-CNC502
Spring Former Control System
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ADT-CNC502 Spring Former Control System
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ADT-CNC502
Spring Former Control System
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