adtech ADT-CNC4840 User Manual

ADT-CNC4840

Milling Controller

User Manual

ADTECH (SHENZHEN) CNC TECHNOLOGY CO., LTD

5th Floor, 27-29th Building, Tianxia IC Industrial Park, Yiyuan road, Nanshan District,

	Shenzhen Post code: 518052
Tel:[phone]	Fax: [phone]

E-mail: [e-mail] http://www.adtechen.com

ADT-CNC4840 Milling Controller

Copyright Statement

All property rights of this user manual are reserved by Adtech (Shenzhen) CNC Technology Co., Ltd (ADTECH for short). No institution or person is allowed to counterfeit, copy, transcribe or translate this user manual without the permission of ADTECH. This user manual does not include warranty, standpoint expression, or other hints in any form. ADTECH does not bear any responsibility for any data outflow, benefit loss or business termination due to the product info contained or mentioned by this user manual. All products and data mentioned are for reference only. Contents are subject to change without prior notice.

All Rights Reserved

ADTECH (SHENZHEN) CNC TECHNOLOGY CO., LTD

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ADT-CNC4840 Milling Controller

Version Upgrading Instruction

Edit Printer

Program NO

First update

Version Number

Total page

engineer engineer

XT20080505B

2012-1-7

A1301

194

Xu Yuwen

calibration records

Date	version/page	result	confirmation

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ADT-CNC4840 Milling Controller

Notice

Transportation and storage:

1.The product packing case piles the repeat not to be possible to surpass six 2.Cannot climb up in the product packing case, stand or the laying aside heavy

3.cannot use and the product connected electric cable dragging or the transporting product

4.refuses the collision, to scratch the kneading board and the display monitor

5.product packing case should avoid moist, the insolation as well as the rain

drenches

Opens a box and check :

1.after opening the packing, please confirm whether is the product

2.inspection product which you purchase in the transportation whether to have on the way damages

3.comparison detailed list to confirm various parts are whether complete, whether there is appendix or transportation damage situations and so on to damage

4.like existence product model symbol, not to lack, please promptly relate with Our company

Connection:

1.participates in the wiring and the inspection personnel must be has the corresponding ability specialists

2.product to earth reliably, the earth resistance should be smaller than 4 ohms, cannot use the neutral axis (zero curve) to replace the grounding

3.wiring to be correct, be reliable, in order to avoid causes the product breakdown or the unexpected consequence

4.with the product connection surge absorber diode must according to the stipulation direction connection, otherwise before will damage product

5.to insert pulls out the plug or turns on the product engine case, must shut off the product power source

Overhaul

1.before the overhaul either replaces the primary device, must the dump

2.have when the short circuit or the overload should the trouble shooting, after the trouble shooting, if only then starts

3.not to be possible passes the power failure frequently to the product, after the power failure, to electrify, time interval at least 1 minute

Others

1.without the permission, please arbitrarily do not turn on the cabinet.

2.the long time does not use, please dump.

3.the special attention do not let the dust, the powdered iron enter the controller.

4. outputs the relay, if uses the non-solid state relay, then must in the relay winding the parallel after flow diode. The inspecting office receives a

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ADT-CNC4840 Milling Controller telegram the source whether to meet the requirement, ceases burns out the

controller.

5. controller's life and the ambient temperature have the very big relations, if processes the scene hyperpyrexia, pays respects installs the radiation ventilator. Controller permission work ambient temperature scope in 0 -60between. 6. avoids, in the high temperature, moist, the multi-dust or have in the caustic gas environment to use. 7. in the vibration intense place, should add the rubber crash pad to carry on the cushion.

Maintenance

Under general exploitation conditions (environmental condition: The daily average 30 , the load factor 80%, the service factor daily 12 hours), please press the following project to carry on the daily inspection and the periodic inspection.

			1.confirmation ambient temperature,
			temperature, dust foreign matter
	Daily inspection	Daily	2. whether there is exceptionally to
			vibrate, the sound
			3. whether air vent and so on blocked by
			the yarn
	Periodic inspection		1. Firm part whether loose
		one year	2. whether terminal table being damage

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ADT-CNC4840 Milling Controller

CONTENT

Chapter I Definition of System Interface and Wiring Description...................................................................

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I.System Structure _________________________________________________________________________- 7 -

1.Parts of CNC4840 NCS __________________________________________________________________- 7 -

2.Notice for Installation____________________________________________________________________- 8 - 3.Installing Dimension ____________________________________________________________________10 -

II.External Connection ____________________________________________________________________11 -

1.External Interface______________________________________________________________________11 -

2.Control Interface of Motor Driver _________________________________________________________13 -

3.Input Interface of Machine_______________________________________________________________14 -

4.Input Expansion Interface _______________________________________________________________18 -

5.Output Interface _______________________________________________________________________20 -

6.Output Expansion Interface ______________________________________________________________22 -

7.Analog Output ________________________________________________________________________24 -

8.Handheld box _________________________________________________________________________25 -

9.Electrical Connection Diagram ___________________________________________________________26 -

10.Legend of connection between CNC4840 and servo/stepper driver ______________________________27 -

Chapter II Programming ...............................................................................................................................

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1.1Basic knowledge of programming _____________________________________________________32 -

1.1.1Moving direction and definition of control axis _______________________________32 -

1.1.2Coordinate system of machine tool and work piece (G53, G54~G599) _________33 -

1.1.3Mode function and modeless function _________________________________________34 -

1.1.4Feed function ____________________________________________________________________34 -

1.1.5Program structure _________________________________________________________________35 -

1.2Preparatory function (G code) ________________________________________________________37 -

1.2.1List of G codes ___________________________________________________________________37 -

1.2.2Interpolation (G00, G01, G02, G03) __________________________________________________38 -

1.2.3Pause instruction (G04) ____________________________________________________________41 -

1.2.4Plane selection (G17, G18, G19) _____________________________________________________41 -

1.2.5Instructions of Coordinate System (G53~G59, G591~G599, G92) ___________________________41 -

1.2.6Reference point related instructions (G27, G28, G29)_____________________________________44 -

1.2.7Tool compensation (G40, G41, G42, G43, G44, G49) ____________________________________46 -

1.2.8Hole processing cycle (G73~G89) ____________________________________________________75 -

1.3Auxiliary function (M, S, T) __________________________________________________________87 -

1.3.1M code _________________________________________________________________________87 -

1.3.2S code __________________________________________________________________________89 -

1.3.3T code __________________________________________________________________________89 -

1.4Macro ____________________________________________________________________________90 -

1.4.1Variable instruction _______________________________________________________________90 -

1.4.2Macro program call _______________________________________________________________92 -

1.4.3Variable_________________________________________________________________________96 -

1.4.4Calculation instruction ____________________________________________________________100 -

1.4.5Control instruction _______________________________________________________________104 -

1.4.6Notice for using macro ____________________________________________________________107 -

1

Chapter III Operation ........................................................................................................................

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1.1.1Description of Control Panel _____________________________________________________108 -

2.1.1LCD panel ___________________________________________________________________108 -

1.2.1position display _______________________________________________________________110 -

1.2.2Program display _______________________________________________________________113 -

1.2.3Settings of tool compensation parameters ___________________________________________117 -

1.2.4Setting and modification of system parameters, coordinate parameters, network parameters, setting parameters and parameter management ___________________________________118 -

1.2.5Diagnosis display setting ________________________________________________________123 -

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ADT-CNC4840 Milling Controller

1.2.6Alarm display_________________________________________________________________128 -

1.3Description of operating mode _______________________________________________________129 -

1.2.1Selection of operating mode ________________________________________________________129 -

1.4Manual operations_________________________________________________________________130 -

1.4.2reset relative position ___________________________________________________________130 -

1.4.3Operations of manual auxiliary functions ____________________________________131 -

1.5Auto operation ____________________________________________________________________132 -

1.5.1start of program _______________________________________________________________132 -

1.5.2stop of auto operation ______________________________________________________132 -

1.5.2There are two ways to stop the auto operation. One is to input stop order in where

it is to stop in advance via the program, and the other way is to use the button on control panel.

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1.5.3feed rate adjustment in auto operation ______________________________________133 -

1.2.2In [Auto] mode, in the interface of display position, you can rotate the auto rate

shift to change the manual rate. The range of the rate is 0~150% (with 10% per shift) . The feed rate is specified by F instruction or parameters. _________________________________________133 -

1.5.4Single program segment ________________________________________________________133 -

1.5.5Skip the program segment _______________________________________________________134 -

1.6Zero fill __________________________________________________________________________134 -

1.6.1return to reference point manually_________________________________________________134 -

1.7Single-step/Handwheel operation_____________________________________________________135 -

1.7.1Single-step feed _______________________________________________________________135 -

1.7.2Handwheel feed _______________________________________________________________135 -

1.8Edition operation __________________________________________________________________136 -

1.8.1Preparation before program storage and edition ______________________________________136 -

1.8.2Save the program in storage _____________________________________________________136 -

1.8.3Program searching _____________________________________________________________137 -

1.8.4Adding program_______________________________________________________________138 -

1.8.5Deleting program ______________________________________________________________138 -

1.8.6Deleting all programs __________________________________________________________138 -

1.8.7Inserting, modifying, deleting word _______________________________________________138 -

1.8.8Storage capacity _______________________________________________________________140 -

1.8.9Download of program __________________________________________________________140 -

1.9Recording operation _______________________________________________________________143 -

1.10Composite key ____________________________________________________________________144 -

1.11Parameters ______________________________________________________________________146 -

1.11.1GenralParam (P1.) _____________________________________________________________146 -

1.11.2Network parameter(P2.)_________________________________________________________164 -

1.11.3Axis parameter configuration (P3.) ______________________________________________166 -

1.11.4Tool magazine parameter (P4.) ___________________________________________________179 -

1.11.6IO Configuration parameter(P5.)__________________________________________________180 -

1.11.7Manager Parameter (P6.)________________________________________________________180 -

1.12System alarming __________________________________________________________________186 -

1.12.1NC Program executing alarming__________________________________________________186 -

1.12.2system environment alarming __________________________________________________188 -

1.2Annex1 setting of workpiece coordinate and tool setting _________________________________190 -

1.3Annex 2 Table of operating environment ______________________________________________190 -

1.4Annex3 Description of keyboard _____________________________________________________191 -

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ADT-CNC4840 Milling Controller

Chapter I Definition of System Interface and Wiring Description

I. System Structure

1. Parts of CNC4840 NCS

CNC4840 NCS is composed by the following main units: 1. CNC control unit (Control device CNC4840)

2. Stepper motor driver (Digital AC servo driver)

3. Stepper motor (Servo motor)

4. Electric cabinet

+24V switching		Electric cabinet
power supply
	Stepper driver or digital	Stepper motor	or servo
AC power supply input	AC servo motor driver	motor

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		ADT-CNC4840 Milling Controller
2. Notice for Installation
		Conditions for mounting electric cabinet
		The electric cabinet should be able to prevent the entry of dust, cooling liquid and organic solution

effectively.

The electric cabinet should be designed in a way that the distance between rear cover and the casing should not be less than 20CM. Considering the temperature rise inside the electric cabinet, the

difference in temperature between inside and outside should not exceed 10°C.

Fan should be installed inside the electric cabinet so as to ensure the good air circulation inside.

Display panel should be installed in a place away from the cooling liquid.

Try to reduce the external electric interference to prevent it from transmitting to the system.

Methods to prevent the interference

When designing the system, several anti-interference measures such as shielding space electromagnetic radiation, absorbing impulse current, and filtering power supply noise are adopted, which to a certain extent prevents the external interference source from affecting the system. To ensure the stable operation of the system, the following measures should be done when installing:

1:CNC should be away from the devices that generate the interference (such as transducer, AC contactor, electrostriction generator, high pressure producer, and segment separator of dynamic line). At the same time, the switching power supply should be connected with individual filter to enhance the anti-interference capability of CNC. (As picture 1-4)

2:The system should be powered by isolating transformer, and the machine tool on which the system is installed should be grounded. CNC and driver should connect the individual earth line from the ground point.

3:Interference suppression: Connect a RC return circuit (0.01μF, 100~200Ω, as picture 1-5) in

parallel at the two ends of AC coil. The RC returning circuit should be as close to the inductive load as possible when installing. Connect a freewheeling diode in parallel reversely at the two ends of DC coil (as picture 1-6). Connect surge absorbers in parallel at the winding ends of AC motor (as picture 1-7).

Filter

Switching power supply

Picture 1-4

Surge absorber

Picture 1-6

Picture 1-7

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ADT-CNC4840 Milling Controller

4: To reduce the interface between the CNC signal cables and the electric cables, the wiring should follow the rules below:

	Group	Type of Cable	Wiring Requirements
		AC supply line	Bind the cable of group A and group B and C separately,
	A	AC coil	reserve the distance of at least 10cm, or electromagnetic
			shielding the group A cable
		AC contactor
		DC coil (24VDC)
		DC relay (24VDC)	Bind the cable of group B and group A separately, or shield
	B
		Cable connecting system and electric cabinet	the cable of group B. Cables of group B and group C should
			be placed as far as better.
		Cable connecting system and controller
		Cable connecting system and servo driver
			Bind the cable of group C and group A separately, or shield
		Position feedback cable
	C		the cable of group C. The distance between group C and
		Position coder cable	group B should be at least 10cm, and the cable uses the
			twisted pair.
		Handwheel cable
		Other cables for the purpose of shielding

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ADT-CNC4840 Milling Controller

3.Installing Dimension

Installing dimension of CNC4840 controller

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ADT-CNC4840 Milling Controller

II. External Connection

1. External Interface

CNC4840 control unit is connected to the external devices via the rear and front interfaces.

1. The outer casing of CNC4840 is defined as follows:

XS1
	input interface		XS5 expansion input
XS2
		output interface	XS6 handheld box
XS3	expansion output
XS4
		additional panel
				XS13 analog
							output

XS14 network

DC 24V

X, Y, Z, A, B, and C refer to the connecting signal of stepper motor driver or digital AC servo driver of each axis. CNC4840 controller uses X, Y, Z, A, B, and C axes at the moment.

Input interfaces and expansion input interfaces of the machine are limit and digital input signals of each axis. Output interfaces and expansion output interfaces are the digital output signal.

CNC4840 controller uses the 24V DC power supply, and the internal power consumption is about 5W.

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ADT-CNC4840 Milling Controller

General Wiring Diagram

Output terminal board

				Connect to machine tool
				Input terminal board
	Output terminal board
			Connect to machine tool

XS2 Output interface of machine

XS3 Output expansion of machine

XS4 Additional panel

Serial port

USB disk

Additional panel

Computer

Input terminal board

Connect to machine tool

Connect to machine tool

XS6 Handheld box			XS10 A axis
XS7 X axis			XS11 B axis
XS8 Y axis			XS12 C axis
			XS13 Analog output
	XS14
	network

24V DC power supply

Driver
		Driver

				Motor
		Driver
Motor						Driver

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Motor Motor

Motor

Driver
		Driver

Motor		Motor

ADT-CNC4840 Milling Controller

2. Control Interface of Motor Driver

There are 8 interfaces for the driver (X, Y, Z, A, B, C axes), and the interface definition is the same. Refer to the following picture:

 Pulse interface of axis 1-6

Pulse Interface of X/Y/Z/A/B/C Axis

	Line S/N	Name	Function
	1	nPU+	Pulse signal +
	2	nPU-	Pulse signal -
	3	nDR+	Direction signal +
	4	nDR-	Direction signal -
	5	IN	General input, can be used as alarm input (X-66
			Y-67 Z-68 A-69 B-70 C-71)
	6	OUT	General output (X-48 Y-49 Z-50 A-51 B-52 C-53)
	7	nECZ+	Coder Z-phase input + (X-72 Y-73 Z-74 A-75
			B-76 C-77)
	8	nECZ-	Coder Z-phase input -
	9	PUCOM	Used for driver with single-end input
	10	+24V	Provide internal 24V power supply, directly connected
	11	24VGND	with 24V power supply of controller
	12	nECA+	Coder A-phase input + (X-78 Y-80 Z-82 A-84
			B-86 C-88)
	13	nECA-	Coder A-phase input -
	14	nECB+	Coder B-phase input + (X-79 Y-81 Z-83 A-85
			B-87 C-89)
	15	nECB-	Coder B-phase input -

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ADT-CNC4840 Milling Controller

3. Input Interface of Machine

1) The digital input interfaces include the zero points of XYZABC axes, hardware limit signal of XYZA axes, etc. The definition is as follows:

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ADT-CNC4840 Milling Controller

Input Interface of Machine

	Line S/N	Name	Function
	1	IN0 (X_LMT+)	X positive limit
	2	IN1 (X_LMT-)	X negative limit
	3	IN2 (Y_LMT+)	Y positive limit
	4	IN3 (Y_LMT-)	Y negative limit
	5	IN4 (Z_LMT+)	Z positive limit
	6	IN5 (Z_LMT-)	Z negative limit
	7	IN6 (A_LMT+)	A positive limit
	8	IN7 (A_LMT-)	A negative limit
	9	INCOM1	Common input terminal (24v+, 12v+)
	10	IN8 (X_STOP0)	X axis zero
	11	IN9 (Y_STOP0)	Y axis zero
	12	IN10 (Z_STOP0)	Z axis zero
	13	IN11 (A_STOP0)	A axis zero
	14	IN12 (B_STOP0)	B axis zero
	15	IN13 (C_STOP0)	C axis zero
	16	IN14	Air pressure alarm input
	17	IN15	Spare input (used to detect the material-champing
			alarm input signal during the operation)
	18	INCOM2	Common input terminal (24v+, 12v+)
	19	IN16	B positive limit
	20	IN17	B negative limit
	21	IN18	C positive limit
	22	IN19	C negative limit
	23	IN20	Cycle ON
	24	IN21	Pause
	25	IN22	Emergency stop
	26	IN23	Alarm input of main axis
	27	INCOM3	Common input terminal (24v+, 12v+)
	28	IN24	Input for triggering feeler device
	29	IN25	Input for protecting feeler device
	30	IN26	Spare input
	31	IN27	Spare input
	32	IN28	Spare input
	33	IN29	Spare input
	34	IN30	Spare input
	35	IN31	Spare input
	36	INCOM4	Common input terminal (24v+, 12v+)
	37

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ADT-CNC4840 Milling Controller

2) Diagram of wiring between input interfaces and photoelectric switch/proximity switch is as follows:

X positive

limit Go Switch

X negative limit Go Switch

Y positive

limit

Go Switch

Go Switch

Y negative

limit

Z positive

limit Go Switch

XT1

Z negative

limit Go Switch

(Input

terminal

block of

A positive

machine

limit Go Switch

tool)

X origin

proximity switch

Y origin

proximity

switch

Z origin

proximity

switch

A origin

proximity

switch

B origin

proximity

switch

C origin

proximity

switch

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ADT-CNC4840 Milling Controller

XT1 (Input terminal block of machine tool)

Spare input

Spare input

Spare input

Spare input

Spare input

Spare input

Cycle ON

Pause

Emergency stop Spindle alarm input Spare input

Spare input

Spare input

Spare input

Spare input

Spare input

Spare input

Spare input

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ADT-CNC4840 Milling Controller

4.Input Expansion Interface

1)Digital input interfaces include BC hardware limit, other spare input signals, etc. the definitions are as follows:

		Input Expansion Interface
Line S/N	Name		Function
1	IN32		Spare input
2	IN33		Spare input
3	IN34		Spare input
4	IN35		Spare input
5	IN36		Spare input
6	IN37		Spare input
7	IN38		Spare input
8	IN39		Spare input
9	IN40		Spare input
10	IN41		Spare input
11	IN42		Spare input
12	IN43		Spare input
13	IN44		Spare input
14	IN45		Spare input
15	IN46		Spare input
16	IN47		Spare input
17	IN48		Spare input
18	IN49		Spare input
19	IN50		Spare input
20	IN51		Spare input
21	IN52		Spare input
22	IN53		Spare input
23	IN54		Spare input
24	IN55		Spare input
25	INCOM5		Common input terminal (24v+, 12v+)

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ADT-CNC4840 Milling Controller 2) The wiring of expansion input interface and proximity switch is shown as follows:

XT2 (Input terminal block of machine tool)

Spare input Spare input Spare input Spare input Spare input Spare input Spare input Spare input

Spare input Spare input

Spare input Spare input Spare input

Spare input Spare input Spare input Spare input Spare input Spare input Spare input Spare input

Spare input Spare input Spare input

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ADT-CNC4840 Milling Controller

5.Output Interface

1)The output interface and the wiring are defined as follows:

	Output Interfaces
Line S/N	Name	Function
1	OUT0	Spindle clockwise rotation (M03)
2	OUT1	Spindle anti -clockwise rotation
3	OUT2	Illumination (M66, M67)
4	OUT3	Cooler 1 (M08, M09)
5	OUT4	Cooler 2 (M68, M69)
6	OUT5	Lubrication (M32, M33)
7	OUT6	Adjusting tool (M10, M11)
8	OUT7	Tool change (M12, M13)
9	OUT8	Chamber air blowing (M14, M15)
10	OUT9	Clamp materials (M16, M17)
11	OUT10	Feeding (M18, M19)
12	OUT11	Start light (M40, M41)
13	OUT12	Stop light (M42, M43)
14	OUT13	Warning light (M44, M45)
15	OUT14	Dumping (M46, M47)
16	OUT15	Discharging scraps (M48, M49)
17	OUT16	Knife warehouse + (M50, M51)
18	OUT17	Knife warehouse - (M52, M53)
19	OUT18	Spare output (M54, M55)
20	OUT19	Spare output (M56, M57)
21	OUT20	Spindle gear shift control 1 (M58,
22	OUT21	Spindle gear shift control 2 (M60,
23	OUT22	Spindle gear shift control 3 (M62,
24	OUT23	Spindle gear shift control 4 (M64,
25	OUT_GND1	Common power supply of 12v-, 24v-

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2) Wiring diagram of output interface is as follows:

Spindle clockwise rotation

Spindle anti-clockwise rotation

Illumination

Cooler 1

Cooler 2

Lubrication

Adjusting tool

Tool change

Chamber air blowing

Clamp materials

Feeding

Start light

Stop light

Warning light

Spare output

Spare output

Spindle gear shift control 1

Spindle gear shift control 2

Spindle gear shift control 3

Spindle gear shift control 4

Spindle clockwise rotation

Spindle anti-clockwise rotation

Illumination

ADT-CNC4840 Milling Controller

tool) machine of block terminal expansion (Output XT3

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ADT-CNC4840 Milling Controller

6.Output Expansion Interface

1)The expansion output interface and the wiring are defined as follows:

	Output Expansion Interface
Line S/N	Name	Function
1	OUT24	Spare output (M110, M111)F10
2	OUT25	Spare output (M112, M113)F11
3	OUT26	Spare output (M114, M115)F12
4	OUT27	Spare output (M116, M117)F13
5	OUT28	Spare output (M118, M119)F14
6	OUT29	Spare output (M120, M121)F15
7	OUT30	Spare output (M122, M123)F16
8	OUT31	Spare output (M124, M125)F17
9	OUT32	Spare output (M126, M127)F18
10	OUT33	Spare output (M128, M129)F19
11	OUT34	Spare output (M130, M131)F20
12	OUT35	Spare output (M132, M133)
13	OUT36	Spare output (M134, M135)
14	OUT37	Spare output (M136, M137)
15	OUT38	Spare output (M138, M139)
16	OUT39	Spare output (M140, M141)
17	OUT40	Spare output (M142, M143)
18	OUT41	Spare output (M144, M145)
19	OUT42	Spare output (M146, M147)
20	OUT43	Spare output (M148, M149)
21	OUT44	Spare output (M150, M151)
22	OUT45	Spare output (M152, M153)
23	OUT46	Spare output (M154, M155)
24	OUT47	Spare output (M156, M157)
25	OUT_GND2	Common power supply of 12v-, 24v-

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2) Wiring diagram of expansion output interface is as follows:

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

Spare output

ADT-CNC4840 Milling Controller

tool) machine of block terminal expansion Output( XT4

- 23 -

ADT-CNC4840 Milling Controller

7.Analog Output

1)The analog output interface is defined as follows:

	P2
DAOUT1	1
DAOUT2	6
	2
	7
	3
	8
	4
	9
	5

		24VGND
		Analog Output
Line S/N	Name	Function
1	DAOUT1	Analog voltage output (0V—12V+)
2	DAOUT2	Analog voltage output (0V—12V+)
3
	24V-	Provide internal24V grounding
4
5

2) Wiring diagram of analog output is as follows:

efinition of analog utput interface

1

6

9

5

XS13 interface

Connection of CNC4840

transducer

CNC4840 (analog output)		CWF-S1 transducer
XS13 interface		signal interface
1	DAOUT1
		VI1
2	DAOUT2
3	24V-	CM

4 24V-

Note: Choose either DAOUT1 5 24V- or DAOUT2 to connect the

transducer

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ADT-CNC4840 Milling Controller

8. Handheld box

Handheld box: Connected with our standard handheld box ADT-CNC4A, multiplexing with manual pulse generator count and Y-axis coder

High

Medium

Low

Start

Stop

Emergency stop

Coder

Definition of corresponding casing: Handheld box

Line S/N	Name		Function
1	IN63		0.1 shift switch -High
2	IN64		0.01 shift switch -Medium
3		IN65	0.001 shift switch -Low
4	IN60		Start-up
5	IN61		Stop
6	HA		Handle coder phase-A input signal
7	24V-		Internal -24V power supply
8	5V+		Internal +5V power supply
9	IN56		Select X axis
10	IN57		Select Y axis
11	IN58		Select Z axis
12	IN59		Select A axis
13	IN62		emergency stop
14	HB		Handle coder phase-B input signal
15	5V-		Internal -5V power supply

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ADT-CNC4840 Milling Controller

9. Electrical Connection Diagram

Sign Name	Chart	Sign	Name	Chart
Breaker			Servomotor
Contactor			Steppermotor
Transducer			Proximityswitch
Motor			Footswitch
Transformer			Thermalrelay
filter			thermalrelay
Fuse			Switchingpowersupply
Button			Solenoidvalve
Airblower			compacitor
indicator			resistor
Touchswitch			Goswitch
Coder			Relay

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QF1	KM1
L11	L12
L1
L21	L22
L2
L31	L32
L3

N

PE

	L12	N1
	For power supply		L22	N2
			Use 220V power supply when					QF2
	of servo driver		using 220V solenoid valve
											QF3
L11					R	S	T		KA1
			N			Transducer		M03
				KA21			FWD
				X1							TC
								COM
				KA22			CM
				X2					KA2
				KA23				M04
				X3			REV
				KA24
				X4
				COM
				CM				DAOUT1
FU1						UF			Connect
							VI1
SB1(Green)				Multi-segment				24V-	to XS13	60V	15V
	SB2(Red)			control main	U	V	W
							GND
L13		KM1	N3	axis
	01
	02
				PE
				U	V	W

	KM1			AC1
					AC1	AC2	AC2
		Power		For stepper driver
	HL1	indication	M
L13			PE
		N3		Use stepper
			3
			~
		FM1		transformer when
			Frequency-changing	using stepper motor
L13		N3	main axis

Air blower

FM2

(Optional)

QF5

	QF4	Z
		Filter
		PE
~	UC1
		~	UC2
PE
		PE
+24	GND1	+24V	GND
DC+	GND1	+24V	GND
Use 24V switching		For CNC4840
power when using		controller

24V solenoid valve

driver servo/stepper and CNC4840 between connection of Legend .10

Controller Milling CNC4840-ADT

XS7 interface

ADT-CNC4840 Milling Controller

supply power of Input

signal of Input	Motor Servo axis-X
	Driver

driver of Output

Driver

X-axis Servo

motor Coder

Example 1: Connection with JaBao QS5 driver

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XS7 interface

ADT-CNC4840 Milling Controller

supply power of Input

signal of Input		Motor Servo axis-X
		Driver

driver of Output

Driver

X-axis Servo

motor Coder

Example 2: Connection with SGDM driver

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