Adams Rite 4600-01-511-03, 4600-01-511-10B, 4600-01-511-32, 4600-01-511-32D, 4600-01-512-03 Installation Instructions

			1 STILE PREPARATION
	STRIKE PREPARATION	5/32" OFFSET	RIVNUT INSTALLATION FOR	5/32" OFFSET	THRU BOLT INSTALLATION
			SINGLE OR DUAL LEVERS		FOR DUAL LEVERS ON
		(SEE STEP-8)		(SEE STEP-9)
	1.594		ON ALUMINUM STILE		WOOD/HOLLOW METAL DOOR	1.340

DOOR

ALUMINUM FRAME

VERTICAL CL

C

OF

1 1/4"

1 1/4"

.218

L

CYLINDER

C OF

3.025

7/32"

7/32"

C'SNK FOR #10

L CYLINDER

6.885

.325

3.025

7/8"

6.375

FLAT HD SCREW

1/4"

7/8" ONE WALL

.938

ONE WALL

2 PLS

CL OF

.080

STRIKE PLATE

1.175

1.175

2 15/32"

2.347

3.634

4.952

4.969

3.634

3/16"

.968

.938

4.059

MONITOR OPTION:

4.059

.344

.344

MONITOR OPTION:

4x,

4.645

3/8" ONE WALL

3/8" ONE WALL

2x, #10-32

R.156

5.375

.938

4x,

7/32"

ONE WALL

1.010

4x,

7/32"

ONE WALL

2x,

1/4"

ONE WALL

THRU BOLT OPTION:

ONE WALL

.606

4x,

3/16"

.298

INSTALL RIVNUT

THRU BOTH WALL

2101 STRIKE PLATE

DUAL LEVER OPTION:

.542

DUAL LEVER OPTION:

Ø3/16" THRU BOTH WALL

Ø3/16" THRU BOTH WALL

SHOWN

C'SINK FOR #6 FLAT HD SCREW

C'SINK FOR #6 FLAT HD SCREW

1.447

ON THE INSIDE FOR SECURING

ON THE INSIDE FOR SECURING

TOOLS NEEDED:

THE BOTTOM END CAP

THE BOTTOM END CAP

INSTALLATION OF STRIKE

- 5/64 ALLEN WRENCH

- 3/32 ALLEN WRENCH

- MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.

- 1/8

ALLEN WRENCH

- INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH

- 5/32

DRILL BIT (.156 Ø)

- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE.

#10 FLAT HEAD SCREWS.

- 3/16

DRILL BIT (.187 Ø)

REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME.

- 1/4 DRILL BIT (.250 Ø)

- CENTER PUNCH ALL HOLES.

- INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH

- 7/32

DRILL BIT (.218 Ø)

- 1/4

DRILL BIT (.250 Ø)

- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.

#10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN.

- 7/8

DRILL BIT (.875 Ø)

- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS.

- 1-1/4 DRILL BIT (1.25 Ø )

2

BEVEL TABS ADJUSTMENT

FOR RADIUS FACEPLATE

3

TO CHANGE THE HANDING

- YOU WILL ALSO HAVE TO RE-ORIENT

WITH WEATHERSEAL ONLY !

THE INTER-CONNECT CAM:

- ROTATE BEVEL TABS TO DESIRED HANDING.

ON LATCH BOLT:

a) LOOSEN THE #6-32 FLAT HEAD SCREW

USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT.

- WITH A SMALL FLAT HEAD

- DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE

LATCH

FACEPLATE TO WORK IN BEVEL STILES

AT THE BOTTOM OF THE LOCK.

BOLT

RHR BEVEL LHR BEVEL

SCREWDRIVER, PRY OFF

1-1/2" BACKSET

SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY).

BEVEL TABS AS SHOWN.

b) ROTATE THE INTER-CONNECT CAM

SHOWN

- REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO

TO THE SAME DIRECTION AS THE

THE OPPOSITE HAND.

LATCH BOLT BEVEL.

- DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK

RETIGHTEN THE #6-32 FLAT HEAD

HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE

SCREW TO COMPLETE THE

CASE HOLE AS SHOWN IN FIG.1.

OPERATION.

b

- REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB.

#6-32

3a

TO BLOCK HOLDBACK FEATURE

BEVELED

FLAT HD

SIDE SHOULD

SCREW

3a

- INSTALL #1-64 x 1/4" FLAT HEAD

FACE THE SAME

a

DIRECTION AS THE

#1-64 x 1/4"

SCREW INTO CASE AS SHOWN

INTER-CONNECT

BEFORE INSTALLING IN DOOR.

CAM

FLAT HEAD SCREW

AVAILABLE FACEPLATES

LATCH

3b

FOR APPLICATION THAT REQUIRE

BOLT

1-1/8 BACKSET

RETRACTION OF THE DEADBOLT

FLAT

AND DEADLATCH FROM BOTH

INTER-CONNECT

SIDES OF THE DOOR.

CAM

RADIUS

- REMOVE THE INTER-CONNECT

3b

CAM, AND INSTALL THE OPTIONAL

BACK VIEW

FLAT or RADIUS

#6 x1/2"

FIG.1

DOUBLE INTER-CONNECT CAM. DOUBLE INTER-

RADIUS WEATHER STRIP

1-1/2 BACKSET

CONNECT CAM

BOLT SCREW

(P/N 27-0268)

Adams Rite Manufacturing Co.

4600 INSTALLATION INSTRUCTION W/ 2190

INSTALLATION INSTRUCTIONS

260 Santa Fe Street,

Pomona, CA 91767

Phone: [phone]

80-0180-417

Fax: [phone]

Rev. C

ECN: 11735

Date: 12/17/10

Page 1 of 3

Appvd: BC Date: 03/05/11

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