ACU-RITE VUE READOUTS User Manual

VUE R
EADOUTS
REFERENCE MANUAL

VUE Key Layout

1
1
121314151
6
171
8
1
9
1
1
1
2
1 Display Aera 2 Soft keys 3 Power Indicator light 4 Arrow keys: UP/DOWN are also used to adjust the screen
contrast
5 Axis Keys 6 Numeric Keypad 7 ENTER key 8 CLEAR key 9 Hard function keys

VUE Soft keys

There are two pages of soft key functions to select from the operating modes. Use the LEFT/RIGHT arrow keys to cursor through each page. The page indicator in the Status Bar will show the page orientation. The darkened page indicates the page being displayed.
1 Page Indicator 2 Set / Zero Indicator
Soft Key function Soft key
Opens on-screen Help Instructions.
VUE Key Layout
Toggles between Inch, and Millimeter units (see "Units" on page 11).
This soft key toggles between radius and diameter displays. This function is for Turning applications only (see "Diameter Axes" on page
12).
Toggles between Set/Zero functions. Used with individual axis keys (see "Set/Zero Soft Key" on page 13).
VUE iii
Soft Key function Soft key
Opens the Job Setup menu and provides access to the Installation Setup soft key (see "Job Setup Parameters" on page 11).
Press when ready to identify a reference mark (see "ENABLE/DISABLE REF function" on page
9).

Single Axis VUE Tool, and Datum keys

VUE Key Layout
The TOOL, and DATUM keys are soft keys on a single axis VUE.
These are hard keys on a 2, and 3 axis VUE. See "VUE Hard Keys" on page 7.
Opens the Tool Table. See "Tool Table" on page 14 for Milling. See "Tool Table" on page 30 for Turning.
Opens the Datum form to set the datum for each axis. See "Datum Setting" on page 17 for Milling. See "Datum Setting" on page 32 for Turning.
iv

Readout Parameter Access Code

An access code must be entered before machine-related installation parameters can be set or changed. This prevents inadvertent adjustments to the installation setup parameters.
IMPORTANT!
The access code is 8891.

Access to Machine Parameter Operations

Refer to the Setup section also.
Begin by pressing the SETUP soft key.
Press the soft key INSTALLATION SETUP.
Press the access code numbers 8891 using the numeric key pad.
Press the ENTER key
The readout is now ready for machine parameter setting operations
IMPORTANT!
To prevent setup parameters from being changed, remove this page from the Reference Manual after initially setting up the readout system. Retain this information in a safe place for future use.
Readout Parameter Access Code
VUE v
Readout Parameter Access Code
vi

Introduction

Software Version

The software version is shown on the initial power up screen.
This User's Manual covers the functions of the VUE for both milling and turning applications. Operational information is arranged in three sections: General Operations, Mill Specific Operations and Turn Specific Operations.
VUE
DRO axis availability.
The VUE DRO is available in one, two, and three axis form. The 3 axis VUE DRO is used through out this manual for illustration and description of function keys.

Symbols within Notes

Every note is marked with a symbol on the left indicating to the operator the type and/or potential severity of the note.
General Information
e.g. on the behavior of the VUE.
Introduction
Warning
e.g. when a special tool is required for a function.
Risk of electric shock - Caution - Damage
e.g. when opening a housing.

VUE Fonts

The following shows how the soft, and hard keys are represented within the text of this manual:
Soft keys - SETUP soft key Hard keys - ENTER hard key
VUE vii
Introduction
viii
Table of Contents
VUE Key Layout
VUE Soft keys.......................................................................................................... iii
Single Axis VUE Tool, and Datum keys...............................................................iv
Readout Parameter Access Code
Access to Machine Parameter Operations ...............................................................v
Introduction
Software Version ....................................................................................................vii
VUE......................................................................................................................... vii
Symbols within Notes............................................................................................. vii
VUE Fonts............................................................................................................... vii
Warranty
Warranty Information: ............................................................................................ xiii
I – 1 Fundamentals of Positioning
Datums .................................................................................................................... 2
Actual Position, Nominal Position, and Distance-To-Go........................................... 2
Absolute Workpiece Positions ................................................................................. 3
Incremental workpiece positions............................................................................. 3
Zero Angle Reference Axis ...................................................................................... 4
Reading head position ............................................................................................. 4
Encoder Reference Marks ....................................................................................... 5
I – 2 General Operations for VUE
Screen Layout.......................................................................................................... 6
VUE Hard Keys ........................................................................................................ 7
Power Up................................................................................................................. 8
Reference Mark Evaluation...................................................................................... 8
Working without reference mark evaluation....................................................... 9
ENABLE/DISABLE REF function......................................................................... 9
Operating Modes................................................................................................... 10
Setup .................................................................................................................... 10
Job Setup Parameters ........................................................................................... 11
Units.................................................................................................................. 11
Scale Factor ...................................................................................................... 11
Mirror ................................................................................................................ 11
Diameter Axes .................................................................................................. 12
VUE ix
Near Zero Warning............................................................................................ 12
Status Bar Settings ........................................................................................... 12
Job Clock .......................................................................................................... 12
Console Adjustment ......................................................................................... 13
Language .......................................................................................................... 13
Import/Export.................................................................................................... 13
Set/Zero Soft Key.............................................................................................. 13
I – 3 Milling Specific Operations
Key Functions Detailed .......................................................................................... 14
Tool Hard Key ................................................................................................... 14
Tool Table ......................................................................................................... 14
Import/Export.................................................................................................... 15
Tool Radius Compensation feature................................................................... 16
Sign for the length difference DL ..................................................................... 16
Calling the Tool from the Tool Table ................................................................. 17
Datum Setting................................................................................................... 17
Datum Setting with a Tool ................................................................................ 18
Presets.............................................................................................................. 19
Absolute Distance Preset ................................................................................. 19
Preparation:....................................................................................................... 20
Incremental Distance Preset ............................................................................ 21
1/2 Hard Key ..................................................................................................... 22
Circle, and Linear Pattern................................................................................. 22
Functions for milling pattern soft keys ............................................................. 22
Circle pattern .................................................................................................... 23
Linear Pattern ................................................................................................... 24
Incline & Arc Milling.......................................................................................... 25
Incline Milling.................................................................................................... 26
Arc Milling......................................................................................................... 28
I – 4 Turning Specific Operations
Key Functions Detailed .......................................................................................... 30
Tool Table ......................................................................................................... 30
Tool Display Icon............................................................................................... 30
Setting Tool Offsets with Tool/Set ................................................................... 30
Import/Export.................................................................................................... 31
Setting Tool Offsets with Lock Axis Function .................................................. 31
Calling a Tool from the Tool Table .................................................................... 31
Datum Setting................................................................................................... 32
Setting Datums using LOCK AXIS Function ..................................................... 33
Taper Calculator Hard Key ................................................................................ 34
Presets.............................................................................................................. 35
Radius/Diameter Soft Key................................................................................. 35
Vectoring........................................................................................................... 36
Coupling............................................................................................................ 37
Z Coupling (turning applications only) ............................................................... 37
x
Enabling Z Coupling .......................................................................................... 38
Disabling Z Coupling ......................................................................................... 38
II – 1 Installation Setup
Installation Setup Parameters ................................................................................ 40
Exporting the current Installation Setup:........................................................... 40
Importing a new Tool Table .............................................................................. 40
Encoder Setup ....................................................................................................... 41
Display Configuration............................................................................................. 42
Error Compensation............................................................................................... 42
Linear Error Compensation ............................................................................... 43
Non-Linear Error Compensation........................................................................ 44
Starting a Non-linear Error Compensation Table............................................... 44
Configuring the Compensation Table................................................................ 44
Reading the Graph ............................................................................................ 44
Viewing the Compensation Table ..................................................................... 45
Exporting the Current Compensation Table...................................................... 45
Importing a New Compensation Table ............................................................. 45
Backlash Compensation ........................................................................................ 45
Counter Settings.................................................................................................... 46
Diagnostics ............................................................................................................ 46
Keypad Test ...................................................................................................... 46
Display Test ...................................................................................................... 46
II – 2 Installation and Electrical Connections
Installation.............................................................................................................. 47
Electrical requirements ..................................................................................... 47
Environmental................................................................................................... 47
Preventative maintenance ................................................................................ 47
II – 3 Dimensions
Overview ............................................................................................................... 48
Accessory ID Number....................................................................................... 48
VUE xi
xii

Warranty

Warranty Information:

Please go to www.acu-rite.com.
VUE xiii
xiv
Operating Instructions
VUE 1

I – 1 Fundamentals of Positioning

Datums

The workpiece drawing identifies a certain point on the workpiece (example: “a corner”) as the absolute datum, and perhaps one, or more other points as relative datums.
The datum setting procedure establishes these points as the origin of the absolute, or relative coordinate systems. The workpiece, which is aligned with the machine axes, is moved to a certain position relative to the tool. The display is set either to zero, or to another appropriate value (e.g., to compensate for tool radius).

Actual Position, Nominal Position, and Distance-To-Go

The position of the tool at any given moment is called the ACTUAL POSITION I, while the position that the tool is to move to is called the NOMINAL POSITION S. The distance from the nominal position to the actual position is called the DISTANCE-TO-GO R.
I – 1 Fundamentals of Positioning
2 I

Absolute Workpiece Positions

Each position on the workpiece is uniquely identified by its absolute coordinates.
Example: Absolute coordinates of position 1: X = 20 mm Y = 10 mm Z = 15 mm
If you are drilling, or milling a workpiece according to a workpiece drawing with absolute coordinates, the tool is moving to the value of the coordinates.

Incremental workpiece positions

A position can also be referenced to the preceding nominal position. In this case the relative datum is always the last nominal position. Such coordinates are referred to as incremental coordinates (increment = increase). They are also called incremental, or chain dimensions, since the positions are defined as a chain of dimensions. Incremental coordinates are designated with the prefix I.
Example: Incremental coordinates of position 3 referenced to position 2.
Absolute coordinates of position 2: X = 10 mm Y = 5 mm Z = 20 mm
Incremental coordinates of position 3:
IX = 10 mm IY = 5 mm IZ = 20 mm
If you are drilling, or milling a workpiece according to a drawing with incremental coordinates, you are moving the tool by the value of the coordinates.
I – 1 Fundamentals of Positioning
VUE 3

Zero Angle Reference Axis

The Zero Angle Reference Axis is the 0.0° position. It is defined as one of the two axes in the plane of rotation. The following table defines the Zero Angle where the position of the angle is zero for the three possible planes of rotation.
For angular positions, the following reference axes are defined:
Plane Zero Angle Reference Axis
XY +X
YZ +Y
ZX +Z
Positive direction of rotation is counterclockwise if the working plane is viewed in the negative tool axis direction.
EXAMPLE: Angle in the working plane X / Y
Plane Zero Angle Reference Axis
+ 45° ... bisecting line between +X and +Y
I – 1 Fundamentals of Positioning
+/- 180° ... negative X axis
- 270° ... positive Y axis

Reading head position

The reading head position provides feed back to the VUE that converts the movement of the machine axes into electrical signals. The VUE constantly evaluates these signals, and calculates the actual positions of the machine axes, which it displays as a numerical value on the screen.
If there is an interruption in power, the calculated position will no longer correspond to the actual position. When power is restored, you can re-establish this relationship by using the reference marks on the provided on the scale. The VUE provides the Reference Mark Evaluation feature (REF).
4 I

Encoder Reference Marks

Encoders normally contain one or more reference marks which the VUE Reference Mark Evaluation feature uses to re-establish datum positions after a power interruption. There are two main options available for reference marks; fixed and distance-coded.
Position Trac (Distance-coded reference marks): Encoders that have marks separated by a specific encryption pattern allows the VUE to use any two pair of marks along the length of the encoder to re­establish the prior datums. This configuration means that the operator only has to travel less than two inches any where along the encoder, to re-establish the datums when the VUE is turned back on.
Fixed reference marks: Encoders that have one or more marks on fixed intervals, have to re-establish the datums correctly. It is necessary to use the same exact reference mark, during the Reference Mark Evaluation routine, that was used when the datum was first established.
The established datums’ cannot be restored from one power cycle to the next if the reference marks were not crossed before the datums were set
I – 1 Fundamentals of Positioning
VUE 5

I – 2 General Operations for VUE

9
10
4
5
1
678
2
1
11
12
13
3

Screen Layout

Status Bar Symbols:
1 Datum 2 Tool 3 Feed Rate 4 Job Clock 5 Unit of Measure 6 Operating Modes 7 Page Indicator 8 Set/Zero 9 Axis Labels 10 Reference Symbol 11 Soft key Labels 12 Display Area 13 Near Zero Warning (In Distance-To-Go mode only)
The VUE readout provides application-specific features that allows the
I – 2 General Operations for VUE
most productivity from a manual machine tool.
Status Bar - This displays the current datum tool, feed rate, job
clock time, unit of measure, operating mode status, page indicator, and set/zero. See Job Setup for details on setting up the Status Bar parameters.
Display Area - Indicates the current position of each axis. Also
shows forms fields instruction boxes, error messages, and help topics.
Axis Labels - Indicates axis for corresponding axis key.Ref Symbols - Indicates current reference mark status.Soft key Labels - Indicates the various milling, or turning functions.
6 I

VUE Hard Keys

Hard keys on the VUE readouts vary depending on the number of axis the readout includes. A one axis readout will only have the first three hard keys shown below. A two, or three axis readout will have all the hard keys shown below.
The last two keys are specific to a VUE readout that is either for milling, or turning. The first symbol applies to a milling readout, and the second symbol applies to a turning readout.
Hard Key function Hard Key
Symbol
Switches display between operating modes: Distance-To-Go (Incremental) / Actual Value (Absolute) (see page 10).
Used to divide the current position by two (see page 22).
The CALC hard key opens the Calculator functions for standard math, trigonometry, RPM, and Taper (Turning only) functions (see page 34).
The DATUM hard key opens the Datum form to set the datum for each axis (for Milling see page 17, for Turning see page 32).
I – 2 General Operations for VUE
The TOOL hard key opens the Tool Table (for Milling see page 14, for Turning see page 30).
The CIRCLE PATTERN hard key (Mill only) opens the Circle Pattern form. This calculates the hole positions (see page 22).
The LINEAR PATTERN hard key (Mill only) opens the Linear Pattern form. This calculates the hole positions (see page 22).
The INCLINE MILLING hard key (Mill) / VECTORING hard key (Turn) opens the Incline milling forms (see page 25), or the Vectoring form (see page 36).
The ARC MILLING hard key (Mill) / TAPER CALC hard key (Turn) opens the Arc milling forms (see page 25), or the Taper Calc form (see page 34).
VUE 7
Loading...
+ 47 hidden pages