ACU-RITE ENC 150 User Manual

ENC 150™

REFERENCE MANUAL

ACU-RITE

ENC150 Table of Contents

Page

Introduction .......................................................................... 2

Mounting Preparation .......................................................... 3

Mounting Information ......................................................... 4

Encoder Dimensions ............................................................ 5

Backup Spar Dimensions ..................................................... 6

Mounting Requirements ...................................................... 7

Typical Mounting (s) ............................................................ 8

Encoder Installation Procedure ........................................... 9

Page

Spar Installation Procedure ................................................. 11

Checking your Installation ................................................... 13

Electrical Shielding ............................................................. 14

Troubleshooting .................................................................. 15

Mechanical Specifications .................................................. 16

Output Signals and Pin-Outs ............................................. 17

Electrical Specifications ..................................................... 18

The ACU-RITE Warranty ................................................... 19

Brackets ...

Reading Head

Quill mounting

Off set mounting

Motor mounting

Combination

reading head

w/extension

Side mounting

• Installation brackets and kits are available.

• Your Authorized ACU-RITE Distributor can assist you with the proper selection of these for your installation.

1 ACU-RITE

Introduction / Supplied Items ENC 150

The ENC 150 precision glass scale linear encoder provides the accuracy and reliability of an ACU-RITE measuring system with digital output (analog output available). Features and options include:

• Resolutions of .5, 1, 2, 5, or 10 µm.

• Accuracy grades of ± 3, and ± 5 µm / 1000 mm.

• Vinyl or Armor cables of 2, 5, 10, 15 and 20 ft. length.

• Fasteners, center supports, and backup spars.

• Brackets and accessories.

Contact your Authorized ACU-RITE Distributor for assistance with the selection of product options and accessories.

Contents < 60”

For future ordering information or warranty service, record the linear encoder catalog number located on the scale assembly tag, and the serial number from the reading head tag.

Catalog No. Serial No. Axis # 1: _______________ __________________ Axis # 2: _______________ __________________ Axis # 3: _______________ __________________ Axis # 4: _______________ __________________

Date of purchase: _______________ __________________ Distributor: ____________________________________

Address: ____________________________________ Telephone: ____________________________________

Contents > 65”

A) ENC 150 Linear Encoder B) Backup Spar C) Reference Manual

ACU-RITE

D) Cable Mounting Hardware E) Linear Encoder Mounting Hardware F) Backup Spar Mounting Hardware

ENC150 Mounting Preparation

Please follow these preparation guide lines.

• Understand your mounting requirements.

• Mount with lip seals down and away from the work area.

• Brackets should be kept as short as possible and rigid.

• Surfaces must be in good condition, clean, and free of dirt. Remove paint from machined mounting surfaces.

• Alignment brackets must not be removed until

instructed.

1.150

“L”

“L” = Measuring length + 1.75” nominal over travel

1.150

• Machine travel can not exceed the encoder measuring length.

• Either limit machine travel or obtain correct length scale.

• Never mount with lip seals upward or towards work area.

Cable direction

Vinyl cable grommet

Plug

Cover plate

T-10 Torx screw (2)

Armor cable hex crimp

• Determine the cable exit direction before installing the encoder.

• To change the cable exit direction; remove the cover plate and rotate the cable 180°.

3 ACU-RITE

Mounting Information ENC150

Use this information to plan your Linear Encoder installation.

• Mount the linear encoders close to machine guide ways to ensure system accuracy.

• One side of the linear encoder addresses flush mounting surfaces, and the opposite side addresses offset mounting surfaces.

• If space between the reading head and the mounting surface exceeds .18”, use a spacer or mounting bracket to reduce space.

• ACU-RITE bracket kit instructions provide step by step installation procedures.

Alignment bracket removal clearance

Alignment bracket

1.0 [25mm]

1.38 [35mm]

Alignment bracket

Move bracket past the cable strain relief

1.876 .010 [47.6]

.010 A

Scale case

Equal Equal

-A- = Machine Travel Reading head

.010 A

0.0 ± .010

.010 A

// .010 A

.010 B

• Tolerances of .010” TIR apply to all mounting dimensions.

• Center support mounting surface required for 24” through 60” linear encoder measuring lengths mounted without a spar.

Flush mounting

Offset mounting

Backup spar mounting

• Allow clearance for alignment bracket removal.

• Alignment brackets must not be removed until

instructed.

ACU-RITE

• Use reading head leveling set screws when surfaces are not flush.

• Reading head bracket required for a space >.18”.

ENC150 Encoder Dimensions

.944 [24.0]

.370 [9.4]

.121 [3.11]

∅ For 8-32 (or M4) SHCS mounting screw

.56 [14.4]

Measuring length + 6.375

Measuring length + 5.437.469 [11.9]

Mounting hole

Scale case

∅ .500 C’bore ∅ .313 Thru

1.125 [28.6]

2.250 [57.1]

Reading Head assembly

Over travel 1.75

.32 [8.4] Armor

.20 [5.2] Vinyl

End Cap

1.25 [32] Min. bend rad.

.810 [20.6]

.750 [19.0]

1.876 [47.6]

.810 [20.5]

1.060 [27.0]

2.198 Ref. [55.8]

.700 [17.8]

.285 [7.2]

.562 [14.3]

1.12 [28.5]

.937 [23.8]

.570 [14.5]

.750 [19.0]

1.440 [36.6]

.710 [18]

.048 [1.2]

.250 [3.4] Spar

5 ACU-RITE

Backup Spar Dimensions ENC 150

Backup spar Linear Encoder L A X No. B

Part Number Measuring Length Places

385102-000 2 8.312 1.656 2 5.000 385104-000 4 10.312 2.656 2 5.000 385106-000 6 12.312 1.156 2 10.000 385107-000 7 13.312 1.656 2 10.000 385108-000 8 14.312 2.156 2 10.000 385110-000 10 16.312 3.156 2 10.000 385112-000 12 18.312 4.156 2 10.000 385113-000 13 (Special) 19.312 1.44 2 16.43 385114-000 14 20.312 5.156 2 10.000 385116-000 16 22.312 1.156 3 10.000 385118-000 18 24.312 2.156 3 10.000 385120-000 20 26.312 3.156 3 10.000 385122-000 22 28.312 4.156 3 10.000 385124-000 24 30.312 5.156 3 10.000 385126-000 26 32.312 1.156 4 10.000 385128-000 28 34.312 2.156 4 10.000 385130-000 30 36.312 3.156 4 10.000 385131-000 31.5 38.030 4.015 4 10.000

------

“L” ± .015

“A” ± .015

5.000 typ. ± .015 Non

Accumulative

“B” typ. ± .015 Non Accumulative

“A” ± .005

“E”

Backup spar Linear Encoder L A X No. B

Part Number Measuring Length Places

385132-000 32 (“E” 34.812) 35.687 .437 4 11.604 385135-000 35 (“E” 40.437) 41.312 .437 5 10.109 385136-000 36 42.312 1.156 5 10.000 385140-000 40 46.312 3.156 5 10.000 385142-000 42 48.312 4.156 5 10.000 385148-000 48 54.312 2.156 6 10.000 385152-000 52 58.312 4.156 6 10.000 385154-000 54 60.312 5.156 6 10.000

385160-000 60 66.312 3.156 7 10.000 with Encoder 65 71.312 5.656 7 10.000 with Encoder 72 78.312 4.156 8 10.000 with Encoder 78 84.312 2.156 9 10.000 with Encoder 84 90.312 5.156 9 10.000 with Encoder 90 96.312 3.156 10 10.000 with Encoder 100 106.312 3.156 11 10.000 with Encoder 110 116.312 3.156 12 10.000 with Encoder 120 126.312 3.156 13 10.000

------

.110 ± .005

M4 Thru

.750 ± .005

∅∅

∅ .312 Thru

∅∅ ∅∅

∅ .500 C’bore x .160 Dp.

∅∅

“X” No. of holes

“A” Ref.

ACU-RITE

+ 16 hidden pages