Abb ACS550 User Manual

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Page 1

ACS550

User’s Manual ACS550-01 Drives (0.75 ACS550-U1 Drives (1

…200 hp)

…160 kW)

Page 2

Kit, IP21 / UL type 1 Frame size Code (English)

FMK-A-R1 R1 100000982 FMK-A-R2 R2 100000984 FMK-A-R3 R3 100000986 FMK-A-R4 R4 100000988 AC8-FLNGMT-R5

ACS800PNTG01U-ENAC8-FLNGMT-R6

1. Not available for ACS550-01 series

Kit, IP54 / UL type 12 Frame size Code (English)

FMK-B-R1 R1 100000990 FMK-B-R2 R2 100000992 FMK-B-R3 R3 100000994 FMK-B-R4 R4 100000996

CANopen is a registered trademark of CAN in Automation e.V.

ControlNet™ is a trademark of ODVA™. DeviceNet™ is a trademark of ODVA™. DRIVECOM is a registered trademark of DRIVECOM User

Group e.V. EtherCAT® is registered trademark and patented

technology, licensed by Beckhoff Automation GmbH, Germany.

EtherNet/IP™ is a trademark of ODVA™. ETHERNET POWERLINK is a trademark of Bernecker +

Rainer Industrie-ElektronikGes.m.b.H. Modbus and Modbus/TCP are registered trademarks of

Schneider Automation Inc. PROFIBUS, PROFIBUS DP and PROFINET IO are

registered trademarks of Profibus International.

List of related manuals

GENERAL MANUALS

ACS550-01/U1 User's Manual (0.75…160 kW) / (1…200 hp)

3AFE64804588 (3AUA0000001418) (English)

Flange Mounting Instructions

OPTION MANUALS

(delivered with optional equipment)

RPBA-01 PROFIBUS DP Adapter User's Manual

3AFE64504215 (English)

SREA-01 Ethernet Adapter User's Manual

3AUA0000042896 (English)

Typical contents

•Safety

• Installation

• Programming/Start-up

• Diagnostics

• Technical data

MAINTENANCE MANUALS

Guide for Capacitor Reforming in ACS50, ACS55, ACS150, ACS310, ACS350, ACS355, ACS550, ACH550 and R1-R4 OINT-/SINT-boards

3AFE68735190 (English)

ACS550-01 manuals

MFDT-01 FlashDrop User's Manual

3AFE68591074 (English)

OHDI-01 115/230 V Digital Input Module User's Manual

3AUA0000003101 (English)

OREL-01 Relay Output Extension Module User's Manual

3AUA0000001935 (English)

OTAC-01 User’s Manual Pulse Encoder Interface Module User’s Manual

3AUA0000001938 (English)

RCAN-01 CANopen Adapter User's Manual

3AFE64504231 (English)

RCNA-01 ControlNet Adapter User's Manual

3AFE64506005 (English)

RDNA-01 DeviceNet Adapter User's Manual

3AFE64504223 (English)

RECA-01 EtherCAT Adapter Module User's Manual

3AUA0000043520 (English)

REPL-01 Ethernet POWERLINK Adapter Module User's Manual

3AUA0000052289 (English)

REPL-02 Ethernet POWERLINK Adapter Module User's Manual

3AUA0000090411 (English)

RETA-01 Ethernet Adapter Module User's Manual

3AFE64539736 (English)

RETA-02 Ethernet Adapter Module User's Manual

3AFE68895383 (English)

Page 3

ACS550-01/U1 Drives

0.75…160 kW 1…200 hp

User’s Manual

3AFE64804588 (3AUA0000001418) Rev H

EFFECTIVE: 2014-07-04

SUPERSEDES: 3AFE64804588 (3AUA0000001418) Rev G 2009-07-07

Page 4

Page 5

ACS550-01/U1 User’s Manual 5

Safety instructions

Use of warnings and notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a subject.

• Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment. They also tell you how to avoid the danger. The warning symbols are used as follows:

Electricity warning warns of hazards from electricity which can cause physical injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment.

General safety

WARNING! Obey these instructions. If you ignore them, injury or death, or damage

to the equipment can occur.

• Use safety shoes to avoid foot injury.

• Handle the drive carefully.

• Beware of hot surfaces. Some parts, such as heatsinks, remain hot for a while after disconnection of the electrical supply. See chapter Technical data on page

277.

• Keep the drive in its package or protect it otherwise from dust and burr from drilling and grinding until you install it. Protect also the installed drive against dust and burr. Electrically conductive debris inside the drive can cause damage or malfunction.

Electrical safety

WARNING! The ACS550 adjustable speed AC drive should ONLY be installed by a

qualified electrician.

WARNING! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame size, UDC+ and UDC-, or BRK+ and BRK-.

Safety instructions

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6 ACS550-01/U1 User’s Manual

WARNING! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover.

WARNING! Even when power is switched off from the input terminals of the ACS550, there may be dangerous voltage (from external sources) on the terminals of the relay outputs RO1…RO3.

WARNING! When the control terminals of two or more drives are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the drives or an external supply.

WARNING! If you install the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), disconnect the internal EMC filter, otherwise the system will be connected to ground potential through the EMC filter capacitors. This can cause danger or damage the drive.

Maintenance

If you install the drive on a corner-grounded TN system, disconnect the internal EMC filter, otherwise the system will be connected to ground potential through the EMC filter capacitors. This will damage the drive.

Note: Disconnecting the internal EMC filter increases the conducted emission and reduces the drive EMC compatibility considerably.

See section Disconnecting the internal EMC filter on page 27. Also see sections IT

systems on page 286 and Corner-grounded TN systems on page 285.

WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while power is applied to the drive’s input terminals.

WARNING! The ACS550-01/U1 is not field repairable. Never attempt to repair a malfunctioning drive; contact your local ABB representative for replacement.

Safety instructions

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ACS550-01/U1 User’s Manual 7

Control of the drive and motor

WARNING! Do not control the motor with the disconnecting device (disconnecting

means); instead, use the control panel start and stop keys and , or commands via the I/O board of the drive. The maximum allowed number of charging cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.

WARNING! The ACS550 will start up automatically after an input voltage interruption if the external run command is on.

Note: For more technical information, contact your local ABB representative.

Safety instructions

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8 ACS550-01/U1 User’s Manual

Safety instructions

Page 9

ACS550-01/U1 User’s Manual 9

List of related manuals

Safety instructions

Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control of the drive and motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Table of contents

Contents of this manual

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installation

Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Start-up, control with I/O and ID Run

How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . 44

How to perform the ID Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Control panels

About control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Application macros

ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Hand-Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Torque Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Connection examples of two-wire and three-wire sensors . . . . . . . . . . . . . . . . 86

Connection for obtaining 0…10 V from analog outputs . . . . . . . . . . . . . . . . . . 87

User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Table of contents

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10 ACS550-01/U1 User’s Manual

Macro default values for parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Parameters

Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Complete parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Embedded fieldbus

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Mechanical and electrical installation – EFB . . . . . . . . . . . . . . . . . . . . . . . . . 204

Communication set-up – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Activate drive control functions – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Feedback from the drive – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Diagnostics – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Modbus protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

ABB control profiles technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Fieldbus adapter

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

Mechanical and electrical installation – FBA . . . . . . . . . . . . . . . . . . . . . . . . . 240

Communication set-up – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Activate drive control functions – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

Feedback from the drive – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Diagnostics – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

ABB Drives profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Generic profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Diagnostics

Diagnostic displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Correcting faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Correcting alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Maintenance

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

Main fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Internal enclosure fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Input power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Brake components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Table of contents

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ACS550-01/U1 User’s Manual 11

Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

IEC/EN 61800-3:2004 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Compliance with the IEC/EN 61800-3:2004 +A1:2012 . . . . . . . . . . . . . . . . . 311

Index

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 325

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Table of contents

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12 ACS550-01/U1 User’s Manual

Table of contents

Page 13

ACS550-01/U1 User’s Manual 13

Contents of this manual

Compatibility

This manual covers ACS550-01/U1 drives. The manual is compatible with the ACS550-01/U1 drive firmware version 3.14e or later. See parameter 3301 FIRMWARE on page 155.

Intended use

The ACS550-01/U1 is a general purpose drive. The macros should only be applied to the applications defined in the respective section.

Intended audience

This manual is intended for personnel who install, commission, operate and service the drive. Read the manual before working on the drive. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

Contents of this manual

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14 ACS550-01/U1 User’s Manual

Contents of this manual

Page 15

ACS550-01/U1 User’s Manual 15

Installation

Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read chapter Safety instructions on page 5.

Note: The installation must always be designed and made according to applicable

local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

Installation flow chart

The installation of the ACS550 adjustable speed AC drive follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to the detailed information needed for the correct installation of the drive.

Task See

PREPARE for installation Preparing for installation on page 16

PREPARE the mounting location Prepare the mounting location on page 20

REMOVE the front cover Remove the front cover on page 21

MOUNT the drive Mount the drive on page 22

INSTALL wiring Wiring overview on page 23 and

CHECK installation Check installation on page 35

REINSTALL the cover Reinstall the cover on page 36

START-UP How to start up the drive on page 37

Check the insulation of the assembly on page 30

Installation

Page 16

16 ACS550-01/U1 User’s Manual

IP2040

Serial number

Type designation

Serial number

Type designation

Serial number

Preparing for installation

Lifting the drive

Lift the drive only by the metal chassis.

Unpacking the drive

1. Unpack the drive.

2. Check for any damage and notify the shipper immediately if damaged components are found.

3. Check the contents against the order and the shipping label to verify that all parts have been received.

Drive identification

Drive labels

To determine the type of drive you are installing, refer to either:

• serial number label attached on upper part of the choke plate between the

mounting holes, or

• type designation label attached on the heat sink – on the right side of the drive

cover. Two examples of the type designation label are given below.

Installation

Page 17

ACS550-01/U1 User’s Manual 17

AC, Standard Drive – 550 product series

Construction (region specific)

Output current rating

Voltage rating

Options

Examples of options: B055 = IP54 / UL type 12 (no specification = IP21 / UL type 1).

UL type 12 is not available for type ACS550-01-290A-4. 0J400 = No control panel J404 = ACS-CP-C Basic Control Panel L511 = OREL-01 Relay output extension K451 = RDNA-01 DeviceNet K454 = RPBA-01 PROFIBUS DP

ACS550-01-08A8-4+J404+…

e.g. 08A8 = 8.8 A, see section Ratings on page 277 for details

2 = 208…240 VAC 4 = 380…480 VAC 6 = 500…600 V AC

01 = Setup and parts specific to IEC installation and compliance U1= Setup and parts specific to US installation and NEMA compliance

The labels contain information on the Type designation (page 17), Ratings and frame

size (page 17), Serial number (page 17), degree of protection (see also Degrees of protection on page 306) and valid markings (see also Markings on page 309).

Type designation

Use the following chart to interpret the type designation found on both the type designation and the serial number label.

Ratings and frame size

The chart in section Ratings the drive’s frame size – significant, since some instructions in this document vary, depending on the drive’s frame size. To read the ratings table, you need the “Output current rating” entry from the type designation. Also, when using the ratings table, note that the table is broken into sections based on the drive’s “Voltage rating”.

Serial number

The format of the drive serial number shown on the labels is described below.

Serial number is of format CYYWWXXXXX, where C: Country of manufacture YY: Year of manufacture WW: Week of manufacture; 01, 02, 03, … for week 1, week 2, week 3, … XXXXX: Integer starting every week from 00001.

on page 277 lists technical specifications and identifies

Installation

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18 ACS550-01/U1 User’s Manual

Motor compatibility

The motor, drive and supply power must be compatible:

Motor

specification

Motor type 3-phase induction motor –

Nominal current Motor value is within this

Nominal frequency 10…500 Hz –

Voltage range Motor is compatible with

Insulation 500…600 V drives: Either

range: 0.2…2.0 · I (I

2hd

current)

the ACS550 voltage range.

the motor complies with NEMA MG1 Part 31, or a du/dt filter is used between the motor and drive.

Ver ify Refe rence

• Type designation label on drive, entry for

= drive heavy duty

2hd

Output I

• Type designation on drive and rating table in chapter Technical data on page 277.

208…240 V (for ACS550-X1-XXXX-2) or 380…480 V (for ACS550-X1-XXXX-4) or 500…600 V (for ACS550-U1-XXXX-6)

For ACS550-U1-XXXX-6

2hd

Tools required

To install the ACS550 you need the following:

• screwdrivers (as appropriate for the mounting hardware used)

• wire stripper

• tape measure

, or

• drill

• for installations involving ACS550-U1, frame sizes R5 or R6 and IP54 / UL type 12 enclosures: punch for creating conduit mounting holes

• for installations involving ACS550-U1, frame size R6: appropriate crimping tool for power cable lugs. See section Power terminal considerations – R6 frame size on page 287.

• mounting hardware: screws or nuts and bolts, four each. The type of hardware depends on the mounting surface and the frame size. For the dimensions and weights of the frames, see Dimensions and weights on page 303.

Frame size Mounting hardware

R1…R4 M5

R5 M6

R6 M8

#10

1/4 in

5/16 in

Suitable environment and enclosure

Confirm that the site meets the environmental requirements. To prevent damage prior to installation, store and transport the drive according to the environmental requirements specified for storage and transportation. See section Ambient

conditions

on page 307.

Installation

Page 19

ACS550-01/U1 User’s Manual 19

Confirm that the enclosure is appropriate, based on the site contamination level:

• IP21 / UL type 1 enclosure: The site must be free of airborne dust, corrosive gases or liquids, and conductive contaminants such as dripping water, condensation, carbon dust and metallic particles.

• IP54 / UL type 12 enclosure: This enclosure provides protection from airborne dust and light sprays or splashing water from all directions.

• If, for some reason, an IP21 drive needs to be installed without the conduit box or cover, or an IP54 drive without the conduit plate or hood, see the note in chapter

Technical data, page 310.

Suitable mounting location

Confirm that the mounting location meets the following constraints:

• The drive must be mounted vertically on a smooth, solid surface, and in a suitable environment as defined above. For horizontal installation, contact your local ABB representative for more information.

• The minimum space requirements for the drive are the outside dimensions (see section Outside dimensions on page

304), plus air flow space around the drive

(see section Losses, cooling data and noise on page 301).

• The distance between the motor and the drive is limited by the maximum motor cable length. See section Motor connection specifications

on page 289.

• The mounting site must support the drive’s modest weight. See section Weight on page 306.

Installation

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20 ACS550-01/U1 User’s Manual

X0002

Installing the drive

WARNING! Before installing the ACS550, ensure the input power supply to the drive

is off.

For flange mounting (mounting the drive in a cooling air duct), see the appropriate Flange Mounting Instructions:

Frame size

R1 FMK-A-R1 100000982 FMK-B-R1 100000990

R2 FMK-A-R2 100000984 FMK-B-R2 100000992

R3 FMK-A-R3 100000986 FMK-B-R3 100000994

R4 FMK-A-R4 100000988 FMK-B-R4 100000996

R5 AC8-FLNGMT-R5

R6 AC8-FLNGMT-R6

1. Not available in ACS550-01 series.

IP21 / UL type 1 IP54 / UL type 12

Kit Code (English) Kit Code (English)

ACS800-PNTG01U-EN--

Prepare the mounting location

The ACS550 should only be mounted where all of the requirements defined in section Preparing for installation on page 16 are met.

1. Mark the position of the mounting holes with the help of the mounting template provided with the drive.

2. Drill the holes.

Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If possible, use the two outside holes (to allow room to remove the fan for maintenance).

Note: ACS400 drives can be replaced using the original mounting holes. For R1 and R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the inside mounting holes on the top of ACS550 drives match ACS400 mounts.

Installation

Page 21

ACS550-01/U1 User’s Manual 21

IP2000

…R5

Remove the front cover

IP21 / UL type 1

1. Remove the control panel, if attached.

2. Loosen the captive screw at the top.

3. Pull near the top to remove the cover.

IP54 / UL type 12

1. If hood is present: Remove screws (2) holding hood in place.

2. If hood is present: Slide hood up and off of the cover.

3. Loosen the captive screws around the edge of the cover.

4. Remove the cover.

Installation

Page 22

22 ACS550-01/U1 User’s Manual

IP2002

1, 4

Mount the drive

IP21 / UL type 1

1. Position the ACS550 onto the mounting screws or bolts and securely tighten in all four corners.

Note: Lift the ACS550 by its metal chassis (frame size R6 by the lifting holes on both sides at the top).

2. Non-English speaking locations: Add a warning sticker in the appropriate language over the existing warning on the top of the module.

IP54 / UL type 12

For the IP54 / UL type 12 enclosures, rubber plugs are required in the holes provided for access to the drive mounting slots.

1. As required for access, remove the rubber plugs. Push plugs out from the back of the drive.

2. R5 & R6: Align the sheet metal hood (not shown) in front of the drive’s top mounting holes. (Attach as part of next step.)

3. Position the ACS550 onto the mounting screws or bolts and securely tighten in all four corners.

Note: Lift the ACS550 by its metal chassis (frame size R6 by the lifting holes on both sides at the top).

4. Reinstall the rubber plugs.

5. Non-English speaking locations: Add a warning sticker in the appropriate language over the existing warning on the top of the module.

Installation

Page 23

ACS550-01/U1 User’s Manual 23

Wiring overview

Conduit/Gland kit

Wiring drives with the IP21 / UL type 1 enclosure requires a conduit/gland kit with the following items:

• conduit/gland box

• five (5) cable clamps (ACS550-01 only)

• screws

•cover.

The kit is included with IP21 / UL type 1 enclosures.

Wiring requirements

WARNING! Ensure the motor is compatible for use with the ACS550. The drive must be installed by a competent person in accordance with the considerations defined in section Preparing for installation on page 16. If in doubt, contact your local ABB representative.

As you install the wiring, observe the following:

• There are four sets of wiring instructions – one set for each combination of drive enclosure type (IP21 / UL type and IP54 / UL type 12) and wiring type (conduit or cable). Be sure to select the appropriate procedure.

• Determine electro-magnetic compliance (EMC) requirements per local codes. See section Motor cable requirements for CE & C-Tick compliance on page 293. In general:

– Follow local codes for cable size. – Keep these four classes of wiring separated: input power wiring, motor wiring,

control/communications wiring and braking unit wiring.

• When installing input power and motor wiring, refer to the following, as appropriate:

Terminal Description Specifications and notes

U1, V1, W1

PE Protective Ground Ground connections on page 285

U2, V2, W2 Power output to motor Motor connections on page 289

The ACS550 -x1-xxxx-2 (208…240 V series) can be used with a single phase supply, if output

current is derated by 50%. For single phase supply voltage, connect power at U1 and W1.

3-phase power supply input Input power connections on page 281

• To locate input power and motor connection terminals, see section Power

connection diagrams on page 25. For specifications on power terminals, see

section Drive’s power connection terminals on page 286.

• For corner-grounded TN systems, see section Corner-grounded TN systems on page 285.

• For IT systems, see section IT systems on page 286.

Installation

Page 24

24 ACS550-01/U1 User’s Manual

• For frame size R6, see section Power terminal considerations – R6 frame size on page 287 to install the appropriate cable lugs.

• For drives using braking (optional), refer to the following, as appropriate:

Frame size Terminal Description Braking accessory

R1, R2 BRK+, BRK- Braking resistor Braking resistor. See section Brake

components on page 295.

R3, R4, R5, R6 UDC+, UDC- DC bus Contact your ABB representative to

order either:

• braking unit or

• chopper and resistor

• When installing control wiring, refer to the following chapters or sections, as appropriate:

– Control terminals table on page 28 – Control connections

on page 299

– Application macros on page 77 – Complete parameter descriptions on page 106 – Embedded fieldbus on page 203 – Fieldbus adapter on page 237.

Installation

Page 25

ACS550-01/U1 User’s Manual 25

Panel connector

Fault LED (red)

Optional module 1

J2 – DIP switch

X1 – Communications

Optional module 2

GND

Power output to motor

Power input

EM1

X1 – Analog inputs and outputs

X1 – Digital inputs

X1 – Relay outputs

off position on position

for RS485 termination

(and 10 V ref. voltage output)

(and 24 V aux. voltage output)

(U1, V1, W1)

(U2, V2, W2)

Optional braking

Frame

size

Term ina l

labels

Brake options

R1, R2 BRK+, BRK- Brake resistor R3, R4 UDC+, UDC- • Braking unit

• Chopper and resistor

(RS485)

R5/R6 differ.

See

Frame sizes

next page.

Diagram shows the R3 frame.

Other frames have similar layouts.

AI1: (in voltage position) AI2: (in current position)

J1 – DIP switches for analog inputs (two types can be used)

FlashDrop option

Power LED (green)

3AUA0000001571

EM3

Power connection diagrams

The following diagram shows the terminal layout for frame size R3, which, in general, applies to frame sizes R1 terminals.

…R6, except for the R5/R6 power and ground

WARNING! To avoid danger, or damage to the drive, on IT systems and cornergrounded TN systems, see section Disconnecting the internal EMC filter on page 27.

Installation

Page 26

26 ACS550-01/U1 User’s Manual

GND

Power input

(U1, V1, W1)

Optional braking

Frame

size

Term ina l

labels

Brake options

R5, R6 UDC+, UDC- • Braking unit

• Chopper and resistor

X0011

Power input

(U1, V1, W1)

X0013

Power output to motor

(U2, V2, W2)

R5 R6

GND

Power output to motor

(U2, V2, W2)

The following diagram shows the power and ground terminal layout for frame sizes R5 and R6end

WARNING! To avoid danger, or damage to the drive, on IT systems and cornergrounded TN systems, see section Disconnecting the internal EMC filter on page 27.

Installation

Page 27

ACS550-01/U1 User’s Manual 27

Disconnecting the internal EMC filter

On certain types of systems, you must disconnect the internal EMC filter, otherwise the system will be connected to ground potential through the EMC filter capacitors, which might cause danger, or damage the drive.

Note: Disconnecting the internal EMC filter increases the conducted emission and reduces the drive EMC compatibility considerably.

The following table shows the installation rules for the EMC filter screws in order to connect or disconnect the filter, depending on the system type and the frame size. For more information on the different system types, see IT systems on page 286 and

Corner-grounded TN systems on page 285.

The locations of screws EM1 and EM3 are shown in the diagram on page 25. The locations of screws F1 and F2 are shown in the diagram on page 26.

Frame

sizes

R1…R3

R5…R6

x = Install the screw. (EMC filter will be connected.)

= Replace the screw with the provided polyamide screw. (EMC filter will be disconnected.)

–

= Remove the screw. (EMC filter will be disconnected.)

ACS550-U1 drives are shipped with screw EM3 already removed.

Screw

EM1 x x

EM3

EM1 x x –

EM3

F1 x x –

F2 x x –

Symmetrically

grounded TN systems

(TN-S systems)

x ––

Corner-grounded

TN systems

IT systems (ungrounded

or high-resistance-

grounded [> 30 ohm])

Installation

Page 28

28 ACS550-01/U1 User’s Manual

Analog I/O

Digital inputs

Control terminals table

The following provides information for connecting control wiring at X1 on the drive.

X1 Hardware description

1 SCR Terminal for signal cable shield (screen). (Connected internally to chassis ground.)

2 AI1 Analog input channel 1, programmable. Default

0.1%, accuracy ±1%.

Two different DIP switch types can be used.

J1: AI1 OFF: 0…10 V (R

J1: AI1 ON: 0…20 mA (R

= 312 kohm)

= 100 ohm)

3 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).

4 +10 V Potentiometer reference source: 10 V ±2%, max. 10 mA (1 kohm <

5 AI2 Analog input channel 2, programmable. Default

accuracy ±1%.

Two different DIP switch types can be used.

J1: AI2 OFF: 0…10 V (R

J1: AI2 ON: 0…20 mA (R

= 312 kohm)

= 100 ohm)

6 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).

7 AO1 Analog output, programmable. Default

= frequency. 0…20 mA (load < 500 ohm).

Accuracy ±3%.

8 AO2 Analog output, programmable. Default

= current. 0…20 mA (load < 500 ohm).

Accuracy ±3%.

9 AGND Analog output circuit common (connected internally to chassis gnd. through 1 Mohm).

10 +24V Auxiliary voltage output 24 V DC / 250 mA (reference to GND), short circuit

protected.

11 GND Auxiliary voltage output common (connected internally as floating).

12 DCOM Digital input common. To activate a digital input, there must be 10 V

(or  -10 V) between that input and DCOM. The 24 V may be provided by the ACS550 (X1-10) or by an external 12…24 V source of either polarity.

13 DI1 Digital input 1, programmable. Default

14 DI2 Digital input 2, programmable. Default

15 DI3 Digital input 3, programmable. Default

16 DI4 Digital input 4, programmable. Default

17 DI5 Digital input 5, programmable. Default

18 DI6 Digital input 6, programmable. Default

= start/stop.

=fwd/rev.

= constant speed sel (code).

= ramp pair selection (code).

= not used.

= frequency reference. Resolution

R < 10 kohm).

= not used. Resolution 0.1%,

Installation

Page 29

ACS550-01/U1 User’s Manual 29

Relay outputs

NPN connection (sink)PNP connection (source)

10 +24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

X1 Hardware description

19 RO1C Relay output 1, programmable. Default2= Ready

20 RO1A

21 RO1B

22 RO2C Relay output 2, programmable. Default

23 RO2A

24 RO2B

25 RO3C Relay output 3, programmable. Default

26 RO3A

27 RO3B

Digital input impedance 1.5 kohm. Maximum voltage for digital inputs is 30 V.

Default values depend on the macro used. Values specified are for the default macro. See chapter

Application macros on page 77.

Maximum: 250 V AC / 30 V DC, 2 A Minimum: 500 mW (12 V, 10 mA)

= Running

= Fault (-1)

Note: Terminals 3, 6 and 9 are at the same potential.

Note: For safety reasons the fault relay signals a “fault” when the ACS550 is

powered down.

WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be used within a zone of equipotential bonding, i.e. within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them. This is accomplished by a proper factory grounding.

The terminals on the control board as well as on the optional modules attachable to the board fulfil the Protective Extra Low Voltage (PELV) requirements stated in EN 50178, provided that the external circuits connected to the terminals also fulfil the requirements and the installation site is below 2000 m (6562 ft).

You can wire the digital input terminals in either a PNP or NPN configuration.

Installation

Page 30

30 ACS550-01/U1 User’s Manual

ohm

X0004

Check the insulation of the assembly

Drive

Do not make any voltage tolerance or insulation resistance tests on any part of the drive as testing can damage the drive. Every drive has been tested for insulation between the main circuit and the chassis at the factory. Also, there are voltagelimiting circuits inside the drive which cut down the testing voltage automatically.

Supply cable

Check the insulation of the supply (input) cable according to local regulations before connecting to the drive.

Motor and motor cable

Check the insulation of the motor and motor cable as follows:

1. Check that the motor cable is connected to the motor, and disconnected from the drive output terminals U2, V2 and W2.

2. Measure the insulation resistance between phase conductors and between each phase conductor and the Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, please consult the manufacturer’s instructions. Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement.

Install the wiring

Wiring IP21 / UL type 1 enclosure with cables

1. Open the appropriate knockouts in the conduit/gland box. (See section Conduit/Gland kit on page 23.)

2. Install the cable clamps for the power/motor cables.

Installation

Page 31

ACS550-01/U1 User’s Manual 31

IP2001

X0005

Frame

size

Tightening torque

N·m

lb·ft

R1, R2 1.4

R3 2.5

1.8

R4 5.6; PE: 2

4; PE 1.5

R5 15

R6 40; PE: 8

30; PE: 6

X0006

IP2003

3. On the input power cable, strip the sheathing back far enough to route individual wires.

4. On the motor cable, strip the sheathing back far enough to expose the copper wire shield so that the shield can be twisted into a bundle (pig-tail). Keep the bundle not longer than five times its width to minimize noise radiation. 360° grounding under the clamp is recommended for the motor cable to minimize noise radiation. In this case, remove the sheathing at the cable clamp.

5. Route both cables through the clamps.

6. Strip and connect the power/motor wires and the power ground wire to the drive terminals. See the table on the right for tightening torques.

Note: For R6 frame size, refer to section Power

terminal considerations – R6 frame size on page 287.

7. Connect the bundle (pig-tail) created from the motor cable shield to the GND terminal.

8. Install conduit/gland box and tighten the cable clamps.

9. Install the cable clamp(s) for the control cable(s). (Power/motor cables and clamps not shown in the figure.)

10. Strip control cable sheathing and twist the copper shield into a bundle (pig-tail).

11. Route control cable(s) through clamp(s) and tighten clamp(s).

12. Connect the ground shield bundle (pig-tail) for digital and analog I/O cables at X1-1. (Ground only at the drive end.)

13. Strip and connect the individual control wires to the drive terminals. See section Control terminals table on page 28. Use a tightening torque of 0.4 N·m (0.3 lb·ft).

14. Install the conduit/gland box cover (1 screw).

Installation

Page 32

32 ACS550-01/U1 User’s Manual

X0007

X0005

IP2004

Frame

size

Tightening torque

N·m

lb·ft

R1, R2 1.4

R3 2.5

1.8

R4 5.6; PE: 2

4; PE 1.5

R5 15

R6 40; PE: 8

30; PE: 6

IP2005

Wiring IP21 / UL type 1 enclosure with conduit

1. Open the appropriate knockouts in the conduit/gland box. (See section Conduit/Gland kit on page 23.)

2. Install thin-wall conduit clamps (not supplied).

3. Install conduit/gland box.

4. Connect conduit runs to box.

5. Route input power and motor wiring through conduits (must be separate conduit runs).

6. Strip wires.

7. Connect power, motor and ground wires to the drive terminals. See the table on the right for tightening torques.

Note: For R6 frame size, refer to section Power

terminal considerations – R6 frame size on page

287.

8. Route the control cable through the conduit (must be separate from input power and motor conduit runs).

9. Strip the control cable sheathing and twist the copper shield into a bundle (pig-tail).

10. Connect the ground shield bundle (pig-tail) for digital and analog I/O cables at X1-1. (Ground only at the drive end.)

11. Strip and connect the individual control wires to the drive terminals. See section Control terminals table on page 28. Use a tightening torque of 0.4 N·m (0.3 lb·ft).

Installation

12. Install the conduit/gland box cover (1 screw).

Page 33

ACS550-01/U1 User’s Manual 33

IP5003

IP5004

3 4

Frame

size

Tightening torque

N·m

lb·ft

R1, R2 1.4

R3 2.5

1.8

R4 5.6; PE: 2

4; PE 1.5

R5 15

R6 40; PE: 8

30; PE: 6

IP5005

9, 10

Wiring IP54 / UL type 12 enclosure with cables

1. Cut the cable seals as needed for the power, motor and control cables. The cable seals are coneshaped, rubber seals on the bottom of the drive. The conical part of the seals must face downwards when the seals are inserted in the lead-through plate holes.

2. On the input power cable, strip the sheathing back far enough to route individual wires.

3. On the motor cable, strip the sheathing back far enough to expose the copper wire shield so that the shield can be twisted into a bundle (pig-tail). Keep the bundle not longer than five times its width to minimize noise radiation. 360° grounding under the clamp is recommended for the motor cable to minimize noise radiation. In this case, remove the sheathing at the cable clamp.

4. Route both cables through the clamps and tighten the clamps.

5. Strip and connect the power/motor wires and the power ground wire to the drive terminals. See the table on the right for tightening torques.

Note: For R6 frame size, refer to section Power terminal considerations – R6 frame

size on page 287.

6. Connect the bundle (pig-tail) created from the motor cable shield to the GND terminal.

7. Strip control cable sheathing and twist the copper shield into a bundle (pig-tail).

8. Route control cable(s) through clamp(s) and tighten clamp(s).

9. Connect the ground shield bundle (pig-tail) for digital and analog I/O cables at X1-1. (Ground only at the drive end.)

10. Strip and connect the individual control wires to the drive terminals. See section Control terminals table on page 28. Use a tightening torque of 0.4 N·m (0.3 lb·ft).

Installation

Page 34

34 ACS550-01/U1 User’s Manual

IP5013

IP5016

IP5007

Frame

size

Tightening torque

N·m

lb·ft

R1, R2 1.4

R3 2.5

1.8

R4 5.6; PE: 2

4; PE 1.5

R5 15

R6 40; PE: 8

30; PE: 6

Wiring IP54 / UL type 12 enclosure with conduit

1. Remove and discard the cable seals where conduit will be installed. (The cable seals are cone-shaped, rubber seals on the bottom of the drive.)

2. For each conduit run, install water tight conduit connectors (not supplied).

3. Route the power wiring through the conduit.

4. Route the motor wiring through the conduit.

5. Strip the wires.

6. Connect the power, motor and ground wires to the drive terminals. See the table on the right for tightening torques.

Note: For R6 frame size, refer to section Power

terminal considerations – R6 frame size on page

287.

7. Route the control cable through the conduit.

8. Strip the control cable sheathing and twist the copper shield into a bundle (pig-tail).

9. Connect the ground shield bundle (pig-tail) for digital and analog I/O cables at X1-1. (Ground only at the drive end.)

10. Strip and connect the individual control wires to the drive terminals. See section

Control terminals table on page 28. Use a tightening torque of 0.4 N·m (0.3 lb·ft).

Installation

Page 35

ACS550-01/U1 User’s Manual 35

Check installation

Before applying power, perform the following checks.

Check

Installation environment conforms to the drive’s specifications for ambient conditions.

The drive is mounted securely.

Space around the drive meets the drive’s specifications for cooling.

The motor and driven equipment are ready for start.

For IT systems and corner-grounded TN systems: The internal EMC filter is disconnected (see section Disconnecting the internal EMC filter on page 27).

The drive is properly grounded.

The input power (mains) voltage matches the drive nominal input voltage.

The input power (mains) connections at U1, V1 and W1 are connected and tightened as specified.

The input power (mains) fuses are installed.

The motor connections at U2, V2 and W2 are connected and tightened as specified.

The motor cable is routed away from other cables.

NO power factor compensation capacitors are in the motor cable.

The control connections are connected and tightened as specified.

NO tools or foreign objects (such as drill shavings) are inside the drive.

NO alternate power source for the motor (such as a bypass connection) is connected – no voltage is applied to the output of the drive.

Installation

Page 36

36 ACS550-01/U1 User’s Manual

IP2009

R1…R5

Reinstall the cover

IP21 / UL type 1

1. Align the cover and slide it on.

2. Tighten the captive screw.

3. Reinstall the control panel.

4. Continue with start-up. See chapter Start-up,

control with I/O and ID Run on page 37.

IP54 / UL type 12

1. Align the cover and slide it on.

2. Tighten the captive screws around the edge of the cover.

3. Slide the hood down over the top of the cover. (Only needed for UL type 12 installations.)

4. Install the two screws that attach the hood. (Only needed for UL type 12 installations.)

5. Install the control panel.

Note: The control panel window must be closed to comply with IP54 / UL type 12.

6. Optional: Add a lock (not supplied) to secure the control panel window.

7. Continue with start-up. See chapter Start-up, control with I/O and ID Run on page

37.

Installation

Page 37

ACS550-01/U1 User’s Manual 37

Start-up, control with I/O and ID Run

The chapter instructs how to:

• perform the start-up

• start, stop, change the direction of rotation and adjust the speed of the motor through the I/O interface

• perform an Identification Run for the drive.

Using the control panel to do these tasks is explained briefly in this chapter. For details on how to use the control panel, refer to chapter Control panels starting on page 47.

How to start up the drive

How you start up the drive depends on the control panel you have.

• If you have an Assistant Control Panel, you can either run the Start-up Assistant (see section How to perform the guided start-up on page 42) or perform a limited start-up (see section How to perform the limited start-up on page 37).

The Start-up Assistant, which is included in the Assistant Control Panel only, guides you through all essential settings to be done. In the limited start-up, the drive gives no guidance; you go through the very basic settings by following the instructions given in the manual.

• If you have a Basic Control Panel, follow the instructions given in section How

to perform the limited start-up on page 37.

How to perform the limited start-up

For the limited start-up, you can use the Basic Control Panel or the Assistant Control Panel. The instructions below are valid for both control panels, but the displays shown are the Basic Control Panel displays, unless the instruction applies to the Assistant Control Panel only.

Before you start, ensure that you have the motor nameplate data on hand.

SAFETY

The start-up may only be carried out by a qualified electrician. The safety instructions given in chapter Safety instructions must be followed during

the start-up procedure.

The drive will start up automatically at power up, if the external run command is on.

Check the installation. See the checklist in chapter Installation, page 35.

Start-up, control with I/O and ID Run

Page 38

38 ACS550-01/U1 User’s Manual

REM Hz

OUTPUT FWD

EXIT

Do you want to use the start-up assistant?

Yes

EXIT

OK00:00

CHOICEREM

9901 LANGUAGE

PAR EDIT

ENGLISH

CANCEL SAVE00:00

[0]

REM

MENU FWD

rEF

REM

PAR FWD

-01-

REM

PAR FWD

2001

REM

PAR FWD

2002

SET

REM rpm PAR SET FWD

1500

REM rpm PAR SET FWD

1600

REM

PAR FWD

2002

Check that the starting of the motor does not cause any danger. De-couple the driven machine if:

• there is a risk of damage in case of incorrect direction of rotation, or

• an ID Run needs to be performed during the drive start-up. ID Run is essential only in applications that require the ultimate in motor control accuracy.

POWER-UP

Apply input power. The Basic Control Panel powers up into the Output mode.

The Assistant Control Panel asks if you want to run the Startup Assistant. If you press , the Start-up Assistant is not run, and you can continue with manual start-up in a similar manner as described below for the Basic Control Panel.

MANUAL ENTRY OF START-UP DATA (Group 99: START-UP DATA)

If you have an Assistant Control Panel, select the language (the Basic Control Panel does not support languages). See parameter 9901 for the values of the available language alternatives. You find parameter descriptions in section

Complete parameter descriptions starting on page 106.

The general parameter setting procedure is described below for the Basic Control Panel. You find more detailed instructions for the Basic Control Panel on page 73. Instructions for the Assistant Control Panel are on page 55.

The general parameter setting procedure:

1. To go to the Main menu, press if the bottom line shows OUTPUT; otherwise press repeatedly until you see MENU at the bottom.

2. Press

keys / until you see “PAr” and press .

3. Find the appropriate parameter group with

4. Find the appropriate parameter in the group with

5. Press and hold for about two seconds until the parameter value is shown with under the value.

6. Change the value with keys you keep the key pressed down.

7. Save the parameter value by pressing .

Start-up, control with I/O and ID Run

keys / and press

keys / .

/. The value changes faster while

Page 39

ACS550-01/U1 User’s Manual 39

REM

PAR FWD

9902

REM

PAR FWD

9904

M2AA 200 MLA 4

1475

1475 1470 1470 1475 1770

32.5 56 34 59 54 59

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

50 50 50

50 50

690 Y 400 D 660 Y 380 D 415 D 440 D

Hz kW

r/min A

cos

IA/IN

E/s

Ins.cl. F

IP 55

IEC 200 M/L 55

3 motor

ABB Motors

380 V

supply

voltage

REM

PAR FWD

9905

REM

PAR FWD

9906

REM

PAR FWD

9907

REM

PAR FWD

9908

REM

PAR FWD

9909

Select the application macro (parameter 9902). The general parameter setting procedure is given above.

The default value 1 (ABB STANDARD) is suitable in most cases.

Select the motor control mode (parameter 9904).

1(VECTOR:SPEED) is suitable in most cases. 2 (VECTOR:TORQ) is suitable for torque control applications. 3 (

• for multimotor drives when the number of the motors connected to the drive is variable

• when the nominal current of the motor is less than 20% of the nominal current of the drive

• when the drive is used for test purposes with no motor connected.

SCALAR:FREQ) is recommended

Enter the motor data from the motor nameplate:

• motor nominal voltage (parameter 9905)

• motor nominal current (parameter 9906)

Allowed range: 0.2…2.0 · I

2hd

• motor nominal frequency (parameter 9907)

Note: Set the motor data to exactly the same value as on the motor nameplate. For example, if the motor nominal speed is 1470 rpm on the nameplate, setting the value of parameter 9908

SPEED to 1500 rpm results in the

wrong operation of the drive.

MOTOR NOM

• motor nominal speed (parameter 9908)

• motor nominal power (parameter 9909)

Start-up, control with I/O and ID Run

Page 40

40 ACS550-01/U1 User’s Manual

LOC REM

LOC Hz

SET FWD

xxx

Select the motor identification method (parameter 9910). The default value 0 (

OFF/IDMAGN) using the identification magnetization is suitable for most

applications. It is applied in this basic start-up procedure. Note however that this requires that:

• parameter 9904 is set to 1 (

• parameter 9904 is set to 3 (

VECTOR:SPEED) or 2 (VECTOR:TORQ), or SCALAR:FREQ) and parameter 2101 is set to 3 (SCALAR FLYST)

or 5 (FLY + BOOST). If your selection is 0 ( Value 1 (

ON), which performs a separate ID Run, should be selected if:

• vector control mode is used [parameter 9904 = 1 (

OFF/IDMAGN), move to the next step.

VECTOR:SPEED) or 2 (VECTOR:TORQ)],

and/or

• the operation point is near zero speed, and/or

• operation at torque range above the motor nominal torque over a wide speed range and

without any measured speed feedback is required. If you decide to do the ID Run [value 1 (

ON)], continue by following the separate instructions

given on page 45 in section How to perform the ID Run and then return to step DIRECTION

OF THE MOTOR ROTATION on page 40.

IDENTIFICATION MAGNETIZATION WITH ID RUN SELECTION 0 (OFF/IDMAGN)

As stated above, the identification magnetization is performed only if:

• parameter 9904 is set to 1 (

• parameter 9904 is set to 3 (

VECTOR:SPEED) or 2 (VECTOR:TORQ), or SCALAR:FREQ) and parameter 2101 is set to 3 (SCALAR FLYST)

or 5 (FLY + BOOST). Press key to switch to local control (LOC shown on the left). Press to start the drive. The motor model is now calculated by magnetizing the motor

for 10 to 15 s at zero speed (motor not rotating).

DIRECTION OF THE MOTOR ROTATION

Check the direction of the motor rotation.

• If the drive is in remote control (REM shown on the left),

switch to local control by pressing .

• To go to the Main menu, press if the bottom line shows

OUTPUT; otherwise press repeatedly until you see

MENU at the bottom.

• Press keys / until you see “rEF” and press .

• Increase the frequency reference from zero to a small value

with key

• Press to start the motor.

• Check that the actual direction of the motor is the same as

indicated on the display (FWD means forward and REV

reverse).

• Press to stop the motor.

Start-up, control with I/O and ID Run

Page 41

ACS550-01/U1 User’s Manual 41

forward direction

reverse direction

LOC

PAR FWD

2001

LOC

PAR FWD

2002

LOC

PAR FWD

2202

LOC

PAR FWD

2203

LOC

PAR FWD

9902

To change the direction of the motor rotation:

• Disconnect input power from the drive, and wait 5 minutes for the intermediate circuit capacitors to discharge. Measure the voltage between each input terminal (U1, V1 and W1) and earth with a multimeter to ensure that the drive is discharged.

• Exchange the position of two motor cable phase conductors at the drive output terminals or at the motor connection box.

• Verify your work by applying input power and repeating the check as described above.

SPEED LIMITS AND ACCELERATION/DECELERATION TIMES

Set the minimum speed (parameter 2001).

Set the maximum speed (parameter 2002).

Set the acceleration time 1 (parameter 2202). Note: Check also acceleration time 2 (parameter 2205) if two

acceleration times will be used in the application.

Set the deceleration time 1 (parameter 2203). Note: Set also deceleration time 2 (parameter 2206) if two

deceleration times will be used in the application.

SAVING A USER PARAMETER SET AND FINAL CHECK

The start-up is now completed. However, it might be useful at this stage to set the parameters required by your application and save the settings as a user parameter set as instructed in section User parameter sets on page 88.

Check that the drive state is OK. Basic Control Panel: Check that there are no faults or alarms

shown on the display. If you want to check the LEDs on the front of the drive, switch first to remote control (otherwise a fault is generated) before removing the panel and verifying that the red LED is not lit and the green LED is lit but not blinking.

Assistant Control Panel: Check that there are no faults or alarms shown on the display and that the panel LED is green and does not blink.

The drive is now ready for use.

Start-up, control with I/O and ID Run

Page 42

42 ACS550-01/U1 User’s Manual

Yes

EXIT

Do you want to use the start-up assistant?

Yes

EXIT

OK00:00

CHOICE

REM

Show start-up assistant on next boot?

Yes

EXIT

OK00:00

CHOICE

REM

SAVE

EXIT

9901 LANGUAGE

PAR EDIT

ENGLISH

EXIT SAVE00:00

[0]

REM

SAVE

EXIT

9905 MOTOR NOM VOLT

PAR EDIT

220 V

EXIT SAVE00:00

REM

How to perform the guided start-up

To be able to perform the guided start-up, you need the Assistant Control Panel.

Before you start, ensure that you have the motor nameplate data on hand.

SAFETY

The start-up may only be carried out by a qualified electrician. The safety instructions given in chapter Safety instructions must be followed during

the start-up procedure.

The drive will start up automatically at power up, if the external run command is on.

Check the installation. See the checklist in chapter Installation, page 35.

Check that the starting of the motor does not cause any danger. De-couple the driven machine if:

• there is a risk of damage in case of incorrect direction of rotation, or

• an ID Run needs to be performed during the drive start-up. ID Run is essential only in applications that require the ultimate in motor control accuracy.

POWER-UP

Apply input power. The control panel first asks if you want to use the Start-up Assistant.

• Press (when is highlighted) to run the Start-up Assistant.

• Press if you do not want to run the Start-up Assistant.

• Press key

to highlight and then press if you want to

make the panel ask (or not ask) the question about running the Start-up Assistant again the next time you switch on the power to the drive.

SELECTING THE LANGUAGE

If you decided to run the Start-up Assistant, the display then asks you to select the language. Scroll to the desired language with keys / and press to accept.

If you press , the Start-up Assistant is stopped.

STARTING THE GUIDED SET-UP

The Start-up Assistant now guides you through the set-up tasks, starting with the motor set-up. Set the motor data to exactly the same value as on the motor nameplate.

Scroll to the desired parameter value with keys / and press to accept and continue with the Start-up Assistant.

Note: At any time, if you press , the Start-up Assistant is stopped and the display goes to the Output mode.

Start-up, control with I/O and ID Run

Page 43

ACS550-01/U1 User’s Manual 43

Continue

Skip

EXIT

Do you want to continue with application setup?

Continue

Skip

EXIT

OK00:00

CHOICEREM

After completing a set-up task, the Start-up Assistant suggests the next one.

• Press (when

is highlighted) to continue with the

suggested task.

• Press key

to highlight and then press to move to

the following task without doing the suggested task.

• Press to stop the Start-up Assistant.

SAVING A USER PARAMETER SET AND FINAL CHECK

The start-up is now completed. However, it might be useful at this stage to set the parameters required by your application and save the settings as a user parameter set as instructed in section User

parameter sets on page 88.

After the whole set-up is completed, check there are no faults or alarms shown on the display and the panel LED is green and does not blink.

The drive is now ready for use.

Start-up, control with I/O and ID Run

Page 44

44 ACS550-01/U1 User’s Manual

LOC REM

REM Hz

OUTPUT FWD

REM Hz

OUTPUT FWD

500

REM Hz

OUTPUT REV

500

REM Hz

OUTPUT FWD

500

REM Hz

OUTPUT FWD

How to control the drive through the I/O interface

The table below instructs how to operate the drive through the digital and analog inputs when:

• the motor start-up is performed, and

• the default (standard) parameter settings are valid.

Displays of the Basic Control Panel are shown as an example.

PRELIMINARY SETTINGS

If you need to change the direction of rotation, check that parameter

1003 is set to 3 (

REQUEST).

Ensure that the control connections are wired according to the connection diagram given for the ABB Standard macro.

Ensure that the drive is in remote control. Press key to switch between remote and local control.

STARTING AND CONTROLLING THE SPEED OF THE MOTOR

Start by switching digital input DI1 on. Assistant Control Panel: The arrow starts rotating. It is dotted until the setpoint is reached. Basic Control Panel: Text FWD starts flashing fast and stops after the setpoint is reached

Regulate the drive output frequency (motor speed) by adjusting the voltage of analog input AI1.

CHANGING THE DIRECTION OF ROTATION OF THE MOTOR

Reverse direction: Switch digital input DI2 on.

Forward direction: Switch digital input DI2 off.

See section ABB Standard

macro on page 78.

In remote control, the panel display shows text REM.

Switch digital input DI1 off. The motor stops. Assistant Control Panel: The arrow stops rotating. Basic Control Panel: Text FWD starts flashing slowly.

Start-up, control with I/O and ID Run

STOPPING THE MOTOR

Page 45

ACS550-01/U1 User’s Manual 45

LOC REM

How to perform the ID Run

The drive estimates motor characteristics automatically using identification magnetization when the drive is started for the first time and after any motor parameter (Group 99: START-UP DATA) is changed. This is valid when parameter

9910 ID RUN has value 0 (OFF/IDMAGN), and

• parameter 9904 = 1 (

• parameter 9904 = 3 ( 5(

FLY + BOOST).

In most applications there is no need to perform a separate ID Run [9910

VECTOR:SPEED) or 2 (VECTOR:TORQ), or

SCALAR:FREQ) and parameter 2101 = 3 (SCALAR FLYST) or

ID RUN =

1(ON)]. The ID Run should be selected if:

• vector control mode is used [parameter 9904 = 1 (

VECTOR:SPEED) or

2(VECTOR:TORQ)], and/or

• the operation point is near zero speed, and/or

• operation at torque range above the motor nominal torque over a wide speed range and without any measured speed feedback is required.

Note: If motor parameters (Group 99: START-UP DATA) are changed after the ID Run, it must be repeated.

ID Run procedure

The general parameter setting procedure is not repeated here. For Assistant Control Panel see page 55 and for Basic Control Panel page 73 in chapter Control panels.

PRE-CHECK

WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID Run. The motor will rotate in the forward direction. Ensure that it is safe to run the motor before performing the ID Run!

De-couple the motor from the driven equipment.

Check that the values of the motor data parameters 9905…9909 are equivalent to those on the motor nameplate, as shown in the steps on page 39.

If parameter values (Group 01: OPERATING DATA to Group 98: OPTIONS) are changed before the ID Run, check that the new settings meet the following conditions:

MINIMUM SPEED < 0 rpm

2001

2002

MAXIMUM SPEED > 80% of the motor rated speed

MAXIMUM CURRENT > I

2003

2hd

2017 MAX TORQUE 1 > 50% or 2018 MAX TORQUE 2 > 50%, depending on which limit is in

use according to parameter 2014 MAX TORQUE SEL.

Check that the Run Enable signal is on (parameter 1601).

Ensure that the panel is in local control (LOC shown on the left / at the top). Press key to switch between local and remote control.

Start-up, control with I/O and ID Run

Page 46

46 ACS550-01/U1 User’s Manual

SAVE

9910 ID RUN

PAR EDIT

CANCEL SAVE00:00

[1]

LOC

EXIT

0 A

0 Hz

0 % 0.

50.0HzLOC

DIR

MENU00:00

00:00

ID run

ALARMLOC

ALARM 2019

00:00

ID RUN FAIL

FAULTLOC

FAULT 11

LOC

PAR FWD

9910

LOC

PAR SET FWD

LOC Hz

OUTPUT FWD

LOC

FWD

A2019

LOC

FWD

F0011

ID RUN WITH THE ASSISTANT CONTROL PANEL

Change parameter 9910 by pressing .

If you want to monitor actual values during the ID Run, go to the Output mode by pressing repeatedly until you get there.

Press to start the ID Run. The panel keeps switching between the display that was shown when you started the ID Run and the alarm display presented on the right.

In general, it is recommended not to press any control panel keys during the ID Run. However, you can stop the ID Run at any time by pressing .

After the ID Run is completed, the alarm display is not shown any more.

If the ID Run fails, the fault display presented on the right is shown.

Change parameter 9910 by pressing .

ID RUN to 1 (ON). Save the new setting

ID RUN WITH THE BASIC CONTROL PANEL

ID RUN to 1 (ON). Save the new setting

If you want to monitor actual values during the ID Run, go to the Output mode by pressing repeatedly until you get there.

Press to start the ID Run. The panel keeps switching between the display that was shown when you started the ID Run and the alarm display presented on the right.

In general, it is recommended not to press any control panel keys during the ID Run. However, you can stop the ID Run at any time by pressing .

After the ID Run is completed, the alarm display is not shown any more.

If the ID Run fails, the fault display presented on the right is shown.

Start-up, control with I/O and ID Run

Page 47

ACS550-01/U1 User’s Manual 47

Control panels

About control panels

Use a control panel to control the drive, read status data and adjust parameters. The drive works with either of two different control panel types:

• Basic Control Panel – This panel (described in section Basic Control Panel on page 68) provides basic tools for manual entry of parameter values.

• Assistant Control Panel – This panel (described below) includes pre-programmed assistants to automate the most common parameter setups. The panel provides language support. It is available with different language sets.

Compatibility

The manual is compatible with the following panel versions:

• Basic Control Panel: ACS-CP-C Rev. M or later

• Assistant Control Panel (Area 1): ACS-CP-A Rev. F or later (new panel series manufactured since 2007 with serial number XYYWWRXXXX, where year YY = 07 or greater and revision R = F, G, E, …)

• Assistant Control Panel (Asia): ACS-CP-D Rev. Q or later

See page 51 for how to find out the version of your Assistant Control Panel. See parameter 9901 Control Panels.

LANGUAGE to see the languages supported by the different Assistant

Control panels

Page 48

48 ACS550-01/U1 User’s Manual

LOC

DIR 12:45 MENU

400RPM

1200 RPM

12.4 A 405 dm3/s

67 8

9 10

No. Use

1 Status LED – Green for normal operation. If LED is flashing, or red, see

section Diagnostic displays on page 259.

2 LCD display – Divided into three main areas:

a. Status line – variable, depending on the mode of operation, see section

Status line on page 49.

b. Center – variable; in general, shows signal and parameter values, menus or

lists. Shows also faults and alarms.

c. Bottom line – shows current functions of the two soft keys and, if enabled,

the clock display.

3 Soft key 1 – Function depends on the context. The text in the lower left corner

of the LCD display indicates the function.

4 Soft key 2 – Function depends on the context. The text in the lower right

corner of the LCD display indicates the function.

5Up –

• Scrolls up through a menu or list displayed in the center of the LCD display.

• Increments a value if a parameter is selected.

• Increments the reference value if the upper right corner is highlighted. Holding the key down changes the value faster.

6 Down –

• Scrolls down through a menu or list displayed in the center of the LCD display.

• Decrements a value if a parameter is selected.

• Decrements the reference value if the upper right corner is highlighted.

Holding the key down changes the value faster. 7 LOC/REM – Changes between local and remote control of the drive. 8 Help – Displays context sensitive information when the key is pressed. The

information displayed describes the item currently highlighted in the center of

the display. 9 STOP – Stops the drive in local control.

10 START – Starts the drive in local control.

5 A

1 Hz

7 %10

49.1HzLOC

DIR

MENU00:00

Assistant Control Panel

Features

The Assistant Control Panel features:

• alphanumeric control panel with an LCD display

• language selection for the display

• Start-up Assistant to ease drive commissioning

• copy function – parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system.

• context sensitive help

• real time clock.

Overview

The following table summarizes the key functions and displays on the Assistant Control Panel.

Control panels

Page 49

ACS550-01/U1 User’s Manual 49

49.1HzLOC

1 2 4

LOC MAIN MENU 1

1 2 3 4

Status line

The top line of the LCD display shows the basic status information of the drive.

No. Field Alternatives Significance

1 Control location LOC Drive control is local, that is, from the control

panel.

REM Drive control is remote, such as the drive I/O or

fieldbus.

2 State Forward shaft direction

Reverse shaft direction Rotating arrow Drive is running at setpoint. Dotted rotating arrow Drive is running but not at setpoint. Stationary arrow Drive is stopped. Dotted stationary arrow Start command is present, but the motor is not

running, e.g. because start enable is missing.

3 Panel operation

mode

4 Reference value

or number of the selected item

• Name of the current mode

• Name of the list or menu shown

• Name of the operation state, e.g. PAR EDIT.

• Reference value in the Output mode

• Number of the highlighted item, e.g mode, parameter group or fault.

Operation

You operate the control panel with menus and keys. The keys include two contextsensitive soft keys, whose current function is indicated by the text shown in the display above each key.

You select an option, e.g. operation mode or parameter, by scrolling the

arrow keys

until the option is highlighted (in reverse video) and then pressing

and

the relevant soft key. With the right soft key you usually enter a mode, accept an option or save the changes. The left soft key is used to cancel the made changes and return to the previous operation level.

The Assistant Control Panel has nine panel modes: Output, Parameters, Assistants, Changed Parameters, Fault Logger, Time and Date, Parameter Backup, I/O Settings and Fault. The operation in the first eight modes is described in this chapter. When a fault or alarm occurs, the panel goes automatically to the Fault mode showing the fault or alarm. You can reset it in the Output or Fault mode (see chapter

Diagnostics).

Control panels

Page 50

50 ACS550-01/U1 User’s Manual

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER

00:00

MAIN MENU 1

LOC

5 A

1 Hz

7 %10.

49.

49.1HzLOC

DIR

MENU00:00

Initially, the panel is in the Output mode, where you can start, stop, change the direction, switch between local and remote control, modify the reference value and monitor up to three actual values. To do other tasks, go first to the Main menu and select the appropriate mode on the menu. The status line (see section Status line on page 49) shows the name of the current menu, mode, item or state.

How to do common tasks

The table below lists common tasks, the mode in which you can perform them and the page number where the steps to do the task are described in detail.

Task Mode Page

How to get help Any 51 How to find out the panel version At power up 51 How to adjust the display contrast Output 54 How to switch between local and remote control Any 52 How to start and stop the drive Any 52 How to change the direction of the motor rotation Output 53 How to set the speed, frequency or torque reference Output 54 How to change the value of a parameter Parameters 55 How to select the monitored signals Parameters 56 How to do guided tasks (specification of related parameter sets)

with assistants How to view and edit changed parameters Changed Parameters 60 How to view faults Fault Logger 61 How to reset faults and alarms Output, Fault 265 How to show/hide the clock, change date and time formats, set the

clock and enable/disable automatic clock transitions according to the daylight saving changes

How to copy parameters from the drive to the control panel Parameter Backup 65 How to restore parameters from the control panel to the drive Parameter Backup 65 How to view backup information Parameter Backup 66 How to edit and change parameter settings related to I/O terminals I/O Settings 67

Assistants 57

Time and Date 62

Control panels

Page 51

ACS550-01/U1 User’s Manual 51

01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY

10 START/STOP/DIR

11 REFERENCE SELECT

PAR GROUPS 10

EXIT

SEL00:00

LOC

EXIT

00:00

This group defines external sources (EXT1 and EXT2) for commands that enable start, stop and

HELPLOC

EXIT 00:00

external sources (EXT1 and EXT2) for commands that enable start, stop and direction changes.

HELPLOC

EXIT

01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY

10 START/STOP/DIR

11 REFERENCE SELECT

PAR GROUPS 10

EXIT

SEL00:00

LOC

Panel FW: x.xx ROM CRC: xxxxxxxxxx Flash Rev: x.xx xxxxxxxxxxxxxxxxxxxxx

PANEL VERSION INFO

How to get help

Step Action Display

1. Press to read the context-sensitive help text for the item that is highlighted.

If help text exists for the item, it is shown on the display.

2. If the whole text is not visible, scroll the lines with keys and .

3. After reading the text, return to the previous display by pressing .

How to find out the panel version

Step Action Display

1. If the power is switched on, switch it off.

2. Keep key pressed down while you switch on the power and read the information. The display shows the following panel information:

Panel FW: panel firmware version ROM CRC: panel ROM check sum Flash Rev: flash content version Flash content comment.

When you release the key, the panel goes to the Output mode.

Control panels

Page 52

52 ACS550-01/U1 User’s Manual

LOC REM

00:00

Switching to the local control mode.

MESSAGE

LOC

LOC REM

How to start, stop and switch between local and remote control

You can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control.

Step Action Display

1. • To switch between remote control (REM shown on the status line) and local control (LOC shown on the status line), press .

Note: Switching to local control can be disabled with parameter 1606

LOCK.

LOCAL

The very first time the drive is powered up, it is in remote control (REM) and controlled through the drive I/O terminals. To switch to local control (LOC) and control the drive using the control panel, press . The result depends on how long you press the key:

• If you release the key immediately (the display flashes “Switching to the local

control mode”), the drive stops. Set the local control reference as instructed on page 54.

• If you press the key for about two seconds, the drive continues as before.

The drive copies the current remote values for the run/stop status and the reference, and uses them as the initial local control settings.

• To stop the drive in local control, press .

• To start the drive in local control, press .

The arrow ( or ) on the status line stops rotating.

The arrow ( or ) on the status line starts rotating. It is dotted until the drive reaches the setpoint.

Control panels

Page 53

ACS550-01/U1 User’s Manual 53

EXIT

5 A

1 Hz

7 %10.

49.

49.1HzLOC

DIR

MENU00:00

4 A 4 %24.

5.0HzLOC

DIR

MENU00:00

HZ 50%

EXIT

5 A

1 Hz

7 %10.

49.

49.1HzREM

DIR

MENU00:00

LOC REM

5 A

1 Hz

7 %10.

49.

49.1Hz

LOC

DIR

MENU00:00

DIR

5 A

1 Hz

7 %10.

49.

49.1Hz

LOC

DIR

MENU00:00

Output mode

In the Output mode, you can:

• monitor actual values of up to three signals in Group 01: OPERATING DATA

• change the direction of the motor rotation

• set the speed, frequency or torque reference

• adjust the display contrast

• start, stop, change the direction and switch between local and remote control.

You get to the Output mode by pressing repeatedly.

The top right corner of the display shows the reference value. The center can be configured to show up to three signal values or bar graphs. If just one or two signals are selected for display, the number and name of each displayed signal are shown in addition to the value or bar graph. See page 56 for instructions on selecting and modifying the monitored signals.

How to change the direction of the motor rotation

Step Action Display

1. If you are not in the Output mode, press repeatedly until you get there.

2. If the drive is in remote control (REM shown on the status line), switch to local control by pressing . The display briefly shows a message about changing the mode and then returns to the Output mode.

3. To change the direction from forward ( shown on the status line) to reverse ( shown on the status line), or vice versa, press .

Note: Parameter 1003

DIRECTION must be set to 3 (REQUEST).

Control panels

Page 54

54 ACS550-01/U1 User’s Manual

EXIT

5 A

1 Hz

7 %10.

49.

49.1HzREM

DIR

MENU00:00

LOC REM

5 A

1 Hz

7 %10.

49.

49.1Hz

LOC

DIR

MENU00:00

5 A

0 Hz

7 %10.

50.

50.0HzLOC

DIR

00:00

EXIT

5 A

1 Hz

7 %10.

49.

49.1HzLOC

DIR

MENU00:00

5 A

1 Hz

7 %10.

49.

49.1HzLOC

DIR

MENU00:00

How to set the speed, frequency or torque reference

Step Action Display

1. If you are not in the Output mode, press repeatedly until you get there.

Note: With Group 11: REFERENCE SELECT, you can allow the reference modification in remote control.

3. • To increase the highlighted reference value shown in the top right corner of the

display, press . The value changes immediately. It is stored in the drive permanent memory and restored automatically after power switch-off.

• To decrease the value, press .

How to adjust the display contrast

Step Action Display

1. If you are not in the Output mode, press repeatedly until you get there.

2. • To increase the contrast, press keys and simultaneously.

• To decrease the contrast, press keys and simultaneously.

Control panels

Page 55

ACS550-01/U1 User’s Manual 55

EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER

00:00

MAIN MENU 1

LOC

ENTER

01 OPERATING DATA

03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START/STOP/DIR 11 REFERENCE SELECT

EXIT

SEL00:00

PAR GROUPS 01LOC

99 START-UP DATA

01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START/STOP/DIR

EXIT

SEL00:00

PAR GROUPS 99LOC

SEL

9901 LANGUAGE

ENGLISH

9902 APPLIC MACRO 9904 MOTOR CTRL MODE 9905 MOTOR NOM VOLT

PARAMETERS

EXIT

EDIT00:00

LOC

9901 LANGUAGE

9902 APPLIC MACRO

ABB STANDARD

9904 MOTOR CTRL MODE 9905 MOTOR NOM VOLT

PARAMETERS

EXIT

EDIT00:00

LOC

EDIT

9902 APPLIC MACRO

PAR EDIT

ABB STANDARD

CANCEL SAVE00:00

[1]

LOC

9902 APPLIC MACRO

PAR EDIT

3-WIRE

CANCEL SAVE

00:00

[2]

LOC

SAVE

CANCEL

9901 LANGUAGE

9902 APPLIC MACRO

3-WIRE

9904 MOTOR CTRL MODE 9905 MOTOR NOM VOLT

PARAMETERS

EXIT

EDIT00:00

LOC

Parameters mode

In the Parameters mode, you can:

• view and change parameter values

• start, stop, change the direction and switch between local and remote control.

How to select a parameter and change its value

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Parameters mode by selecting PARAMETERS on the menu with keys

and , and pressing .

3. Select the appropriate parameter group with keys and .

Press .

4. Select the appropriate parameter with keys and . The current value of the parameter is shown below the selected parameter.

Press .

5. Specify a new value for the parameter with keys and .

Pressing the key once increments or decrements the value. Holding the key down changes the value faster. Pressing the keys simultaneously replaces the displayed value with the default value.

6. • To save the new value, press .

• To cancel the new value and keep the original, press .

Control panels

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56 ACS550-01/U1 User’s Manual

3401 SIGNAL1 PARAM

PAR EDIT

OUTPUT FREQ

CANCEL SAVE00:00

[103]

LOC

3408 SIGNAL2 PARAM

PAR EDIT

CURRENT

CANCEL SAVE00:00

[104]

LOC

3415 SIGNAL3 PARAM

PAR EDIT

TORQUE

CANCEL SAVE00:00

[105]

LOC

3404 OUTPUT1 DSP FORM

PAR EDIT

DIRECT

CANCEL SAVE00:00

[9]

LOC

3405 OUTPUT1 UNIT

PAR EDIT

CANCEL SAVE00:00

[3]

LOC

3406 OUTPUT1 MIN

PAR EDIT

0.0 Hz

CANCEL SAVE00:00

LOC

3407 OUTPUT1 MAX

PAR EDIT

500.0 Hz

CANCEL SAVE00:00

LOC

How to select the monitored signals

Step Action Display

1. You can select which signals are monitored in the Output mode and how they are displayed with Group 34: PANEL DISPLAY parameters. See page 55 for detailed instructions on changing parameter values.

By default, the display shows three signals. The particular default signals depend on the value of parameter 9902 default value of parameter 9904 default for signal 1 is 0102 for signals 2 and 3 are always 0104

To change the default signals, select up to three signals from Group 01:

OPERATING DATA to be shown.

Signal 1: Change the value of parameter 3401 the signal parameter in Group 01: OPERATING DATA (= number of the parameter without the leading zero), e.g. 105 means parameter 0105 Value 100 means that no signal is displayed.

Repeat for signals 2 (3408

2. Select how you want the signals to be displayed: as a decimal number or a bar graph. For decimal numbers, you can specify the decimal point location, or use the decimal point location and unit of the source signal [setting (9 ( details, see parameter 3404.

Signal 1: parameter 3404 Signal 2: parameter 3411 OUTPUT2 DSP FORM Signal 3: parameter 3418 OUTPUT3 DSP FORM.

MOTOR CTRL MODE is 1 (VECTOR:SPEED), the

SPEED, otherwise 0103 OUTPUT FREQ. The defaults

SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).

OUTPUT1 DSP FORM

APPLIC MACRO: For macros whose

CURRENT and 0105 TORQUE, respectively.

SIGNAL1 PARAM to the index of

TORQUE.

DIRECT)]. For

3. Select the units to be displayed for the signals. This has no effect if parameter

3404/3411/3418 is set to 9 (

Signal 1: parameter 3405 Signal 2: parameter 3412 OUTPUT2 UNIT Signal 3: parameter 3419 OUTPUT3 UNIT.

4. Select the scalings for the signals by specifying the minimum and maximum display values. This has no effect if parameter 3404/3411/3418 is set to 9 (DIRECT). For details, see parameters 3406 and 3407.

Signal 1: parameters 3406 Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX.

DIRECT). For details, see parameter 3405.

OUTPUT1 UNIT

OUTPUT1 MIN and 3407 OUTPUT1 MAX

Control panels

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ACS550-01/U1 User’s Manual 57

EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1

LOC

ENTER

Start-up assistant

Motor Set-up Application Speed control EXT1 Speed control EXT2

EXIT

SEL00:00

ASSISTANTS 1LOC

SEL

9905 MOTOR NOM VOLT

PAR EDIT

220 V

EXIT SAVE00:00

LOC

SEL

Do you want to continue with application setup?

Continue

Skip

EXIT

OK00:00

CHOICELOC

9905 MOTOR NOM VOLT

PAR EDIT

240 V

EXIT SAVE00:00

LOC

EXIT

00:00

Set as given on the motor nameplate. Voltage value must correspond to motor D/Y connection.

HELPLOC

Assistants mode

When the drive is first powered up, the Start-up Assistant guides you through the setup of the basic parameters. The Start-up Assistant is divided into assistants, each of which guides you through the task of specifying a related parameter set, for example Motor Set-up or PID Control. You can activate the assistants one after the other as the Start-up Assistant suggests, or independently. The tasks of the assistants are listed in the table on page 58.

In the Assistants mode, you can:

• use assistants to guide you through the specification of a set of basic parameters

• start, stop, change the direction and switch between local and remote control.

How to use an assistant

The table below shows the basic operation sequence which leads you through assistants. The Motor Set-up Assistant is used as an example.

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Assistants mode by selecting ASSISTANTS on the menu with keys

and , and pressing .

3. Select the assistant with keys and , and press . If you select any other assistant than the Start-up Assistant, it guides you

through the task of specification of its parameter set as shown in steps 4. and 5. below. After that you can select another assistant on the Assistants menu or exit the Assistants mode. The Motor Set-up Assistant is used here as an example.

If you select the Start-up Assistant, it activates the first assistant, which guides you through the task of specification of its parameter set as shown in steps 4. and 5. below. The Start-up Assistant then asks if you want to continue with the next assistant or skip it – select the appropriate answer with keys and

, and press . If you choose to skip, the Start-up Assistant asks the

same question about the next assistant, and so on.

4. • To specify a new value, press keys and .

• To ask for information on the requested parameter, press key . Scroll the

help text with keys and . Close the help by pressing .

Control panels

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58 ACS550-01/U1 User’s Manual

SAVE

EXIT

9906 MOTOR NOM CURR

PAR EDIT

1.2 A

EXIT SAVE

00:00

LOC

Step Action Display

5. • To accept the new value and continue to the setting of the next parameter, press .

• To stop the assistant, press .

The table below lists the tasks of the assistants and the relevant drive parameters. Depending on the selection made in the Application task (parameter 9902 APPLIC MACRO), the Start-up Assistant decides, which consequent tasks it suggests.

Name Description Set parameters Language select Selecting the language 9901 Motor set-up Setting the motor data

Performing the motor identification. (If the speed limits are not in the allowed range: Setting the limits.)

Application Selecting the application macro 9902, parameters associated to

Option modules Activating the option modules Group 35: MOTOR TEMP MEAS

Speed control EXT1

Speed control EXT2

Torque control Selecting the source for the torque reference 1106

PID control Selecting the source for the process reference 1106

Start/Stop control Selecting the source for start and stop signals of the two external

Timed functions Setting the timed functions Group 36: TIMED FUNCTIONS

Selecting the source for the speed reference 1103 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001) Setting the reference limits 1104, 1105 Setting the speed (frequency) limits 2001, 2002, (2007, 2008) Setting the acceleration and deceleration times 2202, 2203 Selecting the source for the speed reference 1106 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001) Setting the reference limits 1107, 1108

(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001) Setting the reference limits 1107, 1108 Setting the torque ramp up and ramp down times 2401, 2402

(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (1301…1303, 3001) Setting the reference limits 1107, Setting the speed (reference) limits 2001, 2002, (2007, 2008) Setting the source and limits for the process actual value 4016, 4018, 4019

control locations, EXT1 and EXT2 Selecting between EXT1 and EXT2 1102 Defining the direction control 1003 Defining the start and stop modes 2101…2103 Selecting the use of Run Enable signal 1601

Selecting the timed start/stop control for external control locations EXT1 and EXT2

Selecting timed EXT1/EXT2 control 1102 Activation of timed constant speed 1 1201

9904…9909 9910

the macro

Group 52: PANEL COMM 9802

1108

1001, 1002

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ACS550-01/U1 User’s Manual 59

Name Description Set parameters

Selecting timed function status indicated through relay output RO 1401 Selecting timed PID1 parameter set 1/2 control 4027

Protections Setting the current and torque limits 2003, 2017 Output signals Selecting the signals indicated through relay output RO Group 14: RELAY OUTPUTS

Selecting the signals indicated through analog output AO Setting the minimum, maximum, scaling and inversion

Group 15: ANALOG OUTPUTS

Control panels

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60 ACS550-01/U1 User’s Manual

EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1

LOC

ENTER

1202 CONST SPEED 1

10.0 Hz

1203 CONST SPEED 2 1204 CONST SPEED 3 9902 APPLIC MACRO

CHANGED PAR

EXIT

EDIT00:00

LOC

EDIT

1202 CONST SPEED 1

PAR EDIT

10.0 Hz

CANCEL SAVE00:00

LOC

1202 CONST SPEED 1

PAR EDIT

15.0 Hz

CANCEL SAVE00:00

LOC

SAVE

CANCEL

1202 CONST SPEED 1

15.0 Hz

1203 CONST SPEED 2 1204 CONST SPEED 3 9902 APPLIC MACRO

CHANGED PAR

EXIT

EDIT00:00

LOC

Changed Parameters mode

In the Changed Parameters mode, you can:

• view a list of all parameters that have been changed from the macro default values

• change these parameters

• start, stop, change the direction and switch between local and remote control.

How to view and edit changed parameters

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Changed Parameters mode by selecting CHANGED PAR on the menu with keys and , and pressing .

3. Select the changed parameter on the list with keys and . The value of the selected parameter is shown below it. Press to modify the value.

4. Specify a new value for the parameter with keys and .

Pressing the key once increments or decrements the value. Holding the key down changes the value faster. Pressing the keys simultaneously replaces the displayed value with the default value.

5. • To accept the new value, press . If the new value is the default value, the

parameter is removed from the list of changed parameters.

• To cancel the new value and keep the original, press .

Control panels

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ACS550-01/U1 User’s Manual 61

EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1LOC

ENTER

10: PANEL LOSS

19.03.05 13:04:57

6: DC UNDERVOLT 6: AI1 LOSS

FAULT LOGGER

EXIT

DETAIL00:00

LOC

DETAIL

FAULT 10 FAULT TIME 1 13:04:57 FAULT TIME 2

PANEL LOSS

EXIT

DIAG00:00

LOC

DIAG

EXIT OK

00:00

Check: Comm lines and connections, parameter 3002, parameters in groups 10 and 11.

DIAGNOSTICSLOC

Fault Logger mode

In the Fault Logger mode, you can:

• view the drive fault history of maximum ten faults (after a power off, only the three latest faults are kept in the memory)

• see the details of the three latest faults (after a power off, the details of only the most recent fault is kept in the memory)

• read the help text for the fault

• start, stop, change the direction and switch between local and remote control.

How to view faults

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Fault Logger mode by selecting FAULT LOGGER on the menu with keys and , and pressing . The display shows the fault log starting with the latest fault.

The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Diagnostics.

3. To see the details of a fault, select it with keys and , and press

4. To show the help text, press . Scroll the help text with keys and

After reading the help, press to return to the previous display.

Control panels

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62 ACS550-01/U1 User’s Manual

EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1

LOC

ENTER

CLOCK VISIBILITY

TIME FORMAT DATE FORMAT SET TIME SET DATE

EXIT

SEL00:00

TIME & DATE 1LOC

SEL

EXIT

Show clock

Hide clock

EXIT

SEL00:00

CLOCK VISIB 1

LOC

SELOKCANCEL

dd.mm.yy

mm/dd/yy dd.mm.yyyy mm/dd/yyyy

CANCEL

OK00:00

DATE FORMAT 1LOC

SELOKCANCEL

24-hour

12-hour

CANCEL

OK00:00

TIME FORMAT 1LOC

SELOKOK

CANCEL

SET TIME

CANCEL

OK00:00

LOC

15:41

Time and Date mode

In the Time and Date mode, you can:

• show or hide the clock

• change date and time display formats

• set the date and time

• enable or disable automatic clock transitions according to the daylight saving changes

• start, stop, change the direction and switch between local and remote control.

The Assistant Control Panel contains a battery to ensure the function of the clock when the panel is not powered by the drive.

How to show or hide the clock, change display formats, set the date and time and enable or disable clock transitions due to daylight saving changes

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Time and Date mode by selecting TIME & DATE on the menu with keys and , and pressing .

3. • To show (hide) the clock, select CLOCK VISIBLILITY on the menu, press

, select Show clock (Hide clock) and press , or, if you want to return

to the previous display without making changes, press .

• To specify the date format, select DATE FORMAT on the menu, press

and select a suitable format. Press to save or to cancel your changes.

• To specify the time format, select TIME FORMAT on the menu, press

and select a suitable format. Press to save or to cancel your changes.

• To set the time, select SET TIME on the menu and press . Specify the

hours with keys and , and press .Then specify the minutes. Press to save or to cancel your changes.

Control panels

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ACS550-01/U1 User’s Manual 63

SELOKOK

CANCEL

SET DATE

CANCEL

OK00:00

LOC

19.03.05

SEL

EXIT

Off

EU US Australia1:NSW,Vict.. Australia2:Tasmania..

EXIT

SEL00:00

DAYLIGHT SAV 1

LOC

EXIT 00:00

EU: On: Mar last Sunday Off: Oct last Sunday

US:

HELPLOC

Step Action Display

• To set the date, select SET DATE on the menu and press . Specify the first part of the date (day or month depending on the selected date format) with keys and , and press . Repeat for the second part. After specifying the year, press . To cancel your changes, press .

• To enable or disable the automatic clock transitions according to the daylight saving changes, select DAYLIGHT SAVING on the menu and press .

Pressing opens the help that shows the beginning and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed.

• To disable automatic clock transitions according to the daylight saving

changes, select Off and press .

• To enable automatic clock transitions, select the country or area whose

daylight saving changes are followed and press .

• To return to the previous display without making changes, press .

Control panels

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64 ACS550-01/U1 User’s Manual

Parameter Backup mode

The Parameter Backup mode is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading to the panel stores all drive parameters, including up to two user sets, to the Assistant Control Panel. The full set, partial parameter set (application) and user sets can then be downloaded from the control panel to another drive or the same drive. Uploading and downloading can be performed in local control.

The control panel memory is non-volatile and does not depend on the panel battery.

In the Parameter Backup mode, you can:

• copy all parameters from the drive to the control panel (UPLOAD TO PANEL). This includes all defined user sets of parameters and internal (not adjustable by the user) parameters such as those created by the ID Run.

• view the information about the backup stored to the control panel with UPLOAD TO PANEL (BACKUP INFO). This includes e.g. the type and rating of the drive where the backup was made. It is useful to check this information when you are going to copy the parameters to another drive with DOWNLOAD FULL SET to ensure that the drives match.

• restore the full parameter set from the control panel to the drive (DOWNLOAD FULL SET). This writes all parameters, including the internal non-user-adjustable motor parameters, to the drive. It does not include the user sets of parameters.

Note: Only use this function to restore a drive from a backup or to transfer parameters to systems that are identical to the original system.

• copy a partial parameter set (part of the full set) from the control panel to a drive (DOWNLOAD APPLICATION). The partial set does not include user sets, internal motor parameters, parameters 9905…9909, 1605, 1607, 5201, nor any Group

51: EXT COMM MODULE and Group 53: EFB PROTOCOL parameters.

The source and target drives and their motor sizes do not need to be the same.

• copy USER S1 parameters from the control panel to the drive (DOWNLOAD USER SET1). A user set includes Group 99: START-UP DATA parameters and the internal motor parameters.

The function is only shown on the menu when User Set 1 has been first saved using parameter 9902

APPLIC MACRO (see section User parameter sets on page

88) and then uploaded to the control panel with UPLOAD TO PANEL.

• copy USER S2 parameters from the control panel to the drive (DOWNLOAD USER SET2). As DOWNLOAD USER SET1 above.

• start, stop, change the direction and switch between local and remote control.

Control panels

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EXIT

LOC REM

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1LOC

ENTER

UPLOAD TO PANEL

BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1

EXIT

SEL00:00

PAR BACKUP 1

LOC

SEL

ABORT

ABORT 00:00

PAR BACKUPLOC

50 %

Copying parameters

OK 00:00

Parameter upload successful.

MESSAGE

LOC

SEL

ABORT

ABORT 00:00

PAR BACKUPLOC

50 %

Downloading parameters (full set)

OK 00:00

Parameter download successfully completed.

MESSAGELOC

How to upload and download parameters

For the upload and download functions available, see above. Note that the drive has to be in local control for uploading and downloading.

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu. – If REM is shown on the status line, press to switch to local control.

2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys

and , and pressing .

3. • To copy all parameters (including user sets and internal parameters) from the

drive to the control panel, select UPLOAD TO PANEL on the Par Backup menu with keys and , and press . During the transfer, the display shows the transfer status as a percentage of completion. Press if you want to stop the operation.

After the upload is completed, the display shows a message about the completion. Press to return to the Par Backup menu.

• To perform downloads, select the appropriate operation

(here DOWNLOAD

FULL SET is used as an example) on the Par Backup menu with keys and , and press . The display shows the transfer status as a percentage of completion. Press if you want stop the operation.

After the download is completed, the display shows a message about the completion. Press to return to the Par Backup menu.

Control panels

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EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1

LOC

ENTER

UPLOAD TO PANEL

BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1

EXIT

SEL00:00

PAR BACKUP 1LOC

SEL

EXIT 00:00

DRIVE TYPE ACS550 3304 DRIVE RATING 4A62i 3301 FIRMWARE

BACKUP INFO

LOC

EXIT 00:00

ACS550

3304 DRIVE RATING 4A62i 3301 FIRMWARE 300F hex

BACKUP INFOLOC

EXIT

UPLOAD TO PANEL

BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1

EXIT

SEL00:00

PAR BACKUP 1LOC

How to view information about the backup

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys

and , and pressing .

3. Select BACKUP INFO on the Par Backup menu with keys and , and press . The display shows the following information about the drive where the backup was made:

DRIVE TYPE: type of the drive DRIVE RATING: rating of the drive in format XXXYZ, where

XXX: nominal current rating. If present, an “A” indicates

a decimal point, e.g. 4A6 means 4.6 A.

Y: 2= 200V

4= 400V 6= 600V

Z: i = European loading package

n = US loading package

FIRMWARE: firmware version of the drive.

You can scroll the information with keys and .

4. Press to return to the Par Backup menu.

Control panels

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EXIT

PARAMETERS

ASSISTANTS CHANGED PAR

EXIT ENTER00:00

MAIN MENU 1LOC

ENTER

DIGITAL INPUTS (DI)

ANALOG INPUTS (AI) RELAY OUTPUTS (ROUT) ANALOG OUTPUTS (AOUT) PANEL

EXIT

SEL00:00

I/O SETTINGS 1

LOC

SEL

—DI1—

1001:START/STOP (E1)

—DI2—

—DI3—

I/O SETTINGSLOC

EXIT

00:00

EDIT

1001 EXT1 COMMANDS

PAR EDIT

DI1

CANCEL SAVE

00:00

[1]

LOC

1001 EXT1 COMMANDS

PAR EDIT

DI1,2

CANCEL SAVE00:00

[2]

LOC

SAVE

CANCEL

—DI1—

1001:START/STOP (E1) —DI2— 1001:DIR (E1) —DI3—

EXIT

00:00

I/O SETTINGS

LOC

I/O Settings mode

In the I/O Settings mode, you can:

• check the parameter settings related to any I/O terminal

• edit the parameter setting. For example, if “1103: REF1” is listed under Ain1 (Analog input 1), that is, parameter 1103

REF1 SELECT has value AI1, you can

change its value to e.g. AI2. You cannot, however, set the value of parameter 1106

REF2 SELECT to AI1.

• start, stop, change the direction and switch between local and remote control.

How to edit and change parameter settings related to I/O terminals

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you get to the Main menu.

2. Go the I/O Settings mode by selecting I/O SETTINGS on the menu with keys

and , and pressing .

3. Select the I/O group, e.g. DIGITAL INPUTS, with keys and , and press . After a brief pause, the display shows the current settings for the selection.

4. Select the setting (line with a parameter number) with keys and , and press .

5. Specify a new value for the setting with keys and .

Pressing the key once increments or decrements the value. Holding the key down changes the value faster. Pressing the keys simultaneously replaces the displayed value with the default value.

6. • To save the new value, press .

• To cancel the new value and keep the original, press .

Control panels

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68 ACS550-01/U1 User’s Manual

No. Use

1 LCD display – Divided into five areas:

a. Upper left – Control location:

LOC: drive control is local, that is, from the control panel

REM: drive control is remote, such as the drive I/O or fieldbus. b. Upper right – Unit of the displayed value. c. Center – Variable; in general, shows parameter and signal values, menus or

lists. Shows also fault and alarm codes. d. Lower left and center – Panel operation state:

OUTPUT: Output mode

PAR: Parameter mode

MENU: Main menu

: Fault mode.

e. Lower right – Indicators:

FWD (forward) / REV (reverse): direction of the motor rotation

Flashing slowly: stopped

Flashing rapidly: running, not at setpoint

Steady: running, at setpoint

: Displayed value can be modified (in the Parameter and Reference

modes).

2 RESET/EXIT – Exits to the next higher menu level without saving changed

values. Resets faults in the Output and Fault modes.

3 MENU/ENTER – Enters deeper into menu level. In the Parameter mode,

saves the displayed value as the new setting.

4Up –

• Scrolls up through a menu or list.

• Increases a value if a parameter is selected.

• Increases the reference value in the Reference mode. Holding the key down changes the value faster.

5 Down –

• Scrolls down through a menu or list.

• Decreases a value if a parameter is selected.

• Decreases the reference value in the Reference mode. Holding the key down changes the value faster.

6 LOC/REM – Changes between local and remote control of the drive. 7 DIR – Changes the direction of the motor rotation. 8 STOP – Stops the drive in local control. 9 START – Starts the drive in local control.

FAULT

SET

RESET EXIT

ENTER

6 7

8 9

LOC A

O UTP U T FW D

11.

Basic Control Panel

Features

Overview

Control panels

The Basic Control Panel features:

• numeric control panel with an LCD display

• copy function – parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system.

The following table summarizes the key functions and displays on the Basic Control Panel.

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ACS550-01/U1 User’s Manual 69

REM Hz

OUTPUT FWD

491

REM

MENU FWD

PAr

Operation

You operate the control panel with menus and keys. You select an option, e.g. operation mode or parameter, by scrolling the option is visible in the display and then pressing the key.

With the key, you return to the previous operation level without saving the made changes.

The Basic Control Panel has five panel modes: Output, Reference, Parameter, Copy and Fault. The operation in the first four modes is described in this chapter. When a fault or alarm occurs, the panel goes automatically to the Fault mode showing the fault or alarm code. You can reset the fault or alarm in the Output or Fault mode (see chapter Diagnostics).

After the power is switched on, the panel is in the Output mode, where you can start, stop, change the direction, switch between local and remote control and monitor up to three actual values (one at a time). To do other tasks, go first to the Main menu and select the appropriate mode.

How to do common tasks

and arrow keys until the

The table below lists common tasks, the mode in which you can perform them and the page number where the steps to do the task are described in detail.

Task Mode Page

How to switch between local and remote control Any 70 How to start and stop the drive Any 70 How to change the direction of the motor rotation Any 70 How to browse the monitored signals Output 71 How to set the speed, frequency or torque reference Reference 72 How to change the value of a parameter Parameter 73 How to select the monitored signals Parameter 74 How to reset faults and alarms Output, Fault 265 How to copy parameters from the drive to the control panel Copy 76 How to restore parameters from the control panel to the drive Copy 76

Control panels

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70 ACS550-01/U1 User’s Manual

LOC REM

LOC Hz

OUTPUT FWD

491

LOC

FWD

LoC

LOC REM

LOC Hz

OUTPUT FWD

491

LOC Hz

OUTPUT REV

491

How to start, stop and switch between local and remote control

You can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control.

Step Action Display

1. • To switch between remote control (REM shown on the left) and local control (LOC shown on the left), press .

Note: Switching to local control can be disabled with parameter 1606

LOCAL LOCK.

After pressing the key, the display briefly shows message “LoC” or “rE”, as appropriate, before returning to the previous display.

• If you release the key immediately (the display flashes “LoC”), the drive

stops. Set the local control reference as instructed on page 72.

• If you press the key for about two seconds (release when the display

changes from “LoC” to “LoC r”), the drive continues as before. The drive copies the current remote values for the run/stop status and the reference, and uses them as the initial local control settings.

• To stop the drive in local control, press .

• To start the drive in local control, press .

Text FWD or REV on the bottom line starts flashing slowly.

Text FWD or REV on the bottom line starts flashing rapidly. It stops flashing when the drive reaches the setpoint.

How to change the direction of the motor rotation

You can change the direction of the motor rotation in any mode.

Step Action Display

1. If the drive is in remote control (REM shown on the left), switch to local

control by pressing . The display briefly shows message “LoC” before returning to the previous display.

2. To change the direction from forward (FWD shown at the bottom) to

reverse (REV shown at the bottom), or vice versa, press .

Note: Parameter 1003

DIRECTION must be set to 3 (REQUEST).

Control panels

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ACS550-01/U1 User’s Manual 71

REM Hz

OUTPUT FWD

491

REM Hz

OUTPUT FWD

491

A REM

OUTPUT FWD

REM %

OUTPUT FWD

107

Output mode

In the Output mode, you can:

• monitor actual values of up to three Group 01: OPERATING DATA signals, one signal at a time

• start, stop, change the direction and switch between local and remote control.

You get to the Output mode by pressing until the display shows text OUTPUT at the bottom.

The display shows the value of one Group 01:

OPERATING DATA signal. The unit is shown on the

right. Page 74 tells how to select up to three signals to be monitored in the Output mode. The table below shows how to view them one at a time.

How to browse the monitored signals

Step Action Display

1. If more than one signals have been selected to be monitored (see page

74), you can browse them in the Output mode.

To browse the signals forward, press key repeatedly. To browse them backward, press key repeatedly.

Control panels

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72 ACS550-01/U1 User’s Manual

REM

MENU FWD

PAr

LOC REM

LOC

MENU FWD

PAr

SET

LOC

MENU FWD

rEF

LOC Hz

SET FWD

491

LOC Hz

SET FWD

500

Reference mode

In the Reference mode, you can:

• set the speed, frequency or torque reference

• start, stop, change the direction and switch between local and remote control.

How to set the speed, frequency or torque reference

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you see MENU at the bottom.

2. If the drive is in remote control (REM shown on the left), switch to local control by pressing . The display briefly shows “LoC” before switching to local control.

Note: With Group 11: REFERENCE SELECT, you can allow the reference modification in remote control (REM).

3. If the panel is not in the Reference mode (“rEF” not visible), press key

or until you see “rEF” and then press . Now the display

shows the current reference value with under the value.

4. • To increase the reference value, press .

• To decrease the reference value, press . The value changes immediately when you press the key. It is stored in the

drive permanent memory and restored automatically after power switch-off.

Control panels

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ACS550-01/U1 User’s Manual 73

LOC

MENU FWD

rEF

LOC

MENU FWD

PAr

LOC

PAR FWD

-01-

LOC

PAR FWD

-11-

LOC

PAR FWD

1101

LOC

PAR FWD

1103

SET

LOC

PAR SET FWD

SET

LOC

PAR SET FWD

LOC

PAR FWD

1103

Parameter mode

In the Parameter mode, you can:

• view and change parameter values

• select and modify the signals shown in the Output mode

• start, stop, change the direction and switch between local and remote control.

How to select a parameter and change its value

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you see MENU at the bottom.

2. If the panel is not in the Parameter mode (“PAr” not visible), press key

or until you see “PAr” and then press . The display

shows the number of one of the parameter groups.

3. Use keys and to find the desired parameter group.

4. Press . The display shows one of the parameters in the selected group.

5. Use keys and to find the desired parameter.

6. Press and hold for about two seconds until the display shows the value of the parameter with underneath indicating that changing of the value is now possible.

Note: When is visible, pressing keys and simultaneously changes the displayed value to the default value of the parameter.

7. Use keys and to select the parameter value. When you have changed the parameter value, starts flashing.

• To save the displayed parameter value, press .

• To cancel the new value and keep the original, press .

Control panels

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74 ACS550-01/U1 User’s Manual

LOC

PAR SET FWD

103

LOC

PAR SET FWD

104

LOC

PAR SET FWD

105

LOC

PAR SET FWD

LOC

PAR SET FWD

LOC Hz

PAR SET FWD

LOC Hz

PAR SET FWD

5000

How to select the monitored signals

Step Action Display

1. You can select which signals are monitored in the Output mode and how they are displayed with Group 34: PANEL DISPLAY parameters. See page

55 for detailed instructions on changing parameter values.

By default, you can monitor three signals by browsing (see page 71). The particular default signals depend on the value of parameter 9902

MACRO: For macros whose default value of parameter 9904 MOTOR CTRL MODE is 1 (VECTOR:SPEED), the default for signal 1 is 0102 SPEED, otherwise

OUTPUT FREQ. The defaults for signals 2 and 3 are always 0104

0103

CURRENT and 0105 TORQUE, respectively.

To change the default signals, select from Group 01: OPERATING DATA up to three signals to be browsed.

Signal 1: Change the value of parameter 3401 of the signal parameter in Group 01: OPERATING DATA (= number of the parameter without the leading zero), e.g. 105 means parameter 0105

TORQUE. Value 100 means that no signal is displayed.

Repeat for signals 2 (3408 For example, if 3401 = 0 and 3415 = 0, browsing is disabled and only the signal specified by 3408 appears in the display. If all three parameters are set to 0, i.e. no signals are selected for monitoring, the panel displays text “n.A”.

2. Specify the decimal point location, or use the decimal point location and unit of the source signal [setting (9 (DIRECT)]. Bar graphs are not available for Basic Operation Panel. For details, see parameter 3404.

Signal 1: parameter 3404 Signal 2: parameter 3411 OUTPUT2 DSP FORM Signal 3: parameter 3418 OUTPUT3 DSP FORM.

3. Select the units to be displayed for the signals. This has no effect if parameter 3404/3411/3418 is set to 9 (DIRECT). For details, see parameter 3405.

Signal 1: parameter 3405 Signal 2: parameter 3412 OUTPUT2 UNIT Signal 3: parameter 3419 OUTPUT3 UNIT.

Signal 1: parameters 3406 Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX.

SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).

OUTPUT1 DSP FORM

OUTPUT1 UNIT

OUTPUT1 MIN and 3407 OUTPUT1 MAX

SIGNAL1 PARAM to the index

APPLIC

Control panels

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ACS550-01/U1 User’s Manual 75

Copy mode

The Basic Control Panel can store a full set of drive parameters and up to two user sets of drive parameters to the control panel. The control panel memory is nonvolatile.

In the Copy mode, you can:

• copy all parameters from the drive to the control panel (uL – Upload). This includes all defined user sets of parameters and internal (not adjustable by the user) parameters such as those created by the ID Run.

• restore the full parameter set from the control panel to the drive (dL A – Download All). This writes all parameters, including the internal non-user-adjustable motor parameters, to the drive. It does not include the user sets of parameters.

Note: Only use this function to restore a drive, or to transfer parameters to systems that are identical to the original system.

• copy a partial parameter set from the control panel to a drive (dL P – Download Partial). The partial set does not include user sets, internal motor parameters, parameters 9905…9909, 1605, 1607, 5201, nor any Group 51: EXT COMM

MODULE and Group 53: EFB PROTOCOL parameters.

The source and target drives and their motor sizes do not need to be the same.

• copy USER S1 parameters from the control panel to the drive (dL u1 – Download User Set 1). A user set includes Group 99: START-UP DATA parameters and the internal motor parameters.

The function is only shown on the menu when User Set 1 has been first saved using parameter 9902

APPLIC MACRO (see section User parameter sets on page

88) and then uploaded to panel.

• copy USER S2 parameters from the control panel to the drive (dL u2 – Download User Set 2). As dL u1 – Download User Set 1 above.

• start, stop, change the direction and switch between local and remote control.

Control panels

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76 ACS550-01/U1 User’s Manual

LOC

MENU FWD

PAr

LOC

MENU FWD

CoPY

LOC

MENU FWD

dL u1

LOC

MENU FWD

LOC %

FWD

uL 50

LOC

MENU FWD

dL A

LOC %

FWD

dL 50

How to upload and download parameters

For the upload and download functions available, see above.

Step Action Display

1. Go to the Main menu by pressing if you are in the Output mode, otherwise by pressing repeatedly until you see MENU at the bottom.

2. If the panel is not in the Copy mode (“CoPY” not visible), press key or until you see “CoPY”.

Press .

3. • To upload all parameters (including user sets) from the drive to the control

panel, step to “uL” with keys and .

Press . During the transfer, the display shows the transfer status as a percentage of completion.

• To perform downloads, step to the appropriate operation

Download All, is used as an example) with keys and .

Press . During the transfer, the display shows the transfer status as a percentage of completion.

Basic Control Panel alarm codes

In addition to the faults and alarms generated by the drive (see chapter Diagnostics), the Basic Control Panel indicates control panel alarms with a code of form A5xxx. See section Alarm codes (Basic Control Panel) on page 269 for a list of the alarm codes and descriptions.

(here “dL A”,

Control panels

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ACS550-01/U1 User’s Manual 77

Application macros

Macros change a group of parameters to new, predefined values. Use macros to minimize the need for manual editing of parameters. Selecting a macro sets all other parameters to their default values, except:

• Group 99: START-UP DATA parameters (except parameter 9904)

• 1602

• 1607

PARAMETER LOCK

PARAM SAVE

• 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME

• 9802 COMM PROT SEL

• Group 50: ENCODER … Group 53: EFB PROTOCOL parameters

• Group 29: MAINTENANCE TRIG parameters.

After selecting a macro, you can make additional parameter changes manually with the control panel.

You enable application macros by setting the value for parameter 9902

MACRO. By default, 1, ABB STANDARD, is the enabled macro.

APPLIC

The following sections describe each of the application macros and provide a connection example for each macro.

The last section in this chapter, Macro default values for parameters, lists the parameters that the macros change and the default values established by each macro.

Application macros

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78 ACS550-01/U1 User’s Manual

External frequency reference 1: 0…10 V

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

Reference voltage 10 V DC

Output frequency: 0

…20 mA

Start/Stop: Activate to start Fwd/Rev: Activate to reverse rotation direction Constant speed selection

Constant speed selection

Ramp pair selection: Activate to select 2nd acc/dec ramp pair

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Note 1. The external reference is used as a speed reference if a vector mode is selected.

Note 2. Code: 0 = open, 1 = connected

DI3 DI4 Output

0 0 Reference through AI1 10

CONST SPEED 1 (1202)

CONST SPEED 2 (1203)

CONST SPEED 3 (1204)

Output current: 0…20 mA

Not used

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Analog input circuit common

Not used

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

(Fault => 25 connected to 26)

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

ABB Standard macro

This is the default macro. It provides a general purpose, 2-wire I/O configuration, with three (3) constant speeds. Parameter values are the default values defined in section Complete parameter list on page 91.

Connection example:

Application macros

Input signals Output signals Jumper setting

• Analog reference (AI1)

• Start, stop and direction (DI1,2)

• Constant speed selection (DI3,4)

• Ramp pair (1 of 2) selection (DI5)

• Analog output AO1: Frequency

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

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ACS550-01/U1 User’s Manual 79

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

External speed reference 1: 0…10 V

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Constant speed selection

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Output current: 0…20 mA

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Analog input circuit common

Not used

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Note 1. Code: 0 = open, 1 = connected

DI4 DI5 Output

0 0 Reference through AI1 10

CONST SPEED 1 (1202)

CONST SPEED 2 (1203)

CONST SPEED 3 (1204)

Start: Momentary activation with DI2 activated starts the drive Stop: Momentary deactivation stops the drive Fwd/Rev: Activation reverses rotation direction

Not used

(Fault => 25 connected to 26)

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

3-wire macro

This macro is used when the drive is controlled using momentary push-buttons. It provides three (3) constant speeds. To enable, set the value of parameter 9902 to 2(3-

WIRE).

Note: When the stop input ( buttons are disabled.

Connection example:

DI2) is deactivated (no input), the control panel start/stop

• Analog reference (AI1)

• Start, stop and direction (DI1,2,3)

• Constant speed selection (DI4,5)

Input signals Output signals Jumper setting

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

Application macros

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80 ACS550-01/U1 User’s Manual

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

External speed reference 1: 0…10 V

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Constant speed selection

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Output current: 0

…20 mA

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Analog input circuit common

Not used

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Note 1. Code: 0 = open, 1 = connected

DI3 DI4 Output

0 0 Reference through AI1 10

CONST SPEED 1 (1202)

CONST SPEED 2 (1203)

CONST SPEED 3 (1204)

Start fwd: If DI1 state is the same as DI2, the drive stops Start reverse

Ramp pair selection: Activation selects 2nd acc/dec ramp pair Run enable: Deactivation always stops the drive

(Fault => 25 connected to 26)

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

Alternate macro

This macro provides an I/O configuration adopted to a sequence of DI control signals used when alternating the rotation direction of the motor. To enable, set the value of parameter 9902 to 3 (

Connection example:

ALTERNATE).

Application macros

Input signals Output signals Jumper setting

• Analog reference (AI1)

• Start, stop and direction (DI1,2)

• Constant speed selection (DI3,4)

• Ramp pair 1/2 selection (DI5)

• Run enable (DI6)

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

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ACS550-01/U1 User’s Manual 81

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

Not used

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Reference up: Activation increases the reference

Reference down: Activation decreases the reference

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Output current: 0

…20 mA

Ready =>19 connected

to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Analog input circuit common

Not used

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Note 1. For DI3 and DI4:

• If both are active or inactive the speed reference is unchanged.

• The existing speed reference is stored during stop or power down.

Note 2.

• Settings of the ramp times with acceleration and deceleration time 2 (parameters 2205 and 2206).

Start/stop: Activation starts the drive. Forward/reverse: Activation reverses rotation direction.

Constant speed 1: 1202 Run enable: Deactivation always stops the drive.

(Fault => 25 connected to 26)

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

Motor Potentiometer macro

This macro provides a cost-effective interface for PLCs that vary the speed of the motor using only digital signals. To enable, set the value of parameter 9902 to 4(

MOTOR POT).

Connection example:

• Start, stop and direction (DI1,2)

• Reference up/down (DI3,4)

• Constant speed selection (DI5)

• Run enable (DI6)

Input signals Output signals Jumper setting

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

Application macros

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82 ACS550-01/U1 User’s Manual

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

Start/Stop (Hand): Activation starts the drive Forward/Reverse (Hand): Activation reverses rotation direction EXT1/EXT2 Selection: Activation selects auto control

Forward/Reverse (Auto): Activation reverses rotation direction Start/Stop (Auto): Activation starts the drive

Run enable: Deactivation always stops the drive

External reference 1: 0…10 V (Hand Control)

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Output current: 0

…20 mA

Analog input circuit common

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

External reference 2: 0

…20 mA (Auto Control)

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

(Fault => 25 connected to 26)

Note 1.

The sensor for AI2 is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see page 86.

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

Hand-Auto macro

This macro provides an I/O configuration that is typically used in HVAC applications. To enable, set the value of parameter 9902 to 5 (

Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).

Connection example:

HAND/AUTO).

Application macros

Input signals Output signals Jumper setting

• Two analog references (AI1, 2)

• Start/stop – hand/auto (DI1, 6)

• Direction – hand/auto (DI2, 5)

• Control location selection (DI3)

• Run enable (DI4)

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

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ACS550-01/U1 User’s Manual 83

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

Start/Stop (Hand): Activation starts the drive

Constant speed selection 1: (Not used in PID control)

EXT1/EXT2 selection: Activation selects PID control

Constant speed selection 2: (Not used in PID control)

Start/Stop (PID): Activation starts the drive

Run enable: Deactivation always stops the drive

External ref. 1 (Manual) or Ext ref. 2 (PID): 0…10 V1

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Output current: 0

…20 mA

Analog input circuit common

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Note 2. Code:

0 = open, 1 = connected

DI3 DI4 Output

0 0 Reference through AI1 10

CONST SPEED 1 (1202)

CONST SPEED 2 (1203)

CONST SPEED 3 (1204)

Note 1.

Manual: 0

…10V => speed reference

PID: 0

…10V => 0…100% PID

setpoint

(Fault => 25 connected to 26)

Note 3.

The sensor for AI2 is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see page 86.

1…10 kohm

Actual signal (PID): 4…20 mA

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

PID Control macro

This macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. To enable, set the value of parameter 9902 to 6(

PID CONTROL).

Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).

Connection example:

• Analog reference (AI1)

• Actual value (AI2)

• Start/stop – hand/PID (DI1, 6)

• EXT1/EXT2 selection (DI2)

• Constant speed selection (DI3, 4)

• Run enable (DI5)

Note: Use the following switch-on order:

1. EXT1/EXT2

2. Run Enable

3. Start.

Input signals Output signals Jumper setting

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

Application macros

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84 ACS550-01/U1 User’s Manual

EXT1/EXT2 selection: Activation selects PFC control

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

Start/Stop (Manual): Activation starts the drive

Start/Stop (PFC): Activation starts the drive

Run enable: Deactivation always stops the drive

External ref. 1 (Manual) or Ext ref. 2 (PID/PFC): 0…10 V1

Reference voltage 10 V DC

Output frequency: 0

…20 mA

Actual 1 (PI controller actual value): 0(4)

…20 mA

Analog input circuit common

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Actual signal (PID): 4

…20 mA

Interlock: Deactivation always stops the drive Interlock: Deactivation stops constant speed motor

Note 1.

Manual: 0

…10V => 0…50 Hz

PID/PFC: 0

…10V => 0…100% PID

setpoint

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Running =>19 connected to 21

Fault (-1) =>22 connected to 24 (Fault => 22 connected to 23)

Auxiliary motor switched on=>25 connected to 27

Note 2.

The sensor for AI2 is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see page 86.

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

PFC macro

This macro provides parameter settings for pump and fan control (PFC) applications. To enable, set the value of parameter 9902 to 7 (

Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).

Connection example:

PFC CONTROL).

Application macros

Input signals Output signals Jumper setting

• Analog ref. and actual (AI1, 2)

• Start/stop – manual/PFC (DI1, 6)

• Run enable (DI2)

• EXT1/EXT2 selection (DI3)

• Interlock (DI4, 5)

Note: Use the following switch-on order:

1. EXT1/EXT2

2. Run Enable

3. Start.

• Analog output AO1: Frequency

• Analog output AO2: Actual 1

• Relay output 1: Running

• Relay output 2: Fault (-1)

• Relay output 3: Aux. motor ON

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ACS550-01/U1 User’s Manual 85

1SCR 2AI1 3AGND 4 10V 5AI2 6AGND 7AO1 8AO2 9AGND

10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6

19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B

External speed reference 1: 0…10 V

Reference voltage 10 V DC

Motor output speed: 0

…20 mA

Speed/torque control: Activation selects torque control Constant speed 1: 1202

Relay output 1, programmable Default operation:

Relay output 2, programmable Default operation:

Relay output 3, programmable Default operation:

Output current: 0

…20 mA

Ready =>19 connected to 21

Running =>22 connected to 24

Fault (-1) =>25 connected to 27

Analog input circuit common

External torque reference: 4…20 mA

Analog output circuit common

Auxiliary voltage output +24 V DC Auxiliary voltage output common Digital input common for all

Signal cable shield (screen)

Analog input circuit common

Note 1.

• Reverses rotation direction in speed control.

• Reverses torque direction in torque control.

Start/stop: Activation starts the drive. Forward/reverse: Activation reverses direction

Ramp pair selection: Activate to select 2nd acc/dec ramp pair Run enable: Deactivation always stops the drive

(Fault => 25 connected to 26)

Note 2.

The sensor for AI2 is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see page 86.

1…10 kohm

AI1: 0

…10 V

AI2: 0(4)

…20 mA

AI1: 0…10 V

AI2: 0(4)

…20 mA

Torque Control macro

This macro provides parameter settings for applications that require torque control of the motor. Control can also be switched to speed control. To enable, set the value of parameter 9902 to 8 (

Connection example:

TORQUE CTRL).

• Two analog references (AI1, 2)

• Start/stop and direction (DI1, 2)

• Speed/torque control (DI3)

• Constant speed selection (DI4)

• Ramp pair 1/2 selection (DI5)

• Run enable (DI6)

Input signals Output signals Jumper setting

• Analog output AO1: Speed

• Analog output AO2: Current

• Relay output 1: Ready

• Relay output 2: Running

• Relay output 3: Fault (-1)

Application macros

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86 ACS550-01/U1 User’s Manual

X1 / control board

5 AI2 Process actual value measurement,

0(4) … 20 mA, R

= 100 ohm

6AGND … X1 / control board 10 +24 V Auxiliary voltage output, non-isolated,

24 V DC, 250 mA

11 G ND

4…20 mA

X1 / control board

5 AI2 Process actual value measurement,

0(4) … 20 mA, R

= 100 ohm

6AGND … X1 / control board 10 +24 V Auxiliary voltage output, non-isolated,

24 V DC, 250 mA

11 G ND

0(4)…20 mA

Two-wire sensor/transmitter

Three-wire sensor/transmitter

OUT

– +

Note: The sensor is supplied through its current output and the drive feeds the supply voltage (+24 V). Thus the output signal must be 4…20 mA, not 0…20 mA

Connection examples of two-wire and three-wire sensors

Many applications use process PI(D) and need a feedback signal from the process. The feedback signal is typically connected to analog input 2 (AI2).

The macro wiring diagrams for each macro earlier in this chapter use an externally powered sensor (connections not shown). The figures below give examples of connections using a two-wire or three-wire sensor/transmitter supplied by the drive auxiliary voltage output.

Application macros

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ACS550-01/U1 User’s Manual 87

8 AO2 Analog output 2. Default output 0…20 mA.

9AGND

Analog input circuit common. Internally connected to chassis through a 1 Mohm resistor.

500 ohm

8 AO2 Analog output 2. Default output 0…20 mA.

9AGND

Analog input circuit common. Internally connected to chassis through a 1 Mohm resistor.

1kohm 1kohm

0…10 V0…10 V

Connection for obtaining 0…10 V from analog outputs

To obtain 0…10 V from analog outputs, connect a 500 ohm resistor (or two 1 kohm resistors in parallel) between the analog output and analog output circuit common AGND.

Examples for analog output 2 AO2 are shown in the figure below.

Application macros

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88 ACS550-01/U1 User’s Manual

SAVE

ENTER

MENU SAVE

ENTER

User parameter sets

In addition to the standard application macros, it is possible to save two user parameter sets into the permanent memory and load them at a later time. A user parameter set consists of the user parameter settings, including Group 99: START-

UP DATA, and the results of the motor identification. The panel reference is also

saved if the user parameter set is saved and loaded in local control. The remote control setting is saved into the user parameter set, but the local control setting is not.

The steps below show how to save and load User Parameter Set 1. The procedure for User Parameter Set 2 is identical, only the parameter 9902 values are different.

To save User Parameter Set 1:

• Adjust the parameters. Perform the motor identification if it is needed in the

application but it is not done yet.

• Save the parameter settings and the results of the motor identification to the

permanent memory by changing parameter 9902 to -1 (

• Press (Assistant Control Panel) or (Basic Control Panel).

USER S1 SAVE).

To load User Parameter Set 1:

• Change parameter 9902 to 0 (

USER S1 LOAD).

• Press (Assistant Control Panel) or (Basic Control Panel) to load.

The user parameter set can also be switched through digital inputs (see parameter

1605).

Note: Loading the user parameter set restores the parameter settings including

Group 99: START-UP DATA and the results of the motor identification. Check that

the settings correspond to the motor used.

Hint: The user can for example switch the drive between two motors without having to adjust the motor parameters and to repeat the motor identification every time the motor is changed. The user needs only to adjust the settings and perform the motor identification once for each motor and then to save the data as two user parameter sets. When the motor is changed, only the corresponding user parameter set needs to be loaded, and the drive is ready to operate.

Application macros

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ACS550-01/U1 User’s Manual 89

Macro default values for parameters

Parameter default values are listed in section Complete parameter list on page 91. Changing from the default macro (ABB Standard), that is, editing the value of parameter 9902, changes the parameter default values as defined in the following tables.

Note: There are two sets of values because the defaults are configured for 50 Hz/ IEC compliance (ACS550-01) and 60 Hz/NEMA compliance (ACS550-U1).

ACS550-01

Parameter

APPLIC MACRO 1=

9902

9904 MOTOR CTRL

MODE

ABB

Standard

ABB STANDARD

3= SCALAR:

FREQ

3-wire Alternate

2= 3-WIRE

1= VECTOR:

SPEED

ALTERNATE

1= VECTOR:

SPEED

Motor

Potenti-

ometer

MOTOR POT

1= VECTOR:

SPEED

Hand-auto

HAND/AUTO

1= VECTOR:

SPEED

PID

Control

PID CONTROL

1= VECTOR:

SPEED

PFC

Control

PFC CONTROL

3= SCALAR:

FREQ

Torque

Control

TORQUE CTRL

2= VECTOR:

TORQUE

1001 EXT1 COMMANDS 2= DI1,2 4= DI 1P,2P,3 9= DI1F,2R 2= DI1,2 2= DI1,2 1= DI1 1= DI1 2= DI1,2 1002 EXT2 COMMANDS 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 7= DI6,5 6= DI6 6= DI6 2= DI1,2 1003 DIRECTION 3= REQUEST 3= REQUEST 3= REQUEST 3= REQUEST 3= REQUEST 1= FORWARD 1= FOR WARD 3= REQUEST 110 2 EXT1/EXT2 SEL 0= EXT10= EXT10= EXT10= EXT13= DI32= DI23= DI33= DI3 110 3

REF1 SELECT 1= AI11= AI11= AI112=

110 6

REF2 SELECT 2= AI22= AI22= AI22= AI22= AI219= PID1OUT 19 = PID1OUT 2= AI2

DI3U,4D(NC)

1= AI11= AI11= AI11= AI1

1201 CONST SPEED SEL 9= DI3,4 10 = DI4,5 9= DI3,4 5= DI5 0= NOT SEL 9= DI3,4 0= NOT SEL 4= DI4 1304

MINIMUM AI2 0.0% 0.0% 0.0% 0.0% 20.0% 20.0% 20.0% 20.0%

1401 RELAY OUTPUT 1 1= READY 1= READY 1= READY 1= READY 1= READY 1= READY 2= RUN 1= READY 1402 RELAY OUTPUT 2 2= RUN 2= RUN 2= RUN 2= RUN 2= RUN 2= RUN 3= FAULT(-1) 2= RUN 1403 RELAY OUTPUT 3 3= FAULT(-1) 3= FAUL T(-1) 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 31 = PFC 3= FAULT(-1) 1501

AO1 CONTENT SEL 103 = 0103

OUTPUT FREQ

1507 AO2 CONTENT SEL 104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

103 = 0103

OUTPUT FREQ

130 =

PID 1 FBK

102 = 0102

SPEED

104 =

CURRENT

1510 MINIMUM AO2 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 4.0 mA 0.0 mA 1601 RUN ENABLE 0= NOT SEL 0= NOT SEL 6= DI6 6= DI6 4= DI4 5= DI5 2= DI2 6= DI6 2201

ACC/DEC 1/2 SEL 5= DI50= NOT SEL 5= DI50= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 5= DI5

3201 SUPERV 1 PARAM 103 = 0103

OUTPUT FREQ

3401 SIGNAL1 PARAM 103 = 0103

OUTPUT FREQ

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

103 = 0103

OUTPUT FREQ

103 = 0103

OUTPUT FREQ

102 = 0102

SPEED

102 = 0102

SPEED

4001 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0 4002 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s 4101

GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0

4102

INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s

8123 PFC ENABLE 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 1= ACTIVE 0= NOT SEL

Application macros

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90 ACS550-01/U1 User’s Manual

ACS550-U1

Parameter

9902

APPLIC MACRO 1=

9904 MOTOR CTRL

MODE

ABB

Standard

ABB STANDARD

3= SCALAR:

FREQ

3-wire Alternate

2= 3-WIRE

1= VECTOR:

SPEED

ALTERNATE

1= VECTOR:

SPEED

Motor

Potenti-

ometer

MOTOR POT

1= VECTOR:

SPEED

Hand-auto

HAND/AUTO

1= VECTOR:

SPEED

PID

Control

PID CONTROL

1= VECTOR:

SPEED

PFC

Control

PFC CONTROL

3= SCALAR:

FREQ

Torque

Control

TORQUE CTRL

2= VECTOR:

TORQUE

1001 EXT1 COMMANDS 2= DI1,2 4= DI1P,2P,3 9= DI1F,2R 2= DI1,2 2= DI1,2 1= DI1 1= DI1 2= DI1,2 1002 EXT2 COMMANDS 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 7= DI6,5 6= DI6 6= DI6 2= DI1,2 1003 DIRECTION 3= REQUEST 3= REQUEST 3= REQUEST 3= REQUEST 3= REQUEST 1= FORWARD 1= FORWARD 3= REQUEST 1102 EXT1/EXT2 SEL 0= EXT10= EXT10= EXT10= EXT13= DI32= DI23= DI33= DI3 1103

REF1 SELECT 1= AI11= AI11= AI112=

1106

REF2 SELECT 2= AI22= AI22= AI22= AI22= AI219= PID1OUT 19 = PID1OUT 2= AI2

DI3U,4D(NC)

1= AI11= AI11= AI11= AI1

1201 CONST SPEED SEL 9= DI3,4 10 = DI4,5 9= DI3,4 5= DI5 0= NOT SEL 9= DI3,4 0= NOT SEL 4= DI4 1304

MINIMUM AI2 0.0% 0.0% 0.0% 0.0% 20.0% 20.0% 20.0% 20.0%

1401 RELAY OUTPUT 1 1= READY 1= READY 1= READY 1= READY 1= READY 1= READY 2= RUN 1= READY 1402 RELAY OUTPUT 2 2= RUN 2= RUN 2= RUN 2= RUN 2= RUN 2= RUN 3= FAULT(-1) 2= RUN 1403 RELAY OUTPUT 3 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 3= FAULT(-1) 31 = PFC 3= FAULT(-1) 1501

AO1 CONTENT SEL 103 = 0103

OUTPUT FREQ

1507 AO2 CONTENT SEL 104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

102 = 0102

SPEED

104 =

CURRENT

103 = 0103

OUTPUT FREQ

130 =

PID 1 FBK

102 = 0102

SPEED

104 =

CURRENT

1510 MINIMUM AO2 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 4.0 mA 0.0 mA 1601 RUN ENABLE 0= NOT SEL 0= NOT SEL 6= DI6 6= DI6 4= DI4 5= DI5 2= DI2 6= DI6 2201

ACC/DEC 1/2 SEL 5= DI50= NOT SEL 5= DI50= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 5= DI5

3201 SUPERV 1 PARAM 103 = 0103

OUTPUT FREQ

3401 SIGNAL1 PARAM 103 = 0103

OUTPUT FREQ

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

102 = 0102

SPEED

103 = 0103

OUTPUT FREQ

103 = 0103

OUTPUT FREQ

102 = 0102

SPEED

102 = 0102

SPEED

4001 GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0 4002 INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s 4101

GAIN 1.0 1.0 1.0 1.0 1.0 1.0 2.5 1.0

4102

INTEGRATION TIME 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 60.0 s 3.0 s 60.0 s

8123 PFC ENABLE 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 0= NOT SEL 1= ACTIVE 0= NOT SEL

Application macros

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ACS550-01/U1 User’s Manual 91

Parameters

Complete parameter list

The following table lists all parameters. Table header abbreviations are:

= Parameters can be modified only when the drive is stopped.

•S

• User = Space to enter desired parameter values.

Some values depend on the “construction” as indicated in the table by “-01:” = Setup and parts specific to IEC installation and compliance or “-U1:” = Setup and parts specific to US installation and NEMA compliance. Refer to the type designation on the drive, for example ACS550-01-08A8-4.

Code Name Range Resolution Default User S

Group 99: START-UP DATA

9901 9902 9904

9905

9906 9907

9908 9909

9910 9915

Group 01: OPERATING DATA

0101 0102 0103 0104 0105 0106 0107 0109 0110 0111 0112 0113

LANGUAGE 0…16 / 0…3 1 0 (ENGLISH) APPLIC MACRO -3…8, 31 1 1 (ABB STANDARD)  MOTOR CTRL MODE 1=VECTOR:SPEED, 2 = VECTOR:TORQUE,

SCALAR:FREQ

MOTOR NOM VOLT -01-yyyy-2: 115…345 V /

-U1-yyyy-2: 115…345 V

-01-yyyy-4: 200…600 V /

-U1-yyyy-4: 230…690 V

13 (SCALAR:FREQ) 

1 V -01-yyyy-2: 230 V /

-U1-yyyy-2: 230 V

-01:-yyyy-4 400 V /

-U1-yyyy-4: 460 V

-U1-yyyy-6: 288…862 V -U1-yyyy-6: 575 V

MOTOR NOM CURR 0.2 · I MOTOR NOM FREQ 10.0…500.0 Hz 0.1 Hz -01: 50.0 Hz /

… 2.0 · I

2hd

0.1 A 1.0 · I

2hd

-U1: 60.0 Hz

MOTOR NOM SPEED 50…30000 rpm 1 rpm Size dependent  MOTOR NOM POWER 0.2…3.0 · P

-01: 0.1 kW /

1.0 · P

-U1: 0.1 hp

ID RUN 0 = OFF/IDMAGN, 1 = ON 10 (OFF/IDMAGN)  MOTOR COSPHI 0= IDENTIFIED, 0.01…0.97 0.01 0 (IDENTIFIED) 

SPEED & DIR -30000…30000 rpm 1 rpm - SPEED 0…30000 rpm 1 rpm - OUTPUT FREQ 0.0…500.0 Hz 0.1 Hz - CURRENT 0.0…2.0 · I TORQUE -200.0…200.0% 0.1% - POWER -2.0…2.0 · P DC BUS VOLTAGE 0…2.5 · V OUTPUT VOLTAGE 0…2.0 · V DRIVE TEMP 0.0…150.0 C0.1C- EXTERNAL REF 1 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm - EXTERNAL REF 2 0.0…100.0% (0.0…600.0% for torque) 0.1% - CTRL LOCATION 0=LOCAL, 1 = EXT1, 2 = EXT21 -

2hd

0.1 A -

0.1 kW 1V 1V -



Parameters

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92 ACS550-01/U1 User’s Manual

Code Name Range Resolution Default User S

0114 RUN TIME (R) 0…9999 h 1 h 0115 0116 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128

0129

0130

0131

0132

0133

0134 0135 0136 0137 0138 0139 0140 0141 0142 0143 0144 0145

0146 0147 0148 0150 0153 0158 0159 0174

KWH COUNTER (R) 0…65535 kWh 1 kWh - APPL BLK OUTPUT 0.0…100.0% (0.0…600.0% for torque) 0.1% - DI 1-3 STATUS 000…111 (0…7 decimal) 1 - DI 4-6 STATUS 000…111 (0…7 decimal) 1 - AI 1 0.0…100.0% 0.1% - AI 2 0.0…100.0% 0.1% - RO 1-3 STATUS 000…111 (0…7 decimal) 1 - RO 4-6 STATUS 000…111 (0…7 decimal) 1 - AO 1 0.0…20.0 mA 0.1 mA - AO 2 0.0…20.0 mA 0.1 mA - PID 1 OUTPUT -1000.0…1000.0% 0.1% - PID 2 OUTPUT -100.0…100.0% 0.1% - PID 1 SETPNT Unit and scale defined by par. 4006/

4106 and 4007/4107

PID 2 SETPNT Unit and scale defined by par. 4206 and

4207

PID 1 FBK Unit and scale defined by par. 4006/

4106 and 4007/4107

PID 2 FBK Unit and scale defined by par. 4206 and

4207

PID 1 DEVIATION Unit and scale defined by par. 4006/

4106 and 4007/4107

PID 2 DEVIATION Unit and scale defined by par. 4206 and

4207

COMM RO WORD 0…65535 1 - COMM VALUE 1 -32768…+32767 1 - COMM VALUE 2 -32768…+32767 1 - PROCESS VAR 1- 1 PROCESS VAR 2- 1 PROCESS VAR 3- 1 RUN TIME 0.00…499.99 kh 0.01 kh - MWH COUNTER 0…65535 MWh 1 MWh - REVOLUTION CNTR 0…65535 Mrev 1 Mrev - DRIVE ON TIME HI 0…65535 days 1 day - DRIVE ON TIME LO 00:00:00…23:59:58 1 = 2 s - MOTOR TEMP Par. 3501 = 1…3: -10…200 °C

1Par. 3501 = 4: 0…5000 ohm Par. 3501 = 5…6: 0…1

MECH ANGLE 0…32768 1 - MECH REVS -32768 …+32767 1 - Z PLS DETECTED 0= NOT DETECTED, 1 = DETECTED 1- CB TEMP -20.0…150.0 °C 1.0 °C - MOT THERM STRESS 0.0…100.0% 0.1% - PID COMM VALUE 1 -32768 …+32767 1 - PID COMM VALUE 2 -32768 …+32767 1 - SAVED KWH 0.0…999.9 kWh 0.1 kWh -

Parameters

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ACS550-01/U1 User’s Manual 93

Code Name Range Resolution Default User S

0175 SAVED MWH 0…65535 MWh 1 MWh 0176 0177 0178

Group 03: FB ACTUAL SIGNALS

0301 0302 0303 0304 0305 0306 0307 0308 0309

Group 04: FAULT HISTORY

0401 0402 0403 0404 0405 0406 0407 0408 0409 0410 0411 0412 0413

Group 10: START/STOP/DIR

1001 1002 1003

1004

Group 11: REFERENCE SELECT

1101 1102 1103 1104 1105

1106 1107 1108

SAVED AMOUNT 1 0.0…999.9 0.1 - SAVED AMOUNT 2 0…65535 1 - SAVED CO2 0.0…6553.5 tn 0.1 tn -

FB CMD WORD 1- - - FB CMD WORD 2- - - FB STS WORD 1- - - FB STS WORD 2- 1 - FAULT WORD 1- 1 - FAULT WORD 2- 1 - FAULT WORD 3- 1 - ALARM WORD 1- 1 - ALARM WORD 2- 1 -

LAST FAULT Fault codes (panel displays as text) 1 0 FAULT TIME 1 Date dd.mm.yy / power-on time in days 1 day 0 FAULT TIME 2 Time hh.mm.ss 2 s 0 SPEED AT FLT -32768…+32767 1 rpm 0 FREQ AT FLT -3276.8…+3276.7 0.1 Hz 0 VOLTAGE AT FLT 0.0…6553.5 0.1 V 0 CURRENT AT FLT 0.0…6553.5 0.1 A 0 TORQUE AT FLT -3276.8…+3276.7 0.1% 0 STATUS AT FLT 0000…FFFF hex 1 0 DI 1-3 AT FLT 000…111 (0…7 decimal) 1 0 DI 4-6 AT FLT 000…111 (0…7 decimal) 1 0 PREVIOUS FAULT 1 As par. 0401 1 0 PREVIOUS FAULT 2 As par. 0401 1 0

EXT1 COMMANDS 0…14 1 2 (DI1,2)  EXT2 COMMANDS 0…14 1 0 (NOT SEL)  DIRECTION 1=FORWARD, 2 = REVERSE,

REQUEST

JOGGING SEL -6…6 1 0 (NOT SEL) 

KEYPAD REF SEL 1=REF1(Hz/rpm), 2 = REF2(%) 1 1 [REF1(Hz/rpm)] EXT1/EXT2 SEL -6…12 1 0 (EXT1)  REF1 SELECT 0…17, 20…21 1 1 (AI1)  REF1 MIN 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm REF1 MAX 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 50.0 (52.0) Hz /

13 (REQUEST) 

1500 rpm

-U1: 60.0 (62.0) Hz / 1800 rpm

REF2 SELECT 0…17, 19…21 1 2 (AI2)  REF2 MIN 0.0…100.0% (0.0…600.0% for torque) 0.1% 0.0% REF2 MAX 0.0…100.0% (0.0…600.0% for torque) 0.1% 100.0%

Parameters

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94 ACS550-01/U1 User’s Manual

Code Name Range Resolution Default User S

Group 12: CONSTANT SPEEDS

1201 1202

1203

1204

1205

1206

1207

1208

1209

Group 13: ANALOG INPUTS

1301 1302 1303 1304 1305 1306

Group 14: RELAY OUTPUTS

1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 1415 1416 1417 1418

Group 15: ANALOG OUTPUTS

1501

CONST SPEED SEL -14 …19 1 9 (DI3,4)  CONST SPEED 1 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 5.0 Hz / 300 rpm

-U1: 6.0 Hz / 360 rpm

CONST SPEED 2 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 10.0 Hz / 600 rpm

-U1: 12.0 Hz / 720 rpm

CONST SPEED 3 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 15.0 Hz / 900 rpm

-U1: 18.0 Hz / 1080 rpm

CONST SPEED 4 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 20.0 Hz / 1200 rpm

-U1: 24.0 Hz / 1440 rpm

CONST SPEED 5 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 25.0 Hz / 1500 rpm

-U1: 30.0 Hz / 1800 rpm

CONST SPEED 6 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 40.0 Hz / 2400 rpm

-U1: 48.0 Hz / 2880 rpm

CONST SPEED 7 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm -01: 50.0 Hz / 3000 rpm

-U1: 60.0 Hz / 3600 rpm

TIMED MODE SEL 1=EXT/CS1/2/3, 2 = CS1/2/3/4 1 2 (CS1/2/3/4) 

MINIMUM AI1 0.0…100.0% 0.1% 0.0% MAXIMUM AI1 0.0…100.0% 0.1% 100.0% FILTER AI1 0.0…10.0 s 0.1 s 0.1 s MINIMUM AI2 0.0…100.0% 0.1% 0.0% MAXIMUM AI2 0.0…100.0% 0.1% 100.0% FILTER AI2 0.0…10.0 s 0.1 s 0.1 s

RELAY OUTPUT 1 0…44, 46, 47, 52 1 1 (READY) RELAY OUTPUT 2 0…44, 46, 47, 52 1 2 (RUN) RELAY OUTPUT 3 0…44, 46, 47, 52 1 3 [FAULT(-1)] RO 1 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 1 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 2 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 2 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 3 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 3 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s RELAY OUTPUT 4 0…44, 46, 47, 52 1 0 (NOT SEL) RELAY OUTPUT 5 0…44, 46, 47, 52 1 0 (NOT SEL) RELAY OUTPUT 6 0…44, 46, 47, 52 1 0 (NOT SEL) RO 4 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 4 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 5 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 5 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 6 ON DELAY 0.0…3600.0 s 0.1 s 0.0 s RO 6 OFF DELAY 0.0…3600.0 s 0.1 s 0.0 s

AO1 CONTENT SEL 99…178 1 103 (parameter 0103

OUTPUT FREQ)

Parameters

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ACS550-01/U1 User’s Manual 95

Code Name Range Resolution Default User S

1502 AO1 CONTENT MIN - - Depends on the signal

1503

1504 1505 1506 1507

1508

1509

1510 1511 1512

AO1 CONTENT MAX - - Depends on the signal

MINIMUM AO1 0.0…20.0 mA 0.1 mA 0.0 mA MAXIMUM AO1 0.0…20.0 mA 0.1 mA 20.0 mA FILTER AO1 0.0…10.0s 0.1s 0.1s AO2 CONTENT SEL 99…178 1 104 (parameter 0104

AO2 CONTENT MIN - - Depends on the signal

AO2 CONTENT MAX - - Depends on the signal

MINIMUM AO2 0.0…20.0 mA 0.1 mA 0.0 mA MAXIMUM AO2 0.0…20.0 mA 0.1 mA 20.0 mA FILTER AO2 0.0…10.0s 0.1s 0.1s

Group 16: SYSTEM CONTROLS

1601 1602 1603 1604 1605 1606 1607 1608 1609 1610 1611 1612 1613

RUN ENABLE -6…7 1 0 (NOT SEL)  PARAMETER LOCK 0=LOCKED, 1 = OPEN, 2 = NOT SAVED 11 (OPEN) PASS CODE 0…65535 1 0 FAULT RESET sEL -6…8 1 0 (KEYPAD) USER PAR SET CHG -6…6 1 0 (NOT SEL) LOCAL LOCK -6…8 1 0 (NOT SEL) PARAM SAVE 0=DONE, 1 = SAVE…10 (DONE) START ENABLE 1 -6…7 1 0 (NOT SEL)  START ENABLE 2 -6…7 1 0 (NOT SEL)  DISPLAY ALARMS 0=NO, 1 = YES 10 (NO) PARAMETER VIEW 0=DEFAULT, 1 = FLASHDROP 10 (DEFAULT) FAN CONTROL 0= AUTO,1 = ON 10 (AUTO) FAULT RESET 0=DEFAULT, 1 = RESET NOW 10 (DEFAULT)

Group 20: LIMITS

2001 2002

2003 2005 2006

2007 2008

2013 2014 2015 2016 2017 2018

MINIMUM SPEED -30000…30000 rpm 1 rpm 0 rpm  MAXIMUM SPEED 0…30000 rpm 1 rpm -01: 1500 rpm /

MAX CURRENT 0… 1.8 · I OVERVOLT CTRL 0 = DISABLE, 1 = ENABLE 11 (ENABLE) UNDERVOLT CTRL 0 = DISABLE, 1 = ENABLE(TIME),

2 =

MINIMUM FREQ -500.0…500.0 Hz 0.1 Hz 0.0 Hz  MAXIMUM FREQ 0.0…500.0 Hz 0.1 Hz -01: 50.0 (52.0) Hz /

MIN TORQUE SEL -6…7 1 0 (MIN TORQUE 1) MAX TORQUE SEL -6…7 1 0 (MAX TORQUE 1) MIN TORQUE 1 -600.0…0.0% 0.1% -300.0% MIN TORQUE 2 -600.0…0.0% 0.1% -300.0% MAX TORQUE 1 0.0…600.0% 0.1% 300.0% MAX TORQUE 2 0.0…600.0% 0.1% 300.0%

2hd

ENABLE

0.1 A 1.8 · I

11 [ENABLE(TIME)]

selected with par. 1501

CURRENT)

selected with par. 1507

-U1: 1800 rpm

2hd

-U1: 60.0 (62.0) Hz



Parameters

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96 ACS550-01/U1 User’s Manual

Code Name Range Resolution Default User S

Group 21: START/STOP

2101

2102 2103 2104

2105 2106 2107 2108 2109 2110 2112 2113

START FUNCTION Vector control modes: 1, 2, 8

STOP FUNCTION 1 = COAST, 2 = RAMP 11 (COAST) DC MAGN TIME 0.00…10.00 s 0.01 s 0.30 s DC HOLD CTL 0=NOT SEL, 1 = DC HOLD,

DC HOLD SPEED 0…360 rpm 1 rpm 5 rpm DC CURR REF 0…100% 1% 30% DC BRAKE TIME 0.0…250.0 s 0.1 s 0.0 s START INHIBIT 0=OFF, 1 = ON 10 (OFF) EMERG STOP SEL -6…6 1 0 (NOT SEL) TORQ BOOST CURR 15…300% 1% 100% ZERO SPEED DELAY 0.0 = NOT SEL, 0.1…60.0 s 0.1 s 0.0 s (NOT SEL) START DELAY 0.00…60.00 s 0.01 s 0.00 s

Group 22: ACCEL/DECEL

2201 2202 2203 2204 2205 2206 2207 2208 2209

ACC/DEC 1/2 SEL -6…7 1 5 (DI5) ACCELER TIME 1 0.0…1800.0 s 0.1 s 5.0 s DECELER TIME 1 0.0…1800.0 s 0.1 s 5.0 s RAMP SHAPE 1 0.0 = LINEAR, 0.1…1000.0 s 0.1 s 0.0 s ACCELER TIME 2 0.0…1800.0 s 0.1 s 60.0 s DECELER TIME 2 0.0…1800.0 s 0.1 s 60.0 s RAMP SHAPE 2 0.0 = LINEAR, 0.1…1000.0 s 0.1 s 0.0 s EMERG DEC TIME 0.0…1800.0 s 0.1 s 1.0 s RAMP INPUT 0-6…7 1 0 (NOT SEL)

Group 23: SPEED CONTROL

2301 2302 2303 2304 2305

PROP GAIN 0.00…200.00 0.01 5.00 INTEGRATION TIME 0.00…600.00 s 0.01 s 0.50 s DERIVATION TIME 0…10000 ms 1 ms 0 ms ACC COMPENSATION 0.00…600.00 s 0.01 s 0.00 s AUTOTUNE RUN 0 = OFF, 1 = ON 10 (OFF)

Group 24: TORQUE CONTROL

2401 2402

TORQ RAMP UP 0.00…120.00 s 0.01 s 0.00 s TORQ RAMP DOWN 0.00…120.00 s 0.01 s 0.00 s

Group 25: CRITICAL SPEEDS

2501 2502 2503 2504 2505 2506 2507

CRIT SPEED SEL 0=OFF, 1 = ON 10 (OFF) CRIT SPEED 1 LO 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm CRIT SPEED 1 HI 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm CRIT SPEED 2 LO 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm CRIT SPEED 2 HI 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm CRIT SPEED 3 LO 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm CRIT SPEED 3 HI 0.0…500.0 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0.0 Hz / 0 rpm

Group 26: MOTOR CONTROL

2601 2602

FLUX OPT ENABLE 0 = OFF, 1 = ON 10 (OFF) FLUX BRAKING 0 = OFF, 1 = ON 10 (OFF)

Scalar control mode: 1…5, 8

DC BRAKING

18 (RAMP) 

10 (NOT SEL) 

Parameters

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ACS550-01/U1 User’s Manual 97

Code Name Range Resolution Default User S

2603 IR COMP VOLT 0.0…100.0 V 0.1 V Size dependent 2604 2605 2606 2607 2608 2609 2619 2625

Group 29: MAINTENANCE TRIG

2901 2902 2903 2904 2905 2906 2907 2908

Group 30: FAULT FUNCTIONS

3001 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3017 3018

3019 3021 3022 3023 3024 3028

Group 31: AUTOMATIC RESET

3101 3102 3103

IR COMP FREQ 0…100% 1% 80% U/F RATIO 1 = LINEAR, 2 = SQUARED 11 (LINEAR) SWITCHING FREQ 1, 2, 4, 8, 12 kHz - 4 kHz SWITCH FREQ CTRL 0 = OFF, 1 = ON 11 (ON) SLIP COMP RATIO 0…200% 1% 0% NOISE SMOOTHING 0 = DISABLE, 1 = ENABLE 10 (DISABLE) DC STABILIZER 0 = DISABLE, 1 = ENABLE 10 (DISABLE) OVERMODULATION 0=DISABLE, 1 = ENABLE 10 (DISABLE)

COOLING FAN TRIG 0.0…6553.5 kh, 0.0 disables 0.1 kh 0.0 kh COOLING FAN ACT 0.0…6553.5 kh 0.1 kh 0.0 kh REVOLUTION TRIG 0…65535 Mrev, 0 disables 1 Mrev 0 Mrev REVOLUTION ACT 0…65535 Mrev 1 Mrev 0 Mrev RUN TIME TRIG 0.0…6553.5 kh, 0.0 disables 0.1 kh 0.0 kh RUN TIME ACT 0.0…6553.5 kh 0.1 kh 0.0 kh USER MWh TRIG 0.0…6553.5 MWh, 0.0 disables 0.1 MWh 0.0 MWh USER MWh ACT 0.0…6553.5 MWh 0.1 MWh 0.0 MWh

AI<MIN FUNCTION 0…3 1 0 (NOT SEL) PANEL COMM ERR 1…3 1 1 (FAULT) EXTERNAL FAULT 1 -6…6 1 0 (NOT SEL) EXTERNAL FAULT 2 -6…6 1 0 (NOT SEL) MOT THERM PROT 0 = NOT SEL, 1 = FAULT, 2 = ALARM 11 (FAULT) MOT THERM TIME 256…9999 s 1 s 500 s MOT LOAD CURVE 50…150% 1% 100% ZERO SPEED LOAD 25…150% 1% 70% BREAK POINT FREQ 1…250 Hz 1 Hz 35 Hz STALL FUNCTION 0 = NOT SEL, 1 = FAULT, 2 = ALARM 10 (NOT SEL) STALL FREQUENCY 0.5…50.0 Hz 0.1 Hz 20.0 Hz STALL TIME 10…400 s 1 s 20 s EARTH FAULT 0 = DISABLE, 1 = ENABLE 11 (ENABLE)  COMM FAULT FUNC 0 = NOT SEL, 1 = FAULT, 2 = CONST SP 7,

COMM FAULT TIME 0.0…600.0 s 0.1 s 3.0 s AI1 FAULT LIMIT 0.0…100.0% 0.1% 0.0% AI2 FAULT LIMIT 0.0…100.0% 0.1% 0.0% WIRING FAULT 0 = DISABLE, 1 = ENABLE 11 (ENABLE)  CB TEMP FAULT 0 = DISABLE, 1 = ENABLE 11 (ENABLE) EARTH FAULT LVL 1…3 1 -01: 2 (MEDIUM)

NUMBER OF TRIALS 0…5 1 0 TRIAL TIME 1.0…600.0 s 0.1 s 30.0 s DELAY TIME 0.0…120.0 s 0.1 s 0.0 s

LAST SPEED

3 =

10 (NOT SEL)

-U1: 1 (

LOW)

Parameters

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98 ACS550-01/U1 User’s Manual

Code Name Range Resolution Default User S

3104 AR OVERCURRENT 0 = DISABLE, 1 = ENABLE 10 (DISABLE) 3105 3106 3107 3108

Group 32: SUPERVISION

3201

3202

3203

3204

3205

3206

3207

3208

3209

Group 33: INFORMATION

3301 3302 3303 3304 3305

Group 34: PANEL DISPLAY

3401

3402

3403

3404 3405

3406

3407

3408

3409

3410

AR OVERVOLTAGE 0 = DISABLE, 1 = ENABLE 10 (DISABLE) AR UNDERVOLTAGE 0 = DISABLE, 1 = ENABLE 10 (DISABLE) AR AI<MIN 0 = DISABLE, 1 = ENABLE 10 (DISABLE) AR EXTERNAL FLT 0 = DISABLE, 1 = ENABLE 10 (DISABLE)

SUPERV 1 PARAM 100 = NOT SELECTED, 101…178 1 103 (parameter 0103

OUTPUT FREQ)

SUPERV 1 LIM LO - - Depends on the signal

selected with par. 3201

SUPERV 1 LIM HI - - Depends on the signal

selected with par. 3201

SUPERV 2 PARAM 100 = NOT SELECTED, 101…178 1 104 (parameter 0104

CURRENT)

SUPERV 2 LIM LO - - Depends on the signal

selected with par. 3204

SUPERV 2 LIM HI - - Depends on the signal

selected with par. 3204

SUPERV 3 PARAM 100 = NOT SELECTED, 101…178 1 105 (parameter 0105

TORQUE)

SUPERV 3 LIM LO - - Depends on the signal

selected with par. 3207

SUPERV 3 LIM HI - - Depends on the signal

selected with par. 3207

FIRMWARE 0000…FFFF hex 1 Firmware version LOADING PACKAGE 0000…FFFF hex 1 Type dependent TEST DATE yy.ww 0.01 - DRIVE RATING - - Type dependent PARAMETER TABLE 0000…FFFF hex 1 Type dependent

SIGNAL1 PARAM 100 = NOT SELECTED, 101…178 1 103 (parameter 0103

OUTPUT FREQ)

SIGNAL1 MIN - - Depends on the signal

selected with par. 3401

SIGNAL1 MAX - - Depends on the signal

selected with par. 3401

OUTPUT1 DSP FORM 0…9 1 9 (DIRECT) OUTPUT1 UNIT 0…127 1 Depends on the signal

selected with par. 3401

OUTPUT1 MIN - - Depends on the signal

selected with par. 3401

OUTPUT1 MAX - - Depends on the signal

selected with par. 3401

SIGNAL2 PARAM 100 = NOT SELECTED, 101…178 1 104 (parameter 0104

CURRENT)

SIGNAL2 MIN - - Depends on the signal

selected with par. 3408

SIGNAL2 MAX - - Depends on the signal

selected with par. 3408

Parameters

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ACS550-01/U1 User’s Manual 99

Code Name Range Resolution Default User S

3411 OUTPUT2 DSP FORM 0…9 1 9 (DIRECT) 3412

3413

3414

3415

3416

3417

3418 3419

3420

3421

Group 35: MOTOR TEMP MEAS

3501 3502 3503

3504

Group 36: TIMED FUNCTIONS

3601 3602 3603 3604 3605 3606 3607 3608 3609 3610 3611 3612 3613 3614 3615 3616 3617 3622 3623

OUTPUT2 UNIT 0…127 1 Depends on the signal

selected with par. 3408

OUTPUT2 MIN - - Depends on the signal

selected with par. 3408

OUTPUT2 MAX - - Depends on the signal

selected with par. 3408

SIGNAL3 PARAM 100 = NOT SELECTED, 101…178 1 105 (parameter 0105

TORQUE)

SIGNAL3 MIN - - Depends on the signal

selected with par. 3415

SIGNAL3 MAX - - Depends on the signal

selected with par. 3415

OUTPUT3 DSP FORM 0…9 1 9 (DIRECT) OUTPUT3 UNIT 0…127 1 Depends on the signal

selected with par. 3415

OUTPUT3 MIN - - Depends on the signal

selected with par. 3415

OUTPUT3 MAX - - Depends on the signal

selected with par. 3415

SENSOR TYPE 0…6 1 0 (NONE) INPUT SELECTION 1…8 1 1 (AI1) ALARM LIMIT Par. 3501 = 1…3: -10…200 °C

1 110 °C / 1500 ohm / 0 Par. 3501 = 4: 0…5000 ohm Par. 3501 = 5…6: 0…1

FAULT LIMIT Par. 3501 = 1…3: -10…200 °C

1 130 °C / 4000 ohm / 0 Par. 3501 = 4: 0…5000 ohm Par. 3501 = 5…6: 0…1

TIMERS ENABLE -6…7 1 0 (NOT SEL) START TIME 1 00:00:00…23:59:58 2 s 00:00:00 STOP TIME 1 00:00:00…23:59:58 2 s 00:00:00 START DAY 11…7 1 1 (MONDAY) STOP DAY 11…7 1 1 (MONDAY) START TIME 2 00:00:00…23:59:58 2 s 00:00:00 STOP TIME 2 00:00:00…23:59:58 2 s 00:00:00 START DAY 21…7 1 1 (MONDAY) STOP DAY 21…7 1 1 (MONDAY) START TIME 3 00:00:00…23:59:58 2 s 00:00:00 STOP TIME 3 00:00:00…23:59:58 2 s 00:00:00 START DAY 31…7 1 1 (MONDAY) STOP DAY 31…7 1 1 (MONDAY) START TIME 4 00:00:00…23:59:58 2 s 00:00:00 STOP TIME 4 00:00:00…23:59:58 2 s 00:00:00 START DAY 41…7 1 1 (MONDAY) STOP DAY 41…7 1 1 (MONDAY) BOOSTER SEL -6…6 1 0 (NOT SEL) BOOSTER TIME 00:00:00…23:59:58 2 s 00:00:00

Parameters

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100 ACS550-01/U1 User’s Manual

Code Name Range Resolution Default User S

3626 … 3629

Group 37: USER LOAD CURVE

3701 3702 3703 3704 3705 3706 3707 3708 3709 3710 3711 3712 3713 3714 3715 3716 3717 3718

Group 40: PROCESS PID SET 1

4001 4002 4003 4004 4005 4006 4007 4008 0%

4009 100%

4010 4011

4012 4013 4014 4015 4016 4017 4018 4019 4020

TIMED FUNC 1…4 SRC 0…31 1 0 (NOT SEL)

USER LOAD C MODE 0…3 1 0 (NOT SEL) USER LOAD C FUNC 1=FAULT, 2 = ALARM 11 (FAULT) USER LOAD C TIME 10…400 s 1 s 20 s LOAD FREQ 1 0…500 Hz 1 Hz 5 Hz LOAD TORQ LOW 1 0…600% 1% 10% LOAD TORQ HIGH 1 0…600% 1% 300% LOAD FREQ 2 0…500 Hz 1 Hz 25 Hz LOAD TORQ LOW 2 0…600% 1% 15% LOAD TORQ HIGH 2 0…600% 1% 300% LOAD FREQ 3 0…500 Hz 1 Hz 43 Hz LOAD TORQ LOW 3 0…600% 1% 25% LOAD TORQ HIGH 3 0…600% 1% 300% LOAD FREQ 4 0…500 Hz 1 Hz 50 Hz LOAD TORQ LOW 4 0…600% 1% 30% LOAD TORQ HIGH 4 0…600% 1% 300% LOAD FREQ 5 0…500 Hz 1 Hz 500 Hz LOAD TORQ LOW 5 0…600% 1% 30% LOAD TORQ HIGH 5 0…600% 1% 300%

GAIN 0.1…100.0 0.1 1.0 INTEGRATION TIME 0.0 = NOT SEL, 0.1…3600.0 s 0.1 s 60.0 s DERIVATION TIME 0.0…10.0 s 0.1 s 0.0 s PID DERIV FILTER 0.0…10.0 s 0.1 s 1.0 s ERROR VALUE INV 0 = NO, 1 = YES 10 (NO) UNITS 0…127 1 4 (%) UNIT SCALE 0…4 1 1

VALUE Unit and scale defined by par. 4006 and

-0.0

4007

VALUE Unit and scale defined by par. 4006 and

- 100.0

4007

SET POINT SEL 0…2, 8…17, 19…20 1 1 (AI1)  INTERNAL SETPNT Unit and scale defined by par. 4006 and

- 40.0

4007

SETPOINT MIN -500.0…500.0% 0.1% 0.0% SETPOINT MAX -500.0…500.0% 0.1% 100.0% FBK SEL 1…13 1 1 (ACT1) FBK MULTIPLIER 0.000 = NOT SEL, -32.768…32.767 0.001 0.000 (NOT SEL) ACT1 INPUT 1…7 1 2 (AI2)  ACT2 INPUT 1…7 1 2 (AI2)  ACT1 MINIMUM -1000…1000% 1% 0% ACT1 MAXIMUM -1000…1000% 1% 100% ACT2 MINIMUM -1000…1000% 1% 0%

Parameters

Abb ACS550 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety instructions

Use of warnings and notes

General safety

Electrical safety

Maintenance

Control of the drive and motor

Table of contents

Contents of this manual

Compatibility

Intended use

Intended audience

Installation

Installation flow chart

Preparing for installation

Lifting the drive

Unpacking the drive

Drive identification

Drive labels

Type designation

Ratings and frame size

Serial number

Motor compatibility

Tools required

Suitable environment and enclosure

Suitable mounting location

Installing the drive

Prepare the mounting location

Remove the front cover

IP21 / UL type 1

IP54 / UL type 12

Mount the drive

IP21 / UL type 1

IP54 / UL type 12

Wiring overview

Conduit/Gland kit

Wiring requirements

Power connection diagrams

Disconnecting the internal EMC filter

Control terminals table

Check the insulation of the assembly

Drive

Supply cable

Motor and motor cable

Install the wiring

Wiring IP21 / UL type 1 enclosure with cables

Wiring IP21 / UL type 1 enclosure with conduit

Wiring IP54 / UL type 12 enclosure with cables

Wiring IP54 / UL type 12 enclosure with conduit

Check installation

Reinstall the cover

IP21 / UL type 1

IP54 / UL type 12

Start-up, control with I/O and ID Run

How to start up the drive

How to perform the limited start-up

How to perform the guided start-up

How to control the drive through the I/O interface

How to perform the ID Run

ID Run procedure

Control panels

About control panels

Compatibility

Assistant Control Panel

Features

Overview

Status line

Operation

How to do common tasks

How to get help

How to find out the panel version

How to start, stop and switch between local and remote control

Output mode

How to change the direction of the motor rotation

How to set the speed, frequency or torque reference

How to adjust the display contrast

Parameters mode