Aaon RZ-090 User Manual

PACKAGED ROOFTOP UNITS, HEAT PUMPS
AND OUTDOOR AIR HANDLING UNITS
RZ
Features:
• Air-cooled condenser, water-cooled condenser, or evaporative-cooled condenser packaged rooftop units from 55-240 tons
• Water-source and geothermal heat pump options
• Chilled water or non-compressorized DX air handling units, from 8,900­75,500 cfm
• R-410A scroll compressors or R-134a oil-free magnetic bearing Turbocor centrifugal compressors
• Double wall rigid polyurethane foam insulated cabinet construction
• Optional walk-in compressor and control service vestibule
• Unit access doors with full length hinges and lockable handles
• Spring isolated direct drive backward curved plenum supply fans
• Blow-through and draw-through fan configurations
• Electric, steam, hot water, indirect fired gas, and direct fired gas heating
• Power exhaust and power return options
• Factory installed AAONAIRE sensible and total energy recovery wheels
• Humidity control features including return air bypass and modulating hot gas reheat
• Option boxes available for field installed components
Makeup Air Applications
Up to 100% Outside Air
Application Flexibility
Minimizes Installation Time and Reduces Cost
Dehumidification
and Filtration Capabilities
Easy to Install and Service Factory Installed or Customer
Specific Control Options
Rooftop Conditioners
RZ
Rooftop/Air Handling Units
AAON continuously strives to satisfy the dynamic industry requirement for large energy ecient packaged rooftop equipment. The RZ Series design incorporates the AAON long term commitment and dedication to excel as the premier manufacturer of rooftop equipment. RZ Series units are available in multiple congurations and include many standard features that make AAON synonymous with quality products for any application.
Series
Superior Features
• Access doors are provided in areas subject to scheduled maintenance. Walk-in doors are constructed with stainless steel piano hinges, perimeter gaskets, and zinc cast lockable handles that operate from a single point.
• Aluminum tread plate oor covering in appropriate equipment access areas for improved durability and safety.
• Selectable number of draw-through or blow-through direct drive backward curved plenum fans allows design exibility for quieter applications and redundancy for applications where unit up time is critical.
• Microprocessor controls are compatible with BACnet®, Modbus, LonTalk®, and Fox protocols for integration with a variety of controls systems.
• Corrosion resistant polyurethane paint exceeds a 2,500-hour salt spray test.
• Refrigerant circuits are provided with removable core lter driers and isolation valves for ease of service; no need to cut the refrigerant line as is done with brazed in lter driers.
• Unit specic color-coded wiring diagrams are provided in point-to-point and ladder form and are laminated and permanently axed inside the control compartment for ease of service.
• Factory installed, sensible or enthalpy controlled , AMCA Certied Class 2 low leakage gear driven economizer dampers allows for free cooling.
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Full Featured, Energy Efficient, Packaged Rooftop Units to Meet Today’s Requirements!
Premier Options
• Staged or VFD driven variable speed scroll compressors are available for load matching cooling and increased part load eciency.
• Oil-Free magnetic bearing R-134a Turbocor centrifugal compressor option provides load matching cooling capacities with quiet, energy ecient operation.
• Optional walk-in compressor and control service vestibule provides complete access to all components.
• Marine service lights for quick and convenient maintenance.
• Compressor isolation valves are available for improved service eciency.
• Double pane viewing windows can be installed in all doors where viewing of operating equipment or interior cabinet is needed.
• Multiple methods of humidity control including: High Capacity Cooling Coils, Return Air Bypass, and Modulating Hot Gas Reheat Humidity Control which provides ecient dehumidication, even with low sensible heat loads, without the temperature swings common with on/o reheat systems.
• Multiple high eciency ltration options, including pleated, cartridge, or bag type, with up to a MERV 14 eciency rating.
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• Factory installed total and sensible AAONAIRE energy recovery wheels save cooling and heating dollars. Return fans are available for high return static applications.
• Polymer e-coated coils are available to extend the life of the coils and protect them in corrosive environments.
• Interior corrosion protection option protects interior components of the unit in corrosive environments.
• Option boxes are segments of the unit that can be left empty from the factory so that components may be installed in the eld without the trouble of installation and service in a crowded cabinet.
RZ
Rooftop/Air Handling Units
Series
Air-Cooled, Water-Cooled, or Evaporative-Cooled Condensers
Air-Cooled Condensing
Microchannel condenser coils are more ecient due to their enhanced heat transfer. They are also up to 30 percent lighter and use less refrigerant than traditional n and tube coils. The outward facing coils are intrusion protected with perforated metal screens. All condenser coils are designed for minimum 10°F of refrigerant sub-cooling. VFD can be installed on the condenser fans for head pressure control and greater operating temperature range, as well as to provide reduced sound levels at o design ambient temperatures. All condenser fans are direct drive, axial ow propeller type, and discharge vertically.
Evaporative-Cooled Condensing
When compared to air-cooled designs these units deliver both outstanding energy eciency and signicant operational cost savings. Energy cost reduction can be 20% to 40% annually dependent on geographic location. Geographic locations that typically require a central chiller and cooling tower are considered primary locations for application of the evaporative-cooled condenser RZ Series rooftop unit. Factory installed AAON evaporative-cooled condenser, with air-cooled de-superheater and variable frequency drive controlled fans, can be 20-40% more energy ecient than a comparable air-cooled condenser, can use 22-100% less water than a conventional evaporative-cooled condenser, and require 22-100% less chemical usage than a conventional evaporative cooled
condenser. Interior of evaporative-cooled condenser is constructed of 304 stainless steel and other non-corrosive materials. De-superheater coils include polymer e-coating for corrosion protection.
Water-Cooled Condensing
The energy ecient water-cooled units are of particular application value when there exists an accessible water source or when cooling tower water is available. The standard water-cooled RZ Series units include these features:
• Shell and tube refrigerant-to-water heat exchangers.
• Each heat exchanger is provided with are movable and cleanable type basket lter.
• Heat exchanger piping connections are made within the condensing section of the roof top unit.
Air Handling Units
The RZ Series also ts the job when units are required without compressors. The unit will be built without a condensing section and walk-in compressor and control vestibule. All other features and options are readily available. Air handling units may include the following options:
• Supplied with a DX coil and expansion valves.
• Supplied with a chilled water coil in 4, 6, or 8 rows.
• The unit may be specied with any of the heating options to provide a year-round rooftop heating and cooling package.
RZ
Model
055
065
075
090
105
120
130
140
090
120
150
180
181
240
Condenser Type
Air-Cooled,
Water-Cooled Evaporative-Cooled or Air Handling Unit
Evaporative-Cooled
Compressor Type Height
R-410A Scroll
R-134a Centrifugal
Turbocor
Compressors/
Circuits
4/2
1/1
2/1
Width
142
142
104
104
Length
Length varies
depending on
options selected.
Length varies
depending on
options selected.
All dimensions are in inches.
RZ Series Features
Evaporative-Cooled Condenser
Interior of evaporative-cooled condenser is constructed of 304 stainless steel and other non-corrosive materials. A de­superheater is installed above the moisture eliminators, spray nozzles and the copper tube condensers are below. Evaporative-cooled condenser with de-superheater can use 22­100% less water than a conventional cooling tower. AAON furnishes complete three chemical system and all associated controls, injector pumps, and control components to ensure the proper treatment of the water system.
Electric Heat
Low watt density, nickel chromium element, electric resistance coils. Modules are 40KW individual circuit fused with manual reset high temperature switches.
Walk-In Service Vestibule
The walk-in service vestibule provides shelter for the maintenance and service personnel while periodic maintenance is performed on the unit. A uorescent light xture is furnished in the compartment, controlled by a light switch at the door, and the vestibule can be heated and/or cooled for comfort.
AAONAIRE®
This energy recovery ventilation option can be provided in all model sizes allowing reduced equipment size and operating cost savings while pre-conditioning the outside air being introduced into the conditioned space.
Economizer
A full line of economizer options are available. All are AMCA certied low leakage with extruded airfoil blades and rubber edge and aluminum end seals.
Evaporator Coils
Each evaporator coil has an expansion valve. Double sloped stainless steel drain pan is provided for positive drainage. Tubing is dressed and structurally supported.
Spring Isolators
Spring isolators provide sound at tenuation for the main blower sec tion.
Gas Heat Exchanger
Constructed from stainless steel with patented dimpled heat exchanger design to maximize eciency at all inlet air conditions. Burners have electronic ignition and safety shutdown.
Blower Section
Single or multiple direct drive, single inlet plenum fans with spring isolation on the entire assembly allows optimization of fan diameter, sound level, and eciency.
Microchannel Air-Cooled Condenser Coils
Microchannel condenser coils are more ecient, lighter, and use less refrigerant than traditional n and tube condenser coils.
RZ
Rooftop/Air Handling Units
130 ton Air-Cooled Condenser Horizontal Conguration RZ Series Rooftop Unit
Series
• High eciency microchannel air-cooled condenser with horizontal supply and return for application exibility.
• Modulating gas heating for precise supply air temperature heating control.
• Tandem VFD controlled variable speed scroll compressors for load matching cooling and increased part load eciency.
• VFD controlled condenser fan head pressure control for stable operation and improved part load eciency.
• Multiple humidity control options including high capacity evaporator coils and modulating hot gas reheat.
Lockable Handles
Walk-in doors are constructed with stainless steel piano hinges, perimeter gaskets, and zinc cast lockable handles that operate from a single point.
Hinged Access Doors
Full length stainless steel piano hinges provide improved reliability over single point hinges.
Optional Exhaust and Return Fans
The axial ow and plenum power exhaust and return fans are directly driven by the mot or.
Patented De-Superheater Design reduces water consumption and chemical treatment
Evaporative-Cooled
Condenser Rooftop Unit
Blow-Through Design
Three Tank Water Treatment System
Standard Double Sloped Stainless Steel Drain Pan
Rigid polyurethane foam panel construction provides greater thermal resistance and improved indoor air quality
Water-Cooled Condenser
AAONAIRE Energy Recovery Wheel
Outside Air Intake
Power Exhaust Fan
R-410A Scroll Compressor
SCR Controlled Electric Heat
Walk-in Service Vestibule
Standard Double Sloped Stainless Steel Drain Pan
Water-Cooled
Condenser Rooftop Unit
Power Return Blower
Power Exhaust Fan
VFD Controlled Direct Drive Fan Assembly
AAONAIRE® Integral Energy Recovery Wheel
Outside Air Intake
RZ
Rooftop/Air Handling Units
Series
Heating and Cooling Options
The RZ Series can be congured as either a draw-through or blow-through arrangement with supply or return fans. The supply blower assemblies are direct drive, unhoused, single inlet, single width, fans with spring isolation.
The AAON ECat selection software easily allows selection for constant or variable air ow applications. The software determines the most ecient alternatives for the application as a function of fan quantity, fan diameter, fan blade width, and rpm.
Inlet and outlet sound ratings are provided for each combination of fans and unit inlet and outlet sound ratings are determined for the overall unit conguration. Multiple fans can provide improved reliability, greater eciency, lower sound levels, and greater service options.
Gas Heat
A system unique to AAON, the all stainless steel design construction assures dependable, long term functionality. Through elimination of the need for internal turbulators, this unique design assures trouble free service, capacity, and ecient performance.
with either spun or die formed end caps. Chilled Water coils are available in 4, 6, or 8 rows deep in two dierent face areas for each cabinet size.
Hot Water or Steam Preheat Coils
When jobsite conditions require, coils are available to precondition the outside air. 1 or 2 row hot water or steam coils may be supplied to match the system requirements.
Variable Capacity Compressors
RZ Series unit are available with variable capacity compressors which allow the unit to be able to provide a consistent supply air temperature at all operating conditions. VFD driven variable speed R-410A scroll compressors are available for load matching cooling capabilities and increased part load eciency. Variable capacity R-134a cen­trifugal compressors provide load matching cooling capabilities, with quiet energy ecient operation. During part load operation, reducing compressor capacity saves system operating costs.
Flexibility
The wide range of unit sizes, capacities, airow rates, as well as, the standard design features and the many available options make the RZ Series the wise selection.
A Trend Setting Design
In the past when greater airows were required, the diameter of the single plenum fan was simply increased to meet the requirement. This results in higher tip speeds, which also means higher sound levels. With the AAON RZ Series, the greater airow rates can be accomplished with multiple fans of smaller diameter, which inherently will be quieter than a single larger diameter fan. All the fans are also directly driven by the motor, which eliminates the drive belt assembly and associated requirement for maintenance. The entire assembly is then spring mounted to further enhance the vibration isolation and reduce sound transmission.
Electric Heat
Electric resistance heating coils are open type with low watt density nickel chromium elements. The heating modules are 40 KW with individual circuit fusing and a manually reset high temperature limit switch.
Hot Water and Steam Heat Coils
Hot water and steam coils are available in 1 or 2 row congurations with multiple dierent face areas to meet job requirements.
Chilled Water Coils
Chilled water coils are constructed of copper tubing mechanically expanded to bond with the aluminum ns. Tube sheets are constructed of 16 GA galvanized steel and extruded holes for the copper tubing. All headers are constructed of heavy wall copper tubing
Staged or VFD Driven Variable Speed
Scroll Compressor
Oil-Free Magnetic Bearing Variable Capacity
Centrifugal Turbocor
Compressor
AAON Environmentally Friendly HVAC Product Family
Custom & Cataloged
Air Handling Units
(800-200,000+ cfm)
Condensers & Condensing Units
(2-230 tons)
Heating and Cooling for...
Auditoriums
Chillers (Air-Cooled &
Evaporative-Cooled)
(4-540 tons)
Rooftop Units
(2-240 tons)
Outdoor Equipment Rooms
(Chillers, Boilers & Pumps)
Self-Contained Units
(3-70 tons)
Residential Systems
(2-5 tons)
Convenience Stores Health Clubs Healthcare Facilities Homes Lodgings Manufacturing Museums & Libraries Natatoriums
Ofce Buildings
Restaurants Retail Stores Schools Supermarkets
Geothermal & WSHP Units
(2-230 tons)
Air-Source Heat Pumps
(2-230 tons)
Heating and Cooling Coils
(Booster, Hydronic, & DX)
Dening Quality. Building Comfort.
2425 S. Yukon Ave.
Tulsa, OK 74107-2728
www.AAON.com
Fluid Coolers
(50-450 tons)
It is the intent of AAON to provide accurate and current product information. However, in the interest of product improvement, AAON reserves the right to change
pricing, specications, and/or design of its product without notice, obligation, or liability. Copyright © AAON, all rights reserved throughout the world. AAON® and
AAONAIRE® are registered trademarks of AAON, Inc., Tulsa, OK.
RZ • V62360 • 151008
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