AAON RSMD Technical Manual

RSMD
Technical Guide
TABLE OF CONTENTS
OVERVIEW ....................................................................................................................................... 4
Features and Applications ........................................................................................................................................ 4
INSTALLATION & WIRING ............................................................................................................... 6
Input Wiring .............................................................................................................................................................. 6
Suction Pressure Sensor ....................................................................................................................................6
Head Pressure Sensor ....................................................................................................................................... 6
Compressor Discharge Temperature Sensors ....................................................................................................6
Output Wiring ...........................................................................................................................................................7
Modulating Compressor ...................................................................................................................................... 7
Condenser Fan Signal ........................................................................................................................................7
INPUTS & OUTPUTS ....................................................................................................................... 8
SEQUENCE OF OPERATIONS ........................................................................................................ 10
Cooling Mode ......................................................................................................................................................... 10
Dehumidifi cation Operation .................................................................................................................................... 10
Head Pressure Control .......................................................................................................................................... 11
AAON/WattMaster Controls Inc. 8500 NW River Park Drive · Parkville, MO 64152 Toll Free Phone: 866-918-1100 PH: (816) 505-1100 · FAX: (816) 505-1101 · E-mail: mail@wattmaster.com Visit our web site at www.orioncontrols.com Copeland Digital Scroll™ is a registered trademark of Copeland Corporation, Sidney, OH
2
www.aaon.com
WattMaster Form: AA-RSMD-TGD-01D Copyright April 2018 WattMaster Controls, Inc. AAON Part Number: V87380
®
is a registered trademark of AAON, Inc., Tulsa, OK.
AAON Neither WattMaster Controls, Inc. nor AAON® assumes any responsibility for errors or omissions in this document. This document is subject to change without notice.
RSMD Technical Guide
TABLE OF CONTENTS
RSMD LCD SCREENS .................................................................................................................... 12
RSMD Main Screens Map ..................................................................................................................................... 13
RSMD Module Screens ......................................................................................................................................... 13
System Status Screens ..........................................................................................................................................14
Sensor Status Screens .......................................................................................................................................... 15
Setpoint Status Screens ........................................................................................................................................ 16
Alarms Screen and Defi nitions ............................................................................................................................... 17
Alarm History Screen .............................................................................................................................................18
Protected Screens Map ......................................................................................................................................... 18
Confi guration Screens ........................................................................................................................................... 19
Diagnostics Screens .............................................................................................................................................. 19
Alarm Count Screen ...............................................................................................................................................21
Address Screen ..................................................................................................................................................... 21
TROUBLESHOOTING ..................................................................................................................... 22
LED Diagnostics .................................................................................................................................................... 22
OE275-01 Suction Pressure Transducer Testing for R410A .................................................................................. 23
Copeland
Leaving Water Temperature Sensor Testing .......................................................................................................... 25
Head Pressure Transducer Troubleshooting .........................................................................................................26
®
Discharge Thermistor Temperature Sensor Testing ............................................................................. 24
APPENDIX: CONDENSER CONFIGURATION OPTIONS ................................................................ 27
Two Condenser Per RSMD .................................................................................................................................... 28
One Condenser Per RSMD ................................................................................................................................... 30
One Condenser Per 2 RSMDs ...............................................................................................................................32
One Condenser Per 3 RSMDs ...............................................................................................................................34
Two Condensers Per 2 RSMDs ............................................................................................................................. 36
On/Off Condenser Options..................................................................................................................................... 39
RSMD Technical Guide
3
OVERVIEW
RSMD Overview
Features & Applications
The OE370-26-RSMD Refrigerant System Module for Digital Compressors (RSMD) (AAON Part No: V61520) can monitor and control up to two compressors and condensers. The compressors can be in either a tandem or non-tandem confi guration. The module is designed for R410-A refrigerant.
The RSMD is connected to the VCC-X / VCCX2 Controller. Up to 4 RSMD’s can be connected, depending on the size of the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and the E-BUS Modules.
The RSMD provides 3 analog inputs, 4 binary inputs, 5 relays, and 2 analog outputs. See Figures 2 & 3, pages 6 & 7 for wiring.
The RSMD Module provides the following:
Modulates the Compressors to satisfy the Suction Coil (Saturated) Temperature. The Suction Coil (Satu­ rated) Temperature Setpoint is reset by the VCC-X / VCCX2 Controller to maintain the Supply Air Temperature during Cooling mode. During Dehumidi­ fi cation mode, it controls the Compressors to the Suction (Saturation) Temperature Setpoint.
• In Heating mode, the RSMD modulates and stages the compressors to maintain a given Supply Air Temperature Setpoint.
• Modulates the Condenser Fan or Valve to maintain the Head Pressure Setpoint.
Provides alarms and safeties for the Compressor and Condenser operation.
Allows connection of the Modular Service Tool SD to the module when required communication wire is run to the VCC-X / VCCX2 Controller.
Provides a 2 x 8 LCD character display and 4 buttons
that allow for status of system operation, system setpoints, system con gurations, sensors, and alarms, and to change the module’s address, if necessary.
4
RSMD Technical Guide
OVERVIEW
M
ENTER
UP
DOWN
ALARM
MENU
OE370-26-RSMD
RSM FOR DIGITAL
COMPRESSORS
AAON No.: V61520
+24 VAC
GND
RELAYCONTACT RATING IS 1AMP
MAX @ 24 VAC
CONDENSER 1
COMP 1 COMP 2
ANALOG OUTPUTS
REVERSING VALVE
COMMON
RELAYOUTPUT
TERMINALS
www.aaon.com
WattMaster Overlay # 000072 Rev1DSW
CONDENSER 1 CONDENSER 2
GND
24 VAC
POWER ONLY
WARNING!
POLARITY
MUST BE
OBSERVED
OR THE
CONTROLLER
WILLBE
DAMAGED
CONDENSER 2
SUCTION
PRESSURE 1
SENSOR
HEAD
PRESSURE 1
SENSOR
TEMP
SENSORS
BINARY INPUTS
+5 V
+5 V
COMP DIS TEMP1
COMP STATUS 1
SP-1
HP-1
COMP DIS TEMP2
COMP 2STATUS
GND
GND
OUTSIDE COILTEMP / POWF EMERGENCY SHUTDOWN GND
LEAVING WATERTEMP GND
SUCTION
PRESSURE 2
SENSOR
HEAD
PRESSURE 2
SENSOR
+5 V
+5 V
SP-2
HP-2
GND
GND
R+
SHD
T-
HH COMMUNICATIONS
E-BUS
R+ SHD T-
DUAL E-BUS EXPANSION
RSMD Dimensions
G5Q-1A4
OMRON
DC12V
CHINA
10A250VAC~
5A30VDC
SA
VDE
Figure 1: RSMD Dimensions
RSMD Technical Guide
5
WIRING
M
ENTER
UP
DOWN
ALARM
MENU
OE370-26-RSMD
RSM FOR DIGITAL
COMPRESSORS
AAON No.: V61520
+24 VAC
GND
RELAY CONTACT RATING IS 1AMP
MAX @ 24 VAC
CONDENSER 1
COMP 1 COMP 2
ANALOG OUTPUTS
REVERSING VALVE
COMMON
RELAY OUTPUT
TERMINALS
www.aaon.com
WattMaster Overlay # 000072 Rev1DSW
CONDENSER 1 CONDENSER 2
GND
24 VAC
POWER ONLY
WARNING!
POLARITY
MUST BE
OBSERVED
OR THE
CONTROLLER
WILL BE
DAMAGED
CONDENSER 2
SUCTION
PRESSURE 1
SENSOR
HEAD
PRESSURE 1
SENSOR
TEMP
SENSORS
BINARY INPUTS
+5 V
+5 V
COMP DIS TEMP 1
COMP STATUS 1
SP-1
HP-1
COMP DIS TEMP 2
COMP 2STATUS
GND
GND
OUTSIDE COIL TEMP / POWF EMERGENCY SHUTDOWN GND
LEAVING WATER TEMP GND
SUCTION
PRESSURE 2
SENSOR
HEAD
PRESSURE 2
SENSOR
+5 V
+5 V
SP-2
HP-2
GND
GND
R+
SHD
T-
HH COMMUNICATIONS
E-BUS
R+ SHD T-
DUAL E-BUS
EXPANSION
RSMD Inputs Wiring
RSMD Wiring
The RSMD monitors and controls one refrigeration circuit of the HVAC unit. The module is designed for R410-A refrigerant.
The RSMD is connected to the VCC-X or VCCX2 Controller. Up to 4 RSMD’s can be connected, depending on the size of the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and the E-BUS Modules.
The RSMD provides 3 analog inputs, 4 binary inputs, 5 relays, and 2 analog outputs. See Figure 2, below for inputs wiring and Figure 3, page 7 for outputs wiring.
Suction Pressure Sensor Wiring
The OE275-01 Suction Pressure Transducers must be wired as shown in Figure 2, below. It is typically required for all VCC-X / VCCX2 applications.
The Suction Pressure Sensors are used to measure suction pressure at the HVAC unit’s DX evaporator coil suction line. This suction line pressure is converted to saturated refrigerant temperature. The saturated refrigerant temperature is used to properly control the compressors to maintain a given Suction Coil (Saturated) Temperature Setpoint. In Cooling mode, the VCC-X / VCCX2 resets the Suction Coil (Saturated) Temperature Setpoint to maintain a given supply air temperature setpoint. In Dehumidifi cation mode, the Suction Coil (Saturated) Temperature Setpoint is a user confi gurable setpoint that can be reset based on indoor humidity levels.
OE370-26-RSMD
RSM FOR DIGITAL
COMPRESSORS
SUCTION PRESSURE 1
SENSOR
RD WH
BK
HEAD PRESSURE 1
SENSOR
(BY OTHERS)
SUCTION PRESSURE 2
SENSOR
HEAD PRESSURE 2
SENSOR
(BY OTHERS)
RD WH
BK
RD WH
BK
RD WH
BK
COMP STATUS 1
COMP STATUS 2
OUTSIDE COIL TEMP/POWF
COMP. DISCHARGE
TEMP. 1 SENSOR
COMP. DISCHARGE
TEMP. 2 SENSOR
Figure 2: RSMD Inputs Wiring
6
LEAVING WATER
TEMP SENSOR
EMERGENCY SHUTDOWN
+V SP
GND
+V
HP
GND
+V SP
GND
+V
HP
GND
BIN1
BIN2
BIN3
BIN4
GND
TEMP 1
TEMP 2
TEMP 3
GND
Size Transformer For Correct Total Load. RSMD = 18 VA
RSMD Technical Guide
GND
Line Voltage
24VAC
G5Q-1A4
OMRON
DC12V
CHINA
10A250VAC ~
5A30VDC
SA
VDE
WIRING
M
ENTER
UP
DOWN
ALARM
MENU
OE370-26-RSMD
RSM FOR DIGITAL
COMPRESSORS
AAON No.: V61520
+24 VAC
GND
RELAY CONTACT RATING IS 1AMP
MAX @ 24 VAC
CONDENSER 1
COMP 1 COMP 2
ANALOG OUTPUTS
REVERSING VALVE
COMMON
RELAYOUTPUT
TERMINALS
www.aaon.com
WattMaster Overlay # 000072 Rev1DSW
CONDENSER 1 CONDENSER 2
GND
24 VAC
POWER ONLY
WARNING!
POLARITY
MUST BE
OBSERVED
OR THE
CONTROLLER
WILL BE
DAMAGED
CONDENSER 2
SUCTION
PRESSURE 1
SENSOR
HEAD
PRESSURE 1
SENSOR
TEMP
SENSORS
BINARY INPUTS
+5 V
+5 V
COMP DIS TEMP 1
COMP STATUS 1
SP-1
HP-1
COMP DIS TEMP 2
COMP 2STATUS
GND
GND
OUTSIDE COIL TEMP / POWF EMERGENCY SHUTDOWN GND
LEAVING WATER TEMP GND
SUCTION
PRESSURE 2
SENSOR
HEAD
PRESSURE 2
SENSOR
+5 V
+5 V
SP-2
HP-2
GND
GND
R+
SHD
T-
HH COMMUNICATIONS
E-BUS
R+ SHD T-
DUAL E-BUS EXPANSION
RSMD Outputs Wiring
CAUTION: The Shraeder port used for installation of the
suction pressure transducer should be located in a vertical position of the suction line to prevent refrigerant oil from accumulating in the sensor.
NOTE: If there are two Compressors on a single circuit
(a tandem circuit), Suction Pressure 2, Head Pressure 2, and Condenser Signal 2 would not be used.
OE370-26-RSMD
RSM FOR DIGITAL
COMPRESSORS
CHINA
10A250VAC ~
5A30VDC
Head Pressure Control
The Head Pressure Transducers are used to measure Head Pressure at the discharge line. This Head Pressure is used to drive the Condenser Fans with a 0-10 VDC output signal or valve with a 2-10 VDC output signal to maintain a given Head Pressure Setpoint.
Compressor Discharge Sensors
The Digital Compressor Discharge Temperature Sensor monitors the discharge temperature from the Digital Compressor to protect against overheating.
Leaving Water Temperature Sensor
The Leaving Water Temperature Sensor is used to measure the Leaving Water Temperature when used on a WSHP unit.
NOTE:
ALL RELAY OUTPUTS ARE NORMALLY OPEN AND RATED FOR 24 VAC POWER ONLY - 1 AMP MAXIMUM LOAD
24 VAC ONLY
G5Q-1A4
OMRON
DC12V
SA
VDE
RLY1 RLY2
RLY3 RLY4 RLY5
COMM
UNLOAD
24 VAC
UNLOAD
AOUT1 AOUT2 GND
COMPRESSOR 1 ENABLE COMPRESSOR 2 ENABLE CONDENSER 1 ENABLE CONDENSER 2 ENABLE
REVERSING VALVE
DIGITAL
COMPRESSOR 1
+
GND
DIGITAL
COMPRESSOR 2
+
GND
CONDENSER
SIGNAL 1
+
COM
CONDENSER
SIGNAL 2
+
COM
Connect to
VCC-X or
VCCX2 Controller
Figure 3: RSMD Outputs Wiring
RSMD Technical Guide
GND
Line Voltage
24VAC
Size Transformer For Correct Total Load. RSMD = 18 VA
Connects To VCC-X
or VCCX2 Loop
Communications
Connector When Used
On A Split System.
WSE BYPASS
VALVE ACTUATOR
1 COM
2 +
3Y1
Belimo Actuator Wiring Shown. Consult Factory For Other Manufacturer
Wiring Instructions
7
INPUTS & OUTPUTS
RSMD Input/Output Map
REFRIGERATION SYSTEM MODULE
FOR DIGITAL COMPRESSORS
Analog Inputs
1 Suction Pressure 1 Sensor (SP-1)
2 Head Pressure 1 Sensor (HP-1)
3 Suction Pressure 2 Sensor (SP-2)
4 Head Pressure 2 Sensor (HP-2)
Compressor Discharge Temperature Sensor 1
5
(TEMP1)
Compressor Discharge Temperature Sensor 2
6
(TEMP2)
7 Leaving Water Temperature Sensor (TEMP3)
Binary Inputs
1 Compressor Status 1 (BIN1)
2 Compressor Status 2 (BIN2)
Outside Coil Temperature / Proof of Water Flow
3
(BIN3)
4 Emergency Shutdown (BIN4)
Analog Outputs (0-10 VDC)
1 Condenser 1 Fan Signal (AOUT1)
Condenser 2 Fan Signal (0-10 VDC) or WSE
2
Bypass Actuator (2-10 VDC) (AOUT2)
Binary Outputs (24 VAC)
1 Compressor 1 Enable Relay (RLY1)
2 Compressor 2 Enable Relay (RLY2)
3 Condenser 1 Enable Relay (RLY3)
Zone
Zone
4 Condenser 1 Enable Relay (RLY4)
Table 1: RSMD Inputs & Outputs
8
RSMD Technical Guide
INPUTS & OUTPUTS
RSMD Inputs & Outputs
RSMD - Inputs & Outputs
+5V VDC Power
This output is a 5 VDC output that supplies power to the Suction Pressure Transducers.
SP-1 & SP-2 - Suction Pressure Transducers
The Suction Pressure Sensors are used to measure suction pressure at the HVAC unit’s DX evaporator coil suction line. This suction line pressure is converted to saturated refrigerant temperature. The saturated refrigerant temperature is used to properly control the compressors to maintain a given Suction Coil (Saturated) Temperature Setpoint. In Cooling mode, the VCC-X / VCCX2 resets the Suction Coil (Saturated) Temperature Setpoint to maintain a given supply air temperature setpoint. In Dehumidifi cation mode, the Suction Coil (Saturated) Temperature Setpoint is a user confi gurable setpoint that can be reset based on indoor humidity levels.
+5V VDC Power
This output is a 5 VDC output that supplies power to the Head Pres­sure Transducer.
HP-1 & HP-2 - Head Pressure Transducers
The Head Pressure Transducers are used to measure Head Pressure at the discharge line. This Head Pressure is used to drive the Condenser Fans to maintain a given Head Pressure Setpoint.
TEMP1 & TEMP2 - Compressor Discharge Tem­perature Sensor 1 & Sensor 2 Input
The Digital Compressor Discharge Temperature Sensors monitor the discharge temperature from the Digital Compressor to protect against overheating.
TEMP3 - Leaving Water Temperature Sensor Input
This input monitors the Condenser Leaving Water Temperature and determines if the water source condenser is operating in a safe water temperature range.
BIN1 - Compressor Status 1
When this wet contact input closes, a 24 volt signal to Binary Input #1 indicates that Compressor 1 is running. Typically, the source for this is relay output 1. If Binary Input 1 opens, Compressor 1 Enable Relay will de-energize and a Compressor Alarm will be generated.
BIN2 - Compressor Status 2
When this wet contact input closes, a 24 volt signal to Binary Input #2 indicates that Compressor 2 is running. Typically, the source for this is relay output 2. If Binary Input 2 opens, Compressor 2 Enable Relay will de-energize and a Compressor Alarm will be generated
BIN3 - Outside Coil Temperature / Proof of Water Flow Status
This input can be used for the following two options:
Air to Air Heat Pump
This wet contact input monitors a Defrost Coil Temperature Switch on air to air heat pump units. If the compressors are operating in the Heating Mode and this switch closes, it will initiate a Defrost Mode.
Water Source Heat Pump
This wet contact input is for the Water Proof of Flow Switch. If the Water Proof of Flow Switch contact opens while the Condenser Valve is operating, the controller will react to protect the system depending on the current mode of operation.
BIN4 - Emergency Shutdown
This wet contact input is used to initiate shutdown of the HVAC unit when a N.C. Smoke Detector (by others), Firestat (by others), or other shutdown condition (by others) contact is opened. The controller remains active and can initiate alarm relays.
NOTE: The Binary Inputs require wet contacts (24 VAC
only) to recognize an active input. If you provide dry contacts, the contact closure will not be recognized.
AOUT1 - Condenser Fan 1 Signal
This 0-10 VDC output is used to control/modulate the Condenser 1 Fan /Valve to maintain the Head Pressure Setpoint.
AOUT2 - Condenser Fan 2 Signal or Waterside Economizer Bypass Actuator Valve
This 0-10 VDC output is used to control/modulate the Condenser 2 Fan /Valve to maintain the Head Pressure Setpoint or this output signal is a Direct Acting 2-10 VDC output signal that is used to modulate the Water Side Economizer Bypass Actuator.
RLY1 - Compressor 1 Enable
This relay enables the Compressor 1.
RLY2 - Compressor 2 Enable
This relay enables the Compressor 2.
RLY3 - Condenser 1 Enable
This relay enables the Condenser 1 Fan / Water Valve.
RLY4 - Condenser 2 Enable
This relay enables the Condenser 2 Fan / Water Valve.
.
RLY5 - Reversing Valve Enable
This relay enables the Reversing Valve.
RSMD Technical Guide
9
Zone
SEQUENCE OF OPERATIONS
Cooling Mode & Dehumidifi cation Operation
Zone
Cooling Mode Operation
In the Cooling Mode, as the Supply Air Temperature (SAT) rises above the Active SAT Cooling Setpoint, the compressors will stage on and modulate to maintain the Active Evaporator Coil Suction (Saturated) Temperature Setpoint. Two compressors are controlled per Refrigerant System Module (RSMD). Multiple RSMDs are needed when there are more than two compressors
In units with one digital and one fi xed compressors, if the digital compressor modulates to 100% and the SAT is still above the SAT Cooling Setpoint for the Cooling Stage Up Delay, then the fi xed compressor will stage on. The digital compressor will then be allowed to modulate as necessary to maintain the Active Evaporator Coil Suction (Saturated) Temperature Setpoint. Minimum off times must also be met before compressors can stage on.
In units with multiple digital compressors, if the 1st digital compressor modulates to 100% and the SAT is still above the SAT Cooling Setpoint for the Cooling Stage Up Delay, then the 2nd digital compressors will enable and the two digital Compressors will then modulate together to maintain the Active Evaporator Coil Suction (Saturated) Temperature Setpoint.
To stage down compressors, if the digital compressor(s) have modulated down to 30% for the Stage Down Delay period and the SAT has fallen below the SAT Cooling Setpoint minus the Stage Control Window, then the last compressor to have staged on (digital or Fixed) will stage off – assuming its Minimum Run Time has been met. Any remaining digital compressors are then allowed to modulate as needed. If the last remaining digital compressor reaches 0% for the Stage Down Delay, it will stage off .
Dehumidifi cation Operation
The RSMD activates the Cooling Stages based on the actual Evaporator Coil Temperature compared to the Evaporator Coil Suction (Saturation) Temperature Setpoint. The Evaporator Coil Suction (Saturation) Temperature is calculated by using the Suction Pressure Sensor and converting the pressure to temperature.
For Copeland Digital Scroll™ Compressor units, the RSMD will modulate the Copeland Digital Scroll™ Compressor to maintain the Evaporator Coil Suction (Saturation) Temperature Setpoint and activate the Compressors as necessary.
On units that have one Digital and one Fixed Capacity Compressor, if the Fixed Capacity Compressor is activated, the Copeland Digital Scroll™ Compressor will only be allowed to modulate within the range of 70% - 100% in order to prevent the loss of reheat capacity during low load conditions. If, with both compressors on, the 1st digital compressor has modulated down to its 70% minimum and the Coil Suction Temperature falls below the Coil Temperature Setpoint minus the Cooling Stage Control Window, then the second compressor will stage off once its Compressor Minimum Run Time and the Stage Down Delay Timers have been met. At that point, the Copeland Digital Scroll™ Compressor can modulate down as needed to maintain the Coil Temperature Setpoint.
If the RSMD has two Digital Compressors, the 1st Compressor will be locked at 100% and the 2nd Compressor will modulate.
10
RSMD Technical Guide
SEQUENCE OF OPERATIONS
Head Pressure Control
The Refrigeration System Module for Digital Compressors (RSMD) can monitor a Head Pressure Transducer and control a Condenser Fan to maintain a Head Pressure Setpoint. The RSMD must be confi gured for an Air Cooled Condenser.
A Condenser Relay is commanded on when the fi rst compressor is enabled (except if the unit is in Heat Pump Defrost Mode). On an Air Cooled Unit, the Condenser Fan will be controlled with 0-10 VDC output signal.
When the Condenser Signal fi rst activates, it maintains at 100% for 10 seconds.
In the Cooling Mode, the Condenser Signal will modulate to maintain the Cooling Head Pressure Setpoint. The signal can modulate between 15% and 100%. If the Head Pressure exceeds 550 PSIG, the condenser control signal will immediately go to 100% and a High Head Pressure Alarm will be generated. The alarm will be deactivated when the Head Pressure drops below 540 PSIG.
Head Pressure Control
In the Dehumidifi cation Mode, the Condenser Output Signal controls to the Reheat Head Pressure Setpoint. High Head Pressure conditions produce the same eff ects as in the Cooling Mode.
If no Head Pressure Sensor is detected, the Condenser Output Signal will be maintained at 100%.
RSMD Technical Guide
11
LCD SCREENS
LCD Display Screen & Navigation Keys
LCD Display Screen & Navigation Keys
The LCD display screens and buttons allow you to view status and alarms, and enable force modes. See Figure 4, below and refer to Table 2 for descriptions.
Figure 4: LCD Display and Navigation Keys
NAVIGATION
KEY
MENU
UP
DOWN
ENTER
Use the MENU key to move through screens within Main Menu categories and return to the Main Menu while at other screens.
Use this key to adjust setpoints and change confi gurations.
Use this key to adjust setpoints and change confi gurations.
Use the ENTER key to navigate through the Main Menu Screen categories.
KEY FUNCTION
Table 2: Navigation Key Functions
12
RSMD Technical Guide
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