Since the inception of AAON® in 1988, we have maintained our commitment to design, develop,
manufacture, and deliver heating and cooling products to perform beyond all expectations and to
demonstrate their daily value to our customers.
AAON utilizes extensive product knowledge and state of the art manufacturing to continuously
provide practical HVAC products to the dynamic marketplace.
Our objective remains the same:
Meet the customer specific requirement
at a reasonable first cost.
AAON’s Celebrity1TM Modular Air Handler gives you near limitless capability for conquering
complex projects. Its superior modular design can be as flexible as your application is
demanding. Units can be ordered completely factory wired and assembled, ready for placement
and start-up, or as separate modules, to be manipulated and connected on site. With multiple
factory-installed conservation, air, and control options to choose from, AAON’s modular systems
fit jobs that would normally require a custom system design with intensive post-installation work.
That makes the Celebrity1TM very cost-effective, while creating happier customers for you.
Construction Process Based Design
− Double Wall Insulated Module
− G90 Galvanized Steel
− Maximum Access Doors/Panels
− Stainless Steel Hinges
− Cast Door Handles
− Double Sloped Drain Pan
− Field Ready Duct Flanges
Standard Features
− Multiple Coil Configurations
− External Coil Connection Stubs
− Lift-off Hinged Doors
− Factory Installed TXV on All DX Coils
Other Factory Installed Options
− Hot Gas Reheat
− Hot Gas Bypass
− Face and Bypass Applications
− AAONAIRE
− Left or Right Hand Connections
− Numerous Humidity Control Solutions
− Stainless Steel Drain Pan
®
Heat Wheel
− Horizontal – Vertical Applications
− Panels/Doors Interchangeable
− All Sections Full Perimeter Gasket Sealed
− Multiple Wiring Combinations
− Single or Dual Path Configurable
− Multiple Energy Recovery
Arrangements
− Control Circuit Transformer
− Fan Contactors
− Left or Right Side Access
− Adjustable Belt Drive and Motor Mount
− Oversized and High Efficiency Motors
− Custom Coil Designs
− Factory or Customer Supplied Controls
− Customizable “Blank” Modules
− Power Exhaust Selections
− Multiple Filtration Choices
− Various Safety Devices
2
Owner should pay particular attention to the
p
words: NOTE, CAUTION, and WARNING.
Celebrity1 Modular Air Handler
Installation and Operation Manual
October 2004
NOTES are intended to clarify or make the
installation easier. CAUTIONS are given to
prevent equipment damage. WARNINGS are
given to alert owner that personal injury and/or
equipment damage may result if installation
rocedure is not handled properly.
1. Description ……………………….. 4
Important Safety Information
Unit Data
Unit Orientation
2. Model Number Nomenclature .… 6
Number Structure
Base Model Number
Individual Module Numbers
3. Delivery ……………………………. 13
Receipt & Inspection
Storage
4. Installation ………………………… 14
General
Certification
Codes & Ordinances
Handling
Service & Installation Clearance
Mounting & Suspension
Field Assembly
Sealing
Cooling Equipment
Heating Equipment
Condensate Piping
Electrical
Thermostat
Filters
5. Refrigerant Piping &
Line Sizing Information ….……... 20
General
Liquid Line Piping
Suction Line Piping
Other Piping
6. Start-Up ………………………24
General
Procedures
Air Balancing
Water Balancing
Controls
7. Operation & Maintenance …26
General
Maintenance Schedule
Blower Assembly
Coils
Refrigeration Cycle
Charging
Heating
Cleaning
Chilled Water
Lubrication
Service
Filters
8. Hot Gas Bypass (HGBP) …..31
9. Hot Gas Reheat (HGRH) ….. 32
10. HGBP & HGRH Together 33
11.
AAONAIRE® Heat Wheel …..
Cleaning
12. Troubleshooting …………… 36
Common Problems
Compressor Check-Out
13. Factory Start-Up Form ……. 39
WARNING WARNING
The information in this manual should be followed
exactly to prevent property damage or personal
injury.
Installation and service must be performed by a
qualified installer or service agency.
34
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1. Description
Important Safety Information
ONLY QUALIFIED PERSONNEL SHOULD
PERFORM INSTALLATION, OPERATION, AND
MAINTENANCE OF EQUIPMENT DESCRIBED IN
THIS MANUAL.
Celebrity1
operation when installed, operated, and maintained
within design specifications, and the instructions
set forth in this manual. It is necessary to follow
these instructions to avoid personal injury o
damage to equipment or property during equipmen
installation, operation, and maintenance.
This equipment is protected by a standard limited
warranty under the condition that initial installation,
service, and maintenance is performed according
to the instructions set forth in this manual. This
manual should be read in its entirety prior to
installation, and before performing any service o
maintenance work.
Equipment described in this manual is available
with many optional accessories. If you have
questions after reading this manual in its entirety,
consult other factory documentation, or contac
your Sales Representative to obtain furthe
information before manipulating this equipment, o
its optional accessories.
RISK OF DAMAGE, INJURY, AND LOSS OF
LIFE - Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, personal injury, or loss o
life. A qualified installer or service agency
must perform installation and service.
TM
air handlers are designed for safe
NOTE
IMPORTANT!
WARNING
WARNING
RISK OF ELECTRICAL SHOCK -
Before attempting to perform any service o
maintenance, turn the electrical power to the
unit OFF at disconnect switch(es). Unit may
have multiple power supplies.
WARNING
RISK OF INJURY FROM HOT PARTS
Disconnect all power before servicing electric
resistance heating elements to prevent serious
injury resulting from automatic starts. Unit ma
have multiple power supplies.
WARNING
RISK OF INJURY FROM HOT PARTS
Disconnect all power, close all isolation valves,
and allow equipment to cool before servicing
equipment with hot water and steam heating coils.
Hot water will circulate even after power is off.
Equipment may have multiple power supplies.
WARNING
RISK OF INJURY FROM MOVING PARTS Disconnect all power before servicing motor o
blower to prevent serious injury resulting from
automatic starts. Motor and blower may have
multiple power supplies.
WARNING
NOTE
These units must not be used as a “construction
heater” at any time during any phase o
construction. Very low return air temperatures,
harmful vapors, and misplacement of the filters will
damage the unit and its efficiency.
4
Unit Data
Table 1.1, Unit Data
Features
CFM RANGE
05 08 11 14 18
1,000 to 2,700 2,000 to 4,400 3,100 to 6,000 5,000 to 7,700 6,000 to 10,300
16 x 20 (2) 16 x 20 (4) 16 x 20 (6) 20 x 20 (6) 25 x 20 (6)
16 x 20 (2) 16 x 20 (4) 16 x 20 (6) 20 x 20 (6) 25 x 20 (6)
16 x 20 (2) 16 x 20 (4) 16 x 20 (6) 20 x 20 (6) 18 x 24 (6)
16 x 20 (2) 16 x 20 (4) 16 x 20 (6) 20 x 20 (6) 20 x 24 (6)
3.2 4.5 4.5 4.0 3.5
29" 44" 56" 56" 68"
*Includes Hot Water Preheat & Reheat
5
Unit Orientation
A
When determining unit orientation
(or Supply Air Flow as it is
identified in the base model
number below), consider the air to
be “hitting you in the back of the
head” when you are facing the
return air end of the unit.
Figure 1.1, Unit Orientation
Left Hand Side
Supply Air
Top View
Assembled Modular
Air Handler
Right Hand Side
If you have a “Left Hand”
unit, then all connections
will be on the left hand
side of the unit. Air will
flow from right to left as
you look at the left side.
Return Air
If you have a “Right Hand”
unit, then all connections
will be on the right hand
side of the unit. Air will
flow from left to right as
you look at the right side.
2. Model Number Nomenclature
Number Structure
The total unit model number consists of a base model number followed by individual model numbers. The base
model number identifies main unit features. Individual module numbers identify module configurations and optional
features.
ALL SHIPMENTS ARE F.O.B. THE FACTORY. IT IS
THE RESPONSIBILITY OF THE RECEIVING PARTY
TO INSPECT THE EQUIPMENT UPON ARRIVAL.
Receipt & Inspection
The air handler should be inspected for damage that
may have occurred in transit. Do the following upon
receipt:
1. Inspect all items for internal, external, and
concealed damage before accepting
2. Assure carrier is in compliance with Bill of
If damage is found:
If repairs must be made to damaged goods, the factory
must be notified before any repair action is taken.
Equipment alteration, repair, or unauthorized
manipulation of damaged equipment without the
manufacturer’s consent will void all product warranties.
Contact the ACP Warranty Department for assistance
with handling damaged goods, repairs, and freight
claims.
Verify the equipment against the order documents
upon delivery. If what you received does not match
your order exactly, then your sales representative
must be notified at once.
Lading instructions
1. Note all damage on Bill of Lading immediately
− Photograph damage if possible
− Do not move or discard damaged
packaging materials
2. Call carrier immediately to file a freight claim,
and to schedule a freight inspection
3. When damage is repairable, call ACP’s
Customer Care Hotline for parts: 1-903-2479242
4. With permission of carrier, make the repairs
5. Stay in contact with carrier to ensure payment
of your claim
NOTE
LOOSE SHIPMENT ITEMS – Upon receipt, check
shipment for items that ship loose such as
thermostats, and other controls. Consult order and
shipment documentation to identify potential looseshipped items.
NOTICE OF PILFERING – Check packing lis
against delivered goods. Ensure that equipment,
and loose-shipped items have not been stolen, o
misplaced during staging or transit. The factoryis
not responsible for missing items after
NOTE
shipment.
Storage
This equipment is not suitable for outdoor use, or
storage. Never place this equipment where it may be
subjected to outdoor conditions such as rain, snow,
humidity, extreme temperatures, or corrosive
chemicals.
If installation will not occur immediately following
delivery, then store equipment in a dry, protected area,
and in the proper orientation as marked on the
packaging with all internal packaging in place. Secure
all loose-shipped items.
4. Installation
t
t
A
General
Celebrity1TM modular air handling units are designed
as heating, cooling, or combination units for indoor
installation only. The use of refrigerant, chilled water,
electric resistance, steam, or hot water as operating
mediums will be dictated by design of the heating and
cooling coils installed in the unit. Flexible connectors
are required on all duct connections and installed to
minimize air leaks.
Certification
Cooling Models
a) Certified for use with a commercial
condensing or chilled water remote unit (with
or without compressor(s))
b) Certified for indoor installation only.
Steam or Hot Water Heat Models
a) Certified for indoor installation only.
Electric Heat Models
a) Certified as an electric warm air furnace with
or without cooling coil.
b) Certified for indoor installation only.
Codes & Ordinances
System should be sized in accordance with National
Warm Air Heating and Air Conditioning Association
Literature, or the Guide of American Society of
Heating, Refrigeration and Air Conditioning Engineers.
The installation must conform with local building
codes, or in the absence of local codes, with (United
States) “ANSI / UL 1995”, (Canada) current, C.S.A.
Standard C22.2, No. 236, Canadian Electrical Code
Part 1, and C.S.A. Standard B52 Mechanical
Refrigeration Code, and Local Plumbing or Waste
Water Codes.
It is the responsibility of the installing contractor to
comply with codes, ordinances, local and
municipal building laws, and manufacturer’s
instructions. Personal injury and/or equipmen
damage may result if proper procedures are no
followed.
WARNING
Handling
Be aware of what is contained in the equipment!
Dependent upon the optional accessories that were
ordered, this equipment may contain fragile
components and delicate electronics. Although the
unit is constructed of sturdy materials, avoid impacts
and handling methods that may damage internal
apparatus and structure, or the exterior surfaces of the
unit. Take care not to apply destructive force to coils,
coil and drain stub-outs, or other parts protruding
beyond the extents of the unit casing. Always handle
the unit by its exterior casing, and never by any of the
protruding parts.
Keep equipment free from debris and construction
waste during installation. Foreign materials may
adversely affect unit operation resulting in premature
failures that will not be covered by the manufacturer’s
warranty. Attach all service panels, and cover all
exposed equipment when work is not being performed.
Leave unit protected from other construction activity
until start-up is to occur.
WARNING
lways wear hand and eye protection when
handling, installing, servicing, or maintaining
equipment. Sharp or pointed edges, moving parts,
and flying debris may cause personal injury.
Service & Installation Clearance
Before setting the air handler into place, caution must
be taken to provide clearance for unit panels/doors
that must be accessible for periodic service. These
areas contain the controls, safety devices, refrigerant
or water piping, shut-off valves and filter access.
Celebrity1
from both sides of the unit. Service clearance equal to
the width of the unit is recommended. That is, if the
unit is 4 feet wide, then 4 feet of clearance is
suggested on both sides.
TM
air handler modules may be accessible
Blower Module
The blower module needs to be accessible with
enough clearance to remove the motor or the plenum
fan.
14
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