3M FILTRATION User Manual

Driving the Future of
Filtration
CUNO
Today & Tomorrow
CUNO Incorporated, a 3M company, is a world leader in the design, manufacture, and marketing of filtration products for the separation, clarification, and purification of fluids and gasses. Its products are widely used throughout the global healthcare, industrial, and water markets to make customers more successful.
A History of Ingenuity
The name Cuno comes from the Company’s founder, Charles Cuno, who
started the Company in 1912 in Meriden, Connecticut. The Company
began as a supplier of mechanical parts to the automobile industry but
began to develop metal and mechanical filters early in its existence.
During the 1960’s it turned its attention solely to filtration and developed
a line of resin bonded depth filters for the industrial market that are still in
production today. Progressing to finer and more sophisticated filtration,
CUNO’s engineers invented a cellulose based filter that was charge modified,
permitting the filtration of sub-micron particles, smaller than the pores of
the filter. Variations of this filter are used today in the blood fractionation
and biopharmaceutical industries. CUNO was a pioneer in the development
of microporous membranes, and the use of nylon 66 for the formation of
filtration membrane. Finally, leveraging the technology developed for the
industrial market over to the residential and commercial drinking water
market, the Company launched a full line of products under the Aqua-Pure®
brand name. CUNO’s unique carbon block process results in a product that
reduces a wide variety of chemical contaminants in water while delivering
high flow rates and low pressure drop.
In 2005 CUNO was acquired by 3M and now operates as a division within
the Industrial and Transportation Business. The acquisition combined
the innovation of 3M with the filtration application know-how of CUNO.
The combined entity participates in virtually all the key markets for
liquid filtration. CUNO has fully integrated into 3M’s international
organization capitalizing on the growing market for cleaner fluids in
industry and cleaner, better tasting water for people around the world.
Our people are
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Sustaining a culture of innovation and excellence
The people of 3M are the company’s most valuable
resource. Our culture has always emphasized integrity
and fairness in conjunction with innovation and
excellence, and we will continue to help employees
develop their diverse talents.
Creating borderless customer success
Virtually anywhere you go, 3M technologies are at
work – making life easier and better for people around
the world. As a member of the 3M family, CUNO offers
the customer the advantage of an extensive global
sales and manufacturing network. Because nearly
all our people were born and raised in the countries
where they work, they have firsthand knowledge of the
markets, culture, business practices and local industry
trends. They have complete access to the ever-growing
knowledge base at CUNO, understand the filtration
success...
to your
applications, and are able to provide trusted and proven
solutions to challenges faced by our customers. They
are committed to your success and are the vital link to
product development – anticipating your future needs
to make your filtration application even easier and more
effective. Whether you are a multinational company in
Europe, or an emerging business in Asia, we are there
with technical, sales, and service support.
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CUNO Organization–Designed for Collaborative Solutions
CUNO is organized into business units, structured around our six key markets, intended to facilitate customer interaction and expedite response to the market’s needs. Each business unit can access the breadth of 3M’s technology and CUNO’s application know-how to provide our customers with the right solution to their filtration challenges.
A worldwide glance at 3M CUNO
1 . St. Paul, Minnesota, United States 2 . CUNO, Meriden, Connecticut 3 . London, Ontario, Canada 4 . Argentina 5 . Brazil 6 . Chile 7 . Colombia 8 . Costa Rica 9 . Dominican Republic
10 . Ec ua do r 11 . El Salvador 12 . G uat em al a 13 . J ama ic a 14 . M exi co 15 . Pa na ma 16 . Pe ru 17 . Puerto Rico 18 . Tri ni dad 19 . Ur ug ua y 20 . Venezuela
21. Austria
22. Belgium
23. Czech Republic
24. Denmark
25. Egypt
26. Finland
27. France
28. Germany
29. Greece
30. Hungary
31. Ireland
32. Israel
33. Italy
34. Kenya
35. Morocco
36. Netherlands
37. Norway
38. Pakistan
39. Poland
40. Portugal
41. Romania
42. Russia
43. Sou th Africa
44. Spain
45. Sweden
46. Switzerland
47. Turkey
48. Ukraine
49. United Arab Emirates
50. United Kingdom
51. Australia
52. China
53. Hong Kong
54. India
55. Indonesia
56. Japan
57. Korea
58. Malaysia
59. New Zealand
60. Philippines
61. Singapore
62. Sri Lanka
63. Taiwan
64. Thailand
65. Vietnam
Cleaner, clearer
Residential
The choice of the water professional.
CUNO has long been regarded as a leader in delivering quality filtration
products for a variety of residential applications. Maintaining a customer
focus has resulted in a complete line of water filtration and water treatment
products to provide families with cleaner, clearer water for home use, and
even some office and light industrial applications.
Our labs provide water testing free of charge to the end consumer to help
better identify the problems faced in each home. Then, our network of water
professionals have been trained to identify and install the best solution to
meet that specific need. Different parts of the country face different water
issues. For example, hard water is more predominant in Midwestern states
than on the east coast; municipal users face higher chlorine/chloramine
content than well users; and lead poses a threat in many communities.
water
Applications
Point-of-Use Systems filter the water for a specific use
or location, such as kitchen and bath. In the kitchen, our
undersink systems offer consumers customized filtration
solutions that address simple aesthetic issues such as
sediment and chlorine taste and odor to sophisticated
Reverse Osmosis systems that offer the highest level of
contaminant reduction. Drinking water systems typically
offer higher levels of filtration and the water is delivered
through a dedicated faucet. Other systems provide
filtration for all of the water at the sink, again with
varying levels of filtration.
All of these systems are installed out-of-sight, under the
sink, with only a faucet to potentially affect the décor of
the kitchen. To address higher end kitchens, we also offer
decorative faucets in a variety of finishes.
To further address water concerns in the kitchen, we offer
a series of in-line filtration products to filter the water for
refrigerator ice makers and water distributors.
In the bath, shower filter systems help protect from the
effects of breathing steamy chlorine fumes. In addition,
reducing the amount of chlorine in the water helps prevent
dry skin and hair. Undersink systems can also be installed
in the bath to filter the water at the sink.
In the basement, point-of-use scale inhibition cartridges
help protect water heaters.
At the office and in the kitchen, in-line and cooler systems
filter the drinking water in tankless water coolers,
drinking water faucets, and coffee machines.
Point-of-Entry Systems address all of the water entering
the home. Again, a variety of options address the specific
needs of each home.
Simple Filtration We offer filtration systems that address
sediment, as well as chlorine taste and odor, in all of the
water entering the home. We recently introduced a new
innovation: Sanitary Quick Change in a whole house
filter system. Gone is the cumbersome, time consuming
cartridge change experience. Just a quarter turn removes
the old cartridge. Another quarter turn installs the new.
The homeowner’s hands never touch the dirty filter media.
Water Treatment For more complex situations, we make
water treatment products that address heavy sediment
content, high acid content, arsenic, and lead, to name a few.
Other point-of-entry systems include water treatment
systems for commercial and light industrial applications
that are found in workplaces around the world.
Specialty Engineered Products CUNO also works with filter
integration for appliances and other private label solutions.
For more information about CUNO OMA products, please
contact us.
Food Service
The new 3M Water Filtration products bring a long-term commitment to meet
the special needs of the foodservice industry. We have the expertise, product quality,
maintenance savings, distribution and service that CUNO customers have relied
on for decades. With our new name, we also have the full weight and synergy of
a global brand that resonates as a proven and trusted leader in developing
technologies that are better, safer and healthier.
Applications
Recipe Quality Water™ Water is the main ingredient in
many recipes and beverages. As such, water affects the
quality, consistency and appearance of any product.
It may be pleasant to drink, but certain constituents in
the water can cause the end product to appear cloudy,
look oily, or taste differently from day to day.
For example, the consumption of specialty coffees,
coffee based beverages and specialty teas is on the rise.
Approximately 98% of coffee is water. Any off-taste
from chlorine can change the taste of the coffee, tea or
espresso, which can drive customers to seek a better
tasting location.
Filtration solutions for
Post-Mix machines present similar challenges. Excess
chlorine residual can cause unpleasant tasting beverages.
High turbidity can cause the beverages to appear cloudy
and unappealing.
Appearance is Everything When a customer sits down
to a meal, but the dishes and silverware are spotted with
hard water spots, it ruins the atmosphere. Warewashing
equipment can be protected by water softeners, which
will reduce the spotting on dishes, as well as helping to
protect the equipment itself.
Helps Protect Equipment Water can also affect the equipment
in which products are made: Sediment particles can clog
fine spray nozzles; chlorine and chlorine by-products
can cause corrosion; calcium and magnesium can form
hard scale on coffee brewer heating coils and evaporator
plates. Scale build-up also causes an increase in energy
consumption and a decrease in the efficiency of the
equipment.
Food
service
customers
around the globe
Installing equipment that helps protect water-using
equipment can lead to reduced service calls and reduced
downtime increase the bottom line profitability.
To address all of these issues, restaurants and convenience
stores use 3M Water Filtration Products to help improve
the quality of the water they use to cook with, as well as to
help protect their water-using equipment like coffee and
tea brewers, steamers, steam tables and ice machines.
Healthcare
for
Exceeding expectations by collaborating with customers to define the solution is the
goal of the business unit and what our customers expect. Through a combination of
product engineering and a solid understanding of the critical nature of the industry,
CUNO is able to design filtration solutions specific to our customers’ requirements.
From pre-filtration to final sterile filtration, from the bench-top to full scale
production, the solution may be just a conversation away.
Filtration and separation solutions for
Pharmaceutical
Applications
Pharmaceutical CUNO’s core filtration technologies
address the most demanding applications in pharmaceutical
processing for small molecule and active pharmaceutical
ingredient (API) applications. Regulatory requirements
demand the highest quality product standards along
with documented evidence of manufacturing processes.
CUNO products in the pharmaceutical industry meet the
demands of regulatory agencies throughout the world and
are used by the largest and most respected pharmaceutical
manufacturers in the industry. Pharmaceutical industry
product applications addressed by CUNO include
filters for liquid raw materials, process vents, adsorptive
technologies for pharmaceutical intermediates and
sterilizing grade filters for validated production.
Bioprocessing CUNO is a world leader in advanced depth
filtration systems and membrane-based separations,
offering a range of high performance and high quality
products to meet a variety of processing challenges facing
today’s bioprocess industry. CUNO’s innovation filtration
products are used by major biotech companies around the
world to produce therapeutics that bring cures to millions
of patients everyday. From cell culture clarification, to
soluble impurity removal, to final sterilizing filtration,
CUNO technologies deliver an economical, robust
solution for your processing needs.
Biological & Biotechnology
Biologics CUNO has been servicing the biologics industry
for more than 30 years, providing a complete range of
innovative and cost-effective filtration solutions to meet
the increasing demands for product safety and production
efficiency. Zeta Plus™ depth filtration technology, in
cartridge systems and sheets, play an important role in
the clarification of plasma-derived protein products in
virtually every blood fractionation plant around the world.
CUNO’s focus in this area has led to the development of
several specialty grades of Zeta Plus that aid in the
processing of plasma fractions by removing lipoproteins,
cholesterol, and triglycerides that lead to product instability
and tend to block downstream filters. With a wide range
of innovative pleated pre-filter and sterilizing grade filters,
CUNO filtration technologies provide lower processing
costs through improved performance throughout your
production process.
Specialty Membrane CUNO provides standard and
customized micro-porous filter media and membranes
to users and manufacturers of laboratory, diagnostic
kit and medical filtration products. The filter media are
available with a variety of options to tailor fit the media
to the application, ensuring optimal cost and performance
benefits. Applications include: lab filtration devices, disk
filters, medical and dialysis filters, roll-stock, cartridge
filters and diagnostics.
CUNO offers a full range of converting services for rolls,
widths, sheets, custom cuts, labeling and packaging.
Food & Beverage
CUNO is a global manufacturer of innovative filtration solutions with engineers, scientists, and filtration
specialists serving Food and Beverage customers’ needs worldwide. A dedicated staff of market specialists
provides engineered filtration solutions to accommodate a wide range of contamination control problems.
Pursuit of innovation has yielded advances in filtration technology and resulted in a multitude of
engineered contamination control solutions for a variety of applications. Such innovation is responsible for
the development of many filtration products for a wide range of applications. These products dramatically
improve process fluid purity, enabling customers to achieve increased process efficiency, process protection,
and reduced manufacturing costs.
CUNO is a world leader in the design, manufacture, and marketing of a comprehensive line of filtration
products for the separation, clarification, and purification of food and beverage products. From beer to
wine, bottled water to soft drinks, CUNO supplies innovative, cost effective filtration and separation
solutions for tough food and beverage challenges.
Applications
Wine Tradition blended with innovation…Fruit cultivated
with exacting detail…aged oak barrels…complex flavors
and aromas…winemaking skills passed down from
generation to generation…the key ingredients in award
winning wines. CUNO understands the demanding and
complex nature of creating the best wines in the world.
We’ve worked for decades with winemakers around the
world providing the filtration expertise required for
Filtration solutions for the
Food &
beverage
processor
absolute clarity and stability of fine wines.
CUNO takes a systems approach to helping
winemakers optimize their filtration. Just as
a fine wine is more than the sum of its parts,
CUNO works individually with the winemaker to design
the optimum system for clarification, prefiltration and
final filtration. This results in integrated filtration systems
that reduce overall filtration costs while maintaining
efficiency and reliability.
Beer We’re brewing success from local hand-crafted
microbrews to the world’s largest breweries, CUNO
has decades of experience supplying reliable, cost
effective separation solutions. CUNO filters are used in
many critical steps in beer production including water
processing, clarification, control of particulates, sterile
air and gas service, and microorganism control in non-
pasteurized beer. CUNO systems increase reliability
while helping brewers to drive down processing costs.
Bottled Water CUNO Filter Systems – the choice is
clear for bottled water producers. Consumer demand
for increased water quality compels bottlers to vigilantly
maintain high operating standards. CUNO satisfies
this demand with filtration systems that meet or exceed
industry quality standards. CUNO filter systems are
used to control particles from the spring or source
water, to help protect processing equipment, and for
microbiological control at the bottling line. Our flexible
systems are designed for flow rates as low at 5 GPM to as
high as 1000 GPM or even greater. Advances by CUNO
include the high flow filter cartridge which replaces up to
18 conventional 2.5 inch pleated cartridges with a single
filter element.
Industrial
n
CUNO’s Industrial business unit provides filtration and separation solutions to a wide range of
markets including electronics, paint & coatings, petrochemical/chemical, oil & gas processing,
and general industrial. Whether the application is process water clarification, fine ink pigment
classification, or the removal of contaminants in petroleum, CUNO has the applications knowledge
and products to provide a solution to even the most challenging of requirements.
Applications
Resins, Paints & Coatings Increasing demand for specialty
coatings, and more uniform coatings and resins has
compelled suppliers to consistently manufacture and
deliver higher quality products to a broad application
base. CUNO meets the demand with filtration systems
that improve product quality, increase yield, and minimize
or eliminate product rework. Utilizing CUNO’s filtration
technology in the manufacturing process can reduce total
filtration costs significantly. Typical applications include:
electrodeposition paints, automotive top coats, and inks.
Oil & Gas CUNO focuses on liquid filtration in critical
upstream and downstream processes, including: amine
sweetening, hydrotreating, and glycol dehydration.
Chemical & Petrochemical CUNO provides filtration
products used in commodity and specialty chemical
manufacturing processes, including: polycarbonate,
hydrogen peroxide, and vinyl chloride monomer.
I
Electronics CUNO has maintained its leadership in fluid
filtration and purification by continually providing superior,
innovative products and technical support. CUNO
technology is used for a wide range of applications,
including: ultrapure water, photolithography, and
chemical mechanical planarization (CMP).
The chemicals used in these applications demand the
ultimate in purity and quality and for that reason CUNO
filters are the products of choice in labs worldwide.
CUNO filtration and purification solutions are used in
the manufacture of semiconductors, printed circuit
boards, and organic thin film photovoltaic cells.
General Industrial & Utilities The filtration needs for the
General Industrial & Utilities markets are as diverse as
the operations (beverage can, paper mills, electric utilities,
machine tool) within these markets. Some of the more
common filtration applications include: machine coolants,
lubricating oils, and pre-filtration to reverse osmosis
membranes.
Proper filtration is critical to ensuring desired fluid quality
and to help protect key process equipment through
minimizing associated downtime and repairs. CUNO has
a long and successful history of providing solutions for
industrial filtration applications, including: self cleaning
filters designed for use on lubricating oils, nominal and
high efficiency bags for machining and parts washing
systems, and disposable filter cartridges for process water,
pre-RO applications.
In addition, CUNO offers an extensive line of filter
cartridge and bag vessels in various configurations and
materials of construction.
Filtration solutions for
dustrial
Applications
Scientific Applications Support Services (SASS)
Providing the key to customer collaboration, the global
CUNO SASS organization is a team of multi-disciplinary
scientists and engineers that provide the vital link between
CUNO’s filtration knowledge base and customer needs.
With complete access to CUNO technology and its research
and development, members of the SASS group provide
on-site bench-scale tests and assist with customer scale-up to
the full manufacturing process. When unique processing
requirements are encountered, SASS is expertly equipped
to identify filtration solutions using either the broad
array of existing CUNO filter products or by working
with CUNO R&D to design a custom solution for the
application.
Assisting with Regulatory Requirements CUNO understands
the exacting nature of the regulatory environment and
the demands on today’s pharmaceutical and bioprocess
industries. In response to these ever increasing demands,
SASS has developed a Validation Support Services program
designed to streamline filter regulatory compliance. These
services extend beyond the validation of sterilizing
grade membrane filters to the support and validation
of prefilters. CUNO helped pioneer prefilter validation,
an emerging industry trend, with our Zeta Plus line of
pharmaceutical grade prefilters.
Filter Integrity Testing Water-wet integrity test values
are supplied with all sterilizing grade CUNO membrane
filters. However, many filtration applications are in
solutions other than water. The properties of these
solutions (surface tension, wetting angle, etc.) may alter
the integrity test value of the filter under consideration.
SASS can execute the appropriate method to determine
the fluid specific integrity test parameters to answer this
critical question.
Bacterial Retention This evaluation supports the ability of
a given filter to quantitatively retain a test organism when
maximally challenged. The appropriate test organism is
typically suspended in the drug product or fluid of choice,
at a concentration that will yield a complete “challenge”
to all areas of the membrane’s surface.
Chemical Compatibility Testing This evaluation provides
evidence that the CUNO filter selected for the particular
application is chemically and physically compatible with
the fluid to be filtered, as well as the operating conditions
in which the filter is expected to perform.
Extractable Testing Evaluation of what is extracted from
the filter materials is critical in many applications. After
all, it is important to understand what a filter can add
to a process as well as what it can remove. The testing,
in the customers’ specific fluid, is used to identify the
material and amount extracted. Additionally, SASS
can recommend the appropriate filter combinations to
reduce the number of extractable components to simplify
validation issues.
CUNO Filtration Technologies
CUNO’s core technologies, filtration media and delivery
systems, provide solutions for filtration challenges in a
wide range of applications. From cost effective, coarse
filtration using filter bags, to the finest particle removal
using hollow-fibers, our customers depend on CUNO
to develop solutions.
Depth Media Utilizing various platforms, CUNO provides
depth filtration products in a variety of forms. Rigid
cylindrical elements, such as the Micro-Klean™ product
family, are manufactured to meet the requirements of a
range of applications. These filters are usually constructed
using either resin or thermal bonded fibers, or are multi-
layer, spiral wrapped design, to provide cost effective
particle retention to industry and consumers alike. The
Zeta Plus family of filters uses a unique felting process to
create a depth filter pad which is delivered to customers
in sheet, cartridge, and capsule formats.
Prefiltration Pleated Membranes Available in materials
from non-woven polypropylene to cast nylon and
polyethersulfone, these filters provide the filtration
surface area required to retain large amounts of unwanted
material, usually in the micron or submicron size range.
Typically, prefilters are used to protect final sterilizing
membranes, reverse osmosis membranes, or other
downstream equipment and processes.
Sterilizing and Diagnostic Membranes These cast
membranes with absolute removal ratings of 0.20 microns,
the size required to retain bacteria, are used extensively
in the pharmaceutical and other healthcare or food &
beverage processing/manufacturing. In fact, CUNO
is constantly collaborating with industry leading drug
researchers to provide the necessary filtration solution
as early as possible in the pharmaceutical development
process. Diagnostic membranes, used in devices to test
for specific medical conditions including pregnancy and
blood sugar, are finding even more applications in medical
testing as advances technology (gene identification and
biotechnology) move forward by leaps and bounds.
Metal Filters and Filter Housings CUNO’s engineering
experience in metal goods is extensive. The first to offer
metal edge type filters, where the space between two metal
surfaces determines the degree of filtration, CUNO has
offered this method of retaining particles contaminating
fluids for over 50 years – in fact, some of the earliest
installations are still in operation. This expertise extends
to the design and manufacture of a wide range of pressure
vessels to house the filter elements. From single cartridge
housings with flow rates of 28 gallons per minute, to large
industrial housings featuring flow rates measured in the
thousands of gallons per minute, CUNO can provide
vessels capable of exceeding even the most stringent
customer requirements.
Filter Systems Combining both filter media and housings
in an innovative way, a fusion of media and housing design,
has produced filter systems used in diverse applications.
CUNO’s High Flow Filter system utilizes a filter element –
capable of fluid flow in excess of 150 gallons per minute
through a single element – and a smaller than typical filter
housing to provide a solution for customers having high
volume filtration requirements and critically limited space,
such as off-shore oil rigs. Other customers, such as global
food service outlets, use CUNO filter systems for their ease
of use and the water quality consistency so that the cup of
coffee made in a diner in New York tastes the same as the
one made in Tokyo.
A global, diversified technology company
3M is fundamentally a science-based company. As a member
of the 3M family, we create imaginative solutions, and we are
a leading filtration provider in a wide range of markets, from
the coarsest industrial filtration to the finest DNA separation.
We provide the trusted solutions that our customers demand
and expect. Our success is built on our ability to apply our
technologies and expertise to an endless array of real-world
customer needs. Virtually anywhere you go, 3M CUNO
technologies are at work – making life easier and better for
people around the world.
CUNO Aqua -Pure, Zeta Plus , Micro-Kl ean, and Recipe Q uality Water are t rademarks of
Contact Us
®
a 3M company
CUNO Incorporated
400 Research Parkway Meriden, CT 06450 U.S.A. (800) 243-6894 (203) 237-5541 © 3M 2008. All rights reserved. Fax (230) 630-4530 70020204122 www.CUNO.com LITCORPID.1110p
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