Briggs & Stratton 30253 User Manual

4 (3)
Briggs & Stratton 30253 User Manual

Operator’s Manual

Manuel d’utilisation

Manual del Operario

Questions? Help is just a moment away!

Vous avez des questions? Vous n'avez pas besoin d'aller loin pour trouver de l'aide!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline

Appelez: Ligne d'assistance de Générateur

Llame: Línea Directa del Generador

1-800-743-4115 M-F 8-5 CT

web: www.briggsandstratton.com

Model / Modèle / Modelo

030253

WARNING

Before using this product, read this manual and follow all Safety Rules and Operating Instructions.

AVERTISSEMENT

Avant d’utiliser ce produit, veuillez lire le manuel et suivre toutes les directives relatives à la sécurité et à l’utilisation.

ADVERTENCIA

Antes de utilizar el producto, lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Manual No. 198171GS

Revision 1 (11/14/2005)

SAFETY RULES

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a singlecylinder engine.

CAUTION! DO NOT exceed the generator’s wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board. For warranty information refer to the engine operator’s manual.

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol () is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Hazard Symbols and Meanings

Explosion

Fire

Electrical Shock

Toxic Fumes

Kickback

Hot Surface

2

SAFETY RULES

WARNING

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including the generator compartment of a recreational vehicle (RV).

WARNING

Generator produces powerful voltage.

Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.

When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

DO NOT operate generator in the rain or wet weather.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

DO NOT allow unqualified persons or children to operate or service generator.

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING OR DRAINING FUEL

Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

Fill or drain fuel tank outdoors.

DO NOT overfill tank.Allow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

DO NOT crank engine with spark plug removed.

If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

Do not tip engine or equipment at angle which causes fuel to spill.

This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WARNING

This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.

3

SAFETY RULES

WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

DO NOT touch hot surfaces and avoid hot exhaust gases.

Allow equipment to cool before touching.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

Use approved spark plug tester.

DO NOT check for spark with spark plug removed.

CAUTION

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

DO NOT modify generator in any way.

CAUTION

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

See “Don’t Overload Generator”.

Start generator and let engine stabilize before connecting electrical loads.

Connect electrical loads in OFF position, then turn ON for operation.

Turn electrical loads OFF and disconnect from generator before stopping generator.

CAUTION

Improper treatment of generator can damage it and shorten its life.

Use generator only for intended uses.

If you have questions about intended use, ask dealer or call 1-800-743-4115.

Operate generator only on level surfaces.

DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

DO NOT insert any objects through cooling slots.

If connected devices overheat, turn them off and disconnect them from generator.

Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames; -unit vibrates excessively.

4

KNOW YOUR GENERATOR

KNOW YOUR GENERATOR

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Oil Fill Cap/Dipstick

Removable Fuel Tank

120 Volt AC, 20 Amp

Duplex Receptacle

Vent Knob

Circuit Breakers

 

(AC)

Rocker Switch

 

120/240 Volt AC,

30 Amp Receptacle

Grounding Fastener

Serial Number Label

 

Recoil Starter

 

 

 

Air Cleaner

Choke Lever

 

 

120 Volt AC, 20 Amp, Duplex Receptacle — May be used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris out of intake air.

Choke Lever — Used when starting a cold engine.

Circuit Breakers (AC) — Each receptacle is provided with a "push to reset" circuit breaker to protect the generator against electrical overload.

Grounding Fastener — Consult your local agency having jurisdiction for grounding requirements in your area.

Oil Fill Cap/Dipstick — Check and add oil to engine here.

Recoil Starter — Used to start the engine.

Removable Fuel Tank — Capacity of five (5) U.S. gallons. Easily removed for convenient refueling.

Rocker Switch — Set this switch to "On" before using recoil starter. Set switch to "Off" to switch OFF engine.

Serial Number Label — Provides model, revision and serial number of generator. Please have these readily available when calling for assistance.

Vent Knob — Must be open when generator is running.

5

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision, and serial number from the serial number label available. See “Know Your Generator” for location.

ASSEMBLY

2.Insert carriage bolts through holes from outside of the unit and attach a plastic knob from inside of unit (Figure 2).Tighten by hand.

Figure 2 — Secure Handle

Unpacking the Generator

1.Set the carton on a rigid flat surface.

2.Remove everything from carton except generator.

3.Open carton completely by cutting each corner from top to bottom.

4.Leave generator on carton to install handle.

Attach Handle to Unit

1.Place handle assembly onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).

Figure 1 — Attach Handle to Base

Handle

Align Holes

Handle

Supports

NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.

BEFORE STARTING THE ENGINE

Add Engine Oil

• Place generator on a level surface.

CAUTION

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Refer to engine operator’s manual for oil and fuel fill information.

Damage to equipment resulting from failure to follow this instruction will void warranty.

Use a long neck funnel OR remove the fuel tank as described in “Fuel Tank”, when adding or changing oil.

Refer to engine operator’s manual and follow oil recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine operator’s manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.

6

ASSEMBLY

Add Fuel

NOTE: This gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

Fill fuel tank outdoors.

Fuel tank must be lying flat when filling, any other position may cause fuel to spill.

DO NOT overfill tank. Allow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

DO NOT light a cigarette or smoke.

1.Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octane. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2.Clean area around fuel fill cap, remove cap.

3.Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion (Figure 3).

Figure 3 - Fuel Expansion

AirSpace

Tank

Fuel

1.5”

 

4.Install fuel cap and wipe up any spilled fuel.

Fuel Tank

As is common with all plastic fuel containers, the removable fuel tank supplied with this generator may swell or expand due to build-up of fuel vapors when the vent knob is closed.This tank is designed and has been tested to safely withstand pressure-buildup.The 'ballooning' condition is relieved by turning the vent knob fully counterclockwise or loosening and retightening the fuel cap/gauge.When installing the tank on your generator, relieve tank pressure before tightening the four large plastic wing nuts.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

AVOID SPILLING FUEL WHILE REMOVING FUEL TANK

Turn generator OFF and let it cool at least 2 minutes before removing fuel tank. Loosen fuel gauge slowly or open vent knob to relieve pressure in tank.

Tighten fuel gauge and close vent knob.

Turn fuel shut off valve to the “Off” position.

Disconnect the quick connect on the fuel line.

Remove the four plastic fuel tank wing nuts.

Lift fuel tank straight up.

1.Turn the vent knob fully clockwise on the fuel gauge to close it (Figure 4).

Figure 4 — Vent Knob

Vent Knob

IMPORTANT: The vent knob should be closed whenever you move the generator or transport the fuel tank.

7

ASSEMBLY

2.Turn the fuel shut off valve to the “Off” position (Figure 5).

Figure 5 — Fuel Shut-off Valve

Fuel Tank

Fuel Valve is shown in the “Off” position

3.Disconnect the quick connect on the fuel line by pushing on the metal tab and twisting apart (Figure 6). Release the metal tab. Some fuel that is left in the line will spill out.

Figure 6 — Quick Connect

4.Remove the four large plastic wing nuts holding the tank onto the frame by turning them counterclockwise (Figure 7).

Figure 7 — Plastic Tank Wing Nuts

5.Lift off the fuel tank by grasping the handle (provided on the tank) with one hand and putting the other hand in the finger pocket (Figure 8). Lift the tank straight up.

Figure 8 — Lifting Off Fuel Tank

IMPORTANT:The fuel tank MUST be filled with it lying flat, not slanted or standing upright (Figure 9). DO NOT let the fuel valve and quick connect come in contact with any dirt.

Figure 9 — Fuel Tank

To place the fuel tank back on the unit, follow these same steps in reverse order. Make sure the four large plastic wing nuts are tightened securely.

IMPORTANT: Remove any dirt found inside the quick connect before putting the fuel tank back on the unit.

Make sure the vent knob is turned fully counterclockwise to open it. If you don’t open it, fuel will not flow into the fuel line causing the unit to not start.

8

OPERATION

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with local utility companies.

If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

WARNING

Generator produces powerful voltage.

Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.

When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

DO NOT operate generator in the rain or wet weather.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

DO NOT allow unqualified persons or children to operate or service generator.

Generator Location

Generator Clearance

WARNING

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 10). Prevailing winds and air currents should be taken into consideration when positioning generator.

WARNING

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including the generator compartment of a recreational vehicle (RV).

Figure 10 — Generator Clearance

Typical Generator Shown

Exhaust Port

9

OPERATION

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Follow these start instruction steps in numerical order:

1.Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation.

2.Make sure the fuel line quick connect is hooked up and that all four tank hold-downs are firmly tight.

3.Turn the vent knob fully counter-clockwise. See Figure 4 on page 7.

4.Rotate the fuel valve to the “On” position. See Figure 5 on page 7.

5.Start the engine according to instructions given in the engine operator’s manual.

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase.

This unit may be equipped with a low oil protection device. See engine operator’s manual.

WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

DO NOT touch hot surfaces and avoid hot exhaust gases.

Allow equipment to cool before touching.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

Connecting Electrical Loads

Let engine stabilize and warm up for a few minutes after starting.

Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.

DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.

DO NOT connect 3–phase loads to the generator.

DO NOT connect 50 Hz loads to the generator.

DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.

CAUTION

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

See “Don’t Overload Generator”.

Start generator and let engine stabilize before connecting electrical loads.

Connect electrical loads in OFF position, then turn ON for operation.

Turn electrical loads OFF and disconnect from generator before stopping generator.

10

OPERATION

Stopping the Engine

1.Turn off and unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned on.

2.Let engine run at no–load for 30 seconds to stabilize internal temperatures of engine and alternator.

3.Turn engine off according to instructions given in engine operator’s manual.

4.Move fuel valve to “Off” position.

RECEPTACLES

CAUTION

Receptacles may be marked with rating value greater than generator output capacity.

NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

DO NOT overload the generator. See “Don’t Overload Generator”.

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a 4–wire cord set rated for 250 Volt AC loads at 30 Amps (or greater) (Figure 11).You can use the same 4–wire cord if you plan to run a 120 Volt load.

Figure 11 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V 120V

W (Neutral)

Y (Hot)

X (Hot)

NEMA L14-30

Ground (Green)

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 2,775 watts of power at 23.1 Amps for 120 Volts; 5,550 watts of power (5.55 kW) at 23.1 Amps for 240 Volts.The outlet is protected by a push–to–reset circuit breaker.

120 Volt AC, 20 Amp, Duplex

Receptacles

Each duplex receptacle (Figure 12) is protected against overload by a push–to–reset circuit breaker.

Figure 12 — 120 Volt, 20 Amp Duplex Receptacle

Use each receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).

11

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1.Select the items you will power at the same time.

2.Total the rated (running) watts of these items.This is the amount of power your generator must produce to keep your items running. See Figure 13.

3.Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Tool or Appliance

Rated (Running)

 

Additional Surge

Watts

 

 

(Starting) Watts

 

 

 

Window Air

 

1200

 

 

1800

Conditioner

 

 

 

 

 

Refrigerator

 

800

 

 

1600

Deep Freezer

 

500

 

 

500

Television

 

500

 

 

-

Light (75 Watts)

 

75

 

 

-

 

3075 Total

 

1800 Highest

 

Running Watts

 

Surge Watts

Total Rated (Running) Watts

 

= 3075

 

Highest Additional Surge Watts

= 1800

 

Total Generator Output Required

= 4875

 

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator.There should be nothing connected to the generator outlets before starting it's engine.The correct and safe way to manage generator power is to sequentially add loads as follows:

1.With nothing connected to the generator, start the engine as described in this manual.

2.Plug in and turn on the first load, preferably the largest load you have.

3.Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.

OPERATION

4.Plug in and turn on the next load.

5.Again, permit the generator to stabilize.

6.Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.Take special care to consider surge loads in generator capacity, as described above.

Figure 13 - Wattage Reference Chart

 

Rated*

Additional

 

Surge

Tool or Appliance

(Running)

(Starting)

 

Watts

 

Watts

 

 

Essentials

 

 

Light Bulb - 75 watt

75

-

Deep Freezer

500

500

Sump Pump

800

1200

Refrigerator/Freezer - 18 Cu. Ft.

800

1600

Water Well Pump - 1/3 HP

1000

2000

Heating/Cooling

 

 

Window AC - 10,000 BTU

1200

1800

Window Fan

300

600

Furnace Fan Blower - 1/2 HP

800

1300

Kitchen

 

 

Microwave Oven - 1000 Watt

1000

-

Coffee Maker

1500

-

Electric Stove - Single Element

1500

-

Hot Plate

2500

-

Family Room

 

 

DVD/CD Player

100

-

VCR

100

-

Stereo Receiver

450

-

Color Television - 27”

500

-

Personal Computer w/17” monitor

800

-

Other

 

 

Security System

180

-

AM/FM Clock Radio

300

-

Garage Door Opener - 1/2 HP

480

520

Electric Water Heater - 40 Gallon

4000

-

DIY/Job Site

 

 

Quartz Halogen Work Light

1000

-

Airless Sprayer - 1/3 HP

600

1200

Reciprocating Saw

960

960

Electric Drill - 1/2 HP

1000

1000

Circular Saw - 7 1/4”

1500

1500

Miter Saw - 10”

1800

1800

Table Planer - 6”

1800

1800

Table Saw/Radial Arm Saw - 10”

2000

2000

Air Compressor - 1-1/2 HP

2500

2500

*Wattages listed are approximate only. Check tool or appliance for actual wattage.

12

SPECIFICATIONS AND MAINTENANCE

SPECIFICATIONS

Starting Wattage . . . . . . . . . . . . . . . . . . . . . . .8,550 watts Wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,550 watts AC Load Current:

At 120 Volts . . . . . . . . . . . . . . . . . . . . . . . . .46.2 Amps At 240 Volts . . . . . . . . . . . . . . . . . . . . . . . . .23.1 Amps Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . . .60 Hertz Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . 5 U.S. gallons Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 176 lbs.

GENERAL MAINTENANCE RECOMMENDATIONS

The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. NEVER operate a damaged or defective generator.

NOTE: Should you have questions about replacing components on your Briggs & Stratton Power Products generator, please call 1-800-743-4115 for assistance.

Engine Maintenance

See engine operator’s manual for instructions.

CAUTION

Avoid prolonged or repeated skin contact with used motor oil.

Used motor oil has been shown to cause skin cancer in certain laboratory animals.

Thoroughly wash exposed areas with soap and water.

KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation.Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

Use approved spark plug tester.

DO NOT check for spark with spark plug removed.

Generator Cleaning

• Use a damp cloth to wipe exterior surfaces clean.

CAUTION

Improper treatment of generator can damage it and shorten its life.

DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

DO NOT insert any objects through cooling slots.

Use a soft bristle brush to loosen caked on dirt or oil.

Use a vacuum cleaner to pick up loose dirt and debris.

Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and opening on generator.These openings must be kept clean and unobstructed.

13

STORAGE

STORAGE

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than

30 days, use the following guidelines to prepare it for storage.

Generator Storage

Clean the generator as outlined in “To Clean the Generator.”

Check that cooling air slots and openings on generator are open and unobstructed.

WARNING

Storage covers can be flammable.

DO NOT place a storage cover over a hot generator.

Let equipment cool for a sufficient time before placing the cover on the equipment.

Engine Storage

See engine operator’s manual for instructions.

Other Storage Tips

Always store unit with fuel shut off valve in the “Off” position (Figure 5, earlier).

To prevent gum from forming in fuel system or on essential carburetor parts, empty entire contents of both supplied fuel stabilizer containers into fuel tank and fill with fresh fuel. Run the unit for several minutes to circulate the additive through the carburetor.The unit and fuel can then be stored for up to 24 months. Additional fuel stabilizer can be purchased locally.

Fuel tank may swell in storage if vent is closed.When storing generator with fuel in the tank, make sure the vent knob is turned fully counter-clockwise.

Store unit in clean and dry area.

14

TROUBLESHOOTING

TROUBLESHOOTING

Problem

Cause

Solution

 

1.

Circuit breaker is open.

1.

Reset circuit breaker.

 

2.

Poor connection or defective cord

2.

Check and repair.

Engine is running, but no AC

 

set.

 

 

output is available.

3.

Connected device is bad.

3.

Connect another device that is in

 

 

 

 

good condition.

 

4.

Fault in generator.

4.

Contact local service facility.

 

 

 

 

 

Engine runs good but bogs down

1.

Short circuit in a connected load.

1.

Disconnect shorted electrical load.

2.

Generator is overloaded.

2.

See "Don't Overload Generator".

when loads are connected.

3.

Shorted generator circuit.

3.

Contact local service facility.

 

 

 

 

 

 

 

1.

Fuel valve is in the "Off" position.

1.

Turn fuel valve to the "On"

 

 

 

 

position.

Engine will not start; or starts and

2.

Vent knob in fuel gauge is closed.

2.

Open vent knob in fuel gauge.

runs rough.

3.

Quick connect in fuel line is

3.

Reconnect quick connect in fuel

 

 

disconnected.

 

line.

 

4.

Out of gasoline.

4.

Fill fuel tank.

 

 

 

Engine shuts down during

Out of gasoline.

Fill fuel tank.

operation.

 

 

 

 

 

 

 

Engine lacks power.

Load is too high.

See "Don't Overload Generator".

 

 

 

 

 

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