Briggs & Stratton 12S432-0035-F8, 12S437-0050-F8, 12S492-0070-F8 user guide

0 (0)

en

es

fr

Operator’s Manual Manual del Operario Manuel de l’opérateur

Model 120000

Power Builtt

Intekt I/C®

I/C®

Model 150000

Power Builtt

 

Reproduction

 

 

 

Model 200000

825/850/875/900 Seriest

P wer Builtt

825/850/875/900 Seriest

In ekt I/C®

825/850/875 Seriest

I/C®

 

 

for

Model 210000

1100/1125 Seriest

 

Not

 

 

1150 Series

 

 

Power Builtt

Intek I/C®

1350/1450 Seriest

1350/1450 Seriest

1450 Seriest

1550/1650 Seriest

1500/1575 Seriest

1500/1575 Seriest

Copyright E Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved. Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation.

English

Español

Français

Form No. 277040TRI

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BRIGGSandSTRATTON.COM

Briggs & Stratton 12S432-0035-F8, 12S437-0050-F8, 12S492-0070-F8 user guide

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BRIGGSandSTRATTON.COM

General Information

This manual contains safety information to make you aware of the hazards and risks associated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine. Because Briggs & Stratton Corporation does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment. Save these original instructions for future reference.

For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the Features and Controls page).

Date of purchase:

MM/DD/YYYY

Engine model:

Model: Type: Code:

Look for the 2D barcode located on some engines. When viewed with a 2D--capable device, the code will bring up our website where you can access support information for this product. Data rates apply. Some countries may not have online support information available.

Power Ratings: The gross power rating for individual gasoline engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine--to--engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine--to--engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.

Operator Safety

 

Reproduction

 

 

 

 

 

 

 

Fast

SAFETY AND CONTROL SYMBOLS

 

 

 

 

 

 

Not

for

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Certain components in this product and its related accessories contain chemicals

 

 

 

 

 

 

 

 

kn wn to the State of California to cause cancer, birth defects, or other reproductive

 

 

 

 

 

 

 

 

harm. Wash hands after handling.

 

Fire

Moving Parts

Oil

 

T xic Fumes

Slow

 

 

 

Stop

 

Explosion

Shock

 

Fu l

WARNING

 

 

 

 

The engine exhaust from this

contains chemicals known to the State of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

California to cause cancer, birth defects, or other reproductive harm.

Choke

On Off

 

Fuel Shutoff

Kickback

 

Wear Eye

 

 

 

 

Protection

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

Briggs & Stratton Engines are not designed for and are not to be used to power:

Hazardous

 

 

 

 

 

 

 

fun-karts; go-karts; children’s, recreational, or sport all-terrain vehicles (ATVs);

Read Manual

Hot Surface

Frostbite

 

motorbikes; hovercraft; aircraft products; or vehicles used in competitive events not

Chemical

 

sanctioned by Briggs & Stratton. For information about competitive racing products,

 

 

 

 

 

 

 

 

see www.briggsracing.com. For use with utility and side-by-side ATVs, please contact

 

 

 

 

 

 

 

 

Briggs & Stratton Engine Application Center, 1-866-927-3349. Improper engine

The safety alert symbol

is used to identify safety information about hazards that can

application may result in serious injury or death.

 

 

result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the

 

 

alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard

 

 

symbol may be used to represent the type of hazard.

 

 

 

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start

DANGER indicates a hazard which, if not avoided, will result in death or

the engine, make sure you add oil according to the instructions in this manual. If you

start the engine without oil, it will be damaged beyond repair and will not be covered

serious injury.

 

 

 

 

 

 

under warranty.

 

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury.

NOTICE indicates a situation that could result in damage to the product.

 

5

en

 

 

 

WARNING

 

WARNING

Fuel and its vapors are extremely flammable and explosive.

 

Rapid retraction of starter cord (kickback) will pull hand and arm

Fire or explosion can cause severe burns or death.

 

toward engine faster than you can let go.

 

Broken bones, fractures, bruises or sprains could result.

 

 

When Adding Fuel

When starting engine, pull the starter cord slowly until resistance is felt and then

 

pull rapidly to avoid kickback.

Turn engine off and let engine cool at least 2 minutes before removing the fuel

 

Remove all external equipment/engine loads before starting engine.

cap.

 

Direct-coupled equipment components such as, but not limited to, blades,

Fill fuel tank outdoors or in well-ventilated area.

 

impellers, pulleys, sprockets, etc., must be securely attached.

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary

If fuel spills, wait until it evaporates before starting engine.

WARNING

When Starting Engine

Rotating parts can contact or entangle hands, feet, hair, clothing, or

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

accessories.

place and secured.

Traumatic amputation or severe laceration can result.

Do not crank engine with spark plug removed.

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

Operate equipment with guards in place.

(if equipped) to FAST position and crank until engine starts.

Keep hands and feet away from rotating parts.

When Operating Equipment

Tie up long hair and remove jewelry.

Do not tip engine or equipment at angle which causes fuel to spill.

Do not wear loose-fitting clothing, dangling drawstrings or items that could

Do not choke the carburetor to stop engine.

become caught.

Never start or run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

 

When Changing Oil

 

 

 

 

 

 

 

 

 

 

When you drain the oil from the top oil fill tube, the fuel tank must be empty or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fuel can leak out and result in a fire or explosion.

 

 

 

 

 

 

WARNING

 

 

When Tipping Unit for Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When performing maintenance that requires the unit to be tipped, the fuel tank

 

 

 

 

Running eng nes pr

duce heat. Engine parts, especially muffler,

 

must be empty or fuel can leak out and result in a fire or explosion.

 

 

 

 

become ex remely h

t.

 

When Transporting Equipment

 

 

 

 

 

 

 

Severe hermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

Transport with fuel tank EMPTY or with fuel shut-off valve OFF.

 

 

 

 

Combus ible debris, such as leaves, grass, brush, etc. can catch fire.

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

 

 

 

Allow m ffler, engine cylinder and fins to cool before touching.

 

Store away from furnaces, stoves, water heaters or other appliances that have

 

 

 

 

 

 

Remove a mulated debris from muffler area and cylinder area.

 

pilot lights or other ignition sources because they can ignite uel vap rs.

 

 

 

 

 

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

 

 

 

 

 

 

 

 

 

 

 

for

 

 

 

 

 

 

 

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

 

 

 

 

 

 

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

 

 

 

 

 

 

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

 

 

 

 

 

jurisdictions may have similar laws. Contact the original equipment

 

 

 

 

 

 

 

 

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

WARNING

 

 

 

 

 

 

exhaust system installed

this engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Starting engine creates sparking.

 

 

 

 

 

 

 

 

 

 

 

Sparking can ignite nearby flammable gases.

 

 

 

 

 

 

 

 

 

 

Explosion and fire could result.

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If there is natural or LP gas leakage in area, do not start engine.

 

 

 

 

WARNING

 

 

Do not use pressurized starting fluids because vapors are flammable.

 

 

 

 

 

 

 

 

 

 

Unintentional sparking can result in fire or electric shock.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

 

 

 

 

 

 

 

 

 

 

amputation, or laceration.

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

 

Fire hazard

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

POISONOUS GAS HAZARD. Engine exhaust contains carbon

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

monoxide, a poisonous gas that could kill you in minutes. You

 

 

 

 

 

 

 

 

CANNOT see it, smell it, or taste it. Even if you do not smell exhaust

 

 

Before performing adjustments or repairs:

 

 

fumes, you could still be exposed to carbon monoxide gas. If you start

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

 

 

 

 

to feel sick, dizzy, or weak while using this product, shut it off and get

 

 

 

Disconnect battery at negative terminal (only engines with electric start.)

 

 

to fresh air RIGHT AWAY. See a doctor. You may have carbon

 

 

 

 

 

 

 

Use only correct tools.

 

 

 

monoxide poisoning.

 

 

 

 

 

 

 

Operate this product ONLY outside far away from windows, doors and vents to

 

 

 

Do not tamper with governor spring, links or other parts to increase engine

 

reduce the risk of carbon monoxide gas from accumulating and potentially being

 

 

 

speed.

 

 

drawn towards occupied spaces.

 

 

 

 

 

 

Replacement parts must be of the same design and installed in the same

 

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide

 

 

 

position as the original parts. Other parts may not perform as well, may damage

 

alarms with battery back-up according to the manufacturer’s instructions.

 

 

 

the unit, and may result in injury.

 

Smoke alarms cannot detect carbon monoxide gas.

 

 

 

 

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

DO NOT run this product inside homes, garages, basements, crawlspaces,

 

 

 

may later shatter during operation.

 

sheds, or other partially-enclosed spaces even if using fans or opening doors

 

 

When testing for spark:

 

 

and windows for ventilation. Carbon monoxide can quickly build up in these

 

 

 

Use approved spark plug tester.

 

spaces and can linger for hours, even after this product has shut off.

 

 

 

 

 

 

Do not check for spark with spark plug removed.

 

ALWAYS place this product downwind and point the engine exhaust away from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

occupied spaces.

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

BRIGGSandSTRATTON.COM

Features and Controls

 

(B) on the dipstick.

 

 

 

3.

Remove the dipstick and check the oil level. It should be at the top of the full indicator

Compare the illustration 1

with your engine to familiarize yourself with the location of

4.

To add oil, pour the oil slowly into the engine oil fill (C). Do not overfill. After adding

 

oil, wait one minute and then recheck the oil level.

various features and controls.

 

 

 

5.

Replace and tighten the dipstick.

A.

Engine Identification (located on cover)

 

 

 

Model Type Code

 

 

 

B.

Spark Plug

 

Low Oil Protection System (if equipped)

C.

Air Cleaner (flat or oval)

 

Some engines are equipped with a low oil sensor. If the oil is low, the sensor will either

D.

Choke Control

 

activate a warning light or stop the engine. Stop the engine and follow these steps before

 

restarting the engine.

E.

Fuel Shut-off Valve (optional)

 

Make sure the engine is level.

F.

Starter Cord Handle

 

 

 

Check the oil level. See the How To Check/Add Oil section.

G.

Finger Guard

 

 

 

If the oil level is low, add the proper amount of oil. Start the engine and make sure

H.

Throttle Control (optional)

 

 

 

the warning light (if equipped) is not activated.

I.

Stop Switch (optional)

 

 

If the oil level is not low, do not start the engine. Contact an Authorized Briggs &

J.

Fuel Tank and Cap

 

 

Stratton Dealer to have the the oil problem corrected.

 

 

 

K.Extended Dipstick (optional)

L.

Short Dipstick (optional)

 

 

 

 

 

 

 

 

 

 

 

Fuel Recommendations

M.

Oil Drain Plug

 

 

 

 

 

 

 

 

 

 

 

Fuel must meet these requirements:

N.

Oil Fill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean, fresh, unleaded gasoline.

O.

Muffler

 

 

 

 

 

 

 

 

 

 

 

A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.

 

Muffler Guard (optional)

 

 

 

 

 

 

 

 

 

 

 

Gasoline with up to 10% ethanol (gasohol) is acceptable.

 

Spark Arrester (optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE: Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in

P.

Safety Key (electric start models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will

Q.

ON/OFF Switch (electric start models)

 

 

 

 

 

 

 

 

 

cause damage to engine components, which will not be covered under warranty.

R.

Gear Reduction Unit (optional)

 

 

 

 

 

 

 

 

 

To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See

 

 

 

 

 

 

 

 

 

Storage. All fuel is not the same. If starting or performance problems occur, change fuel

S.

Key Switch (electric start models)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

providers or change brands. This engine is certified to operate on gasoline. The

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

emissions control system for this engine is EM (Engine Modifications).

Operation

 

 

 

 

 

Reproduction

Oil capacity (see the Specifications section)

 

 

 

 

 

 

 

 

 

High Altitude

Oil Recommendations

 

 

 

 

 

 

 

 

 

 

 

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON)

 

 

 

 

 

 

 

 

 

 

 

gasoline is acceptable.

We recommend the use of Briggs & Stratton Warranty Certified oils

best

For carbureted eng nes, h gh altitude adjustment is required to remain emissions

 

 

 

 

 

 

 

 

 

 

 

 

for

compliant. Opera on w h ut th s adjustment will cause decreased performance,

performance. Other high-quality detergent oils are acceptable if classified for se vice SF,

SG, SH, SJ or higher. Do not use special additives.

 

 

 

 

 

 

 

increased fuel onsump on, and increased emissions. Contact a Briggs & Stratton

Outdoor temperatures determine the proper oil viscosity for the engine. Use the cha t to

Authorized Servi e Dealer for high altitude adjustment information. Operation of the

select the best viscosity for the outdoor temperature range expected.

 

 

engine at altit des below 2,500 feet (762 meters) with the high altitude adjustment is not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

recommended.

 

°F

 

 

 

 

 

 

 

 

°C

 

 

For Electronic F el Injection (EFI) engines, no high altitude adjustment is necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Add Fuel - Figure 3

 

 

 

30

 

 

 

 

Not

 

 

 

 

 

 

 

SAE

 

-10W30

 

5WSynthetic-30

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

30-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fire or explosion can cause severe burns or death.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5W

 

 

 

 

 

When Adding Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn engine off and let engine cool at least 2 minutes before removing the fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cap.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fill fuel tank outdoors or n well-ventilated area.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bottom of the fuel tank neck.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Below 40°F (4°C) the use of SAE 30 will result in hard starting.

 

 

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

** Above 80°F (27°C) the use of 10W-30 may cause increased oil consumption. Check

sources.

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

oil level more frequently.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace if necessary

How To Check/Add Oil - Figure 2

4

 

 

 

 

 

 

 

If fuel spills, wait until it evaporates before starting engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Before adding or checking the oil

Place engine level.

Clean the oil fill area of any debris.

Models with oil fill cap (Figure 2)

1.Remove the oil fill cap (A).

2.To add oil, pour the oil slowly into the engine oil fill (B). Fill to point of overflowing.

3.Replace and tighten the oil fill cap.

Models with short dipstick (Figure 2)

1.Remove the dipstick (C) and wipe with a clean cloth.

2.Insert the dipstick but do not screw in. Oil level should be at FULL mark (D).

3.To add oil, pour the oil slowly into the engine oil fill (B). Fill to point of overflowing.

4.Replace and tighten the dipstick.

Models with extended dipstick (Figure 4)

1.Remove the dipstick (A) and wipe with a clean cloth.

2.Insert and tighten the dipstick.

1.Clean the fuel cap area of dirt and debris. Remove the fuel cap (A, Figure 3).

2.Fill the fuel tank (B) with fuel. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck (C).

3.Reinstall the fuel cap.

How To Start The Engine - Figure 5 6 8

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

 

7

en

 

 

 

 

 

 

5.

Move the throttle control lever (C), if equipped, to the fast

position. Operate

 

 

WARNING

6.

the engine with the throttle control lever in the fast position.

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

On engines equipped with a stop switch (D), move the switch to the on position.

 

 

7.

Rewind Start: Firmly hold the starter cord handle (E). Pull the starter cord handle

 

 

Fire or explosion can cause severe burns or death.

 

 

 

 

slowly until resistance is felt, then pull rapidly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: If the engine does not start after repeated attempts, contact your local dealer

 

When Starting Engine

 

 

or go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in USA).

 

 

 

 

 

 

 

 

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

 

 

 

 

 

 

 

place and secured.

 

 

WARNING: Rapid retraction of the starter cord (kickback) will pull your

 

Do not crank engine with spark plug removed.

 

 

 

 

hand and arm toward the engine faster than you can let go. Broken bones, fractures,

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

 

 

 

bruises or sprains could result. When starting engine, pull the starter cord slowly until

 

(if equipped) to FAST position and crank until engine starts.

 

 

 

resistance is felt and then pull rapidly to avoid kickback.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Electric Start with Safety Key (F): Push in the safety key (F). Momentarily push the

 

 

 

 

 

start switch (G). When the engine starts, release the start switch (Figure 6).

 

 

 

9.

Electric Start with Automotive Key Switch (H): Turn the key switch (H) to the start

 

 

WARNING

 

 

position. When the engine starts, release the key switch (Figure 8).

 

 

 

 

NOTICE: To prolong starter life, use short starting cycles, not to exceed 15 seconds

 

 

POISONOUS GAS HAZARD. Engine exhaust contains carbon

 

 

 

 

 

 

 

 

monoxide, a poisonous gas that could kill you in minutes. You

 

 

per minute. Extended cranking can damage the starter motor.

 

 

 

 

 

CANNOT see it, smell it, or taste it. Even if you do not smell exhaust

 

 

NOTE: If the engine does not start after repeated attempts, contact your local dealer

 

 

fumes, you could still be exposed to carbon monoxide gas. If you start

 

 

 

 

 

 

or go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in USA).

 

 

to feel sick, dizzy, or weak while using this product, shut it off and get

 

 

 

 

 

 

 

 

 

 

 

 

to fresh air RIGHT AWAY. See a doctor. You may have carbon

10.

As the engine warms up, move the choke control (B) to the run

 

position

 

 

monoxide poisoning.

 

 

(Figure 5).

 

 

 

Operate this product ONLY outside far away from windows, doors and vents to

reduce the risk of carbon monoxide gas from accumulating and potentially being

How To Stop The Engine - Figure 7

drawn towards occupied spaces.

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.

 

Smoke alarms cannot detect carbon monoxide gas.

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

Reproduction

 

 

DO NOT run this product inside homes, garages, basements, crawlspaces,

 

 

Fuel and its vapors are extremely flammable and explosive.

 

sheds, or other partially-enclosed spaces even if using fans or opening doors

 

 

Fire or expl si can cause severe burns or death.

 

and windows for ventilation. Carbon monoxide can quickly build up in these

 

 

 

 

 

 

spaces and can linger for hours, even after this product has shut off.

 

 

 

 

 

 

 

ALWAYS place this product downwind and point the engine exhaust away from

 

Do not choke he carburet r to stop engine.

 

 

occupied spaces.

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE: This engine was shipped from Briggs & Stratton without oil. Befo

you sta t

1. On models equipped wi h a throttle control lever (A), move the throttle control lever to

the engine, make sure you add oil according to the instructions in this manual. If y u

 

slow

and then to the stop

position (see Figure 7).

start the engine without oil, it will be damaged beyond repair and will n t be c

ve ed

 

 

or

 

 

under warranty.

 

 

 

 

 

 

 

 

Move the stop switch (B), (if equipped) to the stop position.

Note: Equipment may have remote controls. See the equipment manual l cati n and

 

 

or

 

 

 

 

Not

 

 

 

 

 

 

 

operation of remote controls.

 

 

 

 

for

 

Electric Start: Remove the safety key (C, Figure 7). Keep the safety key out of

1.

Check the oil level. See the How To Check/Add Oil sec .

 

reach of children.

 

 

 

 

or

 

 

2. Make sure equipment drive controls, if equipped, are disengaged.

 

 

 

 

 

 

 

3.

Turn the fuel shut-off valve (A), if equipped, to the

n p siti

(Figure 5).

 

 

 

Turn the key switch (H, Figure 8) to the off

position. Remove the key switch.

4.

Move the choke control lever (B) to the choke

 

p siti .

 

 

 

 

Keep the key switch out of reach of children.

 

 

 

 

 

 

 

 

 

 

 

2. After the engine stops, turn the fuel shut-off valve (D) to the closed position. See

 

Note: Choke is usually unnecessary when restarting a warm engine.

 

 

 

 

 

 

Figure 7.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

We recommend that you see any Briggs & Stratton Authorized Dealer for all

 

 

 

 

 

 

maintenance and service of the engine and engine parts.

 

 

 

 

 

 

Unintentional sparking can result in fire or electric shock.

NOTICE: All the components used to build this engine must remain in place for proper

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

amputation, or laceration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fire hazard

 

 

 

WARNING: When performing maintenance that requires the unit to be

 

 

 

 

 

 

tipped, the fuel tank must be empty or fuel can leak out and result in a fire or

 

 

 

 

 

 

explosion.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Before performing adjustments or repairs:

 

Emissions Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

Maintenance, replacement, or repair of the emissions control devices and systems

 

Disconnect battery at negative terminal (only engines with electric start.)

may be performed by any off-road engine repair establishment or individual.

 

Use only correct tools.

 

 

However, to obtain “no charge” emissions control service, the work must be performed

 

Do not tamper with governor spring, links or other parts to increase engine

by a factory authorized dealer. See the Emissions Warranty.

 

 

 

 

 

 

 

 

 

speed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replacement parts must be of the same design and installed in the same

 

 

 

 

 

 

 

 

 

 

position as the original parts. Other parts may not perform as well, may damage

 

 

 

 

 

 

 

 

 

 

the unit, and may result in injury.

 

 

 

 

 

 

 

 

 

 

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

 

 

 

 

 

 

 

 

 

may later shatter during operation.

 

 

When testing for spark:

Use approved spark plug tester.

Do not check for spark with spark plug removed.

8

BRIGGSandSTRATTON.COM

Maintenance Chart

First 5 Hours

Change oil

Every 8 Hours or Daily

Check engine oil level

Clean area around muffler and controls

Clean finger guard

Every 25 Hours or Annually

Clean air filter *

Clean pre-cleaner *

Every 50 Hours or Annually

Change engine oil

Check muffler and spark arrester

Every 100 Hours

Change gear reduction oil (if equipped)

Annually

Replace air filter

Replace pre-cleaner

Replace spark plug

Replace fuel filter

Clean air cooling system *

Check valve clearance **

How To Change The Oil - Figure 11 12 13

Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.

Remove Oil

1.With engine off but still warm, disconnect the spark plug wire (A) and keep it away from the spark plug (Figure 11).

2.Remove the oil drain plug (B, Figure 12). Drain the oil into an approved receptacle. Note: Any of the oil drain plugs shown below may be installed in the engine.

3.After the oil has drained, install and tighten the oil drain plug.

Add oil

Place engine level.

Clean the oil fill area of any debris.

See the Specifications section for oil capacity.

Models with oil fill cap

1.Remove the oil fill cap (D, Figure 12).

2.Pour the oil slowly into the engine oil fill (E). Fill to point of overflowing.

3.Replace and tighten the oil fill cap.

Models with short dipstick

1. Remove the dipstick (F, Figure 12) and wipe with a clean cloth.

*In dusty conditions or when airborne debris is present, clean more often.

2. Pour the oil slowly into the engine oil fill (E). Fill to point of overflowing.

** Not required unless engine performance problems are noted.

3.

Install the dipstick but do not screw in. Remove and check the oil level. Oil level

 

should be at the FULL mark (G) on the dipstick.

 

 

 

 

 

 

 

 

Carburetor And Engine Speed Adjustment

 

 

4.

Install and tighten the dipstick.

 

 

Models with extended dipstick

Never make adjustments to the carburetor or engine speed. The carburetor was set at

1.

Remove the dipstick (F, Figure 13) a d wipe with a clean cloth.

the factory to operate efficiently under most conditions. Do not tamper with the governor

spring, linkages, or other parts to change the engine speed. If any adjustments are

2.

Pour the oil slowly

nto the e gi e oil fill (E). Do not overfill. After adding oil, wait

required contact a Briggs & Stratton Authorized Service Center for service.

 

one minute and hen recheck the oil level.

NOTICE: The equipment manufacturer specifies the maximum speed for the engine as

3.

Install and igh en

he d pst ck.

installed on the equipment. Do not exceed this speed. If you are unsure what the

4.

Remove the d ps

k and check the oil level. It should be at the top of the full indicator

equipment maximum speed is, or what the engine speed is set to from the facto y,

 

(G) on the dips i k.

 

contact a Briggs & Stratton Authorized Service Center for assistance. For safe and

5.

Install and tighten the dipstick.

proper operation of the equipment, the engine speed should be adjusted nly by a

 

 

 

qualified service technician.

 

 

 

 

How To Service The Air Filter - Figure 14 15 16

 

 

 

 

 

 

 

 

 

Severe thermal burns can occur on contact.

9

Reproduction

How To Replace The Spark Plug - Figure

 

 

 

 

 

Check the gap (A, Figure 9) with a wire gauge (B). If necessary, reset he gap. Install

 

WARNING

 

 

 

 

 

for

 

and tighten the spark plug to the recommended torque. F r gap se ing or torque, see the

 

Fuel and its vapors are extremely flammable and explosive.

Specifications section.

 

 

 

 

 

Note: In some areas, local law requires using a resist r spark plug to suppress igniti

 

Fire or explosion can cause severe burns or death.

signals. If this engine was originally equipped with a resist

r spark plug, use the same

 

 

 

type for replacement.

 

 

 

 

Never start or run the engine with the air cleaner assembly (if equipped) or the

 

 

 

 

 

 

 

Inspect Muffler And Spark Arrester - Figure

10

 

 

air filter (if equipped) removed.

 

 

 

 

 

 

 

 

 

 

 

Not

 

NOTICE: Do not use pressurized air or solvents to clean the filter. Pressurized air can

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

damage the filter and solvents will dissolve the filter.

 

 

 

 

 

 

The air cleaner system uses a pleated filter with an optional pre-cleaner. The pre-cleaner

 

 

Running engines produce heat. Engine parts, especially muffler,

 

can be washed and reused.

 

 

 

Flat Air Filter (Figure 14 and Figure 15)

 

 

become extremely hot.

 

 

 

 

 

 

 

 

 

 

 

1.

Loosen the fastener (D) that holds the cover (A).

 

 

 

 

 

 

 

 

 

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

 

2.

Open the cover and remove the pre-cleaner (C) and the filter (B).

 

 

 

 

 

 

 

3.

To loosen debris, gently tap the filter on a hard surface. If the filter is excessively

 

Allow muffler, engine cylinder and fins to cool before touching.

 

 

dirty, replace with a new filter.

 

Remove accumulated debris from muffler area and cylinder area.

 

4.

Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

dry. Do not oil the pre-cleaner.

 

 

5.

Assemble the dry pre-cleaner to the filter with the lip (G) of the pre-cleaner on the

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

 

 

bottom of the filter pleats.

 

 

6.

Install the filter.

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

jurisdictions may have similar laws. Contact the original equipment

 

7.

On models equipped with air filter shown in Figure 14, install the cover tabs (E) into

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

the slots (F).

 

 

exhaust system installed on this engine.

 

 

 

8.

Close the cover and secure with the fastener.

 

 

 

 

 

 

 

Oval Air Filter (Figure 16)

 

 

 

 

 

 

 

Remove accumulated debris from muffler area and cylinder area. Inspect the muffler (A,

1.

Loosen the fastener (D) that holds the cover (A).

Figure 10) for cracks, corrosion, or other damage. Remove the spark arrester (B), if

2.

Open the cover and remove the pre-cleaner (C) and the filter (B).

equipped, and inspect for damage or carbon blockage. If damage is found, install

3.

Remove the pre-cleaner (C), if equipped, from the filter. To loosen debris, gently tap

replacement parts before operating.

 

 

 

 

 

 

 

 

 

the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.

 

 

 

 

 

 

 

4.

Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air

 

 

 

 

 

 

 

 

 

WARNING: Replacement parts must be of the same design and installed

 

 

dry. Do not oil the pre-cleaner.

 

 

 

5.

Assemble the dry pre-cleaner to the filter.

 

in the same position as the original parts. Other parts may not perform as well, may

 

6.

Install the filter and pre-cleaner into the base (E) and onto stud (F). Make sure filter

 

damage the unit, and may result in injury.

 

 

 

 

 

fits securely into base.

 

 

 

 

 

 

 

7.

Install air filter cover and secure with the fastener. Make sure the fastener is tight.

 

 

 

 

 

 

 

 

9

en

 

 

 

How To Change The Gear Reduction Oil - Figure

 

17

 

NOTICE: Do not use water to clean the engine. Water could contaminate the fuel

 

 

system. Use a brush or dry cloth to clean the engine.

If your engine is equipped with a gear reduction unit, service as follows.

This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to

1. Remove the oil fill plug (B) and the oil level plug (C).

 

 

 

 

 

 

 

 

overheat, resulting in poor performance and reduced engine life.

2. Remove the oil drain plug (A, Figure 17) and drain the oil into an appropriate

Use a brush or dry cloth to remove debris from the finger guard (A) (Figure 19). Keep

 

receptacle.

 

 

 

 

 

 

 

 

 

 

 

 

 

linkage, springs and controls (B) clean. Keep the area around and behind the muffler (C)

3. Install and tighten the oil drain plug.

 

 

 

 

 

 

 

 

 

 

 

 

free of any combustible debris.

4. To refill, slowly pour gear lube into the oil fill hole (see Specifications section).

Storage

 

Continue to pour until the oil runs out of the oil level hole.

 

 

 

5. Install and tighten the oil level plug.

 

 

 

 

 

 

 

6. Install and tighten the oil fill plug.

 

 

 

 

 

 

 

 

Important: The oil fill plug has a vent hole (D) and must be installed on the top of the

WARNING

 

gear case cover as shown.

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

How To Replace The Fuel Filter - Figure

18

 

 

 

 

 

 

Fire or explosion can cause severe burns or death.

 

 

WARNING

 

 

 

 

 

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

Fuel and its vapors are extremely flammable and explosive.

 

Store away from furnaces, stoves, water heaters or other appliances that have

 

 

Fire or explosion can cause severe burns or death.

 

 

 

pilot lights or other ignition sources because they can ignite fuel vapors.

 

 

 

 

 

 

 

 

 

Fuel System

 

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

 

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum

 

 

deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh,

 

sources.

 

 

 

 

 

 

 

 

 

 

 

 

 

use Briggs & Stratton Advanced Formula Fuel Treatment & Stabilizer, available

 

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

 

 

wherever Briggs & Stratton genuine service parts are sold.

 

Replace if necessary.

 

 

 

 

 

 

There is no need to drain gasoline from the engine if a fuel stabilizer is added according

 

Before replacing the fuel filter, drain the fuel tank or close the fuel shut-off valve.

 

 

 

to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel

 

Replacement parts must be the same and installed in the same position as the

 

system before storage.

 

original parts.

 

 

 

 

 

 

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into

 

If fuel spills, wait until it evaporates before starting engine.

 

 

 

an approved container. Run the engine until it stops from lack of fuel. The use of a fuel

 

 

 

 

stabilizer in the storage container is recommended to maintain freshness.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

1. Before replacing the fuel filter (A, Figure 18), if equipped, drain the fuel tank or close

Engine Oil

 

the fuel shut-off valve. Otherwise, fuel can leak out and cause a fire or explosion.

While the engine is still warm, cha ge the e gine oil.

2. Use pliers to squeeze tabs (B) on the clamps (C), then slide the clamps away from

Troubleshooting

 

the fuel filter. Twist and pull the fuel lines (D) off of the fuel filter.

 

 

3. Check the fuel lines for cracks or leaks. Replace if necessary.

 

 

 

Need Assistance? Go to BRIGGSa dSTRATTON.COM or call 1-800-233-3723 (in

4. Replace the fuel filter with an original equipment replacement filter.

USA).

5. Secure the fuel lines with the clamps as shown.

 

 

 

 

 

 

How To Clean The Air Cooling System - Figure 19

 

 

 

WARNING

 

 

 

 

for

 

 

 

 

Running engines produce heat. Engine parts, especially mu ler,

 

 

 

 

become extremely hot.

Not

 

 

 

 

 

Severe thermal burns can occur on contact.

 

 

 

 

 

 

 

Combustible debris, such as leaves, grass, brush,

c. can catch fire.

 

 

 

Allow muffler, engine cylinder and fins to co l bef

re uching.

 

 

 

 

Remove accumulated debris from muffler area and cylinder area.

 

 

 

 

 

 

 

 

 

 

 

 

10

BRIGGSandSTRATTON.COM

Specifications

Engine Specifications

Model

120000

 

 

Displacement

12.48 ci (205 cc)

Bore

2.688 in (68.28 mm)

 

 

Stroke

2.200 in (55.88 mm)

Engine Oil Capacity

18 -- 20 oz (0.54 -- 0.59 L)

Gear Reduction Specifications (if equipped)

Gear Reduction Oil Type

80W-90

 

 

Gear Reduction Oil Capacity

4 oz (0.12 L)

 

 

Engine Specifications

Model

200000

 

 

Displacement

18.63 ci (305 cc)

Bore

3.120 in (79.24 mm)

 

 

Stroke

2.438 in (61.93 mm)

Engine Oil Capacity

26 -- 28 oz (0.77 -- 0.83 L)

Gear Reduction Specifications (if equipped)

Gear Reduction Oil Type

SAE 30

 

 

Gear Reduction Oil Capacity

12 oz (0.35 L)

 

 

Engine Specifications

 

 

 

Engine Specifications

 

 

Model

150000

 

Model

 

210000

Displacement

15.24 ci (250 cc)

 

Displacement

 

20.85 ci (342 cc)

Bore

2.970 in (75.44 mm)

 

Bore

 

3.300 in (83.81 mm)

Stroke

2.200 in (55.88 mm)

 

Stroke

 

2.438 in (61.93 mm)

Engine Oil Capacity

18 -- 20 oz (0.54 -- 0.59 L)

 

Engine Oil Capacity

 

26 -- 28 oz (0.77 -- 0.83 L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

 

Gear Reduction Specifications (if equipped)

 

 

Gear Reduction Specificatio

s (if equipped)

Gear Reduction Oil Type

80W-90

 

Gear Reduction Oil Type

 

SAE 30

Gear Reduction Oil Capacity

4 oz (0.12 L)

 

Gear Reduction O l Capac ty

 

12 oz (0.35 L)

 

 

 

 

 

 

 

 

Tune-up Specifications *

 

 

 

for

 

T ne- p Spe ifi ations *

 

 

 

 

 

 

 

 

Model

120000, 150000

 

 

 

Mo el

200000, 210000

Spark Plug Gap

 

0.030 in (0.76 mm)

 

 

Spark Plug Gap

0.030 in (0.76 mm)

 

Not

 

 

 

 

 

Spark Plug Torque

 

180 lb-in (20 Nm)

 

 

Spark Plug Torque

180 lb-in (20 Nm)

Armature Air Gap

0.010

- 0.014 in (0.25 - 0.36 mm)

 

Armature Air Gap

0.008 - 0.012 in (0.20 - 0.30 mm)

Intake Valve Clearance

0.004

- 0.006 in (0.10 - 0.15 mm)

 

Intake Valve Clearance

0.004 - 0.006 in (0.10 - 0.15 mm)

Exhaust Valve Clearance

 

0.009

- 0.011 in (0.23 - 0.28 mm)

 

Exhaust Valve Clearance

0.004 - 0.006 in (0.10 - 0.15 mm)

 

 

 

 

 

 

* Engine power will decrease 3.5% for each 1,000 feet (300 met rs) above s a l

vel and 1% for each 10 F (5.6 C) above 77 F (25 C). The engine will operate satisfactorily at an

angle up to 15 . Refer to the equipment operator’s manual for safe allowable op

rating limits

slopes.

 

 

 

 

 

 

 

 

 

 

Common Service Parts n

Service Part

Part Number

 

Service Part

Part Number

Flat Air Filter

491588, 5043

 

Fuel Filter

694485

Flat Air Filter Pre-cleaner

493537, 5064

 

Advanced Formula Fuel Treatment & Stabilizer

5442

Oval Air Filter, Model: 120000, 150000

697029, 5059

 

Resistor Spark Plug

491055

Oval Air Filter Pre-cleaner, Model: 120000, 150000

273356

 

Long Life Platinum Spark Plug

5066

Oval Air Filter, Model: 200000, 210000

695302

 

Spark Plug Wrench

89838, 5023

Oval Air Filter Pre-cleaner, Model: 200000, 210000

695303

 

Spark Tester

19368

 

 

 

 

 

n We recommend that you see any Briggs & Stratton Authorized Dealer for all maintenance and service of the engine and engine parts.

 

11

en

 

 

 

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