Zhone Technologies 5620 User Manual

TM
Hotwire 5620 RTU Customer Premises
Installation Instructions
Document Number 5620-A2-GN10-30 December 1998

Before You Begin

The Hotwire 5620 RTU (Remote Termination Unit) interoperates with the Hotwire 8510 DSL Card in the DSLAM (Digital Subscriber Line Access Multiplexer) system.
An optional POTS (Plain Old Telephone Service) splitter is available for the Hotwire 5620 RTU. When a POTS splitter is installed, the telephone and 5620 RADSL (Rate Adaptive Digital Subscriber Line) RTU can function at the same time over the same pair of copper wires. In order to confirm the RTU installation, the POTS splitter should be installed first.
To install a POTS splitter, refer to the appropriate POTS splitter document:
Document Number Document Title
5030-A2-GN10
5038-A2-GN10
Hotwire 5030 POTS Splitter Customer Premises Installation Instructions
Hotwire 5038 Distributed POTS Splitter Customer Premises Installation Instructions
Contact your sales or service representative to order additional product documentation. Paradyne documents are also available on the World Wide Web at:
http://www.paradyne.com Select
Service & Support → Technical Manuals

Wiring and Cables Needed

The following wiring and standard connectors are used with this product:
New or existing unshielded twisted-pair wiring (CA T3 or better). The CAT3 wiring must meet EIA/TIA-568 specifications with 24 AWG (.5 mm) or 26 AWG (.4 mm).
Standard RJ1 1 wall jack.
Standard Ethernet 8-pin, non-keyed modular plug for a PC or workstation. An Ethernet straight-through or crossover cable is used. Refer to
5620 RTU,
page 8, for Ethernet cable details.
1
Installing the Hotwire

Package Checklist

Verify that your package contains the following:
-
Model 5620 Remote Termination Unit (RTU)
-
DSL interface cable with RJ11 connectors
-
Power cord with power transformer
-
Two ferrite chokes

What Does the Hotwire RADSL RTU Do?

The Hotwire 5620 RTU is a component in the Hotwire DSL Access System. This system provides high-speed Internet or corporate LAN access over traditional twisted-pair copper telephone wiring.
A POTS splitter blocks out the DSL signal and allows the POTS frequencies to pass through. At the customer premises, the RADSL RTU and a telephone can function simultaneously over the same pair of copper wires when either:
H A Hotwire 5030 or 5038 POTS Splitter is installed near the demarcation point for all
telephones on the same POTS line as DSL,
H A Hotwire 5038 Distributed POTS Filter is installed on each telephone on the same
POTS line as DSL.

DSL Access with a Hotwire 5030 or 5038 POTS Splitter

or
Copper pairs run from the central office (CO) to the customer premises (CP) to create the local loop. The local loop terminates on the customer premises at the demarcation point in a punchdown block or network interface device (NID).
The Hotwire 5030 POTS splitter is designed for outdoor or indoor installation. The Hotwire 5038 POTS Splitter is designed for indoor use only .
When a Hotwire POTS splitter is used at both ends of the local loop, wiring is connected:
H From the demarcation point to the CP POTS splitter, and H From the demarcation point to the DSL jack.
NOTES:
— End-user system is used to represent any PC with an Ethernet connection and
DSL-based service.
— Network Service Provider (NSP) is used to represent any Internet Service
Provider (ISP) or remote LAN access provider.
2
Customer Premises (CP)
Demarcation
CP
POTS
Splitter
DSL Jack
Ethernet
Crossover
Cable
RTU
or
End-user
Systems
Ethernet
Cable
Hub or
Central
Office
(CO)
Network
Service
Provider
(NSP)
Point
Local Loop
Punchdown
Block or NID
POTS
DSL
Router
98-16105
DSL – Digital Subscriber Line POTS – Plain Old Telephone Service NID – Network Interface Device RTU – Remote Termination Unit
New Wiring Connections Existing Wiring (POTS)

DSL Access with a Hotwire 5038 Distributed POTS Splitter

When a Hotwire 5038 Distributed POTS Splitter is used, one 5038 Distributed POTS Splitter is installed as a filter for each telephone on the same POTS line as DSL.
Customer Premises (CP)
Demarcation
Point
Optional
Central
Office
POTS
Splitter
RTU
To End-user
Systems
(CO)
Network
Service
Provider
(NSP)
POTS/DSL
Local Loop
Punchdown
Block or NID
POTS
Splitter
POTS
Splitter
98-15815-01
DSL – Digital Subscriber Line POTS – Plain Old Telephone Service NID – Network Interface Device RTU – Remote Termination Unit
3

DSL Access without a POTS Splitter

When the Hotwire 5620 RTU is installed without a POTS splitter , a second telephone wiring pair is needed for DSL access.
Customer Premises (CP)
Demarcation
Point
POTS
Central
Office
(CO)
Local Loop
DSL
DSL Jack
RTU
End-user
Systems
Network
Service
Provider
(NSP)
Punchdown
Block or NID
Ethernet
Crossover
Cable
or
Ethernet
Cable
Hub
97-15345-02
DSL – Digital Subscriber Line POTS – Plain Old Telephone Service NID – Network Interface Device RTU – Remote Termination Unit
New Wiring Connections Existing Wiring (POTS)
4

Installing the DSL Access Wiring

The local loop terminates at the punchdown block or NID. Wiring must be connected from the customer premises side of the punchdown block or the NID to the DSL jack. Typically, the punchdown block is installed in commercial locations and the NID is installed in residential locations.
Procedure
1. Access the punchdown block or NID.
!
WARNING:
Do not continue unless the DSL access line from the local loop has been disconnected at the NID or punchdown block. Refer to
Instructions,
2. Disconnect the DSL access pair from the local loop. A punchdown block is used
without a POTS splitter in the following example.
page 17.
Important Safety
Punchdown Block
Demarcation Point
DSL Access from Local Loop
Customer Premises
Bridge Clip
ABCD
Wiring to DSL Jack
97-15348
5
3. Locate the DSL pair of T1/R1 connectors on the customer premises side of the NID or punchdown block. Attach the wiring that will be connected to the DSL jack. In the following example, a NID is used without a POTS splitter. It includes an existing POTS line and a second pair installed for DSL access.
Telephone Network Interface Device (NID)
Customer Premises
Demarcation Point
Tip
T1
(Green)
DSL Pair
Wiring to
DSL Jack
Existing POTS
Wiring to
Telephone
Ring
R1
(Red)
Ground
POTS Pair
DSL/POTS
Access from
Local Loop
97-15438-01
6
The Hotwire 5620 RTU connects to the local loop via wiring from the demarcation point to an RJ1 1 wall jack. The DSL twisted-pair wiring from the local loop terminates at a new or existing wall jack. It may be necessary to install a standard single RJ11 jack or replace a single jack with a double RJ1 1 wall jack.
Customer Premises
Demarcation Point
Central
Office
POTS/DSL Local Loop
Punchdown
Block or NID
DSL
Twisted-pair
Wiring
DSL
RJ11
Jack
RTU
97-15343-02
Procedure
1. Wiring can be run from the punchdown block or NID to a new or existing wall jack. Match the pair colors on both ends.
2. Label the DSL jack.
3. Reconnect the DSL access pair
at the punchdown block or NID. Refer to
Access Wiring
both terminal screws with a flat­blade screwdriver.
The RJ11 6-pin jack uses the center two pins. For pin assignments, refer to
Connectors
Installing the DSL
, page 5. Tighten
, page 15.
RJ11 Wall Jack
or
97-15300a
Cables &
7

Installing the Hotwire 5620 RTU

Place the Hotwire 5620 RTU on a flat surface with clearance for the rear connectors.
Procedure
1. Use the supplied RJ1 1 6-pin interface cable for the DSL connection. Insert one end of the cable into the jack labeled DSL. Insert the other end into the wall jack labeled DSL.
Hotwire RTU
POWER
ETHERNET
DSL Jack
If the Hotwire 5620 RTU is installed on the same line as POTS, a Hotwire 5038 Distributed POTS Splitter can be used as a filter. One Hotwire 5038 Distributed POTS splitter is installed as a filter for each telephone, as shown below. To install the Hotwire 5038 Distributed POTS splitter, refer to
POTS Splitter Customer Premises Installation Instructions.
DSL
97-15300-01
Hotwire 5038 Distributed
Customer
Premises (CP)
POTS Splitter
POTS Splitter
Distributed
LINE DSL
PHONE
Line from
RJ11 Wall Jack
LINE DSL
PHONE
Distributed
Distributed
POTS Splitter
PHONE
Hotwire
RTU
LINE DSL
Line from
RJ11 Wall Jack
98-15813
8
2. Use an 8-pin Ethernet cable for the Ethernet connection. Insert one end of the cable into the jack labeled ETHERNET.
Use a straight-through cable and connect the other end to an Ethernet hub,
Hotwire RTU
Ethernet
Line
POWER
or
ETHERNET
DSL
Ethernet
Hub
Ethernet
Cable
97-15303-01
Use an Ethernet crossover cable and connect the other end to a PC with an
Ethernet Network Interface Card (NIC) installed.
Hotwire RTU
Ethernet
Line
POWER
PC with Ethernet
ETHERNET
DSL
Network Interface
Card
Ethernet
Cable
For RTU cable pin assignments, refer to
9
Cables & Connectors
97-15303b
, page 15.
3. Place the large ferrite choke on the Ethernet cable as closely as possible to the RTU. Pass the Ethernet cable through the ferrite choke twice, creating a loop as shown.
496-14952
4. Close the two halves
Hotwire RTU
around the cable and snap the ferrite choke shut. Press down on the plastic latch to secure the ferrite choke in place around the cable.
POWER
Ethernet
Line
ETHERNET
DSL
Ferrite Choke
97-15303c
5. Insert the power cord’s round end into the jack labeled POWER. Attach the ferrite choke on the power cord as closely as possible to the RTU. Pass the power cable through the ferrite choke twice, creating a loop as shown.
Hotwire RTU
Power
Jack
POWER
Ferrite Choke
ETHERNET
DSL
or
97-15796
6. Close the two halves around the cable and snap the ferrite choke shut. Press down on the plastic latch to secure the ferrite choke in place around the cable.
7. Plug the transformer into an AC outlet. The RTU hardware installation is now complete. When the power cord is installed, the RTU goes through a power-on self-test.
10

Optional RTU Wall Placement

The Hotwire 5620 RTU is designed for tabletop placement. The RTU can also be mounted on a wall. To mount an RTU, you will need:
-
Three slotted-head #6 self-threading screws with molly bolts
-
Drill and 3/16I drill bit for the molly bolts
-
Screwdriver
A template with the dimensions for the three screws is provided. See
Template
on page 12.
RTU Hardware
" Procedure
To mount the RTU:
1. Use a drill to install the plastic anchors (molly bolts).
2. Use a screwdriver to install the screws. Do not install the screws flush with the
wall. Leave enough clearance to hang the RTU housing from the screws.
Wall
Fasteners
Hotwire
RTU
11
98-16170

RTU Hardware Template

Front (LEDs)
5.43"
7.55"
To Bottom
Hole
12
98-16171

Power-On

When power is applied, the RTU performs self-diagnostics and the PWR LED is on. The self-diagnostics includes a power-on self-test. During the power-on self-test, all of the LEDs turn on for one second.
Power – green
Alarm – red
Test – yellow
Digital Subscriber Line – green
Ethernet Link – green
TST
5620
TM
ALMPWR
DSL
ETHERNET
98-15835
Refer to
Troubleshooting,
page 14, for LED indications requiring action.

Status LEDs

All of the LEDs turn on and off during the power-on self-test. After a successful self-test, the LEDs should appear as indicated in BOLD in the Condition column below.
LED Condition Status
PWR ON RTU has power. ALM OFF
ON
TST OFF
ON
DSL Blinking
ON
OFF
ETHERNET ON
OFF
No active alarms. An alarm condition exists.
No active tests. The TST LED is on during the power-on self-test and
during a test initiated by the NSP. RTU is establishing the active DSL link. The LED blinks
on and off about five times per second. The DSL link is now active and ready to transmit and
receive data. The DSL link has not been established.
The Ethernet 10BaseT connection to the Ethernet hub or PC is active.
No Ethernet 10BaseT device is detected.
13

Troubleshooting

LED Symptom Action
All LEDs are on.
ALM LED remains on.
ALM and TST LEDs are on.
DSL LED is off. Verify that the DSL cable is securely installed on both ends. If
DSL LED continues to blink after the power-on self-test.
DSL LED is on and there is no data transmission.
DSL and Ethernet LEDs are on and there is no data transmission.
Ethernet LED is off.
PWR LED is off.
The RTU may be in download mode. Wait ten minutes. If LEDs remain on after ten minutes and the RTU is not in
download mode, the RTU is not functional. Contact the NSP. The power-on self-test may have failed. Unplug the unit and
reapply power. If the alarm LED is still on, contact the NSP. Firmware download may be in progress. If firmware download
is not in progress or the LEDs remain on after ten minutes, contact the NSP.
the problem continues, contact the NSP. The RTU is attempting to establish the DSL link or is adjusting
the rate of the DSL line due to line conditions. If the DSL LED continues to blink for more than five minutes, contact the NSP.
The DSL link has been established but there is no data transmission. Verify the Ethernet connection. If the problem persists, contact the NSP.
The DSL and Ethernet links have been established but there is no data transmission. If the problem continues, contact the NSP.
Verify that the Ethernet 10BaseT cable is securely installed at both ends, and at least one PC is connected and powered on.
Verify that the correct straight-through or crossover cable is installed. Refer to
Check that the power cord is securely installed on both ends.
Installing the Hotwire 5620 RTU,
page 8.
If no LEDs are on, the power supply may be defective. Test the outlet to verify power. If the problem persists, contact the NSP.
If other LEDs are on, the PWR LED may be burned out. Unplug the unit and reapply power; watch all LEDs during the power-on self-test to verify if the PWR LED is functioning.
TST LED is on. A test initiated by the NSP may be active. Wait five minutes.
If the TST LED does not go off, contact the NSP.

Increasing the Number of End-User Systems

A single PC is attached to the Hotwire 5620 RTU using an Ethernet crossover cable. To increase the number of PCs, connect all PCs to an Ethernet hub using a straight-through cable. The Hotwire 5620 RTU can support up to 32 PCs. V erify any planned changes with the NSP.
14

Cables & Connectors

Use standard twisted-pair CA T3 or better cables.
This section is reference information.
The Ethernet interface connector uses an 8-pin, non-keyed modular plug.
— To connect the RTU to an Ethernet hub, use the straight-through connection.
8-Pin Straight-Through Connection
Pin # Function
1 10BaseT TX D+ 2 10BaseT TX D– 3 10BaseT RX D+
4 & 5 Not used
6 10BaseT RX D–
7 & 8 Not used
— To connect the RTU directly to a PC with an Ethernet NIC card, use an
Ethernet crossover cable.
8-Pin Ethernet Crossover Cable
Function Pin # FunctionPin #
10BaseT TX D+ 10BaseT TX D–
1 2
1 2
Ethernet
Cable
8-Pin
Plug
Pin #8
Pin #1
10BaseT TX D+ 10BaseT TX D–
98-16055a
10BaseT RX D+
Not Used Not Used
10BaseT RX D–
Not Used Not Used
3 4 5 6 7 8
15
3
10BaseT RX D+
4
Not Used
5
Not Used
6
10BaseT RX D–
7
Not Used
8
Not Used
97-15316
The DSL interface connector uses a 6-pin,
non-keyed modular plug.
RJ11 6-Pin Connector
Pin # Function
1 & 2 Not used
3 DSL Ring 4 DSL Tip
5 & 6 Not used
DSL Cable
RJ11 Plug
Pin #6

Model 5620 RTU Technical Specifications

6-Pin
Pin #1
98-15304-01
Item Specification
Height x Width x Depth Weight 1 lb. 1 oz. (0.48 kg) Power
Class 2 Transformer normal service input voltage range
Approvals
FCC Part 15 CISPR 22 Safety Certifications
Physical Environment
Operating temperature Storage temperature Relative humidity Shock and vibration
Heat Dissipation 33.8 Btu/hr. (max.) at nominal input voltage Interface Connectors
DSL Interface Ethernet Type II Frame
*
Technical Specifications subject to change without notification.
1.43 x 6.00 x 8.75 (3.64 cm x 15.24 cm x 22.23 cm)
Input: 100 Vac (+10%), 50 Hz;
Output: 15 Vdc nominal, minimum 0.6A
Class B Subpart B digital device Class B Refer to equipment’s label for approvals on product
32°F to 104°F (0°C to 40°C) –4°F to 158°F (–20°C to 70°C) 5% to 95% (noncondensing) Withstands normal shipping and handling
RJ11 6-pin 10BaseT 8-pin
*
120 V ac (+10%), 60 Hz; or 230 V ac (+
10%), 50/60 Hz
16

Important Safety Instructions

1. Read and follow all warning notices and instructions marked on the product or included in the manual.
2. Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from overheating, these slots and openings must not be blocked or covered.
3. Do not allow anything to rest on the power cord and do not locate the product where persons will walk on the power cord.
4. Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous high voltage points or other risks. Refer all servicing to qualified service personnel.
5. General purpose cables are used with this product for connection to the network. Special cables, which may be required by the regulatory inspection authority for the installation site, are the responsibility of the customer. Use a UL Listed, CSA certified, minimum No. 24 AWG line cord for connection to the Digital Subscriber Line (DSL) network.
6. When installed in the final configuration, the product must comply with the applicable Safety Standards and regulatory requirements of the country in which it is installed. If necessary , consult with the appropriate regulatory agencies and inspection authorities to ensure compliance.
7. A rare phenomenon can create a voltage potential between the earth grounds of two or more buildings. If products installed in separate buildings are interconnected, the voltage potential may cause a hazardous condition. Consult a qualified electrical consultant to determine whether or not this phenomenon exists and, if necessary , implement corrective action prior to interconnecting the products.
8. Input power to this product must be provided by one of the following: (1) a UL Listed/CSA certified power source with a Class 2 or Limited Power Source (LPS) output for use in North America, or (2) a certified transformer, with a Safety Extra Low Voltage (SELV) output having a maximum 240 VA available, for use in the country of installation.
9. In addition, since the equipment is to be used with telecommunications circuits, take the following precautions:
— Never install telephone wiring during a lightning storm. — Never install telephone jacks in wet locations unless the jack is specifically
designed for wet locations.
— Never touch uninsulated telephone wires or terminals unless the telephone
line has been disconnected at the network interface. — Use caution when installing or modifying telephone lines. — Avoid using a telephone (other than a cordless type) during an electrical
storm. There may be a remote risk of electric shock from lightning. — Do not use the telephone to report a gas leak in the vicinity of the leak.
17

Declaration of Conformity

This Declaration of Conformity is made by Paradyne Corporation pursuant to Parts 2 and 15 of the Federal Communications Commission’s Rules. This compliance information statement pertains to the following products:
Trade Name: Hotwire Model Number: 5620-A2-200
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
The name, address, and telephone number of the responsible party is given below:
Paradyne Corporation 8545 126th Avenue North Largo, FL 33773-1502 Phone: (727) 530-2000
The authority to operate this equipment is conditioned by the requirement that no modifications will be made to the equipment unless the changes or modifications are expressly approved by Paradyne Corporation.
In order to maintain compliance with Part 15, FCC rules, the clamp-on ferrite chokes must be installed on the Ethernet cable and the Power cable in accordance with the installation instructions.
18

Canada EMI Warnings

!
WARNING:
To Users of Digital Apparatus in Canada: This Class B digital apparatus meets all requirements of the Canadian
interference-causing equipment regulations. Cet appareil numérique de la classe B respecte toutes les exigences du
règlement sur le matérial brouilleur du Canada.

Notice to Users of the Canadian Telephone Network

The Industry Canada label identifies certified equipment. This certification means that the equipment meets telecommunications network protective, operational and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document(s). The Department does not guarantee the equipment will operate to the user’s satisfaction.
Before installing this equipment, users should ensure that it is permissible to be connected to the facilities of the local telecommunications company . The equipment must also be installed using an acceptable method of connection. The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations.
Repairs to certified equipment should be coordinated by a representative designated by the supplier. Any repairs or alterations made by the user to this equipment, or equipment malfunctions, may give the telecommunications company cause to request to disconnect the equipment.
Users should ensure for their own protection that the electrical ground connections of the power utility , telephone lines and internal metallic water pipe system, if present, are connected together. This precaution may be particularly important in rural areas.
CAUTION:
Users should not attempt to make such connections themselves, but should contact the appropriate electric inspection authority , or electrician, as appropriate.
The Ringer Equivalence Number (REN) assigned to each terminal device provides an indication of the maximum number of terminals allowed to be connected to a telephone interface. The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the Ringer Equivalence Numbers of all the devices does not exceed 5.
If your equipment is in need of repair, refer to on page 20.
Warranty, Sales, and Service Information
19

Warranty, Sales, and Service Information

Contact your local sales representative, service representative, or distributor directly for any help needed. For additional information concerning warranty , sales, service, repair, installation, documentation, training, distributor locations, or Paradyne worldwide office locations, use one of the following methods:
H Via the Internet:
http://www.paradyne.com
H Via Telephone:
fax or to speak with a company representative.
— Within the U.S.A., call 1-800-870-2221 — Outside the U.S.A., call 1-727-530-2340
Visit the Paradyne World Wide Web site at
Call our automated call system to receive current information via

Trademarks

All products and services mentioned herein are the trademarks, service marks, registered trademarks or registered service marks of their respective owners.

Document Feedback

We welcome your comments and suggestions about this document. Please mail them to Technical Publications, Paradyne Corporation, 8545 126th Ave. N., Largo, FL 33773, or send e-mail to userdoc@eng.paradyne.com. Include the number and title of this document in your correspondence. Please include your name and phone number if you are willing to provide additional clarification.

*5620–A2–GN10–30*
Copyright E 1998 Paradyne Corporation
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