York PREDATOR BP 090, PREDATOR BP120 User Manual

INSTALLATION MANUAL - 50 Hz
®
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
See following pages for a complete Table of Contents.
SINGLE PACKAGE HEAT PUMP
HIGH EFFICIENCY
BP090 and 120
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes clarify or make the installation easier. Cautions prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
are intended to
are given to
66307-YIM-B-0606
TABLE OF CONTENTS
66307-YIM-B-0606
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . . 5
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION SAFETY INFORMATION . . . . . . . . . . . .8
PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . .8
LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . .10
CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DUCT COVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . .15
COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . .15
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . .15
POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . .16
FACTORY INSTALLED OPTIONS/
FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . .19
ELECTRIC HEAT ACCESSORY . . . . . . . . . . . . . . . . . . . . 19
ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . 19
MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . 20
ECONOMIZER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
RAIN HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ECONOMIZER AND POWER EXHAUST SET
POINT ADJUSTMENTS AND INFORMATION . . . . . . . .20
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . 20
ENTHALPY SET POINT ADJUSTMENT. . . . . . . . . . . . . . 20
POWER EXHAUST DAMPER SET POINT (WITH OR
WITHOUT POWER EXHAUST). . . . . . . . . . . . . . . . . . . . . 21
INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . 21
PHASING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . .22
BELT TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AIR BALANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . 30
METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . 31
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . 33
COOLING SEQUENCE OF OPERATION. . . . . . . . . . . . 33
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . 33
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 33
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . 33
ECONOMIZER WITH SINGLE ENTHALPY SENSOR . . . 33
ECONOMIZER WITH DUAL ENTHALPY SENSORS. . . . 34
ECONOMIZER (SINGLE OR DUAL) WITH POWER
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . . . . 34
COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . 34
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34
LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34
FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . 34
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . 35
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
HEATING SEQUENCE OF OPERATION. . . . . . . . . . . . 35
ELECTRIC HEAT OPERATION ERRORS . . . . . . . . . . . 36
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . 36
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PRESTART CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . 36
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 37
POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . 37
SUPERHEAT CHARGING METHOD . . . . . . . . . . . . . . . 37
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 39
PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . 39
COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . . 41
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LIST OF FIGURES
Fig. # Pg. #
1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . 8
2 CONDENSER COIL COVERING . . . . . . . . . . . . . . . . . 8
3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . 8
4 PREDATOR® COMPONENT LOCATION . . . . . . . . . . 9
5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 10
8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9 BOTTOM DUCT OPENINGS . . . . . . . . . . . . . . . . . . . 12
10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 13
11 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 14
12 SUNLINE™ TO PREDATOR® TRANSITION
ROOF CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fig. # Pg. #
13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 14
14 RETURN DOWNFLOW PLENUM WITH PANEL . . . . 15
15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 15
16 CONDENSATE DRAIN. . . . . . . . . . . . . . . . . . . . . . . . 15
17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . . 16
18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 17
19 FIELD WIRING DISCONNECT. . . . . . . . . . . . . . . . . . 17
20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 21
21 HONEYWELL ECONOMIZER CONTROL W7212. . . 22
22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23
23 DRY COIL DELTA P. . . . . . . . . . . . . . . . . . . . . . . . . . 31
24 UNIT CONTROL BOARD. . . . . . . . . . . . . . . . . . . . . . 40
Unitary Products Group 3
LIST OF TABLES
66307-YIM-B-0606
Tbl. # Pg. #
1 UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . . . . 9
2 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . 9
3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 10
5 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 10
6 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 CONTROL WIRE SIZES. . . . . . . . . . . . . . . . . . . . . . . 15
8 ELECTRICAL DATA - 7-1/2 TON HP . . . . . . . . . . . . . 18
9 ELECTRICAL DATA - 10 TON HP . . . . . . . . . . . . . . . 18
10 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11 ELECTRIC HEAT MINIMUM SUPPLY AIR . . . . . . . . 20
12 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . 22
13 BLOWER PERFORMANCE 7-1/2 TON
STANDARD MOTOR - SIDE DUCT (IMPERIAL) . . . . 24
14 BLOWER PERFORMANCE 7-1/2 TON
STANDARD MOTOR - SIDE DUCT (METRIC) . . . . . 24
15 BLOWER PERFORMANCE 7-1/2 TON
OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . . . . 24
16 BLOWER PERFORMANCE 7-1/2 TON
OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . . . . 25
Tbl. # 20 BLOWER PERFORMANCE 10 TON
OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . . . . 26
21 BLOWER PERFORMANCE 7-1/2 TON
STANDARD MOTOR - DOWNSHOT (IMPERIAL). . . 27
22 BLOWER PERFORMANCE 7-1/2 TON
STANDARD MOTOR - DOWNSHOT (METRIC) . . . . 27
23 BLOWER PERFORMANCE 7-1/2 TON
OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . . . 27
24 BLOWER PERFORMANCE 7-1/2 TON
OPTIONAL MOTOR - DOWNSHOT (METRIC) . . . . . 28
25 BLOWER PERFORMANCE 10 TON
STANDARD MOTOR - DOWNSHOT (IMPERIAL). . . 28
26 BLOWER PERFORMANCE 10 TON
STANDARD MOTOR - DOWNSHOT (METRIC). . . . 28
27 BLOWER PERFORMANCE 10 TON
OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . . . 29
28 BLOWER PERFORMANCE 10 TON OPTIONAL
MOTOR - DOWNSHOT (METRIC). . . . . . . . . . . . . . . 29
29 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 29
30 ADDITIONAL STATIC RESISTANCE - IMPERIAL . . 32
31 ADDITIONAL STATIC RESISTANCE - METRIC . . . . 32
32 MOTOR SHEAVE DATUM. . . . . . . . . . . . . . . . . . . . . 33
Pg. #
17 BLOWER PERFORMANCE 10 TON
STANDARD MOTOR - SIDE DUCT (IMPERIAL) . . . . 25
18 BLOWER PERFORMANCE 10 TON
STANDARD MOTOR - SIDE DUCT (METRIC) . . . . . 25
19 BLOWER PERFORMANCE 10 TON
OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . . . . 26
33 ELECTRIC HEAT LIMIT SETTING. . . . . . . . . . . . . . . 36
34 HEAT PUMP ANTICIPATOR SETPOINTS . . . . . . . . 36
35 SUPERHEAT CHARGING . . . . . . . . . . . . . . . . . . . . . 38
36 COOLING SUPERHEAT 7-1/2 TON . . . . . . . . . . . . . 38
37 COOLING SUPERHEAT 10 TON. . . . . . . . . . . . . . . . 39
38 UNIT CONTROL BOARD FLASH CODES. . . . . . . . . 40
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66307-YIM-B-0606
GENERAL
YORK® Predator® Heat Pump units are single package, reverse cycle air conditioners designed for outdoor installa­tion on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.
These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electri­cal wiring is factory installed and tested. The units require electric power and duct connections. The electric heaters have nickel-chrome elements and utilize single-point power connection.
SAFETY CONSIDERATIONS
Due to system pressure, moving parts, and electrical compo­nents, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of clean­ing coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags accompanying the equipment whenever working on air condi­tioning equipment. Be sure to follow all other applicable safety precautions and codes including National Electric Code, ANSI/NFPA No. 70 - latest edition U.S.A. and Cana­dian Electric Code, CSA C22.1 in Canada.
Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing opera­tions.
INSPECTION
As soon as a unit is received, it should be inspected for possi­ble damage during transit. If damage i s evident , the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing.
This furnace is not to be used for temporary heating of buildings or structures under construction.
Before performing service or maintenance opera­tions on unit, turn off main power switch to unit. Elec­trical shock could cause personal injury. Improper installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual. For assistance or additional informa­tion consult a qualified installer, service agency or the gas supplier.
Unitary Products Group 5
66307-YIM-B-0606
REFERENCE
Additional information is available in the following reference forms:
• Technical Guide - 259336
• General Installation - 66307
• Pre-start & Post-start Check List
• Economizer Accessory ­Downflow Factory Installed Downflow Field Installed Horizontal Field Installed
• Motorized Outdoor Air Damper
• Manual Outdoor Air Damper (0-100%)
• Manual Outdoor Air Damper (0-35%)
• Electric Heater Accessory
• Unit Renewal Parts List
RENEWAL PARTS
Contact your local York® parts distribution center for autho­rized replacement parts.
3. For installation on combustible material an d may be installed directly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof cov­ering materials.
This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechan ical codes.
Incorrect installation may create a condition where th e operation of the product could cause personal injury or property damage.
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. NOTES a re intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment damage. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
APPROVALS
Design certified by CSA as follows:
1. For use as a cooling only unit, cooling unit with supple­mental electric heat forced air furnace.
2. For outdoor installation only.
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66307-YIM-B-0606
NOMENCLATURE
B P 090 C00 A 7 A AA 3 0 1 2 4 A
7.5-10.0 Ton York® Model Number Nomenclature
Product Category
B = HP, Single Pkg., R-22
Product Identifier
P = 9.3-10.6 EER HP
Nominal Cooling Capacity
090 = 7.5 Ton 120 = 10.0 Ton
Heat Type and Nominal Heat Capacity
C00 = Cooling Only. No heat installed
Electric Heat Options
E09 = 9 KW E18 = 18 KW E24 = 24 KW E36 = 36 KW E54 = 54 KW
Airflow
A = Std. Motor B = Std. Motor/Econo./Barometric Relief (Downflow
Only) C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorized Damper (Downflow Only) E = Std. Motor/Horizontal Economizer (No Baro.) F = Std. Motor/Slab Econo./Power Exhaust
(Downflow Only) G = Std. Motor/Slab Econo./Barometric Relief
(Downflow Only) N = Hi Static Mtr. P = Hi Static Mtr./Econo./Barometric Relief
(Downflow Only) Q = Hi Static Mtr./Econo./Power Exhaust
(Downflow Only) R = Hi Static Mtr./Motorized Damper (Downflow Only) S = Hi Static Mtr./Horizontal Economizer (No Baro.) T = Hi Static Mtr./Slab Econo./Power Exhaust
(Downflow Only) U = Hi Static Mtr./Slab Econo./Barometric Relief
(Downflow only)
Voltage
7 = 380/415-3-50
Product Style
A = Style A B = Style B C = Style C
These four digits will not be assigned until a quote is requested, or an order placed.
SS Drain Pan
Honeywell Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
2" Pleated filters
BAS Ready Unit with Belimo Economizer
Shipping Bag
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Product Generation
3 = Third Generation 4 = Fourth Generation
AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
Installation Options
A = No Options Installed B = Option 1 C=Option2 D=Options1&2 E = Option 3 F = Option 4 G = Options 1 & 3 H=Options1&4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N=Options2&3 P = Options 2 & 4 Q = Options 2, 3, & 4 R=Options3&4 S = Option 5 T=Options1&5 U=Options1,3,&5 V = Options 1, 4, & 5 W=Options1,3,4,&5 X=Options3&5 Y=Options4&5 Z = Options 3, 4 & 5
Configuration Options (not required for all units)
Additional Options
RC = Coil Guard, Shipping Bag & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils
Options
1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5=Pwr'dConv.Outlet
Unitary Products Group 7
INSTALLATION
INSTALLATION SAFETY INFORMATION
Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cool­ing unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.
1. This equipment is not to be used for temporary heating of buildings or structures under construction.
66307-YIM-B-0606
Toolless Doorknobs
PRECEDING INSTALLATION
1. Remove the two screws holding the brackets in the front, rear and compressor side fork-lift slots.
Bracket Screws
Turn down
FIGURE 1 - UNIT SHIPPING BRACKET
2. Turn each bracket toward the ground and the protective plywood covering will drop to the ground.
3. Remove the condenser coil external protective covering prior to operation.
4. Remove the toolless doorknobs and instruction packet prior to installation.
Condenser Coil External Protective Covering
Installation Instruction Packet
FIGURE 3 - COMPRESSOR SECTION LIMITATIONS
These units must be installed in accordance with the follow­ing:
In U.S.A.
1. National Electrical Code, ANSI/NFPA No. 70 - Latest
2. Local building codes
3. Local electric utility requirements In Canada
1. Canadian Electri c al Code, CSA C22.1
2. Installation Codes, CSA - B149.1.
:
Edition
:
Barometric Relief Hood in Shipping Loca­tion (if included)
4. Other applicable local codes. Refer to Tables 2 & 3 for unit application data. If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or customer’s
3. Local plumbing and waste water codes, and
FIGURE 2 - CONDENSER COIL COVERING
expense. Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of Air Conditioning Contractors of America (ACCA).
This product must be installed in strict compliance with the enclosed installation instructions and any applica­ble local, state and national codes including, but not
This furnace is not to be used for temporary heating of build­ings or structures under construction.
limited to, building, electrical, and mechanical codes.
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Terminal block for hi-voltage connection
Second model name­plate inside hinged access panel
Compressor #2 access (high­efficiency com­pressor)
Base rails w/fork­lift slots (3 sides) and lifting holes)
Tool-less door latch
Simplicity™ Control board w/screw con­nector for T-stat wir­ing and network connection.
Disconnect location (optional disconnect switch)
Side entry power and control wiring knockouts
Filter access (2” throw-away)
Compressor #1 access (high­efficiency compressor)
Roof curbs in eight- and fourteen-inch heights. Roof curbs for transitioning from Y ork Sunline™ footprint to the BP Series footprint are also available. (field-installed accessory)
Filter drier (solid core)
Slide-out drain pan with steel 3/4” FPT
Condenser section
Slideout motor & blower assembly for easy access adjustment & service
Belt-drive blower motor
connection
FIGURE 4 - PREDATOR® COMPONENT LOCATION
TABLE 1: UNIT TEMPERATURE LIMITATIONS
Temperature Min. Max.
Wet Bulb Temp °F (°C) of Air on Evap Coil 57 (14) 72 (22) Dry Bulb Temp °F (°C) of Air on Cond Coil 0 (-18) 125 (52)
TABLE 2: UNIT VOLTAGE LIMITATIONS
Power Rating
380/415-3-50 342 456
*.
Utilization range “A” in accordance with ARI Standard
110.
*
Minimum Maximum
LOCATION
Use the following guidelines to select a suitable location for these units:
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air. Where a choice of location is possible, position the unit on either north or east side of building.
3. Suitable for mounting on roof curb.
4. For ground level installation, use a level concrete slab with a minimum thickness of 4 inches (102 mm). The length and width should be at least 6 inches (152 mm) greater than the unit base rails. Do not tie slab to the building foundation.
5. Roof structures must be able to support the weight of the unit and its options/accessories. Unit must be installed on a solid, level roof curb or appropriate angle iron frame.
6. Maintain level tolerance to 1/2” (13 mm) across the entire width and length of unit.
Unitary Products Group 9
66307-YIM-B-0606
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.
If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit under­side.
Before lifting, make sure the unit weight is distrib­uted equally on the rigging cables so it will lift evenly.
Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES (1524 mm).
TABLE 3: UNIT WEIGHTS
Model Shipping Weight lb. (kg) BP090
BP120 Econ.
w/ PE
Elec. Heat
*
*.
54kW heater.
1108 (503) 1103 (500) 1212 (550) 1207 (547)
85 (39) 84 (38)
150 (68) 148 (67)
49 (22) 49 (22)
Operating Weight
TABLE 4: 4 POINT LOAD WEIGHT
Model
BP090 BP120
ABCD
242 (109) 207 (94) 301 (137) 353 (160) 265 (120) 226 (103) 330 (150) 386 (175)
Location lbs. (kg)
TABLE 5: 6 POINT LOAD WEIGHT
Model
BP090
BP120
ABCDEF
166 (75)
181 (82)
Location lbs. (kg)
149
134
(68)
(61)
163
147
(80)
(67)
196 (89)
214 (97)
217 (98)
237
(108)
lb. (kg)
242
(110)
264
(120)
All panels must be secured in place when the unit is lifted.
The condenser coils should be protected from rig­ging cable damage with plywood or other suitable material.
L E F T
A
D
F R O N T
FIGURE 5 - UNIT 4 POINT LOAD
L E F T
A
B
F
C
F R O N T
D
E
FIGURE 6 - UNIT 6 POINT LOAD
N O T E :
( x x x ) i n d i c a t e s d i m e n s i o n s i n
CB
m i l l i m e t e r s
L E F T
4 1 "
( 1 0 4 0 )
2 4 "
( 6 1 0 )
F R O N T
FIGURE 7 - UNIT CENTER OF GRAVITY
10 Unitary Products Group
66307-YIM-B-0606
A
CLEARANCES
All units require particular clearances for proper operation and service. Refer to Table 6 for clearances required for con­struction, servicing, and proper unit operation.
3 0 - 1 1 / 3 2
5 0 - 3 / 4 ( 1 2 9 0 )
4 - 1 / 4 ( 1 1 0 )
( 7 7 0 )
P o w e r
E n t r y
Ø 2 - 1 / 2
( 6 5 )
C o n t r o l
E n t r y
Ø 7 / 8
( 2 2 )
P o w e r
E n t r y
Ø 2 - 1 / 2
( 6 5 )
Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.
3 0 - 3 / 1 6
( 7 6 5 )
2 4 - 3 / 1 6
( 6 1 5 )
L E F T
5 9
( 1 5 0 0 )
FIGURE 8 - UNIT DIMENSIONS
TABLE 6: UNIT CLEARANCES
Top
Front
Rear
*.
In inches and millimeters, in.(mm).
†.
Units must be installed outdoors. Overhanging structure or
72 (1830)
36 (915) 36 (915)
shrubs should not obstruct condenser air discharge outlet.
‡.
To remove the slide-out drain pan, a rear clearance of 60” (1525 mm) is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall.
**.
Units may be installed on combustible floors.
Right
Left
Bottom
C o n v e n i e n c e
P o w e r
1 7 - 3 / 1 6
( 4 3 5 )
6 - 3 / 1 6
( 1 5 5 )
O u t l e t
2 7
( 6 8 5 )
E n t r y Ø 7 / 8
( 2 2 )
F R O N T
F o r D r a i n D i m e n s i o n s S e e D e t a i l B
8 9
( 2 2 6 0 )
F o r B a s e r a i l D i m e n s i o n s S e e D e t a i l
N O T E : ( x x x ) i n d i c a t e s d i m e n s i o n s
g i v e n i n m i l l i m e t e r s
*
12 (305) 36 (915)
**
0 (0)
DETAIL A
3 - 3 / 4
( 9 5 )
2 - 3 / 8
( 6 0 )
3 - 9 / 1 6
( 9 0 )
DETAIL B
NOTE: A one-inch clearance must be provided between
any combustible material and the supply ductwork for a distance of 3 feet from the unit .
5 - 3 / 8 ( 1 3 5 )
Unitary Products Group 11
66307-YIM-B-0606
.
32-11/16
6-13/16
(175)
LEFT
(830)
6-13/16
(175)
RETURN
AIR
(455)
18
27-1/2
(700)
6-13/16
(175)
SUPPLY
AIR
24
(610)
21
(535)
(XXX)INDICATES
NOTE:
DIMENSIONSIN MILLIMETERS
19-3/16
(485)
21-3/16
(540)
17-3/16
(435)
7-1/8 (181)
14-23/32
(375)
16-3/8
(415)
18-1/16
(460) 19-5/8
(498)
BottomCondensate Location
FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)
FRONT
BottomPower, Controland Convenience OutletWiring Entry
12 Unitary Products Group
66307-YIM-B-0606
1 8 - 1 / 4
( 4 6 5 )
S u p p l y
1 8 - 1 / 4
( 4 6 5 )
5 - 5 / 3 2
( 1 3 0 )
2 8 - 1 / 4
( 7 2 0 )
N O T E : ( X X X ) i n d i c a t e s m i l l i m e t e r s
FIGURE 10 - REAR DUCT DIMENSIONS
DUCTWORK
Ductwork should be designed and sized according to the methods in Manual D of the Air Conditioning Contractors of America (ACCA) or as recommended by any other recog­nized authority such as ASHRAE or SMACNA.
A closed return duct system should be used. This will not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for the CFM and static pressure requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit.
Refer to Figure 9 for bottom air duct openings. Refer to Fig­ure 10 for rear air duct openings.
R e t u r n
A i r
2 8 - 1 / 4
( 7 2 0 )
A i r
P a t c h P l a t e F o r S l i d e - O u t D r a i n P a n
1 8 - 1 / 1 6
( 4 6 0 )
2 - 3 1 / 3 2
( 7 5 )
3 1 - 1 1 / 1 6
( 8 0 5 )
DUCT COVERS
Units are shipped with the side duct openings covered and a covering over the bottom of the unit. For bottom duct applica­tion, no duct cover changes are necessary. For side duct application, remove the side duct covers and install over the bottom duct openings. The panels removed from the side duct connections are designed to be reused by securing each panel to its respective downflow opening. But keep in mind that the supply panel is installed with the painted surface UP, facing the heat exchanger, while the return panel is installed with the painted surface DOWN, facing the downflow duct opening. The supply panel is secured with the bracket (already in place from the factory) and two screws. It’s a snug fit for the panel when sliding it between the heat exchanger and unit bottom, but there is room. The return panel is secured with four screws.
Unitary Products Group 13
2 0
)
( 5 1 0 )
( 1 5 0 )
66307-YIM-B-0606
R I G H T
8 0 - 5 / 8 ( 2 0 5 0 )
2 0
( 5 1 0 )
6
S U P P L Y
I N S U L A T E D D E C K U N D E R
C O N D E N S E R S E C T I
O N
2 T Y P . ( 5 0 )
3 0
( 7 6 0 )
5 0 - 1 / 2 ( 1 2 8 5 )
N O T E :
R E T U R N
( X X X ) I N D I C A T E S D I M E N S I O N S I N M I L L I M E T E R S
FIGURE 11 - PREDATOR® ROOF CURB DIMENSIONS
2 T Y P
( 5 0 )
3 0 - 1 / 2
F R O N T
5 0 - 1 / 2 ( 1 2 8 5 )
7 6 - 5 / 8 ( 1 9 4 5 )
9 4
( 2 3 9 0 )
( 7 7 5 )
R E T U R N
( 2 0 5 )
I N S U L A T E D D E C K U N D E R
C O M P R E S S O R S E C T I O N
1 4
8
O R
( 3 5 5 )
2 3
( 5 8 5 )
S U P P L Y
F R O N T
( 1 0 0 )
2 6
( 6 6 0 )
4
6 4 - 1 / 4 ( 1 6 3 0 )
5 9 - 1 / 4 ( 1 5 0 5 )
8 0 - 5 / 8
( 2 0 5 0 )
R I G H T
( 2 5 5
1 0
FIGURE 12 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS
When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor duct­work must be insulated and water-proofed.
FIGURE 13 - SIDE PANELS WITH HOLE PLUGS
14 Unitary Products Group
Note orientation. Panel is “insulation” side up.
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