See following pages for a complete Table of Contents.
SINGLE PACKAGE HEAT PUMP
HIGH EFFICIENCY
BP090 and 120
(7-1/2 and 10 TON)
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
clarify or make the installation easier. Cautions
prevent equipment damage. Warnings are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
38 UNIT CONTROL BOARD FLASH CODES. . . . . . . . . 40
4Unitary Products Group
66307-YIM-B-0606
GENERAL
YORK® Predator® Heat Pump units are single package,
reverse cycle air conditioners designed for outdoor installation on a rooftop or slab and for non-residential use. These
units can be equipped with factory or field installed electric
heaters for heating applications.
These units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require
electric power and duct connections. The electric heaters
have nickel-chrome elements and utilize single-point power
connection.
SAFETY CONSIDERATIONS
Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment
can be hazardous. Only qualified, trained service personnel
should install, repair, or service this equipment. Untrained
personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags
accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable
safety precautions and codes including National Electric
Code, ANSI/NFPA No. 70 - latest edition U.S.A. and Canadian Electric Code, CSA C22.1 in Canada.
Wear safety glasses and work gloves. Use quenching cloth
and have a fire extinguisher available during brazing operations.
INSPECTION
As soon as a unit is received, it should be inspected for possible damage during transit. If damage i s evident , the extent of
the damage should be noted on the carrier’s freight bill. A
separate request for inspection by the carrier’s agent should
be made in writing.
This furnace is not to be used for temporary heating
of buildings or structures under construction.
Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper
installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer
to this manual. For assistance or additional information consult a qualified installer, service agency or
the gas supplier.
Unitary Products Group5
66307-YIM-B-0606
REFERENCE
Additional information is available in the following reference
forms:
• Technical Guide - 259336
• General Installation - 66307
• Pre-start & Post-start Check List
• Economizer Accessory Downflow Factory Installed
Downflow Field Installed
Horizontal Field Installed
• Motorized Outdoor Air Damper
• Manual Outdoor Air Damper (0-100%)
• Manual Outdoor Air Damper (0-35%)
• Electric Heater Accessory
• Unit Renewal Parts List
RENEWAL PARTS
Contact your local York® parts distribution center for authorized replacement parts.
3.For installation on combustible material an d may be
installed directly on combustible flooring or, in the U.S.,
on wood flooring or Class A, Class B or Class C roof covering materials.
This product must be installed in strict compliance
with the enclosed installation instructions and any
applicable local, state, and national codes including,
but not limited to, building, electrical, and mechan ical
codes.
Incorrect installation may create a condition where th e
operation of the product could cause personal injury
or property damage.
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. NOTES a re intended to
clarify or make the installation easier. CAUTIONS are given
to prevent equipment damage. WARNINGS are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
APPROVALS
Design certified by CSA as follows:
1.For use as a cooling only unit, cooling unit with supplemental electric heat forced air furnace.
A = Std. Motor
B = Std. Motor/Econo./Barometric Relief (Downflow
Only)
C = Std. Motor/Econo./Power Exhaust (Downflow Only)
D = Std. Motor/Motorized Damper (Downflow Only)
E = Std. Motor/Horizontal Economizer (No Baro.)
F = Std. Motor/Slab Econo./Power Exhaust
(Downflow Only)
G = Std. Motor/Slab Econo./Barometric Relief
(Downflow Only)
N = Hi Static Mtr.
P = Hi Static Mtr./Econo./Barometric Relief
(Downflow Only)
Q = Hi Static Mtr./Econo./Power Exhaust
(Downflow Only)
R = Hi Static Mtr./Motorized Damper (Downflow Only)
S = Hi Static Mtr./Horizontal Economizer (No Baro.)
T = Hi Static Mtr./Slab Econo./Power Exhaust
(Downflow Only)
U = Hi Static Mtr./Slab Econo./Barometric Relief
(Downflow only)
Voltage
7 = 380/415-3-50
Product Style
A = Style A
B = Style B
C = Style C
These four digits will not be assigned until a quote is requested, or an order placed.
SS Drain Pan
Honeywell Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
2" Pleated filters
BAS Ready Unit with Belimo Economizer
Shipping Bag
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Product Generation
3 = Third Generation
4 = Fourth Generation
AA = None
AB = Phase Monitor
AC = Coil Guard
AD = Dirty Filter Switch
AE = Phase Monitor & Coil Guard
AF = Phase Monitor & Dirty Filter Switch
AG = Coil Guard & Dirty Filter Switch
AH = Phase Monitor, Coil Guard & Dirty Filter Switch
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
Installation Options
A = No Options Installed
B = Option 1
C=Option2
D=Options1&2
E = Option 3
F = Option 4
G = Options 1 & 3
H=Options1&4
J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N=Options2&3
P = Options 2 & 4
Q = Options 2, 3, & 4
R=Options3&4
S = Option 5
T=Options1&5
U=Options1,3,&5
V = Options 1, 4, & 5
W=Options1,3,4,&5
X=Options3&5
Y=Options4&5
Z = Options 3, 4 & 5
Configuration Options (not required for all units)
Additional Options
RC = Coil Guard, Shipping Bag & American Flag
TA = Technicoat Condenser Coil
TJ = Technicoat Evaporator Coil
TS = Technicoat Evaporator & Condenser Coils
Read these instructions before continuing this appliance
installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are
made available to the consumer and with instructions to
retain them for future reference.
1.This equipment is not to be used for temporary heating
of buildings or structures under construction.
66307-YIM-B-0606
Toolless
Doorknobs
PRECEDING INSTALLATION
1.Remove the two screws holding the brackets in the front,
rear and compressor side fork-lift slots.
Bracket
Screws
Turn down
FIGURE 1 -UNIT SHIPPING BRACKET
2.Turn each bracket toward the ground and the protective
plywood covering will drop to the ground.
3.Remove the condenser coil external protective covering
prior to operation.
4.Remove the toolless doorknobs and instruction packet
prior to installation.
Condenser
Coil External
Protective
Covering
Installation
Instruction
Packet
FIGURE 3 -COMPRESSOR SECTION
LIMITATIONS
These units must be installed in accordance with the following:
Barometric
Relief Hood in
Shipping Location (if included)
4.Other applicable local codes.
Refer to Tables 2 & 3 for unit application data.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or customer’s
3.Local plumbing and waste water codes, and
FIGURE 2 -CONDENSER COIL COVERING
expense.
Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of
Air Conditioning Contractors of America (ACCA).
This product must be installed in strict compliance with
the enclosed installation instructions and any applicable local, state and national codes including, but not
This furnace is not to be used for temporary heating of buildings or structures under construction.
limited to, building, electrical, and mechanical codes.
8Unitary Products Group
66307-YIM-B-0606
Terminal block for
hi-voltage connection
Second model nameplate inside hinged
access panel
Base rails w/forklift slots (3 sides)
and lifting holes)
Tool-less door
latch
Simplicity™ Control
board w/screw connector for T-stat wiring and network
connection.
Disconnect location
(optional disconnect switch)
Side entry
power and control
wiring knockouts
Filter access (2” throw-away)
Compressor #1 access (highefficiency compressor)
Roof curbs in eight- and fourteen-inch
heights. Roof curbs for transitioning from
Y ork Sunline™ footprint to the BP Series
footprint are also available.
(field-installed accessory)
Filter drier (solid
core)
Slide-out drain pan
with steel 3/4” FPT
Condenser
section
Slideout motor
& blower
assembly for
easy access
adjustment &
service
Belt-drive
blower motor
connection
FIGURE 4 -PREDATOR® COMPONENT LOCATION
TABLE 1: UNIT TEMPERATURE LIMITATIONS
TemperatureMin.Max.
Wet Bulb Temp °F (°C) of Air on Evap Coil57 (14)72 (22)
Dry Bulb Temp °F (°C) of Air on Cond Coil0 (-18)125 (52)
TABLE 2: UNIT VOLTAGE LIMITATIONS
Power Rating
380/415-3-50342456
*.
Utilization range “A” in accordance with ARI Standard
110.
*
MinimumMaximum
LOCATION
Use the following guidelines to select a suitable location for
these units:
1.Unit is designed for outdoor installation only.
2.Condenser coils must have an unlimited supply of air.
Where a choice of location is possible, position the unit
on either north or east side of building.
3.Suitable for mounting on roof curb.
4.For ground level installation, use a level concrete slab
with a minimum thickness of 4 inches (102 mm). The
length and width should be at least 6 inches (152 mm)
greater than the unit base rails. Do not tie slab to the
building foundation.
5.Roof structures must be able to support the weight of the
unit and its options/accessories. Unit must be installed
on a solid, level roof curb or appropriate angle iron
frame.
6.Maintain level tolerance to 1/2” (13 mm) across the entire
width and length of unit.
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66307-YIM-B-0606
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig
the unit by attaching chain or cable slings to the lifting holes
provided in the base rails. Spreader bars, whose length
exceeds the largest dimension across the unit, MUST be
used across the top of the unit.
If a unit is to be installed on a roof curb other than a
YORK roof curb, gasketing must be applied to all
surfaces that come in contact with the unit underside.
Before lifting, make sure the unit weight is distributed equally on the rigging cables so it will lift evenly.
Units may be moved or lifted with a forklift. Slotted openings
in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES
(1524 mm).
All panels must be secured in place when the unit is
lifted.
The condenser coils should be protected from rigging cable damage with plywood or other suitable
material.
L E F T
A
D
F R O N T
FIGURE 5 -UNIT 4 POINT LOAD
L E F T
A
B
F
C
F R O N T
D
E
FIGURE 6 -UNIT 6 POINT LOAD
N O T E :
( x x x ) i n d i c a t e s
d i m e n s i o n s i n
CB
m i l l i m e t e r s
L E F T
4 1 "
( 1 0 4 0 )
2 4 "
( 6 1 0 )
F R O N T
FIGURE 7 -UNIT CENTER OF GRAVITY
10Unitary Products Group
66307-YIM-B-0606
A
CLEARANCES
All units require particular clearances for proper operation
and service. Refer to Table 6 for clearances required for construction, servicing, and proper unit operation.
3 0 - 1 1 / 3 2
5 0 - 3 / 4
( 1 2 9 0 )
4 - 1 / 4
( 1 1 0 )
( 7 7 0 )
P o w e r
E n t r y
Ø 2 - 1 / 2
( 6 5 )
C o n t r o l
E n t r y
Ø 7 / 8
( 2 2 )
P o w e r
E n t r y
Ø 2 - 1 / 2
( 6 5 )
Do not permit overhanging structures or shrubs to
obstruct condenser air discharge outlet, combustion
air inlet or vent outlets.
3 0 - 3 / 1 6
( 7 6 5 )
2 4 - 3 / 1 6
( 6 1 5 )
L E F T
5 9
( 1 5 0 0 )
FIGURE 8 -UNIT DIMENSIONS
TABLE 6: UNIT CLEARANCES
†
Top
Front
‡
Rear
*.
In inches and millimeters, in.(mm).
†.
Units must be installed outdoors. Overhanging structure or
72 (1830)
36 (915)
36 (915)
shrubs should not obstruct condenser air discharge outlet.
‡.
To remove the slide-out drain pan, a rear clearance of 60”
(1525 mm) is required. If space is unavailable, the drain pan
can be removed through the front by separating the corner
wall.
**.
Units may be installed on combustible floors.
Right
Left
Bottom
C o n v e n i e n c e
P o w e r
1 7 - 3 / 1 6
( 4 3 5 )
6 - 3 / 1 6
( 1 5 5 )
O u t l e t
2 7
( 6 8 5 )
E n t r y
Ø 7 / 8
( 2 2 )
F R O N T
F o r D r a i n
D i m e n s i o n s
S e e D e t a i l B
8 9
( 2 2 6 0 )
F o r B a s e r a i l
D i m e n s i o n s
S e e D e t a i l
N O T E : ( x x x ) i n d i c a t e s d i m e n s i o n s
g i v e n i n m i l l i m e t e r s
*
12 (305)
36 (915)
**
0 (0)
DETAIL A
3 - 3 / 4
( 9 5 )
2 - 3 / 8
( 6 0 )
3 - 9 / 1 6
( 9 0 )
DETAIL B
NOTE: A one-inch clearance must be provided between
any combustible material and the supply ductwork
for a distance of 3 feet from the unit .
N O T E : ( X X X ) i n d i c a t e s m i l l i m e t e r s
FIGURE 10 - REAR DUCT DIMENSIONS
DUCTWORK
Ductwork should be designed and sized according to the
methods in Manual D of the Air Conditioning Contractors of
America (ACCA) or as recommended by any other recognized authority such as ASHRAE or SMACNA.
A closed return duct system should be used. This will not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed
for the CFM and static pressure requirements of the job. They
should NOT be sized to match the dimensions of the duct
connections on the unit.
Refer to Figure 9 for bottom air duct openings. Refer to Figure 10 for rear air duct openings.
R e t u r n
A i r
2 8 - 1 / 4
( 7 2 0 )
A i r
P a t c h P l a t e
F o r S l i d e - O u t
D r a i n P a n
1 8 - 1 / 1 6
( 4 6 0 )
2 - 3 1 / 3 2
( 7 5 )
3 1 - 1 1 / 1 6
( 8 0 5 )
DUCT COVERS
Units are shipped with the side duct openings covered and a
covering over the bottom of the unit. For bottom duct application, no duct cover changes are necessary. For side duct
application, remove the side duct covers and install over the
bottom duct openings. The panels removed from the side
duct connections are designed to be reused by securing each
panel to its respective downflow opening. But keep in mind
that the supply panel is installed with the painted surface UP,
facing the heat exchanger, while the return panel is installed
with the painted surface DOWN, facing the downflow duct
opening. The supply panel is secured with the bracket
(already in place from the factory) and two screws. It’s a snug
fit for the panel when sliding it between the heat exchanger
and unit bottom, but there is room. The return panel is
secured with four screws.
Unitary Products Group13
2 0
)
( 5 1 0 )
( 1 5 0 )
66307-YIM-B-0606
R I G H T
8 0 - 5 / 8
( 2 0 5 0 )
2 0
( 5 1 0 )
6
S U P P L Y
I N S U L A T E D D E C K U N D E R
C O N D E N S E R S E C T I
O N
2 T Y P .
( 5 0 )
3 0
( 7 6 0 )
5 0 - 1 / 2
( 1 2 8 5 )
N O T E :
R E T U R N
( X X X ) I N D I C A T E S
D I M E N S I O N S I N
M I L L I M E T E R S
FIGURE 11 - PREDATOR® ROOF CURB DIMENSIONS
2 T Y P
( 5 0 )
3 0 - 1 / 2
F R O N T
5 0 - 1 / 2
( 1 2 8 5 )
7 6 - 5 / 8
( 1 9 4 5 )
9 4
( 2 3 9 0 )
( 7 7 5 )
R E T U R N
( 2 0 5 )
I N S U L A T E D D E C K U N D E R
C O M P R E S S O R S E C T I O N
1 4
8
O R
( 3 5 5 )
2 3
( 5 8 5 )
S U P P L Y
F R O N T
( 1 0 0 )
2 6
( 6 6 0 )
4
6 4 - 1 / 4
( 1 6 3 0 )
5 9 - 1 / 4
( 1 5 0 5 )
8 0 - 5 / 8
( 2 0 5 0 )
R I G H T
( 2 5 5
1 0
FIGURE 12 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS
When fastening ductwork to side duct flanges on
unit, insert screws through duct flanges only. DO
NOT insert screws through casing. Outdoor ductwork must be insulated and water-proofed.
FIGURE 13 - SIDE PANELS WITH HOLE PLUGS
14Unitary Products Group
Note orientation. Panel is “insulation” side up.
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