TECHNICAL GUIDE
CHAMPION® PLUS
SINGLE PACKAGE GAS/ELECTRIC
036-21366-003-C-0405
®
FLEXIBLE LIGHT COMMERCIAL UNIT
GENERAL
YORK’s Champion®package units are designed to handle
applications ranging from residential to light commercial and
any in between. The Champion® is a unit that gives you the
flexibility and choices you need in today’s market.
AIR COOLED AIR CONDITIONERS
2 THRU 4 NOMINAL TON
DNP024, 030, 036, 042 and 048
13 SEER
FEATURING
•FACTORY MOUNTED TXV
•COOLING/GAS HEATING UNITS (NATURAL GAS OR
PROPANE)
•LOW PROFILE
•QUIET OPERATION
•COMMON FOOTPRINT
•OPTIONAL SLIDE IN MOTORIZED DAMPERS
•OPTIONAL SLIDE IN ECONOMIZERS
•OPTIONAL PROPANE CONVERSION KIT
•OPTIONAL HIGH ALTITUDE CONVERSION KIT
(NATURAL GAS/PROPANE)
•OPTIONAL LOW NOx KIT
•FULL PERIMETER BASE RAILS
•BOTTOM AND SIDE UTILITY CONNECTIONS
•1” OR 2” CLEANABLE FILTERS STANDARD ON ALL
3 PHASE MODELS. OPTIONAL ON 1 PHASE MODELS
•WARRANTY - 1 PHASE
•10 year compressor
•20 year heat exchanger
•5 year other parts
•WARRANTY - 3 PHASE
•5 year compressor
•10 year heat exchanger
•1 year other parts
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
16 UNIT WEIGHTS AND CENTER OF GRAVITY. . . . . . 22
FIGURE 1 - PRODUCT NOMENCLATURE
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DESCRIPTION
These packaged cooling/heating air conditioners are
designed for outdoor installation. Only utility and duct connections are required at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and hot surface to pilot ignition. They are available in natural gas with field conversion to propane.
STANDARD FEATURES/BENEFITS
OPERATING EFFICIENCY - All units provide high operating
efficiencies and have a minimum AFUE of 80% and SEER of
13.0. All efficiencies exceed legislated minimum levels.
ON SITE FLEXIBILITY - All model sizes share a common,
compact design cabinet in a single footprint. The installer has
the flexibility of setting one curb and placing the proper tonnage unit on that curb after the internal load has been determined. Field convertible duct connections from side shot to
down shot allows the installer to have greater flexibility with
less inventory.
LOWER INSTALLATION COST - Installation time and costs
are reduced by easy power and control wiring connections.
The small base dimension means less space is required on
the ground or roof, plus, the installer can fit this unit between
the wheel wells of full size pick-up truck. All models are well
under 500 pounds.
All units are completely wired, charged with R-22 and tested
prior to shipment. Unique test stations using a new state of the
art computerized process system are used to insure product
quality. Refrigerant charge and component part numbers are
verified via computers at assembly. Vital run test statistics
such as system pressure, motor currents, air velocity and temperature, unit vibration, and gas system safeties are monitored
and recorded by the system to insure unit performance.
Equal size, side supply and return duct connections allows
easy hook-up of ducts to match low crawl spaces without
transition pieces.
UTILITY CONNECTIONS MADE EASY - Gas and electric
utility knockouts are provided through the bottom as well as
the side of the unit. Utility connections can be made quickly
and with a minimum amount of field labor. A field supplied
and field installed electrical disconnect switch must be
installed.
CONVERTIBLE AIRFLOW DESIGN - The bottom duct openings are covered when they leave the factory ready to be
used for a side supply / side return application. If a bottom
supply / bottom return application is desired, you simply
remove the two panels from the bottom of the unit and place
them in the side supply / side return duct openings. No panel
cutting is required and no accessory panel is necessary.
Convertible airflow design allows maximum field flexibility and
minimum inventory.
CONDENSATE PAN - A non-corrosive, long-lasting, watertight pan is positioned below the evaporator coil to collect and
drain all condensate. Less collection of stagnate condensate
will build-up. The condensate pan conforms to ASHRAE 6289 standards (Ventilation for Acceptable Indoor Air Quality).
CONDENSATE DRAIN - The heavy duty, 3/4 inch NPTI copper connection is more durable over time. The connection is
rigidly mounted to assure proper fit and leak tight seal.
DURABLE FINISH - With a heavy duty cabinet made of powder-painted, galvanized steel the neutral color blends into
surrounding areas. The powdered paint provides a better
paint to steel bond, which resists corrosion and rust creep.
The special primer formulas and glossy finish insures less
fading when exposed to sunlight and offers a more attractive
on site appearance. This paint finish meets ASTM-B117 standards for 1000 hours salt spray rating. The highest in the
industry.
FULL PERIMETER BASE RAILS - The easily removable
base rails provide a solid foundation for the entire unit and
protects the unit during shipment. The rails provide fork lift
access from all sides, and rigging holes are also provided so
that an overhead crane can be used to place the units on a
roof. On applications where the unit is placed on a pad, the
base will keep the unit off the pad to deter corrosion. On
applications where height is limited, the inch high base rails
may be removed on location.
MORE ATTRACTIVE APPEARANCE - A single piece Water
Shed top cover containing a top discharge condenser fan
arrangement requires less square footage on installation and
provides a wider variety of installations. The one piece design
adds greater water integrity. Rounded corners with water drip
edges add to the attractive appearance. The cabinet panels
have a non-fibrous insulation that will not release insulation
fibers into conditioned area.
TOP DISCHARGE - The top discharge condenser fan does
not disrupt neighboring areas or dry-out vegetation surrounding the unit. The warm air from the top mounted fan is blown
up away from the structure and any landscaping. This allows
compact location on multi-unit applications.
CONDENSER COIL GRILLE - A multi-piece totally enclosed,
rigidly mounted condenser coil grille provides protection from
objects after installation and provides protection duri ng transi t.
LOW OPERATING SOUND LEVEL - The upward air flow
carries the normal operating noise up and away from the living area. The rigid top panel effectively isolates any motor
sound. Isolator mounted compressor and the rippled fins of
the condenser coil muffle the normal fan motor and compressor operating sounds. The unique formed base pan also aids
in sound alterations with it's Super-Structure design. This
design strategically places embossments in the pan for optimum strength and rigidity.
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FAN SYSTEM - All 2-1/2, 3, 3-1/2 and 4 ton models operate
over a wide range of design conditions with a constant CFM,
electrically commutated (ECM) fan motor. These units easily
match all types of applications and provide greater on site
flexibility to match comfort requirement. These models have 2
cooling speeds and a single heating speed. The cooling
speed is factory set and can be field adjusted to a second
speed. The heating speed is factory set to maintain mid point
rise at the units heating input. It cannot be field adjusted. This
allows maximum comfort conditions.
Two ton models operate over a wide range of design conditions with a 3-speed direct-drive fan motor. These single
phase models have the Comfort-Match system that allows
different speed taps for heating or cooling operations.
SIMPLE CONTROL CIRCUIT - A low voltage printed circuit
board contains a diagnostic indicator light and a low voltage
terminal strip. An additional set of pin connectors is also provided to simplify the field interface of external controls. Maten-lock plug connectors are used. The electrical control box is
not located in the compressor compartment. The controls are
mounted on a Control-Tilt control panel to allow the access
cover to be removed for trouble shooting and maintenance
without affecting the normal system operating pressures. All
wiring internal to the unit is color/number coded.
PROTECTED COMPRESSOR - The compressor is internally
protected against high pressure and temperature. This is
accomplished by the simultaneous operation of high pressure
relief valve and a temperature sensor which protect the compressor if undesirable operating conditions occur.
EXCLUSIVE COIL DESIGN - Grooved copper tubes and
enhanced aluminum fin construction improves heat transfer
for maximum efficiency and durability.
HEAT EXCHANGERS - Are corrosion-resistant, aluminizedsteel tubular construction to provide long-life, trouble-free
operation. The unique blow-through design also assures that
condensate does not collect in humid areas when in the cooling cycle. This adds to longer heat exchanger life and higher
long term efficiencies.
POST PURGE INDUCED DRAFT COMBUSTION - Exhausts
combustion products from the heat exchanger upon completion of the heating cycle to prolong the heat exchanger life.
SELF DIAGNOSTIC FAN CONTROL MODULE - Due to this
self diagnostic control, less on site time is required to trouble
shoot these units.
HOT SURFACE TO PILOT IGNITION - Provides faster heat
delivery. This ignition is highly reliable, durable and eliminates nuisance lockouts. Also assures starts in damp conditions.
MULTI PORT IN-SHOT BURNERS - No field adjustment is
required to mix the air and gas. These burners are constructed of high-grade corrosion-resistant, aluminized-steel.
LOW MAINTENANCE - Long life, permanently lubricated
condenser and evaporator fan motor bearings need no
annual maintenance adding greater reliability to the unit.
Blower assembly can be easily cleaned by the unique SlipTrack slide-out blower assembly.
SECURED SERVICE ACCESS PORTS - Protected, externally mounted, re-usable service access ports are provided
on both the high and low lines for ease of evacuating and
charging the system. No final field mounting required.
EASY SERVICE ACCESS - A large, single panel covers the
electrical and gas controls makes servicing easy. The blower
compartment has an additional large panel with a built-in
handle tab. Removing this panel will allow the blower assembly to slide-out for easy removal for maintenance and ease of
trouble shooting.
REPLACEMENT PARTS - The installer requires no special
training to replace any of the components of these units and
does not need to maintain an inventory of unique parts.
SYSTEM INTEGRATION - Each unit has the internal ability
to integrate an electronic air cleaner or humidifier to work in
conjunction with the base unit.
FIELD-INSTALLED ACCESSORIES
LOW NOx KIT - Kit includes all the necessary hardware and
instructions to field convert units to reduce emissions to less
than 40 nanogram per Joule. California requirement on single
phase models only.
PROPANE CONVERSION KIT - Kit includes burner orifices,
gas valve conversion and installation instructions necessary
to field convert unit from natural gas to propane.
HIGH ALTITUDE CONVERSION KIT (Natural Gas/Propane)
- Kit includes all necessary labels and instructions to field
alter units with natural gas/propane for installations above
2000 feet. Burner orifices must be obtained from Source 1
Parts. Propane Conversion Kit must be obtained separately.
ECONOMIZER DOWN DISCHARGE / SUPPLY KIT - Modulating integrated economizer provides simultaneous operation between the mechanical cooling and economizer
operation. Independent blade design insures proper control
and less than 1% leak rate. Includes hood and mesh bird
screen filter integrated into the hood, dry bulb sensor and
relief damper. Separate field accessories of single enthalpy
and dual enthalpy are also available. A built-in barometric
relief of 25% is provided.
SINGLE ENTHALPY SENSOR - Sensor replaces dry bulb
sensor standard in economizer kit. Provides improved economizer operation by sensing the dry bulb temperature from
outdoors plus the enthalpy content of the outdoor air.
DUAL ENTHALPY SENSOR - Additional sensor to single
enthalpy sensor. Sensor senses both the return air temperature dry bulb and humidity in conjunction with the single
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enthalpy to determine the most economical mix. Single
Enthalpy sensor also required.
PRESSURE SWITCH UPGRADE KIT - Contains screw in
type High pressure, Low Pressure/Loss of Charge switch,
freeze protection switch and lockout relay. Switches are
placed onto existing scharder ports located in the unit by furnished adapters. When abnormal conditions are sensed
through the pressure switches, the unit will lock out preventing any further operation until reset or problem is corrected.
Package agency approved.
HAIL GUARD KIT - Kit contains protective grilles made of
expanded aluminum with full perimeter frame. Sloped hoods
are also included to assure maximum protection.
ANTI SHORT CYCLE TIMER - Automatically prevents the
compressor from restarting for 5 minutes after cycled off.Not
required if Thermostat 2ET07700224 and 2ET04700224 are
used.
FILTER / FRAME KIT (Single Phase only) - Kit contains the
necessary hardware to field install return air filters into the
base unit. Pre-cut filter racks and appropriate cleanable standard size filters are shipped in one kit. The filter rack is suitable for either 1" or 2" filters. (1" filter is supplied) This kit is
available for single phase horizontal or vertical duct application only. Standard in all 3 Phase models.
MOTORIZED FRESH AIR DAMPER - Designed for duct
mounted side supply/return and unit mounted down supply/
return applications. Damper capable of providing 0% through
50% of outdoor air (field supplied). Closes on power loss,
includes hood and screen assembly.
RECTANGLE TO ROUND ADAPTERS - Kit includes one
supply and one return air rectangle to round duct adapter.
Adapters are preformed and designed to fit over current duct
openings on the base unit. Transition is from side square duct
opening to 14" round duct opening.
ROOF CURBS - NRCA approved curbs provide proper fit to
base unit for rooftop installations. Curbs are designed to be
assembled through hinge pins in each corner. Kit also provides seal strip to assure a water tight seal. 8 and 14 inch
high roof curbs are available.
MANUAL OUTDOOR DAMPER - Provides 0% through 50%
outdoor air capability (field adjustable). Designed for duct
mounted side supply/return applications. Includes hood and
screen assembly.
WALL THERMOSTAT - The units are designed to operate
with 24-volt electronic and electro-mechanical thermostats.
All units can operate with single stage heat / single stage cool
thermostats - with or without the economizer.
LOW AMBIENT KIT - Kit provides necessary hardware to
convert unit to operate in cooling cycle down to 0º F. Standard unit operation 45º F.
TRANSFORMER KIT - Kit provides necessary hardware to
provide single phase models from factory furnished 40 VA
transformer capability to 75 VA transformer capability.
(Required on installations with economizer or motorized
damper.)
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BLOW-THROUGH DESIGN
WITH RELIABLE ALUMINIZED
STEEL TUBULAR HEAT EX HANGERS
LONG LASTING
POWDER PAINT
FINISH
C
DIRECT DRIVE
CONDENSER
FAN MOTOR
HIGHLY EFFICIENT ENHANCE
COPPER TUBE/ALUMINUM FIN
EVAPORATOR COIL
HIGHLY EFFICIENT
ENHANCED COPPER
TUBE/ALUMINUM FIN
CONDENSER COIL
D
DECORATIVE
PROTECTIVE
COIL GAURD
036-21366-003-C-0405
REAR AND BOTTOM
RET RUNAIR
AND SUPPLY AIR
DUCT OPENINGS
HEAVY GAUGE
REMOVABLE
BASE RAILS
DIRECT DRIVE
BLOWER MOTOR WITH
SLIDE-OUT BLOWER ASSEMBLY
POWER VENTER MOTOR
HIGH VOLTAGE
TERMINAL BLOCK
SELF-DIAGNOSTIC CONTROLS WITH
"COMFORT-MATCH" SPEED CONTROL
AUTOMATIC GAS VALVE (1/2" - 14 NPTI)
HIGH EFFICIENCY
COMPRESSOR
RIGIDLY
MOUNTED
HOT SURFACE PILOT
HIGH GRADE ALUMINIZED
LOW VOLTAGE
TERMINAL BLOCK
ASSEMBLY
IN-SHOT BURNERS
FIGURE 2 - UNIT COMPONENT LOCATION
TABLE 1: PHYSICAL DATA
1/2
DNP
NPTI
3.3 / 20 x 12
(2 Reqd.)
1/2 NPTI
3.3/20x12
(2 Reqd.)
1/2
EVAPORATOR
BLOWER
MODEL
CENTRIFUGAL BLOWER (Dia. x W. in.)10 x 810 x 811 x 1012 x 1112 x 11
FAN MOTOR HP1/23/43/411
024030036042048
ROWS DEEP2 3333
EVAPORATOR
COIL
FINS PER INCH1513131316
FACE AREA (Sq. Ft.)3.53.53.54.54.5
PROPELLER DIA. (in.)2222222222
CONDENSER
FAN
FAN MOTOR HP1/41/41/41/41/3
NOM. CFM TOTAL2,2002,4002,4002,4003,000
ROWS DEEP1 1222
CONDENSER
COIL
FINS PER INCH2020202020
FACE AREA (Sq. Ft.)11.711.711.714.714.7