York DJ 150 User Manual

TECHNICAL

GUIDE

MAGNUM

ULTRA HIGH EFFICIENCY

246695-YTG-C-0708

DESCRIPTION

YORK® Predator® Magnum is a convertible single package unit with a common footprint cabinet and common roof curb for 121/2 ton models. All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame.

SINGLE P ACKAGE AIR CONDITIONERS AND SINGLE PACKAGE GAS/ELECTRIC UNITS

DJ 150 12-1/2 NOMINAL TONS

11.35 EER

All Predator on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation.

All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes.

Predator rations: cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options or field-installed accessories.

Tested in accordance with:

Magnum units are self-contained and assembled

Magnum units are available in the following configu-

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

246695-YTG-C-0708

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

FACTORY INSTALLED OPTIONS . . . . . . . . . . . . . . . . . . .5

FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . .6

NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

MECHANICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . 26

LIST OF FIGURES

Fig. # 1 PREDATOR® MAGNUM COMPONENT LOCATION. .3

2 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . .16

3 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . .16

4 UNIT WITH 6 POINT LOAD . . . . . . . . . . . . . . . . . . . .16

5 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .17

6 PREDATOR® MAGNUM ROOF CURB

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

7 SUNLINE™ TO PREDATOR® MAGNUM

TRANSITION ROOF CURBS . . . . . . . . . . . . . . . . . . .18

8 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . .19

9 SIDEFLOW DUCT DIMENSIONS . . . . . . . . . . . . . . .19

10 DOWNFLOW ECONOMIZER HOOD DETAIL . . . . . . 20

11 FACTORY INSTALLED DOWNFLOW

ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

12 FIELD INSTALLED DOWNFLOW ECONOMIZER

W/POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . .21

13 FIELD INSTALLED HORIZONTAL ECONOMIZER

W/POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . .21

14 SLAB ECONOMIZER DOWNFLOW W/POWER

EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

15 SLAB ECONOMIZER END RETURN W/POWER

EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

16 COOLING UNIT WITH GAS HEAT WIRING 230 V.

DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

17 COOLING UNIT W/WO ELECTRIC HEAT WIRING

DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

18 COOLING UNIT WITH GAS HEAT WIRING 460,

575 & 50 HZ DIAGRAM . . . . . . . . . . . . . . . . . . . . . . .25

Pg. #

LIST OF TABLES

Tbl. #

1 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 DJ 150 (12-1/2 TON) CAPACITY RATINGS . . . . . . . 10

4 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 10

5 DJ 150 (12 1/2 TON) COOLING CAPACITY . . . . . . . 11

6 ELECTRICAL DATA DJ150 (12-1/2 TON) W/O PWRD

CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 12

7 ELECTRICAL DATA DJ150 (12-1/2 TON) WITH PWRD

CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 12

8 ELECTRIC HEAT MULTIPLIERS . . . . . . . . . . . . . . . 12

9 BLOWER PERFORMANCE 12-1/2 TON SIDE

DUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10 BLOWER PERFORMANCE 12-1/2 TON

DOWNSHOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

11 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . 15

12 ELECTRIC HEAT MINIMUM SUPPLY AIR CFM . . . . 15

13 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 15

14 POWER EXHAUST SPECIFICATIONS . . . . . . . . . . . 15

15 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 16

16 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 16

17 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

18 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . 17

19 ECONOMIZER USAGE . . . . . . . . . . . . . . . . . . . . . . . 20

Pg. #

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246695-YTG-C-0708

Second model

nameplate inside

hinged access panel

Dual stage cooling

for maximum comfort

Compressor #2 access

(high-efficiency compressor

w/crankcase heater)

Base rails

w/forklift slots

(three sides)

and lifting holes

Simplicity™ Control board

w/screw connectors for T-stat

wiring and Network Connection

Disconnect location

(optional disconnect switch)

Filter access

(2" throw-away)

Filter drier (solid core)

Condenser

Section

Belt-drive

blower motor

Slide out motor and

blower assembly

for easy adjustment

and service

Power ventor motor

20-gauge aluminized steel tubular heat exchanger for

long life (stainless steel option)

Roof curbs in eight-and

fourteen-inch heights.

Roof curbs for transitioning

from York Sunline™ footprint to

the DM/DH/DJ Series footprint

are available

(field-installed accessory)

Toolless

doorlatch

Side entry power

and control wiring

knockouts

Slide-out drain pan

with steel ¾" NPT, female connection

Compressor #1 access

(high-efficiency compressor

w/crankcase heater)

FIGURE 1 - PREDATOR® MAGNUM COMPONENT LOCATION

FEATURES

• High Efficiency – High efficiency units are rated at 11.35 EER. Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. These efficiencies meet or exceed all legislated minimum levels and provide low operating costs.

• Service Friendly – The Predator

Magnum incorporates a number of enhancements which improve serviceability.

The motor and blower slide out of the unit as a common assembly. This facilitates greater access to all the indoor airflow components, thus simplifying maintenance and adjustment.

Service time is reduced through the use of hinged, toolless panels. Such panels provide access to frequently inspected components and areas, including the control box, compressors, filters, indoor motor & blower, and the heating section. The panels are screwed in place at the factory to prevent access by children or other unauthorized persons. It is recommended that the panels be secured with screws once service is complete.

Service windows have been placed in both condenser section walls. Rotation of the cover allows easy access to the condenser coils for cleaning or inspection.

Both the unit control board and ignition control board utilize flash codes to aid in diagnosis of unit malfunctions. Unique alarm codes quickly identify the source of the unit alarm.

All units use the same standard filter size. This standardization removes any confusion on which filter sizes are needed for replacement.

The non-corrosive drain pan slides out of the unit to permit easy cleaning. The drain pan is accessed by removing the drain pan cover plate on the rear of the unit. Once the plate is removed, the drain pan slides out through the rear of the unit.

All Predator plate located inside the control access door . This is to prevent deterioration of the nameplate through weathering.

Two-stage gas heating

to maintain warm,

comfortable temperature

Intelligent control board

for safe and efficient operation

Magnum units have a second model name-

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246695-YTG-C-0708

• Environmentally Aware – For improved Indoor Air Quality, foil faced insulation is used exclusively throughout the units.

• Balanced Heating – The Predator® Magnum offers “Ultimate Heating Comfort” with a balance between 1 and 2nd stage gas heating. The first stage of a gas heat Predator® Magnum unit provides 60% of the heating capacity . Balanced heating allows the unit to better maintain desired temperatures.

• Convertible Airflow Design – The side duct openings are covered when they leave the factory. If a side supply/ return is desired, the installer simply removes the two side duct covers from the outside of the unit and installs them over the down shot openings. No panel cutting is required. Convertible airflow design allows maximum field flexibility and minimum inventory.

• System Protection – Suction line freezestats are supplied on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and low-pressure switches. Internal compressor protection is standard on all compressors. Crankcase heaters are standard on reciprocating compressors. Scroll compressors do not require crankcase heaters. Phase monitors are standard on all units.

• Advanced Controls - Simplicity™ control boards have standardized a number of features previously available only as options or by utilizing additional controls.

• Low Ambient - An integrated low-ambient control

allows all units to operate in the cooling mode down to 0°F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

• Anti-Short Cycle Protection - To aid compressor

life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti-short cycle delay can be temporarily overridden with the push of a button.

• Fan Delays - Fan on and fan off delays are fully pro-

grammable. Furthermore, the heating and cooling fan delay times are independent of one ano ther. All units are programmed with default values based upon their configuration of cooling and heat.

• Safety Monitoring - The control board monitors the

high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protection and Strikes - To prevent

nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip

three times within two hours before the unit control board will lock out the associated compressor.

• On Board Diagnostics - Each alarm will energize a

trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

• Reliable – From the beginning – All units undergo computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term – All Predator

units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 1000 hour salt spray test.

• Flexible Placement – All models and configurations share the same cabinet/footprint and thus the same roof curb. You have the flexibility to set one curb and choose the correct tonnage size and heating option after the internal loads have been determined.

To further simplify planning and installation, Predator Magnum cabinets are designed to fit your roof. With the optional roof curb, the unit ductwork is designed to fit around 24” on-center joists or between 48” on-center joist s.

The drain pan can be rotated to drain to either the front or the rear of the unit. Additionally, the drain pan can be fitted to drain through the roof curb. As it is sometimes difficult to have a level installation, the drain pan features a generous slope to ensure proper drainage.

• Full Perimeter Base Rails – The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer forklift access from 3 sides, and rigging holes are available so that an overhead crane can be used to place the units on a roof.

• Easy Installation – Gas and electric utility knockouts are supplied in the unit underside as well as the side of the unit. A clearly identified location is provided to mount a field supplied electrical disconnect switch. Utility connections can be made quickly and with a minimum amount of field labor.

All units are shipped with 2” throw-away filters installed.

• Wide Range of Indoor Airflows – All indoor fan motors are belt-drive type providing maximum flexibility to handle most airflow requirements. For high static applications, factory installed alternate indoor fan motors are available. With the optional indoor fan motor, all units can supply nominal airflow at a minimum of 1.5” ESP.

• Warranty - All models include a 1-year limited warranty on the complete unit. Compressors and e lectric heater elements each carry a 5-year warranty. Aluminized steel and stainless steel tubular heat exchangers carry a 10year warranty.

4 Johnson Controls Unitary Products

FACTORY INSTALLED OPTIONS

YORK® offers several equipment options factory installed, for the Predator® Magnum line.

• Optional Factory Installed Economizers - Predator units offer a variety of optional factory installed economizers with low leak dampers. The outdoor air enthalpy sensor enables economizer operation if the outdoor enthalpy is less than the setpoint of the economizer logic module. See Table 19 to determine the correct economizer for your application.

• Downflow Economizer - (With barometric relief) -

The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The installer needs only to assemble and mount the outdoor air hood (Provided). The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the

economizer control accepts an optional CO demand ventilation. With single enthalpy input, the

economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

• Horizontal Economizer - (Without barometric

relief) - All features of the downflow economizer exist except you must order the duct mount barometric relief separately. You must order a 1EH0408

if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizers only.

• BAS Ready Economizer -(With barometric relief)

- The economizer is provided with a Belimo actuator that requires a 0-10V DC input from an external source (i.e., field installed building automation system controller). Power exhaust options are available. The economizer is 2% low leakage type with spring return and fully modulating dampers capable of introducing up to 100% outside air. Also include 2” pleated filters.

• Slab Economizer for Energy Recovery Ventilators-

(With barometric relief and Fresh Air Hood) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional

input for

246695-YTG-C-0708

input for demand ventilation. With single enthalpy

input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

• Power Exhaust (Downflow only) - This accessory installs in the unit with a down flow economizer.

• Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory.

• Alternate Indoor Blower Motor - For applications with high static restrictions, units are offered with optional indoor motors that provide higher static output and/or higher airflow, depending upon the installer’s needs.

• Aluminized Steel Gas Heat Exchanger - For applications in non-corrosive environments.

• Stainless Steel Gas Heat Exchanger - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly.

• Stainless Steel Drain Pan - An optional rust-proof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

• Electric Heaters - The electric heaters range from 18kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. All heaters are intended for single point power supply.

• Disconnect Switch - For gas heat units and cooling units with electric heat, an HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

• Convenience Outlet - (Non-Powered/Powered) - This option locates a 120V single-phase GFCI o utl et with cover, on the corn er o f the un it housing adjacent to the compressors. The “Non-powered” option requires the installer to provide the 120V single-phase p ower sou r ce and wiring. The “Powered” option is powere d b y a ste pdown transformer in the unit. Factory installed option only .

• Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. Avail abl e for both the supply and/or return air.

Factory installed smoke detectors in the return air, may be subjected to freezing temperatures during "off" times due to out side air infiltration. These smoke detectors have an operational limit of 32 °F to 131°F. Smoke detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.

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246695-YTG-C-0708

• Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition. (Standard on unit s wi th Scro ll Com-

pressors.)

• Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. Additionally, this kit stops animals and foreign objects from entering the space between the inner condenser coil and the main cabinet. This is not a hail guard kit.

• Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

• T echni coat C ondense r Coil s - The condenser coils are coated with a phenolic coating for protection against corrosion due to harsh environments.

• Technicoat Evaporator Coil - The evaporator coils are coated with a phenolic coating for protection against corrosion due to harsh environments.

• BAS - Building Automation System Controls Simplic- ity™ Intelli-Comfort™ Control - The York® Simplicity™ Intelli-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor , an d an Outside Air IAQ sensor. Construc tion mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the Intelli-Comfort™ using CO

sensors. It uses an

inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO

sensor to perform Differential

Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the Intelli-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity™ IntelliComfort™ balances space temperature, ventilation air temperature, CO

and humidity for ultimate comfort.

• Simplicity™ Intelli-Comfort™ with ModLINC Control - The York® Simplicity™ Intelli-Comfort™ with ModLINC control is factory installed. It includes all the features of the Intelli-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

• Novar® BAS Control - The Novar® ETC-3 building automation system controller is factory installed. Incudes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

• Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• York Commercial Comfort System (YCCS) - Provides rooftop system integration for YCCS single zone and change-over bypass systems.

FIELD INSTALLED ACCESSORIES

YORK® offers several equipment accessories for field installation, for the Predator

• Downflow Economizer - (With barometric relief) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible

• Horizontal Economizer - (Without barometric relief) - All features of the downflow economizer exist except you must order the duct mount barometric relief separately.

You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizer.

• Slab Economizer for Energy Recovery Ventilator(Without barometric relief or Fresh Air Hood) - The

economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO

Magnum line.

input for demand

6 Johnson Controls Unitary Products

246695-YTG-C-0708

ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible.

You can order 1EH0409 Barometric Relief/FA Hood for field installations without an ERV.

• Dual Enthalpy Control, Accessory - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• Barometric Relief Damper - Zero to 100% capacity barometric relief dampers for use with horizontal flow, or field installed slab economizers.

• Power Exhaust - This accessory installs in the unit with a down flow economizer. Power exhaust plugs into the connector in the unit bulkhead. You must purchase

1EH0408 barometric relief when applying to a horizontal flow application.

• Manual Outdoor Air Damper - Like the motorized out- door air damper , each manual outdoor air damper includes a slide-in damper assembly with an outdoor air hood and filters. Customers have a choice of dampers with ranges of 0% to 100% or 0% to 35% outdoor air entry.

• Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

• CO

Sensor - Senses CO2 levels and automatically

overrides the economizer when levels rise above the preset limits.

• Coil Guard - Field installed decorative wire coil guard.

• Hail Guard - This kit includes a sloped hood which installs over the outside condenser coil and prevents damage to the coil fins from hail strikes. Field installed accessory only.

• Flue Exhaust Extension Kit - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.

• -60°F Gas Heat Kit - For installations which require gas heat units to perform in low ambient temperatures, a gas section heating kit is available. This kit provides electric heat in the gas heat controls section to ensure the gas valve and controls will continue to function properly at extremely low temperatures.

• Gas Heat High Altitude Kit - This kit converts a gas heat unit to operate at high altitudes, 2,000 to 6,000 feet. Conversion kits are available for natural gas and propane.

• Gas Heat Propane Conversion Kit - This kit converts a gas-fired heater from natural gas to propane. It contains the main burner orifices and gas valve replacement springs.

• Gas Piping Kit - Contains pipe nipples, fittings and gas cock required for gas supply connection with external shut off.

• Electric Heaters - The electric heaters range from 18 kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. Cooling units include an adapter panel for easy installation of the electric heaters. Necessary hardware and connectors are included with the heaters. All heaters are intended for single point power supply.

• Low Limit / Compressor Lockout Kit

1. Compressor Lockout (CLO): To prevent mechani-

cal (compressorized) operation of the unit during cold outdoor conditions where there is a risk of returning liquid refrigerant back to the compressors.

2. Low Limit Control (LLC): To prevent the supply air

from dropping below a specified setpoint by utilizing the units first stage heating means when there is a demand for cooling during cold outside conditions.

• Metal Frame Filter Kit - Metal frame with polyester filter medium.

• Permanent Filters - Permanent filters are available.

• Roof Curbs - The roof curbs have insulated decks and are shipped disassembled The roof curbs are available in 8” and 14” heights. For applications with security concerns, burglar bars are available for the duct openings of the roof curbs.

• Roof Curb Transition - Single Piece Adapter (10” High) Roof curbs for transitioning from Sunline™ units to Pred-

Magnum. Fits 7.5 to 12.5 Sunlin e™ roof curbs only.

ator

• Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work.

• Thermostat - The units are designed to operate with 24- volt electronic and electro-mechanical thermostats. All units (with or without an economizer) operate with twostage heat/two-stage cool or two-stage cooling only thermostats, depending upon unit configuration.

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246695-YTG-C-0708

TABLE 1: ACCESSORIES

Part Number Description Weight

1RC0470 Roof Curb, 8" Height 1RC0471 Roof Curb, 14" Height 1RC0472 Roof Curb, Transition (7.5 T through 12.5 T) 1BD0408 Burglar Bars, Downflow 2TP04521825 Electric Heat 18kW 230V 2TP04522425 Electric Heat 24kW 230V 2TP04523625 Electric Heat 36kW 230V 2TP04525425 Electric Heat 54kW 230V 2TP04521846 Electric Heat 18kW 460V 2TP04522446 Electric Heat 24kW 460V 2TP04523646 Electric Heat 36kW 460V 2TP04525446 Electric Heat 54kW 460V 2TP04521858 Electric Heat 18kW 575V 2TP04522458 Electric Heat 24kW 575V 2TP04523658 Electric Heat 36kW 575V 2TP04525458 Electric Heat 54kW 575V 1FA0411 Manual Outside Air Damper 0-35%, Downflow (Incl. Hood, Damper & Filters, No Barometric Relief) 1FA0412 Manual Outside Air Damper 0-100%, Downflow (Incl. Hood, Damper & Filters, No Barometric Relief) 2MD04702724 Motorized Damper, Downflow (Incl. Hood, Damper & Filter, no Barometric Relief) 2MD04703324 Motorized Damper, Horizontal (Incl. Hood, Damper & Filter, no Barometric Relief) 2EE04705024 Economizer, Downflow (Incl. Barometric Relief & All Hoods) 124 lbs. 2EE04705124 Economizer, Horizontal (Incl. Dampers & Hoods, no Barometric Relief) 97 lbs. 2EE04705224 Economizer, Slab, Downflow (Incl. Dampers only no Hoods or Barometric Relief) 2PE04703225 Power Exhaust, Downflow, 230V (For Units with Economizer only) 2PE04703246 Power Exhaust, Downflow, 460V (For Units with Economizer only) 2PE04703258 Power Exhaust, Downflow, 580V (For Units with Economizer only) 2EC04700924 Dual Enthalpy Control (Use with Single Enthalpy Economizer) 1EH0407 Hood Kit, Downflow Economizer (Included with all Downflow Economizers) 1RD0411 Barometric Relief Kit, Ductmount for Horizontal Application (Incl. Damper & Hood) 1EH0408 Barometric Relief Kit, Ductmount for Horizontal Application w/Power Exhaust (Incl. Damper & Hood) 25 lbs. 1EH0409 Barometric Relief / Hood Kit, for Field Installed Slab Econ. w/o ERV (Incl. Barometric Relief & FA Hood) 2AQ04700424 CO2 Detector Unit Mount 2AQ04700324 CO2 Detector Space Mount 2SD04700424 Smoke Detector, Supply or Return (Return Not Available with Horizontal Economizer) 2MK04700624 Low Limit / Compressor Lockout Kit 1CG0424 Coil Guard (Electric / Electric & HP models) 1CG0425 Coil Guard (Gas / Electric models) 1HG0411 Hail Guard Kit 1GP0404 Gas Piping Kit 1NP0441 Propane Conversion Kit 1HA0442 High Altitude Kit for Natural Gas 1HA0443 High Altitude Kit for Propane 1FE0411 Flue Exhaust Extension Kit 2BC04700106 Gas Heat Kit, -60 deg F, 230V 2BC04700151 Gas Heat Kit, -60 deg F, 460V 2BC04700154 Gas Heat Kit, -60 deg F, 575V 1FL0402 Permanent Filter Kit 2DF0401 Dirty Filter Switch 1FF0410 Filter Frame Kit, Metal -

8 Johnson Controls Unitary Products

NOMENCLATURE

D J 150 N15 A 2 A AA 4 0 1 2 4 A

246695-YTG-C-0708

12.5 Ton Model Number Nomenclature

Product Category

D = A/C, Single Pkg., R-22

Product Identifier

J = 12.5 Ton 11.3 EER A/C

Nominal Cooling Capacity

150 = 12.5 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. No heat installed

Gas Heat Options

N15 = 150 MBH Output Aluminized Steel N20 = 200 MBH Output Aluminized Steel S15 = 150 MBH Output Stainless Steel S20 = 200 MBH Output Stainless Steel

Electric Heat Options

E18 = 18 KW E24 = 24 KW E36 = 36 KW E54 = 54 KW

Airflow

A = Std. Motor

B = Std. Motor/Econo./Barometric Relief (Downflow

Only)

C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorized Damper (Downflow Only) E = Std. Motor/Horizontal Economizer (No Baro.) F = Std. Motor/Slab Econo./Power Exhaust

(Downflow Only)

G = Std. Motor/Slab Econo./Barometric Relief

(Downflow Only) N = Hi Static Mtr. P = Hi Static Mtr./Econo./Barometric Relief

(Downflow Only) Q = Hi Static Mtr./Econo./Power Exhaust

(Downflow Only) R = Hi Static Mtr./Motorized Damper (Downflow Only) S = Hi Static Mtr./Horizontal Economizer (No Baro.)

T = Hi Static Mtr./Slab Econo./Power Exhaust

(Downflow Only) U = Hi Static Mtr./Slab Econo./Barometric Relief

(Downflow only)

Voltage

2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

Product Style

A = Style A B = Style B C = Style C

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

CPC Controller, DFS, APS

Johnson Controller UNT 1126 (N2 protocol), DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/ModLinc

York Commercial Comfort System (YCCS) Rtu Controller

2" Pleated filters

BAS Ready Unit with Belimo Economizer

Shipping Bag

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Product Generation

4 = Fourth Generation

AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be

located in digits 15-18.

Installation Options

A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5

Configuration Options (not required for all units)

Additional Options

RC = Coil Guard, Shipping Bag & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils

Options

1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

Johnson Controls Unitary Products 9

+ 19 hidden pages

York DJ 150 User Manual

DESCRIPTION

TABLE OF CONTENTS

LIST OF FIGURES

LIST OF TABLES

FIGURE 1 - PREDATOR® MAGNUM COMPONENT LOCATION

FEATURES

FACTORY INSTALLED OPTIONS

FIELD INSTALLED ACCESSORIES

TABLE 1: ACCESSORIES

NOMENCLATURE