YOKOGAWA UV700G User manual

User ’s Manual

UV700G UV Analyzer (ORGANIC POLLUTANT MONITOR)

IM 12K01B02-01E

6th Edition

 INTRODUCTION

This manual describes the operation of the UV700G.

Be sure to read this manual before using the product to ensure proper and safe operation of the instrument. Also safely store the manual so it is readily available whenever necessary.

Product specications and appearance, as well as the contents of this manual are subject to

change without notice.

n Warranty and Responsibility

Yokogawa warrants that the Product shall be free from defects in material and workmanship and

agrees to repair or replace free of charge, at Yokogawa’s option, any malfunctioned or damaged Product attributable to Yokogawa’s responsibility for a period of one (1) year from the delivery unless otherwise agreed with a written agreement. In any one of the following cases, none of the

warranties set forth herein shall be extended;

• Any malfunction or damage attributable to improper operation

• Any malfunction attributable to repair or modication by any person not authorized by

Yokogawa

• Any malfunction or damage attributable to the use in an environment not specied in this

manual

• Any malfunction or damage attributable to violation of the instructions in this manual or

operations in the manner not specied in this manual

• Any malfunction or damage attributable to any cause or causes beyond the reasonable control of Yokogawa such as natural disasters

• Any deterioration in appearance attributable to corrosion, rust, and so on

• Replacement of consumables

YOKOGAWA SHALL NOT BE LIABLE FOR ANY DAMAGES RESULTING FROM ANY MAL-

FUNCTIONS OF THE PRODUCT, ANY ERASURE OF DATA, OR ANY OTHER USES OF THE

PRODUCT.

Notes on Handling User’s Manuals

• Please hand over the user’s manuals to your end users so that they can keep the user’s

manuals on hand for convenient reference.

• Please read the information thoroughly before using the product.

• The purpose of these user’s manuals is not to warrant that the product is well suited to any

particular purpose but rather to describe the functional details of the product.

• No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA.

• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation.

• If you have any questions, or you nd mistakes or omissions in the user’s manuals, please

contact our sales representative or your local distributor.

Media No. IM 12K01B02-01E 6th Edition : Feb. 2021 (YK)

IM 12K01B02-01E

 Safety Precautions

 Safety,Protection,andModicationoftheProduct

• In order to protect the system controlled by the product and the product itself and ensure

safe operation, observe the safety precautions described in this user’s manual. We assume

no liability for safety if users fail to observe these instructions when operating the product.

• If this instrument is used in a manner not specied in this user’s manual, the protection

provided by this instrument may be impaired.

• If any protection or safety circuit is required for the system controlled by the product or for

the product itself, prepare it separately.

• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter

simply referred to as YOKOGAWA) when replacing parts or consumables.

• Modication of the product is strictly prohibited.

• The following safety symbols are used on the product as well as in this manual.

CAUTION

This symbol gives information essential for understanding the operations and functions.

NOTE

This symbol indicates information that complements the present topic.

Warning and Disclaimer

The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance.

IM 12K01B02-01E

 After-sales Warranty

n Do not modify the product.

n During the warranty period, for repair under warranty consult the local sales representative

or service o󰀩ce. Yokogawa will replace or repair any damaged parts. Before consulting for repair under warranty, provide us with the model name and serial number and a description

of the problem. Any diagrams or data explaining the problem would also be appreciated.

• If we replace the product with a new one, we won’t provide you with a repair report.

• Yokogawa warrants the product for the period stated in the pre-purchase quotation Yokoga-

wa shall conduct dened warranty service based on its standard. When the customer site is located outside of the service area, a fee for dispatching the maintenance engineer will be

charged to the customer.

• Returned goods that have been in contact with process uids must be decontaminated and disinfected prior to shipment. Goods should carry a certicate to this e󰀨ect, for the health

and safety of our employees. Material Safety Data sheets must be included for all components of the process to which the sensor have been exposed.

n In the following cases, customer will be charged repair fee regardless of warranty period.

• Failure of components which are out of scope of warranty stated in instruction manual.

• Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa

Electric did not supply.

• Failure due to improper or insu󰀩cient maintenance by user.

• Failure due to modication, misuse or outside-of-specications operation which Yokogawa does not authorize.

• Failure due to power supply (voltage, frequency) being outside specications or abnormal.

• Failure caused by any usage out of scope of recommended usage.

• Any damage from re, earthquake, storms and oods, lightning, disturbances, riots, warfare,

radiation and other natural changes.

n Yokogawa does not warrant conformance with the specic application at the user site.

Yokogawa will not bear direct/indirect responsibility for damage due to a specic application.

iii

n Yokogawa Electric will not bear responsibility when the user congures the product into

systems or resells the product.

n Maintenance service and supplying repair parts will be covered for ve years after the pro-

duction ends. For repair for this product, please contact the nearest sales o󰀩ce described in

this instruction manual.

IM 12K01B02-01E

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UV700G UV Analyzer (ORGANIC POLLUTANT MONITOR)

IM12K01B02-01E6thEdition

CONTENTS

 INTRODUCTION .............................................................................................i

 Safety Precautions .......................................................................................ii

 After-sales Warranty ...................................................................................iii

1. Overview .................................................................................................... 1-1

1.1 Introduction ....................................................................................................... 1-1

1.2 Description of Parts .......................................................................................... 1-2

1.2.1 Unit ..................................................................................................... 1-2

1.2.2 Display ............................................................................................... 1-4

2. Specication ............................................................................................. 2-1

2.1 StandardSpecication ..................................................................................... 2-1

2.2 Characteristics .................................................................................................. 2-3

2.3 ModelandSu󰀩xCodes ................................................................................... 2-4

2.4 OverhaulParts ...................................................................................................2-4

2.5 ExternalDimensionsandFlowDiagrams ...................................................... 2-5

2.6 Connection Diagram ....................................................................................... 2-10

2.7 Measurement Principle .................................................................................. 2-11

3. Installation ................................................................................................. 3-1

3.1 Conditions for Installation ............................................................................... 3-1

3.2 InstallationMethod ...........................................................................................3-2

3.3 Pipingconguration ......................................................................................... 3-4

3.4 Wiring ................................................................................................................. 3-6

3.4.1 Grounding .......................................................................................... 3-6

3.4.2 Power Supply ..................................................................................... 3-6

3.4.3 Connecting Signal Lines .................................................................... 3-6

3.4.4 Connecting Detector to Converter ..................................................... 3-7

3.4.5 Connecting Float Switch Cable of Overow Tank to Converter ........ 3-7

4. Operation ................................................................................................... 4-1

4.1 Preparation for Operation ................................................................................ 4-1

4.2 Starting Operation ............................................................................................ 4-2

4.3 ShuttingDown ................................................................................................... 4-3

4.3.1 For Shut Down within 7 Days ............................................................. 4-3

4.3.2 For Shut Down over 7 Days ............................................................... 4-3

4.4 Restarting Operation ........................................................................................ 4-3

IM 12K01B02-01E

4.4.1 For Shut Down within 7 Days ............................................................. 4-3

4.4.2 For Shut Down over 7 Days ............................................................... 4-3

5. Calibration ................................................................................................. 5-1

5.1 Calibration Pattern and its Cycle .................................................................... 5-1

5.2 Notes regarding Calibration ............................................................................ 5-2

5.3 Calibration Screen Display .............................................................................. 5-2

5.4 Calibration of UV/VIS ........................................................................................ 5-3

5.4.1 How to Prepare Calibration Solution.................................................. 5-3

5.4.2 Common Zero Calibration.................................................................. 5-6

5.4.3 Common Span Calibration ................................................................ 5-9

5.4.4 Individual (UV) Span Calibration ...................................................... 5-12

5.5 TURB (turbidity) Span Calibration ................................................................ 5-15

5.5.1 How to Prepare the Calibration Solution ......................................... 5-15

5.5.2 TURB (turbidity) Span Calibration ................................................... 5-16

6. Functions .................................................................................................. 6-1

6.1 MEAS. (Measurement) Screen ......................................................................... 6-1

6.2 TableofFunctions ............................................................................................ 6-1

6.3 Maintenance Screen Display ........................................................................... 6-2

6.4 Maintenance - Setting ....................................................................................... 6-3

6.4.1 Signal Allocation ................................................................................. 6-3

6.4.2 Signal Input Setting ............................................................................ 6-4

6.4.3 Output Setting .................................................................................... 6-5

6.4.4 Output Condition Setting .................................................................... 6-7

6.4.5 Time Adjustment ................................................................................ 6-7

6.4.6 LCD Setting ........................................................................................ 6-8

6.4.7 Touch Panel Adjustment .................................................................... 6-9

6.4.8 Maker Maintenance Mode ................................................................. 6-9

6.5 Maintenance - Measurement Setting ............................................................ 6-10

6.5.1 Measuring Range Setting for each Component .............................. 6-11

6.5.2 Setting of Decimal Place for each Component ................................ 6-12

6.5.3 Unit Setting for UV, VIS, and UV-αVIS ............................................. 6-12

6.5.4 Setting of Turbidity Correction Factor ..............................................6-13

6.5.5 Setting of COD Conversion Factor and Turbidity Correction Factor 6-14

6.5.6 Setting of MAX Alarm Value for COD and TURB (turbidity) ............ 6-15

6.5.7

6.5.8 Unit Setting for TURB (turbidity) ......................................................6-17

6.6 Maintenance - Action ...................................................................................... 6-17

6.6.1 Action ............................................................................................... 6-17

6.7 Maintenance-Check ...................................................................................... 6-18

6.7.1 Unit Information ................................................................................ 6-19

6.7.2 Individual ID Setting ......................................................................... 6-19

6.7.3 External Input/Output Check............................................................ 6-19

Setting of MIN Alarm Value for COD and TURB (turbidity) .................. 6-16

IM 12K01B02-01E

6.7.4 Check Analog Input .......................................................................... 6-20

6.7.5 Check Analog Output ....................................................................... 6-21

6.8 DataCheck ....................................................................................................... 6-21

6.8.1 Log Data Check ............................................................................... 6-22

6.8.2 Log Data Deletion ............................................................................ 6-23

6.8.3 Graph Display .................................................................................. 6-24

6.8.4 Calibration Report Check ................................................................. 6-25

6.8.5 Calibration Report Deletion .............................................................. 6-26

6.8.6 CF Card Transfer ............................................................................. 6-27

6.8.7 CF Card Initialization ........................................................................ 6-27

6.9 Alarm ................................................................................................................ 6-28

6.9.1 Alarm Check .................................................................................... 6-29

6.9.2 Alarm Stop ....................................................................................... 6-29

6.9.3 Alarm History Check ........................................................................ 6-30

6.9.4 Alarm History Deletion ..................................................................... 6-30

7. ExternalInputandOutput ....................................................................... 7-1

7.1 Terminal diagram of input and output ............................................................ 7-1

7.2 Analog Output ................................................................................................... 7-2

7.3 Contact Input and Output ................................................................................. 7-3

7.3.1 Contact Output ................................................................................... 7-3

7.3.2 Contact Input ...................................................................................... 7-4

7.4 SavingDatatoaCFCard ................................................................................. 7-5

vii

8 Maintenance .............................................................................................. 8-1

8.1 Maintenance item .............................................................................................. 8-1

8.2 Maintenance of Detector .................................................................................. 8-2

8.2.1 Cleaning Method for Measuring Cell ................................................. 8-2

8.2.2 Replacement of Wiper Blade Rubber ................................................ 8-4

8.2.3 Replacement of Desiccant Agent and Seal Washers for Screws ......8-6

8.2.4 Replacement of Desiccant Agent in the Measuring Cell ................... 8-7

8.3 Cleaning of Sampling Unit ............................................................................. 8-11

8.3.1 Cleaning of Overow Tank and Measuring Tank ............................. 8-11

8.3.2 Removal of Inner Tank of Measuring Tank ...................................... 8-12

8.4 Accessories and spare parts ......................................................................... 8-13

9 Troubleshooting ....................................................................................... 9-1

9.1 Table of Status and Operation ......................................................................... 9-1

9.2 Table of alarm and Operation .......................................................................... 9-1

9.3 Alarm Occurrence Condition ........................................................................... 9-2

9.4 Causes and Measures for Alarm ..................................................................... 9-3

App.1 Overview ............................................................................................ App.1-1

App.1.1 Cautions ..................................................................................................... App.1-1

App.1.2 Composition .............................................................................................. App.1-1

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viii

App.2 Installation ........................................................................................ App.2-1

App.2.1 Selecting an installation location ........................................................... App.2-1

App.2.2 Cautions for installation environment .................................................... App.2-1

App.2.2.1 Sample water condition ............................................................. App.2-1

App.2.2.2 Surrounding environment .......................................................... App.2-1

App.2.3 Installing UV700G .....................................................................................App.2-1

App.2.3.1 Positions of foundation bolts for pole stand ............................... App.2-1

App.2.3.2 Service and maintenance space ............................................... App.2-2

App.2.3.3 Figure of completed pole stand mount ...................................... App.2-2

App.2.3.4 Pole stand assembly .................................................................. App.2-3

App.2.3.5 Measuring tank assembly .......................................................... App.2-3

App.2.3.6 Overow tank assembly ............................................................. App.2-4

App.2.3.7 Converter assembly ................................................................... App.2-6

App.3 Piping ................................................................................................. App.3-1

App.3.1 Piping procedure ......................................................................................App.3-1

App.4 Wiring ................................................................................................. App.4-1

App.4.1 Wiring procedure ......................................................................................App.4-1

App.4.1.1 Earth connection ........................................................................ App.4-1

App.4.1.2 Power supply ............................................................................. App.4-1

App.4.1.3 Cable connection for detector .................................................... App.4-2

App.4.1.4 Float switch cable connection for overow tank ........................ App.4-2

App.4.1.5 Signal line connection ................................................................ App.4-2

Customer Maintenance Parts List ...................................... CMPL 12K01B02-01E

Revision Information ...............................................................................................i

IM 12K01B02-01E

<1. Overview>

1. Overview

1.1 Introduction

GENERAL

Water pollution control laws and regulations require monitoring of wastewater quality to prevent

water pollution in lakes, rivers and enclosed bodies of water. Pollutant load is an index of water quality standards and is dened as the product of the COD (chemical oxygen demand)

concentration and the wastewater volume. Certain entities are required to measure pollutant loads and comply with the limits.

Among various methods for COD measurement, automatic ultraviolet absorption spectrometry is the ideal choice on the whole since it provides high correlation between analyzer and laboratory results, measurement continuity and maintainability.

The UV700G Ultraviolet (UV) analyzer is an instrument for continuous on-line measurement

using the same cell length modulation method as its predecessor UV400G.

It provides improved operability through a wide measuring range and touch screen interface, high

reliability and excellent maintainability.

1-1

FEATURES

• Graphic LCD with touch screen on the converter provides easy interactive operation.

• Detector uses the rotary cell length modulation method. Zero check is performed at the time

of minimum cell length, virtually eliminating zero drift.

• Continuous cell cleaning with unique wiper system, allowing long term, stable

measurement.

• Analyzer covers a wide measuring range:

from 0-0.1 Abs to 0-5.0 Abs.

• Flow-through cell type for easy maintenance.

• Data memory function for transferring data to a PC via an optional compact ash (CF) card.

IM 12K01B02-01E

1.2 Description of Parts

1.2.1 Unit

Hood (optional)

Converter

Float Switch

<1. Overview>

1-2

Display

Left Side View

Overflow Tank

Measuring Tank

Base

Door

Detector

Front View

CAUTION

The stanchions illustrated are typical examples. Appearance and size may vary depending on the specication.

IM 12K01B02-01E

<1. Overview>

l Insideoftheconverter

1-3

Power / alarm LED

Display (Touch panel)

Power switch

Maintenance switch

Fuse

CF card insertion slot

. CF CARD

Connectors for the detector Signal terminals

AC power terminals

IM 12K01B02-01E

<1. Overview>

1.2.2 Display

This section describes the parameters shown on a typical display:

• The display is touch panel. Do not press buttons with wet hands, or a sharp object such as a

pen tip or a screwdriver.

• If no buttons are pressed for a certain period of time, the backlight turns OFF.

• If no buttons are pressed for about two hours on displays other than those for measurement, data or alarm, the display turns to the measurement display.

l Exampleofdisplay-Displayingmeasurementreadings

The display shows measurement readings.

1-4

NO. Display exampleDescription

WARM UP!

MEAS., SETTING, LOG DATA, etc.Title of display

2004/01/30 09:57Clock

Abs, CONC, etc.Items to be measured

Instantaneous valuesReadings

Conversion factors for COD, etc.Conversion factor

MAINTENANCE, CAL, etc.Operation buttons

WARM UP!: Unit is being warmed up. Status of unit

RangeRange

Abs, CONC, etc.Switchable measurement items

When the power is turned ON, “WARM UP!” is displayed. This will disappear after one hour.

IM 12K01B02-01E

<1. Overview>

l Exampleofdisplay-Displayingitemstobeselected

NO. Display exampleDescription

MAINTENANCE, SETTING, etc.Title of display

SETTING, MEAS. SETTING, etc.Selection keys

CLOSE etc. Switching keys

l Exampleofdisplay-Displayinghistoryandotherinformation

1-5

NO. Display exampleDescription

Alarm history, calibration report, etc.Title of display

Description of alarms, etc.Items to be displayed

–Data list

IM 12K01B02-01E

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  <2.Specication>

2. Specication

2.1 StandardSpecication

Measurement : Organic pollutants in wastewater. Measurement method:

Dual optical path, dual wavelength, rotary cell length modulation method

Measurement wavelength:

Ultraviolet (UV): 253.7 nm Visible light (VIS): 546.1 nm

Light source: Low pressure mercury-vapor lamp

Detector: Silicon photo cell, ow-through type Measuring range (corrected for 10 mm cell)

UV/VIS absorbance 0-0.1 to 0-5.0 Abs

Display: Graphic LCD with touch screen,

320  240 dot, with backlight

Indication: UV absorbance, VIS absorbance, UV- VIS absorbance, COD

concentration, turbidity

Resolution: 0.0001 Abs (factory default) or 0.001 Abs

COD conversion: Conversion equation Y = a  bX where Y = COD concentration X = absorbance (UV-VIS) Turbidity conversion: Conversion equation Y = a  bX where Y = turbidity, X = absorbance(VIS) Analog output:

Number of outputs: 3 Functions: 3 functions selectable:

UV absorbance / VIS absorbance/ UV-VIS absorbance / COD

concentration / turbidity

Specications: 4-20 mA DC or 0-16 mA DC, isolated

(non-isolated between channels)

Contact output:

Number of outputs: 6 Functions:

 2 functions xed:

Power o󰀨, maintenance status

4 functions selectable: Total alarm / COD high alarm / turbidity high alarm / light souse

malfunction / no sample / cleaning motor error / analyzer error

Descriptions:

Power o󰀨: Activated when power o󰀨 occurs

Maintenance status: Activated when instrument is in maintenance or calibration mode or

when MAINTENANCE switch is turned on

Total alarm:

Cleaning motor error, light source malfunction and / or analyzer error

2-1

IM 12K01B02-01E

  <2.Specication>

Specications: Voltage-free contact output, Form A

Contact rating: 0.3 A / 125 V AC, 1A / 30 V DC (resistive load), independent

common at each output

Contact input:

Number of inputs: 2

Functions: No sample oat switch, time adjustment Specications: Voltage-free contact input (open collector can be connected), isolated

On resistance: 100 V max. Open circuit voltage: 5.5 V DC Short circuit current: 5 mA max.

Data memory: Measured data can be stored in converter and stored data transferred to

CF card. Log interval: 1 min or 1 hour Log time: On the hour every hour Retention time: Approx. 10 days for 1 min interval Approx. 1 year for 1 hour interval

Calibration method: Manual calibration using zero / span standard (calibration solution in

ampoule) (One touch calibration is available)

Cleaning method: Automatic, continuous wiper cleaning

Operating conditions:

Ambient temperature: 0 to 40 8C Ambient humidity: 90% RH or less

Installation location: Flat, stable place not subject to severe vibration or shock. Allow pace for

maintenance. No dust, mist, corrosive gases are present. Atmospheric

pressure. Avoid exposure to direct sunlight. Good ventilation. Max.

altitude of 2000 m.

Sample conditions:

Temperature: 2 to 40 8C (non-freezing)

Pressure: 20 to 500 kPa pH: 4 to 10 Flow rate: 2 to 20 L/min Concentration of suspended solids:

200 mg/L or less

Note: Protection against freezing should be provided when needed.

Piping connection:

Analyzer with pole-base mount type (UV700G-A-A)

Sample inlet: Rp 1/2 female Bypass outlet: Rc 1/2

Overow outlet 1: 13A nominal, elbow tting Overow outlet 2: 20A nominal, elbow tting

Drain port: Rc 1/2

Discharge port: 50A nominal, tube tting Analyzer with standard self-supporting type (UV700G-hB-A)

Sample inlet: Rp 1/2 female Drain port: Rc 1/2

Discharge port 1: 50A nominal, tube tting

Discharge port 2: VP40 pipe

2-2

IM 12K01B02-01E

  <2.Specication>

Wiring:

Power wiring:

Size: 1.25 mm2 (AWG16) or larger

Connection: M4 screw terminal Termination: Crimp terminal for M4 screw Signal wiring:

Size: 0.08 to 1.5 mm2 (AWG28 to 16)

Connection: Pin terminal

Termination: Strip 7 mm of insulation o󰀨 wire end

Dimensions (excluding projections):

Converter: 240(W) 3 104(D) 3 320(H) mm Detector: 200(W) 3 180(D) 3 403(H) mm

Materials (main materials):

Wetted parts: SUS304, R-PVC, fused silica, polypropylene, chloroprene rubber,

titanium (when option code “/TN” is specied)

Stanchion Material:

Pole-base mount type (UV700G-hA-A):

Iron

Standard self-supporting type (UV700G-hB-A):

Carbon steel plate Finish:

Converter: Epoxy with modied melamine resin, baked, Munsell 5PB8/1 equivalent Pole-base mount type (UV700G-hA-A):

Epoxy with modied melamine resin, baked, Munsell N1.0 equivalent

Standard self-supporting type (UV700G-hB-A):

Polyurethane resin, baked, Munsell 0.6GY3.1/2.0 equivalent Construction: Outdoor installation (equivalent to IP54)

Weight:

Converter: Approx. 5.0 kg Detector: Approx. 5.6 kg Pole-base mount type:

Approx. 31 kg

Standard self-supporting type (including converter, detector, overow tank):

Approx. 47 kg

Power supply: 100 to 230 V AC 610%, 50/60 Hz Grounding: JIS Class D grounding (100 V or less, φ1.6 mm copper wire) Power consumption:  100 to 120 V AC, 45 VA max.

200 to 230 V AC, 60 VA max.

2-3

2.2 Characteristics

Linearity: 62% FS (65% FS for 2.6 to 5.0 Abs) Repeatability: 62% FS (65% FS for 2.6 to 5.0 Abs) Stability: 62% FS/24 h (65% FS/24 h for 2.6 to 5.0 Abs) Response time: 90% within 1 min (sample ow rate at 5 L/min)

IM 12K01B02-01E

  <2.Specication>

2.3 ModelandSu󰀩xCodes

2-4

Model

UV700G - - - - - - - - - - - - - - - - - - - -

Language

Stanchion

Option

*1: Should be selected when sample water contains seawater or chlorine.

Su󱐰x

Code

-J

-E

N A B

Option Code Description

UV analyzer (organic pollutant analyzer)

- - - - - - - - - - -

-A

/H /TN

Japanese English

Without stanchion Pole-base mount type Standard self-supporting type2

Always -A

Hood for sun protection Titanium wetted parts*1

See “8.4 Accessories and spare parts” regarding Standard Accessories and Auxiliary parts.

2.4 OverhaulParts

For one year after delivery no parts are required to be replaced except wiper blade rubbers and

desiccants. To ensure reliable measurement with simple routine maintenance, it is recommended

that the instrument be overhauled every year by Yokogawa. The table below lists parts required for overhaul.

Item P/N Qty Description

Inspection parts kit K9436CA 1 set

Contents:

V-ring A Seal washer Seal washer Roller Cell packing 2

Desiccant (cell)

Wiper blade rubber Light source

Desiccant (detector)

Stepping motor Blind cap Case packing

Note: For yearly overhaul, it is recommended that an inspection parts kit (P/N K9436CA) be purchased. The kit does not include calibration solutions, which should be purchased separately.

K9430EP K9436CB K9430ES K9430EN K9430ER K9430EH K9436CG K9436FY K9430EG K9436GB K9436GR K9436GK

2 pcs/set 4 pcs/set 10 pieces 6 pieces 4 pcs/set 2 pcs/set 4 pcs/set 1 piece 5 pcs/set 1 piece 4 pcs/set 1 piece

Cell

Detector’s upper case

Cell Cell Cell Cell Cell Cell Cell Detector

Detector, case Detector, case

IM 12K01B02-01E

  <2.Specication>

2.5 ExternalDimensionsandFlowDiagrams

1. UVAnalyzerwithpole-basemounttype,UV700G-A-A

n ExternalDimensions  Unit: mm

2-5

400350-500

)(248

(390)

(160)(285)

(1506)

140

(209)

(60)

260

300

(345)

320

340

(520)

* Hood for sun protection is optionally available.

1840

340

32010

42-ø9 M8

Maintenance Area

Front

Basic Anchor Bolt Plan

(1000)500

300 (1000)1000

26020

2300

Weight: Approx. 31 kg

No.

1 2 Wiring port 3 Pole 4 Overflow tank 5 Detector 6 Drain port (V-4) 7 Discharge port 50A nominal, tube fitting 8 Ball valve (V-1) 9 Ball valve (V-2) 10 11 12 13 14 15 16 17 18 19 20

Item Description

Converter

Rc 1/2

Bypass outlet Rc 1/2 Blind plate Measuring tank Sample inlet Rp 1/2 female Detector table Base Overflow outlet 2 20A nominal, elbow fitting Overflow outlet 1 13A nominal, elbow fitting Ball valve (V-3) Float switch

OptionalHood for sun protection

IM 12K01B02-01E

  <2.Specication>

n FlowDiagram

Overflow Tank

Float Switch

Piping Material

ø22/ø15 soft tube

VP20 rigid PVC pipe VP13 rigid PVC pipe VP50 rigid PVC pipe

V-3

Overflow Outlet 2 20A nominal, elbow fitting

Overflow Outlet 1 13A nominal, elbow fitting

2-6

Measuring Tank

Vent to Atmosphere

V-1

Sample Inlet Rp 1/2 female

V-2

Bypass Outlet Rc 1/2

V-4

Drain Port Rc 1/2

Discharge Port 50A nominal, tube fitting

Note: Drain piping should be installed so that back pressure does not develop.

IM 12K01B02-01E

  <2.Specication>

2. UVAnalyzerwithstandardself-supportingtype,UV700G-B-A

n ExternalDimensions  Unit: mm

2-7

400

150

100

350 (100)

550

* Hood for sun protection is optionally available.

2030

530 (1000)500

49020

350 9595

540 (1000)1000

2540

2–ø15

Front

Maintenance Area

320

(160)

1464

(285)

(240)

(265)

49020

530

(60)

665

Weight: Approx. 47 kg

No.

1 Converter 2 Wiring port 3 Stanchion 4 5 Detector 6 Drain port (V-4) 7 Discharge port 1 8 Ball valve (V-1) 9 Ball valve (V-2)

10 11 Blind plate 12 Measuring tank 13 Sample inlet Rp 1/2 female 14 Detector table 15 Base 16 17 18

Item Description

Overflow tank

Ball valve (V-3)

Float switch Hood for sun protection

(192)

(20)

Rc 1/2 50A nominal, tube fitting

VP40 pipeDischarge port 2

Optional

IM 12K01B02-01E

  <2.Specication>

n FlowDiagram

Piping Material

ø22/ø15 soft tube

VP40 rigid PVC pipe VP50 rigid PVC pipe

Float Switch

Overflow Tank

V-3

Measuring Tank

V-1

2-8

Vent to Atmosphere

Sample Inlet Rp 1/2 female

V-2

V-4

Drain Port Rc 1/2

Discharge Port 1 50A nominal, tube fitting

Discharge Port 2 VP40 pipe

Note: Drain piping should be installed so that back pressure does not develop.

IM 12K01B02-01E

  <2.Specication>

3. UVAnalyzerwithoutstanchion,UV700G-N-A

n ExternalDimensions

240

21511.5

2-9

4-M6

Converter Rear

29512.5

320

Converter Mounting Dimensions

No. Item

1 Converter

Detector

Measuring tank

Detector table

Overflow tank

Hood for sun protection(optional)

Pipes, fittings, and U-bolts are included with shipment.

320

When "UV700G-N-A" is specified, each assembly will be delivered without a stanchion and converter brackets that are provided when "UV700G-A-A" is specified. Hood for sun protection is optionally available.

Converter

330

12.5

175

(307.5)

(500)

Head ≥400

Detector

(690)

(333)

UV700GULTRA VIOLET ANALYZER

320

354.5

(34.5)

ULTRA VIOLET

ANALYZER

6060

60 6060

240

Maintenance Area ≥500

104

Converter Dimensions

Maintenance Area ≥500

Weight: Approx. 5.0 kg

403±5

200±3180

Detector Dimensions

Weight: Approx. 5.6 kg

IM 12K01B02-01E

  <2.Specication>

0-16/4-20 mA DC Current signal output Isolated input (shared common) Load resistance 600 V max.

Voltage free contact signal input Isolated input (shared negative) On resistance: 100 V max. Open circuit voltage: 5.5 V DC Short circuit current: 5 mA max.

Contact rating:

0.3 A/125 V AC, 1A/30 V DC (resistive load) Voltage free contact signal output

SpecificationI/O Circuit

Analog signal output

Contact signal input

Contact signal output

Signal Type

COM

Photocoupler

15V

470V

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 2

Analog Output 1

Analog Output 3

Contact Input 2

Contact Output 2

Contact Output 4

Contact Output 6 (maintenance status)

Analog Output 2

Contact Input 1

Contact

Output 1

Contact Output 3

Contact Output 5 (power off)

O-6O-4O-2I-2A-3A-1

A-2 I-1 O-1 O-3 O-5

Empty Terminal

Internal Connections (Not for Use)

CN2

4-pin Connector

CN1

2-pin Connector

Detector

M3 Shield Ring Terminal

Dedicated Cables

L E N

100-230 V AC 610%, 50/60 Hz, 60 VA max.

Power Supply

33M4 Ring Terminals

2EArrester

Converter (Chassis)

Converter (Door)

Float Switch

M5 Ground Bolt

Class D Grounding

Stanchion

2 1

2.6 Connection Diagram

2-10

IM 12K01B02-01E

  <2.Specication>

2.7 Measurement Principle

The rotary cell length modulation method, which combines high performance and reliability, is

adopted in this unit.

Two cylinder cells are placed, arranged with the light source and detector in a position where they are decentered from the center of cylinder as shown in the gure below. By rotating these two cylinder cells with the centers of the light source and detector as the rotation center, the distance between the 2 cylinders (cell length) is modulated continuously and periodically. The signal input to the detector from the light source is the signal which changes the di󰀨erence in light intensity between the maximum cell length (θ = 180 degrees) and the minimum cell length (θ = 0 degree)

into the amplitude. Wide range measurement becomes possible by selecting the optimum cell length and calculating according to the change of cell length.

2-11

Rotation center of decentered cell Center of light source

Center of cylinder cell

θ=0°

θ=90°

θ=180°

θ=270°

Rotation center of decentered cell Center of detector

Output signal Cell length

L1 L3

0°

90°

180°

270°

θ=360°

360°

l Optical compensation

Optical compensation is attained by the rotary cell length modulation method. Information

required for optical compensation is the change of light intensity due to the light source, detector,

contamination of the measuring cell etc. This change in light intensity information can be obtained

by monitoring the light intensity when at the minimum cell length (θ = 0 degree).

l Turbidity compensation (TURB)

This unit can measure ultraviolet (UV) and visible light (VIS) absorbances independently. UVαVIS display is possible by setting the turbidity correction factor (α), thus a more reliable turbidity

compensation can be performed.

IM 12K01B02-01E

  <2.Specication>

a=Y - bX

S(X

- X)

nSXiY

- (

)(

)

- X)(Yi - Y)

nSX

- (

)

l TURB (turbidity) Measurement

TURB measurement is performed by using the visible light (VIS) absorbance.

The measurement method is the transmitting absorption method.

Calibration with the standard solution enables a simple measurement of TURB.

Measure in the measurement range of 200 deg. or below. If measuring in a measurement range

that exceeds the specied value, the linearity deteriorates due to the scattering light inuence.

l HowtoCalculatetheCODConversionFactor

If it is judged that there is obviously a linear function between the measurement concentration Xi (i = 1, 2, ...n) and corresponding manual analysis value Yi (i = 1, 2, ...n), the calibration curve formula (regression formula) is expressed as follows:

Y = a + bX

The gradient of this regression line X-axis (b) and the Y-axis segment (b) can be calculated by

using the measurement value and the least-square method as in the following formula.

2-12

“a” and “b” are rounded to a value which is larger by 1 digit according to the number of signicant gures of the measurement value.

IM 12K01B02-01E

<3. Installation>

3. Installation

3.1 Conditions for Installation

• The unit is weather-proofed for outdoor installation; however, do not install the unit in places

subject to direct sunlight.

• Install the unit near the water sampling point.

• Install the unit where a water-supply system, drainage facilities and a power supply are

provided.

• Install the unit in a place that is well ventilated, free from dirt or dust, and where no corrosive

gases will be generated.

• Install the unit in a place that is free from strong vibration or ferromagnetic elds.

• Install the unit where enough space is provided for conducting routine inspections and

maintenance.

• Secure the unit using anchor bolts.

• Install the unit where enough space is provided for conducting services.

3-1

IM 12K01B02-01E

<3. Installation>

3.2 InstallationMethod

1. UVAnalyzerwithstandardself-supportingtype,UV700G-B-A

• Secure the base with the reference bolts.

• Refer to 3.3 and 3.4 for piping and wring.

Hood (optional)

Converter

320

Overflow tank

Detector

3-2

Unit: mm

400

150

100

350 (100)

550

Measuring tank

Base

4 - ø15

(160)

(285)

(265)

49020

530

665

(240)

Wing nuts

1464

(4 points)

(60)

(192)

(20)

IM 12K01B02-01E

<3. Installation>

2. UVAnalyzerwithPole-basemounttype,UV700G-A-A

• Assemble the base, measuring tank, overow tank and converter as guided in the Appendix.

• Secure the base with the reference bolts.

Hood (optional)

Converter

Overflow tank

Detector

Measuring tank

3-3

Unit: mm

Wing nuts (4 points)

Base

Secure with M8 bolts (4 points)

IM 12K01B02-01E

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