Thank you for purchasing the UT750 digital indicating controller.
■ How to Use the Manuals
PurposeTitleDescription
Setup1. Installation Describes the tasks (installation, wiring, and others) required
Basic operation
Operating
procedures
and troubleshooting
Brief operation5.1 Parameter MapContains the parameter map used as a guideline for setting
Function description
and setpoint recording
2. Initial Settings
3. Operations
4.1 Troubleshooting
5.2 Lists of Parameters Briefly describes the functions of parameters. In addition,
■ Controllers Applicable to Cascade Control
to make the controller ready for operations.
Describes examples of setting PV input types, control output
types, and alarm types. Making settings described herein
allows you to carry out basic control.
Describes key operation sequences. For operation control
through external contact inputs, see “1.5 Terminal Wiring
Diagrams.”
parameters.
each parameter table has a User Setting column, where you
can record your setpoints when setting them in the controller.
i
The specification codes of the UT750 applicable to cascade control are given in the table
below.
UT750-01UT750-11UT750-51
■ Regarding This User’s Manual
(1)This manual should be provided to the end user. Keep an extra copy or copies of the
manual in a safe place.
(2)Read this manual carefully to gain a thorough understanding of how to operate this
product before starting operation.
(3)This manual describes the functions of this product. Yokogawa M&C Corporation
(hereinafter simply referred to as Yokogawa) does not guarantee the application of
these functions for any particular purpose.
(4)Under absolutely no circumstances may the contents of this manual, in part or in
whole, be transcribed or copied without permission.
(5)The contents of this manual are subject to change without prior notice.
(6)Every effort has been made to ensure that the details of this manual are accurate.
However, should any errors be found or important information be omitted, please
contact your nearest Yokogawa representative or our sales office.
1st Edition : May 31,2000-00Media No. IM 05D01B02-44E (CD)1st Edition : May 2000 (YK)
<Toc> <Rev>
■ Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
This symbol on the controller indicates that the operator must refer to an explanation in the
user’s manual in order to avoid the risk of injury or death of personnel or damage to the
instrument. The manual describes how the operator should exercise special care to avoid
CAUTION
electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy user’s manuals and in the user’s manual
supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or
result in a system failure.
ii
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or
features of the controller.
■ Regarding Force Majeure
Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect,
caused by the use of or unpredictable defects of the product.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Int> <Rev>
Model UT750
Digital Indicating Controllers
User’s Manual for Cascade Control
*Using an optional custom computation building tool (Model LL200-E10) that runs on a personal computer, you can
build a variety of computations (e.g., four arithmetic operations, logical operations, ten-segment linearizer computations, temperature correction factor computations, and pressure correction factor computations) to be applied to the
controller’s I/O signals.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
1.2How to Install
NOTE
To install the controller, select a location where:
1.no one may accidentally touch the terminals,
2.mechanical vibrations are minimal,
3.corrosive gas is minimal,
150mm
1-2
4.temperature can be maintained at about 23C and
the fluctuation is minimal,
150mm150mm
150mm
5.no direct radiant heat is present,
6.no magnetic disturbances are caused,
7.no wind blows against the terminal board (reference junction compensation element),
8.no water is splashed,
9.no flammable materials are around,
Never place the controller directly on flammable items or equipment.
If the controller has to be installed close to flammable items or equipment, be sure to
provide shielding panels all around the controller, at least 150 mm away from every side;
the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.
● Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.
Front panel
of controller
30°
Must not
exceed 30°
Rear of
controller
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
■ External Dimensions and Panel Cutout Dimensions
1-3
UT750
96
PV
PV2
AL
1
2
CAS
3
REM1
4
REM2
MAN1
MAN2
STP
A/M
SET/ENT
DISP
96
10011
Small bracket
1 to 10 mm
(Panel thickness)
General installationSide-by-side close installation
[(N-1)96+92]117 min.
0
+0.8
92
92
(53)
+0.8
0
+0.8
92
0
(25)
145 min.
“N” stands for the number of controllers to be
installed.
However, the measured value applies if N 5.
Large bracket
112
91.8
+0.8
Unit: mm
0
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
■ How to Install
Turn off the power to the controller before installing it on the panel because there is a
possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the
controller:
1.Insert the controller into the opening from the front of the panel so that the terminal
board on the rear is at the far side.
2.Set the brackets in place on the top and bottom of the controller as shown in the figure
below, then tighten the screws of the brackets. Take care not to overtighten them.
1-4
Direction to insert the
controller
Insert the controller
into the opening at
the front of the panel.
Panel
Insert a screwdriver into the
brackets to tighten the screws.
Small bracket
(bottom mounting hardware)
Large bracket
(top mounting hardware)
Terminal board
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
1.3How to Connect Wires
1)Before carrying out wiring, turn off the power to the controller and check that the
cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
CAUTION
2)Wiring must be carried out by personnel who have basic electrical knowledge and
practical experience.
NOTE
1)Provide power from a single-phase instrument power supply. If there is a lot of noise in
the power line, insert an insulating transformer into the primary side of the line and use
a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.
As a countermeasures against noise, do not place the primary and secondary power
cables close to each other.
2)For thermocouple input, use shielded compensating lead wires for wiring. For RTD
input, use shielded wires that have low conductor resistance and cause no significant
differences in resistance between the three wires.
The cables to be used for wiring, terminal specifications, and recommended parts are
as shown below.
1-5
3)Control output relays may be replaced. However, because they have a life of 100,000
times that of the resistance load, use auxiliary relays to turn on/off a load.
4)The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves
causes malfunction or relay failure; always insert a CR filter for use with alternating
current or a diode for use with direct current, as a spark-removal surge suppression
circuit, into the line in parallel with the load.
■ For DC Relay Wiring■ For AC Relay Wiring
UT750
O.C
Relay
UT’s contact
(Use one with a relay coil rating
less than the UT’s contact rating.)
Relay
External DC power supply
R
Diode
(Mount it directly
to the relay coil
terminal (socket).)
UT’s contact
UT750
Relay
(Use one with a relay coil
rating less than the UT’s
contact rating.)
External AC power supply
R
CR filter
(Mount it directly
to the relay coil
terminal (socket).)
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
● Cable Specifications and Recommended Cables
PurposeName and Manufacturer
Power supply, grounding, relay contact outputs
Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -
600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
(See Yokogawa Electric’s GS 6B1U1-E.)
● Recommended Terminal Lugs
Applicable wire sizeTightening torque
0.3 to 1.65 mm
2
0.8 N·m or less
1-6
3.7mm
7 mm or less
● Terminal Covers
Target ModelPart NumberSales Unit
UT750T9115YD1
For
3.7mm
or
7 mm or less
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><1. Installation>
1.4Hardware Specifications
PV Input Signals (Primary PV Input)
•Number of inputs: 1 (terminals 11-12-13)
•Input type: Universal input system. The input type can be selected with the software.
•Sampling period: 50, 100, 200 and 500 ms (The sampling period can be selected with
the software.)
Initial value; 200 ms
•Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V)
Upscale, downscale, and off can be specified.
For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
•Input bias current: 0.05 A (for TC or RTD b-terminal)
•Measurement current (RTD): About 0.13 mA
•Input resistance: 1 M or more for thermocouple or mV input
About 1 M for DC voltage input
•Allowable signal source resistance: 250 or less for thermocouple or mV input
Effects of signal source resistance: 0.1 V/ or less
2 k or less for DC voltage input
Effects of signal source resistance: About 0.01%/100
1-7
•Allowable wiring resistance: for RTD input
Maximum 150 /wire: Conductor resistance between three wires should be equal
However, 10 /wire for a maximum range of -150.0 to 150.0C.
Wire resistance effect: 0.1C/10
•Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input
20 V DC for DC voltage input
•Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode
120 dB (50/60 Hz) or more in common mode
•Reference junction compensation error: 1.0C (15 to 35C)
1.5C (0 to 15C, 35 to 50C)
•Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Auxiliary Analog Input Signals (Secondary PV Input)
Available only for controllers with auxiliary analog input terminals.
•Number of inputs: 1 (terminals
•Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC
•Sampling period: 100, 200 and 500 ms
The sampling period of an auxiliary analog input signal is associated with the PV
input’s sampling period. If the PV input’s sampling period is 50 ms, however, the
sampling period of an auxiliary analog input signal lengthens to 100 ms.
21-22
)
•Input resistance: About 1 M
•Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC
0.2% 1 digit of input span for 0 to 10 V DC
0.375% 1 digit of input span for 0.4 to 2.0 V DC
0.3% 1 digit of input span for 1 to 5 V DC
Under standard operating conditions (232C, 5510% RH, power frequency of 50/
60 Hz)
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><1. Installation>
Feedback Resistance Input
Provided for position proportional type only (terminals 45-46-47)
•Slide resistance value: 100 to 2.5 k of overall resistance (burnout detection for
sliding wire provided)
•Measuring resolution: 0.1% of overall resistance
Loop Power Supply
Power is supplied to a two-wire transmitter.
(15 V DC: terminals
14-15
)
A resistor (10 to 250 ) connected between the controller and transmitter converts a
current signal into a voltage signal, which is then read via the PV input terminal.
Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit
against a field short-circuit)
Retransmission Output
Either PV, target setpoint, or control output is output.
Either the retransmission output or the loop power supply can be used with terminals
14-15
.
1-8
•Number of outputs: 1 or 2 (terminals
14-15
, terminals 16-17)
•Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less
than 0 mA is not feasible)
•Load resistance: 600 or less
•Output accuracy: 0.1% of span (5% of span for 1 mA or less.) under standard
operating conditions (232C, 5510% RH, power frequency of 50/60 Hz)
Control Output
Universal output system, The output type can be selected with the software.
Relay contact output(s) for the position proportional type.
Contact rating250 V AC or 30 V DC, 3 A (resistance load)
Resolution10 ms or 0.1% of output, whichever is larger
1 or 2 (two for heating/cooling control)
Contact Inputs
•Purpose: Target setpoint selection, remote/local mode switching, and run/stop switching
•Number of inputs: 7
•Input type: Non-voltage contact or transistor open collector input
•Input contact rating: 12 V DC, 10 mA or more
•On/off determination: For non-voltage contact input, contact resistance of 1 k or less
is determined as “on” and contact resistance of 20 k or more as “off.”
For transistor open collector input, input voltage of 2 V or less is determined as “on”
and leakage current must not exceed 100 A when “off.”
•Minimum status detection hold time: PV input’s sampling period 3
Contact Outputs
•Purpose: Alarm output, FAIL output, and others
•Number of outputs: 7 (relay: 3, transistor: 4)
•Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A (COM terminal is common)
•Transistor contact rating: 24 V DC, 50 mA (COM terminal is common)
Display Specifications
•PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm for UT750
•Setpoint display: 32128 dot LCD display with back-light
•Status indicating lamps: LEDs
Safety and EMC Standards
•Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992
Approved by CSA1010
CSA1010 installation category (overvoltage category): CATII (IEC1010-1)
Approved by UL508
•EMC standards: This instrument complies with the following EMC standards (the
instrument continues to operate at a measuring accuracy of within 20% of the range
during tests):
-EMI (emission), EN55011: Class A Group 1
-EMS (immunity), EN50082-2: 1995
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><1. Installation>
Construction, Installation, and Wiring
•Construction: Only the front panel is dust-proof and drip-proof (protection class IP55)
For side-by-side close installation the controller loses its dust-proof and drip-proof
protection.
•Material: ABS resin and polycarbonate
•Case color: Black
•Weight: About 1 kg or less
•Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm
•Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)
•Panel cutout dimensions: 92
+0.8
(W) 92
0
+0.8
(H) mm
0
•Installation position: Up to 30 upward facing (not designed for facing downward)
•Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)
Power Supply Specifications
•Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz
•Power consumption: Max. 20 VA (8.0 W max.)
1-10
•Data backup: Lithium cell with life expectancy of 10 years.
•Withstanding voltage
-Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute (Note)
-Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute (Note)
-Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
-Between secondary terminals**:
At least 500 V AC for 1 minute
*Primary terminals indicate power terminals and relay output terminals
**Secondary terminals indicate analog I/O signal, voltage pulse output, and contact
input terminals
Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.
•Insulation resistance: 20 M or more at 500 V DC between power terminals and
grounding terminal
•Grounding: Class 3 grounding (grounding resistance of 100 or less)
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><1. Installation>
Signal Isolations
•PV input (primary PV input) terminals: Isolated from other input/output terminals. Not
isolated from the internal circuit.
•Auxiliary analog input (secondary PV input) terminals: Isolated from other input/output
terminals and the internal circuit.
•15 V DC loop power supply terminals: Not isolated from analog current output and
voltage pulse control output. Isolated from other input/output terminals and internal
circuit.
•Analog output terminals (for control output and retransmission): Not isolated between
analog outputs and from 15 V DC loop power supply and voltage pulse control output.
Isolated from other input/output terminals and internal circuit.
•Voltage pulse control output terminals: Not isolated from analog outputs and 15 V DC
loop power supply. Isolated from other input/output terminals and internal circuit.
•Relay contact control output terminals: Isolated between contact output terminals and
from other input/output terminals and internal circuit.
•Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.
•Relay contact output terminals: Not isolated between relay contact outputs. Isolated
from other input/output terminals and internal circuit.
1-11
•Transistor contact output terminals: Not isolated between transistor contact outputs.
Isolated from other input/output terminals and internal circuit.
•RS-485 communication terminals: Not isolated from contact input terminals. Isolated
from other input/output terminals and internal circuit.
•Feedback slide resistance input terminals: Not isolated from analog output terminals
(control, retransmission), 15 V DC loop power supply, and voltage pulse control
outputs. Isolated from other input/output terminals and internal circuit.
•Power terminals: Isolated from other input/output terminals and internal circuit.
•Grounding terminals: Isolated from other input/output terminals and internal circuit.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><1. Installation>
Environmental Conditions
•Normal operating conditions:
Ambient temperature: 0 to 50C (40C or less for side-by-side close installation)
Temperature change rate: 10C/h or less
Ambient humidity: 20 to 90% RH (no condensation allowed)
Magnetic field: 400 A/m or less
Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less
Continuous vibration at 14 to 150 Hz: 4.9 m/s
Short-period vibration: 14.7 m/s
Shock: 14.7 m/s
2
or less, 11 ms
2
, 15 seconds or less
Installation height: Height above sea level of 2000 m or less
Warm-up time: 30 minutes or more after power on
•Transportation and storage conditions:
Temperature: -25 to 70C
Temperature change rate: 20C/h or less
Humidity: 5 to 95% RH (no condensation allowed)
•Effects of changes in operating conditions
-Effects from changes in ambient temperature:
-On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C,
whichever is larger
2
or less
1-12
-On auxiliary analog input, 0.02% of F.S./C
-On RTD input, 0.05C/C (ambient temperature) or less
-On analog output, 0.05% of F.S./C or less
-Effects from power supply fluctuation (within rated voltage range)
-On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger
-On analog output, 0.05% of F.S./10 V or less
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><1. Installation>
1.5Terminal Wiring Diagrams
NOTE
Do not use unassigned terminals as relay terminals.
Terminal wiring diagrams are shown on and after the next page.
1-13
IM 05D01B02-44E
1st Edition : May 31,2000-00
■ UT750 Cascade Control (Model UT750-01 or UT750-51)
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
28
29
High performance
RS-485 communication
* Wiring can only be carried out
for controllers with
communication functions.
30
RDB(+)
RDA(-)
SG
* The functions of the external contact outputs are the defaults for cascade control.
To change the functions, reconfigure the contact output registration setup parameters.
Note 1: The alarm 3 output parameters of the DO3 and DO5 outputs share the same
function.
Note 2: The alarm 4 output parameters of the DO4 and DO6 share the same function.
Communication 1
(PSL1)
Communication 2
(PSL2)
1
2
Relay contact output
3
Control output
NC
NO
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
*
Time proportional PID relay contact
output is configured at factory
before shipment.
Note: Select this option from
the OT2 parameter.
8
9
Power supply
10
L
N
A
llowable range: 100-240 V AC (
10%)
(free voltage)
50/60 Hz shared
Power supply
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
23
24
RS-485 communication
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
21
22
*
Wiring can only be carried out for
controllers with auxiliary analog input.
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
-
+
Default: 1-5 V DC
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
Primary
PV input
*
Not configured at factory before shipment
See “2. Initial Settings.
”
12
13
Note: Connecting a 250
Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
*
When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint
“41”).
䊏
Receiving 4-20 mA DC Current
Signals with the Controller
250 Ω
4-20mA
-
+
* Factory-set to
“PV retransmission.
”
* Retransmission output 1 is not available
if a 15 V DC loop power supply is used.
14
15
Retransmission output 1*
4-20 or
0-20 mA DC
14
15
15 V DC loop power supply*
14.5-18.0 V DC
(21 mA DC max.)
Default: 4-20 mA DC
-
+
-
+
Load resistance: 600
Ω or less
16
17
Current/voltage
pulse output
0-20mADC,
4-20mADC
Voltage pulse (12 V)
Control output
* Retransmission output 2 is available
only when
“relay” is selected as the
type of control output.
16
17
Retransmission
output 2*
Default: 4-20 mA DC
0-20mADC,
4-20mADC
-
+
-
+
Default: Unspecified
retransmission type
Note: Select this option from the OT2 parameter.
19
18
External contact inputs
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
19
18
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
+5V
+5V
+5V
+5V
+5V
+5V
36
DI7
36
DI7
+5V
Contact Transistor contact
UT
OT2=0 (factory-set default)
OT2=1
Correspondence between parameter OT2 and control output types
OT2=2
OT2=3
* OT2 is a setup parameter.
You can change the settings of the parameter OT2 to change the control output types.
See
“2. Initial Settings.
”
Time proportional control
Relay output
(terminals , and )
1
2
3
Time proportional control
Voltage pulse output
(terminals and )
1617
Current output
(terminals and )
16
17
On-off control
Relay output
(terminals , and )
1
2
3
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
RelayTransistor
Alarm 3 output
(Note 1)
Alarm 1 output
Alarm 2 output
Alarm 3 output
(Note 1)
Common
Alarm 4 output
(Note 2)
32
DO6
31
DO7
35
COM
Alarm 4 output
(Note 2)
Common
UT
No function
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
Transistor contact rating: 24 V DC, 50 mA
Auxiliary analog input
Secondary PV input
* The functions of the external contact inputs are the defaults for cascade control.
To change the functions, reconfigure the contact input registration parameters.
Contact rating: 12 V DC, 10 mA or more
Note: External Contact Input
If the power is turned on when the external contact input (either of Cascade, Automatic,
and Manual) is ON, the controller judges that the external contact input is changed to ON.
Common
No function (DI7)
Display message when
DI6 changes to on
REMORT when DI5=ON
LOCAL when DI5=OFF
STOP when DI4=ON
RUN when DI4=OFF
(both primary and
secondary)
Cascade switching when
DI1 changes to on
(primary=AUTO, secondary=cascade)
Automatic switching when
DI2 changes to on
(primary=tracking, secondary=automatic)
Manual switching when
DI3 changes to on
(primary=tracking, secondary=manual)
<Toc><1. Installation>
IM 05D01B02-44E
1st Edition : May 31,2000-00
1-14
■ UT750 Cascade Heating/Cooling Control (Model UT750-01 or UT750-51)
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
Change the setting of the Control Output Type
(OT2) parameter to the Heating/Cooling Control.
IMPORTANT
8
9
10
L
N
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
Power supply
Power supply
A
llowable range: 100-240 V AC (
10%)
(free voltage)
50/60 Hz shared
1
2
3
NC
NO
COM
Relay contact output
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
Note: Select this option from the
OT2 parameter.
28
29
High performance
RS-485 communication
* Wiring can only be carried out
for controllers with
communication functions.
30
RDB(+)
RDA(-)
SG
Communication 1
(PSL1)
Communication 2
(PSL2)
23
24
RS-485 communication
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
21
22
*
Wiring can only be carried out for
controllers with auxiliary analog input.
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
-
+
Default: 1-5 V DC
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
Primary
PV input
*
Not configured at factory before shipment
See “2. Initial Settings.
”
12
13
Note: Connecting a 250
Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
*
When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint
“41”).
䊏
Receiving 4-20 mA DC Current
Signals with the Controller
250 Ω
4-20mA
-
+
* Retransmission output 1 is not available if a
15 V DC loop power supply is used.
* If you define the cooling-side output as
current output, retransmission output 1 and
the 15 V DC loop power supply can no longer
be used.
Cooling-side control output
Retransmission output 1*
14
15
4-20 or
0-20 mA DC
Default: 4-20 mA DC
-
+
14
15
4-20 or
0-20 mA DC
Default: 4-20 mA DC
-
+
14
15
15 V DC loop power supply*
14.5-18.0 V DC
(21 mA DC max.)
-
+
* Factory-set to
“PV retransmission.
”
16
17
Current/voltage
pulse output
0-20mADC,
4-20mADC
Voltage pulse (12 V)
16
17
Retransmission
output 2*
Default: 4-20 mA DC
0-20mADC,
4-20mADC
-
+
-
+
Default: Unspecified
retransmission type
* Retransmission output 2 is available
only when
“relay” is selected as the
type of heating-side control output.
Note: Select this option from the OT2 parameter.
Heating-side
control output
Contact rating: 12 V DC, 10 mA or more
19
18
External contact inputs
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
19
18
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
+5V
+5V
+5V
+5V
+5V
+5V
36
DI7
36
DI7
+5V
Contact Transistor contact
UT
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
RelayTransistor
Alarm 3 output
Alarm 1 output
Alarm 2 output
Cooling-side control
output (Note)
Common
Cooling-side control
output (Note)
32
DO6
31
DO7
35
COM
Alarm 4 output
Common
UT
No function
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
Transistor contact rating: 24 V DC, 50 mA
* The functions of the external contact outputs are the defaults for cascade
heating/cooling control. To change the functions, reconfigure the contact output
registration setup parameters.
Note: If you define the DO3 output as the cooling-side control output, the DO4 output
serves as the alarm 4 output. Inversely, if you define the DO4 output as the
cooling-side control output, the DO3 output serves as the alarm 3 output.
OT2=4OT2=5
Correspondence between parameter OT2 and heating-side output types/cooling-side output types
OT2=6
OT2=7OT2=8OT2=9OT2=10OT2=11OT2=12
The types of control output,
“relay output
” and “voltage pulse output
” shown in the table above refer to those of time proportional control.
To change to a relay output for on-off control, select
“Relay Terminals
” and change the setpoint of the proportional band to
“0.”
Heating side: Relay output
(terminals , and )
Cooling side: Relay output
(terminals and )
1
2
3
Heating side: Voltage pulse output
(terminals and )
Cooling side: Relay output
(terminals and )
1617
Heating side: Current output
(terminals and )
Cooling side: Relay output
(terminals and )
16
17
Heating side: Relay output
(terminals , and )
Cooling side: Transistor output
(terminals and )
1
2
3
Heating side: Relay output
(terminals , and )
Cooling side: Current output
(terminals and )
1
2
3
Heating side: Voltage pulse output
(terminals and )
Cooling side: Transistor output
(terminals and )
1617
Heating side: Current output
(terminals and )
Cooling side: Transistor output
(terminals and )
16
17
Heating side: Voltage pulse output
(terminals and )
Cooling side: Current output
(terminals and )
1617
Heating side: Current output
(terminals and )
Cooling side: Current output
(terminals and )
16
17
* OT2 is a setup parameter.
You can change the settings of the parameter OT2 to change the control output types. See
“2. Initial Settings.
”
35
34
35
34
35
34
15
1415
14
15
14
4
7
4
7
4
7
Heating-side control output
Auxiliary analog input
Secondary PV input
Note: External Contact Input
If the power is turned on when the
external contact input (either of
Cascade, Automatic, and Manual) is ON,
the controller judges that the external
contact input is changed to ON.
Common
No function (DI7)
Display message when
DI6 changes to on
REMORT when DI5=ON
LOCAL when DI5=OFF
STOP when DI4=ON
RUN when DI4=OFF
(both primary and
secondary)
Cascade switching when
DI1 changes to on
(primary=AUTO, secondary=cascade)
Automatic switching when
DI2 changes to on
(primary=tracking, secondary=automatic)
Manual switching when
DI3 changes to on
(primary=tracking, secondary=manual)
* The functions of the external contact inputs are the defaults for cascade heating/cooling control.
To change the functions, reconfigure the contact input registration parameters.
<Toc><1. Installation>
IM 05D01B02-44E
1st Edition : May 31,2000-00
1-15
1
2
3
4
5
6
7
8
9
10
41
42
43
44
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
45
28
29
High performance
RS-485 communication
* Wiring can only be carried out
for controllers with
communication functions.
30
RDB(+)
RDA(-)
SG
Communication 1
(PSL1)
Communication 2
(PSL2)
23
24
RS-485 communication
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
21
22
*
Wiring can only be carried out for
controllers with auxiliary analog input.
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
-
+
Default: 1-5 V DC
* PV retransmission is configured at factory
before shipment.
* If 15 V DC loop power supply is used,
retransmission output 1 cannot be used.
14
15
Retransmission output 1*
4-20 or
0-20 mA DC
14
15
15 V DC loop power supply*
14.5-18.0 V DC
(21 mA DC max.)
Default: 4-20 mA DC
-
+
-
+
Load resistance: 600
Ω or less
Contact rating: 12 V DC, 10 mA or more
19
18
External contact inputs
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
19
18
40
39
38
37
20
DI1
DI2
DI3
DI4
DI5
DI6
COM
+5V
+5V
+5V
+5V
+5V
+5V
36
DI7
36
DI7
+5V
Contact Transistor contact
UT
* The functions of the external contact outputs
are the defaults for cascade position
proportional control. To change the functions,
reconfigure the contact output registration
setup parameters.
Note 1: The alarm 3 output parameters of
the DO3 and DO5 outputs share the
same function.
Note 2: The alarm 4 output parameters of
the DO4 and DO6 share the same
function.
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
RelayTransistor
Alarm 3 output
(Note 1)
Alarm 1 output
Alarm 2 output
Alarm 3 output
(Note 1)
Common
Alarm 4 output
(Note 2)
32
DO6
31
DO7
35
COM
Alarm 4 output
(Note 2)
Common
UT
No function
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
Transistor contact rating: 24 V DC, 50 mA
8
9
Power supply
10
L
N
A
llowable range: 100-240 V AC (
10%)
(free voltage)
50/60 Hz shared
Power supply
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
16
17
Retransmission
output 2
Default: 4-20 mA DC
0-20mADC,
4-20mADC
-
+
Default: Unspecified
retransmission type
Feedback input
Resistance: 100
to 2.5 k
Position proportional control output
48
49
Relay contact output
50
H
(Direct)
L
(Reverse)
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
0%
100%
47
46
45
䊏 15 V DC Power Supply Wired to Sensor in
Two-wire System Configuration
12
13
14
15
100
Two-wire
transmitter
PV input
0.4-2.0 V DC
signal
Loop power
supply
14.5-
18.0 V DC
External
resistor
(Note)
4-20mADC
Note: Connecting a 100
resistor to the terminals is optional.
Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
Auxiliary analog input
Secondary PV input
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
*
Not configured at factory before shipment
See “2. Initial Settings.
”
12
13
Note: Connecting a 250
Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
*
When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint
“41”).
䊏
Receiving 4-20 mA DC Current
Signals with the Controller
250
Ω
4-20mA
-
+
Primary
PV input
Common
No function (DI7)
Display message when
DI6 changes to on
REMORT when DI5=ON
LOCAL when DI5=OFF
STOP when DI4=ON
RUN when DI4=OFF
(both primary and
secondary)
Cascade switching when
DI1 changes to on
(primary=AUTO, secondary=cascade)
Automatic switching when
DI2 changes to on
(primary=tracking, secondary=automatic)
Manual switching when
DI3 changes to on
(primary=tracking, secondary=manual)
* The functions of the external contact inputs are the defaults for cascade position
proportional control.
To change the functions, reconfigure the contact input registration parameters.
Note: External Contact Input
If the power is turned on when the external contact input (either of Cascade, Automatic,
and Manual) is ON, the controller judges that the external contact input is changed to ON.
IM 05D01B02-44E
1st Edition : May 31,2000-00
■ UT750 Cascade Position Proportional Control (Model UT750-11)
<Toc><1. Installation>
1-16
<Toc><2. Initial Settings>
2.Initial Settings
This chapter describes examples of setting PV input types, control output types, and
alarm types. Carrying out settings described herein allows you to perform basic
control. Refer to examples of various settings to understand how to set parameters
required. Refer to “5.1 Parameter Map” for an easy to understand explanation of
setting various parameters. If you cannot remember how to carry out an operation
during setting, press the
display (operating display) that appears at power-on.
Setup Procedure
DISP
key no more than four times. This brings you to the
2-1
Power-on
Set UT mode “4”
Set PV input
Position
proportional
controller?
Calibrate valve
position.
See “2.6 Calibrating Valve Position.”
Initialize
parameters.
See “2.7 Initializing Parameters.”
Set the alarm
type and other setup
parameters.
Set operating
parameters.
(Factory-set to Single-loop Control “UT mode 1”)
See “2.2 Setting UT mode (Setting First at Power-on)”
or “2.3 Changing UT mode.”
(Factory-set to : Primary PV input is “not configured”,
Secondary PV input is “standard signal (1-5 V DC).”)
See “2.4 Setting Primary and Secondary PV Input Types.”
No
Yes
step whenever a chang of setting
Set the control
output.
See “2.5 Setting Control Output Type.”
Be sure to follow this
is made to the UT mode or
PV input type.
(Factory-set to “Time Proportional Relay Output.”)
Denotes a step that must always be followed.
Denotes a step that should be followed as necessary.
Controller operation
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.1Names and Functions of Front Panel Parts
2-2
1. Indicator lamp
for display of PV2
2. Deviation
monitor
4. Alarm indicator
lamps
3. Status indicator
lamps
5. Light-loader
interface
8.A/M key
9.SET/ENT key
Name of Part
Indicator lamp for
1.
display of PV2
2. Deviation monitor
Status indicator
3.
lamps
4. Alarm indicator lamps
5. Light-loader interface
Process variable (PV)
6.
display
7. Setpoint display (LCD)
8. A/M key
9. SET/ENT key
10.
DISP key
and
11.
keys
A/M
SET/ENT
DISP
PV
PV2
AL
1
2
CAS
3
REM1
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
6.Process variable
(PV) display
7.Setpoint
display
10
.DISP key
11
. and keys
Function
Is lit when secondary PV is displayed on PV display.
When lit, indicates the status of a deviation (PV - SP).
: Is lit (in orange) if a deviation exceeds the deviation display range.
: Is lit (in green) when a deviation is within the deviation display range.
: Is lit (in orange) if a deviation falls below the deviation display range.
The deviation monitor goes off if any display other than the operating display or SELECT display is shown.
Is lit (in green) to indicate the status of operation or control.
CAS: Is lit when in
cascade
mode.
REM1: Is lit when in remote mode.
cascade
REM2: Not used in
control.
MAN1: Is lit when in manual mode. Blinks during auto-tuning of the primary-loop.
MAN2: Blinks during auto-tuning of the secondary-loop.
STP: Is lit when operation stopped.
Is unlit when a setup parameter setting display is shown.
If any of alarms 1 to 4 occurs, the respective alarm indicator lamp (AL1 to AL4) is lit (in orange).
Interface for an adapter cable used when setting and storing parameters from a PC.
This requires an optional parameter setting tool.
Displays PV.
Displays an error code (in red) if an error occurs.
the name and value of a target setpoint (SP), output (OUT), deviation (DV), deviation
Displays
trend, valve opening or a parameter.
Displays
an error code if the controller fails.
Used to switch between the AUTO and MAN modes. Each time you press the key, it switches to the
AUTO or MAN mode alternately.
Used to switch or register a parameter. Pressing the key for more than 3 second allows you to switch
between the operating display and the main menu for operating parameter setting display alternately.
Used to switch between displays. Pressing this key while any operating display is shown lets
you switch to another prearranged operating display. Pressing this key while any display other
than an operating display is shown lets you go back one display. (One to four presses (maximum)
of this key lets you return to the current operating display, though the number of presses depends
on the operating status.)
Used to change numerical values. On setting displays for various parameters, you can change target
setpoints, parameters, and output values (in manual operation). Pressing the key decreases a
numerical value, while pressing the key causes it to increase. You can hold down a key to gradually
increase the speed of change. These keys also switch between menu displays when a main menu or
submenu of parameter setting display is shown.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.2Setting UT mode (Setting First at Power-on)
NOTE
•The controller displays an operating display when the power is turned on. The
submenu “IN” appears at this point if the type of PV input has not been defined yet.
In this case, set a UT mode to “Cascade Control,” following the operating procedure
described below. Then, set PV input type, control output type and others.
•The controller is configured to the default of each parameter at the factory before
shipment.
First check these defaults listed in “5.2 Lists of Parameters” and change their values if
necessary.
The following operation describes a procedure of setting a UT mode to “Cascade Control.”
(set “4”)
Display view at power on
1.
PV
Displays PV.
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
IN
input set
SETUP sub menu
Displays
submenu “IN”.
2-3
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the key once to display the
2.
submenu “MD”.
Press the or key to display the
4.
setpoint “4”.
MD
UT mode set
SETUP sub menu
A/M
SET/ENT
DISP
Press the
3.
parameter “UTM” (controller mode).
SET/ENT
key once to display the
MENU:UTMD/MD#1
UT mode select
UTM =1
A/M
SET/ENT
SETUP
DISP
MENU:UTMD/MD#1
UT mode select
UTM =4
A/M
SET/ENT
changing
DISP
Blinks during
change.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-4
5.
Press the
SET/ENT
key once to register the
6.
setpoint “4”.
MENU:UTMD/MD#1
UT mode select
UTM =4
A/M
SET/ENT
SETUP
DISP
2.3Changing UT mode
The following operation describes a procedure of changing a UT mode to “Cascade Control.” (set “4”)
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
AL
AL
1
2
CAS
REM1
Displays PV.
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP :1.
-100+10
DV
The controller re-starts (which is normal).
Then, set the primary and secondary PV
input types. See “2.4 Setting Primary and
Secondary PV Input Types.”
IN
input set
SETUP sub menu
Displays
target setpoint-1
“1.SP”.
-270.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu “MODE”.
SET/ENT
key for more than 3 seconds
Press the
4.
menu “LOOP1”.
MODE
mode parameter
Press the key once to display the main
3.
menu “STUP”.
A/M
SET/ENT
main menu
DISP
Press the key once to display the main
5.
menu “UTMD”.
STUP
password input
A/M
SET/ENT
main menu
DISP
SET/ENT
key once to display the main
LOOP1
loop 1 setup para
SETUP main menu
A/M
SET/ENT
DISP
UTMD
UT750 configuration
SETUP main menu
A/M
SET/ENT
DISP
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-5
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UT mode set
SETUP main menu
A/M
SET/ENT
DISP
Press the
7.
parameter “UTM”.
Press the or key to display the set-
8.
point “4”.
SET/ENT
key once to display the
MENU:UTMD/MD#1
UT mode select
UTM =1
A/M
SET/ENT
MENU:UTMD/MD#1
UT mode select
UTM =4
A/M
SET/ENT
SETUP
DISP
changing
DISP
Blinks during
change.
9.
Press the
SET/ENT
key once to register the
setpoint.
MENU:UTMD/MD#1
UT mode select
UTM =4
A/M
SET/ENT
The controller re-starts (which is normal).
10.
SETUP
DISP
Then, set PV input type. See “2.4 Setting
Primary and Secondary PV Input Types.”
IN
input set
SETUP sub menu
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.4Setting Primary and Secondary PV Input Types
The following operating prcedure describes an example of setting the primary PV input
type to K-type thermocouple (-200.0 to 500.0⬚C) and measurement range of 0.0 to
200.0⬚C.
You can take the same steps for the secondary PV input type (IN3) and PV input scale
(SH3, SL3) that are displayed after the primary PV input related parameters.
Primary PV input (Factory-set default: Not specified)
Example of Temperature InputExample of Voltage Input
1V5V
-270.0°C1370.0°C
0.0°C800.0°C
Minimum value of
PV input range (RL1)
Parameters to be set for temperature input
1. PV input type (IN1): Set according to a sensor
2. Maximum value of PV input range (RH1): Set the
maximum value of the range to be controlled.
3. Minimum value of PV input range (RL1): Set the
minimum value of the range to be controlled.
Instrument
input range
PV input range
Maximum value of
PV input range (RH1)
Set a range
to be
controlled
Parameters to be set for voltage input
1. PV input type (IN1): Set according to an input signal
2. Maximum value of PV input range (RH1): Set the maximum value of an input signal.
3. Minimum value of PV input range (RL1): Set the minimum value of an input signal.
4.
Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.
5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.
6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.
2V4V
Instrument
input range
PV input range
RL1
PV input scale
0.0m3/h50.0m3/h
Minimum value of
PV input scale (SL1)
RH1
Set a range to
be controlled
Maximum value of
PV input scale (SH1)
NOTE
The controller may automatically initialize the registered operating parameter setpoints if
any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input
Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position
(SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale
(SL1). After a change has been made to any of these data items, be sure to verify the
registered operating parameter setpoints to ensure that they are correct. If any data item
has been changed to its default, set it to a required value.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
Bring the operating display into view (display appears at power-on).
1.
The PV display in the figure below shows the error code for input burnout ( ) if PV input
wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.
PV
Displays
primary PV.
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
-270.0°C
Displays
target setpoint-1
“1.SP1”.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2-7
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “STUP”.
A/M
SET/ENT
main menu
DISP
STUP
Press the
4.
menu “LOOP1”.
password input
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the main
LOOP1
loop 1 setup para
SETUP main menu
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UT mode set
SETUP main menu
A/M
SET/ENT
DISP
Press the key once to display the
7.
submenu “IN”.
IN
input set
SETUP sub menu
A/M
SET/ENT
DISP
Press the
8.
parameter “IN1” (primary PV input type).
SET/ENT
key once to display the
MENU:UTMD/IN#1
input 1 type select
IN1=OFF
SETUP
A/M
SET/ENT
DISP
Press the key once to display the main
5.
menu “UTMD”.
UTMD
UT750 configuration
SETUP main menu
A/M
SET/ENT
DISP
A/M
SET/ENT
DISP
Press the or key to display the
9.
required setpoint. The figure below shows
an example of setting the PV input type to a
K-type thermocouple (-200.0⬚C to 500.0⬚C).
MENU:UTMD/IN#1
input 1 type select
IN1=typeK3
A/M
SET/ENT
IM 05D01B02-44E 1st Edition : May 31,2000-00
changing
Blinks during
DISP
change.
<Toc><2. Initial Settings>
2-8
10.
Press the
SET/ENT
key once to register the
setpoint.
MENU:UTMD/IN#1
11.
Press the
input 1 type select
IN1=typeK3
A/M
SET/ENT
SET/ENT
key once to display the
SETUP
DISP
parameter “UNI1” (primary PV input unit).
MENU:UTMD/IN#2
12.
Press the
input 1 unit select
UNI1 =°C
A/M
SET/ENT
SET/ENT
key once to display the
SETUP
DISP
parameter “RH1” (maximum value of
primary PV input range).
MENU:UTMD/IN#3
input 1 range high
RH1 =500.0
A/M
SET/ENT
SETUP
DISP
15.
Press the
SET/ENT
key once to display the
parameter “RL1” (minimum value of primary PV input range).
MENU:UTMD/IN#4
input 1 range low
RL1=-200.0
A/M
SET/ENT
Press the or key to display the
16.
SETUP
DISP
required setpoint. The figure below shows
an example of setting the minimum value
of the PV input range to 0.0⬚C.
MENU:UTMD/IN#4
17.
Press the
input 1 range low
RL1=0.0
A/M
SET/ENT
SET/ENT
key once to register the
changing
DISP
setpoint.
MENU:UTMD/IN#4
input 1 range low
RL1=0.0
A/M
SET/ENT
SETUP
DISP
Blinks during
change.
Press the or key to display the
13.
required setpoint. The figure below shows
an example of setting the maximum value
of the PV input range to 200.0⬚C.
MENU:UTMD/IN#3
14.
Press the
input 1 range high
RH1 =200.0
A/M
SET/ENT
SET/ENT
key once to register the
changing
DISP
setpoint.
MENU:UTMD/IN#3
input 1 range high
RH1 =200.0
A/M
SET/ENT
SETUP
DISP
Blinks during
change.
If the type of input is voltage, also configure the Primary PV Input Decimal Point
Position (SDP1), Maximum Value of Primary PV Input Scale (SH1) and Minimum
Value of Primary PV Input Scale (SL1)
parameters that are displayed after this.
18.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
SP1 :1.
-100+10
DV
A/M
SET/ENT
0.0°C
DISP
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
■ Instrument Input Range Codes
2-9
InputType
Unspecified
Thermocouple
RTD
Standard
signal
DC voltage
K
J
T
B
S
R
N
E
L(DIN)
U(DIN)
W
Platinel 2
PR20-40
W97Re3W75Re25
JPt100
Pt100
0.4 to 2 V
1 to 5 V
0 to 2 V
0 to 10 V
0.00 to 1.25 V
(Note 3)
-10 to 20 mV
0 to 100 mV
Instrument Input
Range Code
OFF (0)
typeK1 (1)
typeK2 (2)
typeK3 (3)
typeJ (4)
typeT1 (5)
typeT2 (6)
typeB (7)
typeS (8)
typeR (9)
typeN (10)
typeE (11)
typeL (12)
typeU1 (13)
typeU2 (14)
typeW (15)
Plati2 (16)
PR2040 (17)
W97Re3 (18)
JPt1 (30)
JPt2 (31)
Pt1 (35)
Pt2 (36)
Pt3 (37)
0.4 to 2 V (40)
1 to 5 V (41)
0 to 2 V (50)
0 to 10 V (51)
0.00 to 1.25 V (52)
mV1 (55)
mV2 (56)
Instrument
Input Range
Set the data item PV Input Type “IN1” to the OFF option to leave the PV input
type undefined.
-270.0 to 1370.0°C
-450.0 to 2500.0⬚F
-270.0 to 1000.0°C
-450.0 to 2300.0⬚F
-200.0 to 500.0°C
-200.0 to 1000.0⬚F
-200.0 to 1200.0°C
-300.0 to 2300.0⬚F
-270.0 to 400.0°C
-450.0 to 750.0⬚F
0.0 to 400.0°C
-200.0 to 750.0⬚F
0.0 to 1800.0°C
32 to 3300⬚F
0.0 to 1700.0°C
32 to 3100⬚F
0.0 to 1700.0°C
32 to 3100⬚F
-200.0 to 1300.0°C
-300.0 to 2400.0⬚F
-270.0 to 1000.0°C
-450.0 to 1800.0⬚F
-200.0 to 900.0°C
-300.0 to 1600.0⬚F
-200.0 to 400.0°C
-300.0 to 750.0⬚F
0.0 to 400.0°C
-200.0 to 1000.0⬚F
0.0 to 2300.0°C
32 to 4200⬚F
0.0 to 1390.0°C
32 to 2500.0⬚F
0.0 to 1900.0°C
32 to 3400⬚F
0.0 to 2000.0°C
32 to 3600⬚F
-200.0 to 500.0°C
-300.0 to 1000.0⬚F
-150.00 to 150.00°C
-200.0 to 300.0⬚F
-200.0 to 850.0°C
-300.0 to 1560.0⬚F
-200.0 to 500.0°C
-300.0 to 1000.0⬚F
-150.00 to 150.00°C
-200.0 to 300.0⬚F
0.400 to 2.000 V
1.000 to 5.000 V
0.000 to 2.000 V
0.00 to 10.00 V
0.000 to 1.200 V
-10.00 to 20.00 mV
0.0 to 100.0 mV
⫾0.1% of instrument range ⫾1 digit at 0°C or more
⫾0.2% ⫾1 digit for temperatures below 0°C,
where the accuracy is: ⫾2% of instrument range ⫾1
digit for temperatures below -200.0°C for a type-K
thermocouple, or ⫾1% of instrument range ⫾1 digit for
temperatures below -200.0°C for a type-T thermocouple.
⫾0.15% of instrument range ⫾1 digit at 400°C or more
⫾5% of instrument range ⫾1 digit at less than 400°C
⫾0.15% of instrument range ⫾1 digit
⫾0.1% of instrument range ⫾1 digit
⫾0.25% of instrument range ⫾1 digit for temperatures
below 0°C
⫾0.1% of instrument range ⫾1 digit at 0°C or more
⫾0.2% ⫾1 digit for temperatures below 0°C, where the
accuracy is:⫾1.5% of instrument range ⫾1 digit for
temperatures below -200.0°C for a type-E thermocouple.
⫾0.2% of instrument range ⫾1 digit
⫾0.1% of instrument range ⫾1 digit
⫾0.5% of instrument range ⫾1 digit at 800°C or more
No accuracy is guaranteed at less than 800°C
⫾0.2% of instrument range ⫾1 digit
⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)
⫾0.2% of instrument range ⫾1 digit (Note 1)
⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)
⫾0.2% of instrument range ⫾1 digit (Note 1)
⫾0.1% of instrument range ⫾1 digit
Display range is scalable in a range of -19999 to 30000.
Display span is 30000 or less.
Measurement Accuracy
Performance in the standard operating conditions (at 23⫾2⬚C, 55⫾10%RH, and 50/60 Hz power frequency)
Note 1: The accuracy is ⫾0.3⬚C of instrument range ⫾1 digit for a temperature range from 0⬚C to 100⬚C.
Note 2: The accuracy is ⫾0.5⬚C of instrument range ⫾1 digit for a temperature range from -100⬚C to 200⬚C.
Note 3: Not used in cascade control.
*To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 ⍀ resistor. This resistor
is optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.5Setting Control Output Type (except for a Position
Proportional Controller)
The following operating procedure describes an example of changing time proportional PID
relay output (0: factory-set default) to current output (2).
2-10
Control output terminal
Time proportional PID relay (0)/on-off(3) output
Current (2)/time proportional PID voltage pulse (1) output
For details on the output terminals for heating/cooling control, see “1.5
Terminal Wiring Diagrams”.
Bring the operating display into view (display appears at power-on).
1.
Displays
primary PV.
Values in parentheses are setpoints
PV2
AL
AL
1
2
3
4
PV
CAS
REM1
REM2
MAN1
MAN2
STP
A/M
SET/ENT
...........................
.............
DISP
1 2 3
--
16
17
-
SP1 :1.
-100+10
DV
0.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu “MODE”.
SET/ENT
key for more than 3 seconds
Press the key once to display the main
5.
menu “UTMD”.
MODE
mode parameter
main menu
Displays
target setpoint-1
“1.SP1”.
UTMD
UT750 configuration
SETUP main menu
A/M
SET/ENT
DISP
Press the key once to display the main
3.
menu “STUP”.
STUP
Press the
4.
menu “LOOP1”.
password input
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the main
LOOP1
loop 1 setup para
SETUP main menu
A/M
SET/ENT
DISP
A/M
SET/ENT
DISP
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UT mode set
SETUP sub menu
A/M
SET/ENT
DISP
Press the key twice to display the
7.
submenu “OUT”.
OUT
output set
SETUP sub menu
A/M
SET/ENT
DISP
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-11
8.
Press the
SET/ENT
key once to display the
parameter “OT2” (control output type).
MENU:UTMD/OUT#2
output 2 select
OT2 =0
A/M
SET/ENT
Press the or key to display the
9.
SETUP
DISP
required setpoint. The figure below shows
an example of setting to current output (4
to 20 mA DC).
MENU:UTMD/OUT#2
output 2 select
OT2 =2
A/M
SET/ENT
changing
DISP
● List of Control Output Types
Blinks during
change.
10.
Press the
SET/ENT
key once to register the
setpoint.
MENU:UTMD/OUT#2
11.
Press the
output 2 select
OT2 =2
A/M
SET/ENT
SET/ENT
key for more than 3 seconds.
SETUP
DISP
This returns you to the display shown at
power-on (figure below).
SP1 :
1.
-100+10
DV
A/M
SET/ENT
0.0°C
DISP
Parameter
Symbol
OT2
Name of ParameterControl Output TypesSetpoint
0
1
2
3
4
Control output type
5
6
7
8
9
10
11
12
Time proportional PID relay contact output (terminals - - )
Time proportional PID voltage pulse output (terminals - )
Current output (terminals - )
On/off control relay contact output (terminals - - )
Heating-side current output (terminals - ), cooling-side current output (terminals - )
16 17
1 2 3
16 17
16 17
1 2 3
16 17
16 17
1 2 3
16 17
16 17
1 2 3
16 17
1 2 3
4 7
47
47
34 35
34 35
34 35
14 15
14 15
14 15
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.6Calibrating Valve Position (for a Position Proportional
Controller Only)
The following operation describes a procedure of inputting a feedback signal from a control
valve to calibrate the full closed and full open positions of the valve automatically. To calibrate the valve position, you need to carry out wire connections and bring the controller into
manual mode. For connections, see “1.5 Terminal Wiring Diagrams” and for entering the
manual mode, see “3.11 Switching between Cascade (CAS), AUTO and MAN.”
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
AL
AL
Displays
primary PV.
MAN1 lamp
ON.
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
0.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Displays
target setpoint-1
“1.SP1”.
2-12
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “STUP”.
A/M
SET/ENT
main menu
DISP
STUP
Press the
4.
menu “LOOP1”.
password input
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the main
Press the key once to display the main
5.
menu “UTMD”.
UTMD
UT750 configuration
SETUP main menu
A/M
SET/ENT
DISP
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UT mode set
SETUP sub menu
A/M
SET/ENT
DISP
Press the key three times to display
7.
the submenu “VALV ”.
LOOP1
loop 1 setup para
SETUP main menu
A/M
SET/ENT
DISP
VALV
valve control
SETUP sub menu
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-13
8.
Press the
SET/ENT
key once to display the
parameter “V.AT ”.
MENU:UTMD/VALV#1
valve automatic adjust
V.AT =OFF
A/M
SET/ENT
Press the key to display “ON”.
9.
MENU:UTMD/VALV#1
valve automatic adjust
V.AT =ON
A/M
SET/ENT
10.
Press the
SET/ENT
key once. The controller
SETUP
DISP
changing
DISP
automatically calibrates the valve position
(fully open or closed).
MENU:UTMD/VALV#1
valve automatic adjust
V.AT =ON
A/M
SET/ENT
SETUP
DISP
Blinks during
change.
Calibration has ended successfully when
12.
the indication changes from “ON” to
“OFF”.
MENU:UTMD/VALV#1
valve automatic adjust.
V.AT =OFF
Go to step [14]
Calibration has ended unsuccessfully if the
13.
indication changes from “ON” to “ERR”.
Check the feedback input wiring and carry
out automatic calibration again.
MENU:UTMD/VALV#1
valve automatic adjust.
V.AT =ERR
14.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
SP1 :
1.
-100+10
DV
A/M
SET/ENT
0.0°C
DISP
The controller is viewed as shown below
11.
when the valve position is being automatically calibrated.
MENU:UTMD/VALV#1
valve automatic adjust.
V.AT =ON
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2.7Initializing Parameters
Be sure to follow the steps below after a change of setting has been made to the data item
PV Input Type, PV Input Range or PV Input Scale.
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
AL
AL
Displays
primary PV.
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
0.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Displays
target setpoint-1
“1.SP1”.
2-14
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “STUP”.
A/M
SET/ENT
main menu
DISP
STUP
Press the
4.
menu “LOOP1”.
password input
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the main
Press the key once to display the main
5.
menu “UTMD”.
UTMD
UT750 configuration
SETUP main menu
A/M
SET/ENT
DISP
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UT mode set
SETUP sub menu
A/M
SET/ENT
DISP
Press the key twice to display the
7.
submenu “INIT”.
LOOP1
loop 1 setup para
SETUP main menu
A/M
SET/ENT
DISP
INIT
parameter initialize
SETUP sub menu
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-15
8.
Press the
SET/ENT
key once to display the
parameter “INI”.
MENU:UTMD/INIT#1
parameter initialize
INI=OFF
A/M
SET/ENT
DISP
Press the key to display “ON”.
9.
MENU:UTMD/INIT#1
parameter initialize
INI=ON
A/M
SET/ENT
DISP
SETUP
changing
Blinks during
change.
10.
Press the
SET/ENT
key once. The display
momentarily becomes blank (which is
normal), indicating the parameters have
been initialized.
MENU:UTMD/INIT#1
11.
Press the
parameter initialize
INI=ON
A/M
SET/ENT
SET/ENT
key for more than 3 seconds.
SETUP
DISP
This returns you to the display shown at
power-on (figure below).
SP1 :
1.
-100+10
DV
A/M
SET/ENT
0.0°C
DISP
2.8Changing Alarm Type of Primary-loop
The following operating procedure describes an example of changing alarm 1 (factory-set
to the PV high limit alarm) to the PV low limit alarm.
When you have changed alarm type, the alarm setpoint will be initialized; set the alarm
setpoint again.
Alarm output terminals
Alarm-1(terminal numbers )..........PV high limit alarm
Bring the operating display into view (display appears at power-on).
1.
Displays
primary PV.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
6
7
-
5
7
-
4
7
-
3534
-
PV2
AL
AL
1
2
3
4
A/M
Factory-set default
PV
CAS
REM1
REM2
MAN1
MAN2
STP
SET/ENT
DISP
SP1 :1.
-100+10
DV
0.0°C
Displays
target setpoint-1
“1.SP1”.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-16
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “STUP”.
A/M
SET/ENT
main menu
DISP
STUP
Press the
4.
menu “LOOP1”.
password input
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the main
LOOP1
loop 1 setup para
SETUP main menu
A/M
SET/ENT
DISP
5.
Press the
SET/ENT
key once to display the
submenu “SP”.
SP
SP control
SETUP sub menu
A/M
SET/ENT
DISP
7.
Press the
SET/ENT
key once to display the
parameter “AL1” (alarm-1 type).
MENU:LOOP1/ALM#1
alarm 1 type select
AL1=1
A/M
SET/ENT
Press the or key to display the
8.
SETUP
DISP
required setpoint. The figure below shows
an example of setting the PV low limit
alarm.
MENU:LOOP1/ALM#1
9.
Press the
alarm 1 type select
AL1=2
A/M
SET/ENT
SET/ENT
key once to register the
changing
DISP
setpoint.
MENU:LOOP1/ALM#1
alarm 1 type select
AL1=2
A/M
SET/ENT
SETUP
DISP
You can take the same steps for alarm-2
type (AL2), alarm-3 type (AL3), and alarm-4
type (AL4) that are displayed after this.
10.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
Blinks during
change.
Press the key once to display the
6.
submenu “ALM”.
ALM
alarm control
SETUP sub menu
A/M
SET/ENT
DISP
SP1 :
1.
-100+10
DV
A/M
SET/ENT
When setting alarm setpoints, see “3.8
11.
0.0°C
DISP
Setting Alarm Setpoints of Primary-loop.”
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
■ List of Alarm Types
The table below shows the alarm types and alarm actions.
In the table, codes 1 to 10 are not provided with stand-by actions, while codes 11 to 20 are
provided with stand-by actions.
2-17
Alarm action
Alarm type
No alarmOFF
PV high limit
PV low limit
Deviation high
limit
Deviation low
limit
De-energized on
deviation high
limit alarm
Timer function
(Alarm-1 only)
SP high
limit
SP low
limit
“Open/close” shows status of relay contact,
and “lit” and “unlit” shows status of lamp
Hysteresis
Open (unlit)
Alarm setpoint
PV
Hysteresis
Closed (lit)
Alarm setpoint PV
Hysteresis
Open (unlit)
PV
Target SP
Hysteresis
Closed (lit)
Deviation setpoint
Target SP
Hysteresis
Closed
(unlit)
PV
Target SP
Upward (hour/minute)
Downward (hour/minute)
Upward (minute/second)
Downward (minute/second)
Hysteresis
Open (unlit)
SP
Closed (lit)
Hysteresis
Alarm setpoint
Closed (lit)
Open (unlit)
Closed (lit)
Deviation setpoint
Open (unlit)
PV
Open (lit)
Deviation
setpoint
Closed (lit)
Alarm setpoint
Open (unlit)
SP
Contact
closes
if alarm
occurs
Note 1: The fault diagnosis output turns on in case of input burnout, A/D converter failure, or reference junction compensation
(RJC) failure.
For input burnout or A/D converter failure, the control output is set to the setpoint of the Preset Output Value
operating parameter (PO).
Note 2: The FAIL output is on during normal operation and turns off in case of failure.
Closed
(lit)
Alarm type codeAlarm type code
Contact
closes
if alarm
occurs
7
17
8
18
25
26
27
30
31
Contact
opens
if alarm
occurs
6
16
9
19
10
20
Contact
opens
if alarm
occurs
1
11
2
12
3
13
4
14
21
22
23
24
28
29
5
15
Alarm type
De-energized
on deviation low
limit alarm
Deviation high
and low limits
Deviation
within
high and low
limits
De-energized on
PV high limit
De-energized on
PV low limit
Sensor
grounding
alarm
Fault diagnosis
output (Note1)
FAIL output
(Note2)
Output high limit
Output low limit
“Open/close” shows status of relay contact,
and “lit” and “unlit” shows status of lamp
Closed
(lit)
Deviation setpoint
Open
(unlit)
Deviation setpoint
Open (lit)
Sensor grounding alarm
Fault diagnosis output
The controller stops when in a FAIL state.
The control output is set to “OFF” or
“0%” and the alarm output is set to
“OFF”.
Open (unlit)
Closed (lit)
Alarm action
Hysteresis
Open (lit)
Deviation
setpoint
HysteresisHysteresis
Hysteresis
Target SP
Closed
(unlit)
PV
Hysteresis
Alarm setpoint
Hysteresis
Alarm setpoint Output value
Target SP
Open
(unlit)
Target SP
Closed
(lit)
Hysteresis
Alarm setpoint
Hysteresis
Alarm setpointOutput value
PV
Hysteresis
PV
PV
Closed
(unlit)
PV
Open
(unlit)
Open (lit)
Closed
(unlit)
Closed (lit)
Open (unlit)
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><2. Initial Settings>
2-18
Stand-by Action
⬚C
Treated
as normal
Power-on
NormalAbnormal
The alarm
output turns on.
The alarm output does not
turn on in this region even
if the PV value is below the
low limit of the alarm setpoint.
Time
Low limit of
alarm setpoint
2.9Description of Multiple Setpoints and PID
The UT750 has a maximum of eight target setpoints, and has PID for each of these
setpoints. The following shows the correspondence between the target setpoint numbers
(SPNO), target setpoints (SP), and PID parameters.
For example, if you have set “2” to the target setpoint number (SPNO), the control parameters available are target setpoint (2.SP), proportional band (heating-side proportional
band) (2.P), integral time (heating-side integral time) (2.I), derivative time (heating-side
derivative time) (2.D), cooling-side proportional band (2.Pc), cooling-side integral time
(2.Ic), and cooling-side derivative time (2.Dc).
To use multiple target setpoints, see the table below to check the corresponding parameters.
● Target setpoint (SP) and PID parameter of Primary-loop
Target setpoint
number
(SPNO)
SPNO=11.SP1.P1.I1.D
SPNO=22.SP2.P2.I2.D
SPNO=33.SP3.P3.I3.D
SPNO=44.SP4.P4.I4.D
SPNO=55.SP5.P5.I5.D
SPNO=66.SP6.P6.I6.D
SPNO=77.SP7.P7.I7.D
SPNO=88.SP8.P8.I8.D
Target
setpoint
(SP)
Proportional
band
PID parameter
Integral time Derivative time
● Target setpoint (SP) and PID parameter of Secondary-loop
Target setpoint
number
(SPNO)
SPNO=11.SP1.P1.I1.D1.Pc1.Ic1.Dc
SPNO=22.SP2.P2.I2.D2.Pc2.Ic2.Dc
SPNO=33.SP3.P3.I3.D3.Pc3.Ic3.Dc
SPNO=44.SP4.P4.I4.D4.Pc4.Ic4.Dc
SPNO=55.SP5.P5.I5.D5.Pc5.Ic5.Dc
SPNO=66.SP6.P6.I6.D6.Pc6.Ic6.Dc
SPNO=77.SP7.P7.I7.D7.Pc7.Ic7.Dc
SPNO=88.SP8.P8.I8.D8.Pc8.Ic8.Dc
*The target setpoint numbers (SPNO) of the primary-loop and the secondary-loop are the same.
Target
setpoint
(SP)
Proportional
band
(heating-side
proportional band)
Integral time
(heating-side
integral time)
PID parameter
Derivative time
(heating-side
derivative time)
Cooling-side
proportional
band
Cooling-side
integral time
Cooling-side
derivative time
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.Operations
This chapter describes key entries for operating the controller. For operations using
external contact inputs, see “1.5 Terminal Wiring Diagrams.” If you cannot remember how to carry out an operation during setting, press the
four times. This brings you to the display (operating display) that appears at poweron.
3.1Monitoring-purpose Operating Displays
Available during Operation
The monitoring-purpose operating displays available during operation include those for
cascade control and cascade position proportional control and those for cascade heating/
cooling control.
■ Operating Displays for Cascade Control and Cascade Position Propor-
tional Control
DISP
key no more than
3-1
䊊 In Cascade Operations
● SP Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The target setpoint of the primary-loop (1.SP1), along with the deviation bar appears on the
Setpoint display (LCD).
● SP Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The cascade setpoint of the secondary-loop (C.SP2), along with the deviation bar appears
on the Setpoint display (LCD).
● PV2/SP/OUT2 Display
The PV input value of the primary-loop appears on the PV display.
The PV value of the secondary-loop (PV2), target setpoint of the primary-loop (1.SP1),
cascade setpoint (C.SP2), and control output value (OUT2) appears on the Setpoint
display (LCD).
For position proportional control, the valve opening (0 to 100%) appears instead of the
control output value.
● Deviation Trend Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The deviation trend appears on the Setpoint display (LCD).
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
SP1 :
1.
-100+10
DV
C.
-100+10
DV
SP2 :
100.0°C
DISP
100.0°C
DISP
SP display (primary-loop)
key
SP display (secondary-loop)
key
Allows the target setpoint of the
Press the or key to change the setpoint
and press the key to register it.
SET/ENT
primary-loop
For monitoring only.
3-2
to be changed.
PV2 = 95.0
1.SP1 =
C.SP2 100.0°C
OUT2 43.0
DV1-trend /scan=-20sec
100.0°C
=
=
°C PID : 1/1
%
DISP
DISP
PV2/SP/OUT2 display
key
Deviation Trend display
0
(primary-loop)
key
For monitoring only.
For monitoring only.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
䊊 In Automatic/Manual Operations
● SP Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The target setpoint of the primary-loop (1.SP1), along with the deviation bar appears on the
Setpoint display (LCD).
● SP Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The target setpoint of the secondary-loop (1.SP2), along with the deviation bar appears on
the Setpoint display (LCD).
● PV2/SP/OUT2 Display
The PV input value of the primary-loop appears on the PV display.
The PV value of the secondary-loop (PV2), target setpoint of the primary-loop (1.SP1),
target setpoint of the secondary-loop (1.SP2), and control output value (OUT2) appears on
the Setpoint display (LCD).
3-3
For position proportional control, the valve opening (0 to 100%) appears instead of the
control output value.
● Deviation Trend Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The deviation trend appears on the Setpoint display (LCD).
SP1 :1.
SP2 :1.
100.0°C
=
=
100.0°C
DISP
100.0°C
DISP
°C PID : 1/1
%
DISP
-100+10
DV
-100+10
DV
PV2 = 95.0
1.SP1 =
1.SP2 100.0°C
OUT2 43.0
SP display (primary-loop) Allows the target setpoint of the primary-loop to be changed.
key
SP display (secondary-loop)
key
PV2/SP/OUT2 display
key
Allows the target setpoint of the secondary-loop to be changed.
Press the or key to change the setpoint
and press the key to register it.
SET/ENT
Allows the control output value of the secondary-loop to be
changed in manual operations.
• Press the key to turn on the MAN1 lamp.
A/M
• Press the or key to change the control output value.
DV2-trend /scan=-20sec
DISP
Deviation Trend display
0
(secondary-loop)
key
For monitoring only.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
■ Operating Displays for Cascade Heating/Cooling Control
䊊 In Cascade Operations
● SP Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The target setpoint of the primary-loop (1.SP1), along with the deviation bar appears on the
Setpoint display (LCD).
● SP Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The cascade setpoint of the secondary-loop (C.SP2), along with the deviation bar appears
on the Setpoint display (LCD).
● Heating/Cooling PV2/SP/OUT2 Display
The PV input value of the primary-loop appears on the PV display.
The PV input value of the secondary-loop (PV2), target setpoint of the primary-loop
(1.SP1), cascade setpoint (C.SP2), cooling-side control output value (C2), and heatingside control output value (H2) appears on the Setpoint display (LCD).
3-4
● Deviation Trend Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The deviation trend appears on the Setpoint display (LCD).
SP1 :
1.
-100+10
DV
C.
-100+10
DV
PV2 = 95.0
1.SP1 =
C.SP2 100.0°C
C20.0%34.0
DV1-trend /scan=-20sec
SP2 :
100.0°C
=
=
100.0°C
DISP
100.0°C
DISP
°C PID : 1/1
%
H2 =
DISP
SP display (primary-loop)
key
SP display (secondary-loop)
key
Heating/cooling PV2/SP/OUT2
display
key
Deviation Trend display
0
(primary-loop)
Allows the target setpoint of the
Press the or key to change the setpoint
and press the key to register it.
SET/ENT
For monitoring only.
For monitoring only.
For monitoring only.
primary-loop
to be changed.
DISP
key
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
䊊 In Automatic/Manual Operations
● SP Display (primary-loop)
The PV input value of the primary-loop appears on the PV display.
The target setpoint of the primary-loop (1.SP1), along with the deviation bar appears on the
Setpoint display (LCD).
● SP Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The target setpoint of the secondary-loop (1.SP2), along with the deviation bar appears on
the Setpoint display (LCD).
● Heating/Cooling PV2/SP/OUT2 Display
The PV input value of the primary-loop appears on the PV display.
The PV value of the secondary-loop (PV2), target setpoint of the primary-loop (1.SP1),
target setpoint of the secondary-loop (1.SP2), cooling-side control output value (C2), and
heating-side control output value (H2) appears on the Setpoint display (LCD).
3-5
● Deviation Trend Display (secondary-loop)
The PV input value of the secondary-loop appears on the PV display.
The deviation trend appears on the Setpoint display (LCD).
SP1 :
1.
-100+10
DV
1.
-100+10
DV
PV2 = 95.0
1.SP1 =
1.SP2 100.0°C
C20.0%43.0
DV2-trend /scan=-20sec
SP2 :
100.0°C
=
=
100.0°C
DISP
100.0°C
DISP
°C PID : 1/1
%
H2 =
DISP
SP display (primary-loop)
key
SP display (secondary-loop)
key
Heating/cooling PV2/SP/OUT2
display
key
Deviation Trend display
0
(secondary-loop)
Allows the target setpoint of the
Allows the target setpoint of the
Press the or key to change the setpoint
and press the key to register it.
SET/ENT
Allows the control output value of the secondary-loop to be
changed in manual operations.
For monitoring only.
primary-loop
to be changed.
secondary-loop
to be changed.
DISP
key
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.2Setting Target Setpoint (SP) of Primary-loop
The following operating procedure describes an example of setting 150.0 to a target
setpoint of the primary-loop
Bring the operating display into view (display appears at power on).
1.
Displays
primary PV.
CAS lamp
ON.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
during cascade operation.
PV
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
Displays
target setpoint-1
“1.SP1”.
SP1 :1.
-10
DV
100.0°C
0+10
3-6
Press the or key to display the
2.
required setpoint.
SP1 :
1.
-100+10
DV
A/M
SET/ENT
150.0 ?
DISP
Blinks during
change.
3.
Press the
setpoint.
SET/ENT
key once to register the
SP1 :
1.
-100+10
DV
150.0°C
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
The following is the procedure to change the target setpoint of the primary-loop during any
operating condition.
Bring the operating display into view (display appears at power on).
1.
PV
Displays
primary PV.
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
200.0°C
Displays
target setpoint-1
“1.SP1”.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
3-7
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “LP1”.
A/M
SET/ENT
main menu
DISP
LP1
Press the
4.
submenu “PAR”.
loop 1 parameter
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the
PAR
parameter
sub menu
6.
Press the
SET/ENT
key once to display the
parameter “1.SP”.
MENU:LP1/1.PID#1
set point
1.SP =200.0 °C
A/M
SET/ENT
DISP
Press the or key to display the
7.
required setpoint.
MENU:LP1/1.PID#1
8.
Press the
set point
1.SP =160.0
A/M
SET/ENT
SET/ENT
key once to register the
changing
°C
DISP
setpoint.
MENU:LP1/1.PID#1
set point
1.SP =
°C160.0
Blinks during
change.
A/M
SET/ENT
DISP
Press the key once to display the
5.
submenu “1.PID”.
1.PID
PID parameter SPno.1
A/M
SET/ENT
sub menu
DISP
A/M
SET/ENT
DISP
9.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
SP1 :
1.
-100+10
DV
160.0°C
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.3Setting Target Setpoint (SP) of Secondary-loop
The following operating procedure describes an example of setting 120.0 to a target
setpoint of the secondary-loop
Bring the operating display into view (display appears at power on).
1.
PV
PV2
Displays
secondary PV.
CAS lamp
OFF.
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
during automatic or manual operation.
SET/ENT
SP2 :1.
DISP
-100+10
DV
100.0°C
Displays
target setpoint-1
“1.SP2”.
3-8
Press the or key to display the
2.
required setpoint.
SP2 :
1.
-100+10
DV
A/M
SET/ENT
120.0 ?
DISP
Blinks during
change.
3.
Press the
setpoint.
SET/ENT
key once to register the
SP2 :1.
-100+10
DV
120.0°C
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
The following is the procedure to change the target setpoint of the secondary-loop during
any operating conditions.
Bring the operating display into view (display appears at power on).
1.
PV
Displays
secondary PV.
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP2 :1.
-100+10
DV
200.0°C
Displays
target setpoint-1
“1.SP2”.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
3-9
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key twice to display the main
3.
menu “LP2”.
A/M
SET/ENT
main menu
DISP
LP2
Press the
4.
submenu “PAR”.
loop 2 parameter
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the
PAR
parameter
sub menu
6.
Press the
SET/ENT
key once to display the
parameter “1.SP”.
MENU:LP2/1.PID#1
set point
1.SP =200.0 °C
A/M
SET/ENT
DISP
Press the or key to display the
7.
required setpoint.
MENU:LP2/1.PID#1
8.
Press the
set point
1.SP =120.0
A/M
SET/ENT
SET/ENT
key once to register the
changing
°C
DISP
setpoint.
MENU:LP2/1.PID#1
set point
1.SP =
°C120.0
Blinks during
change.
A/M
SET/ENT
DISP
Press the key once to display the
5.
submenu “1.PID”.
1.PID
PID parameter SPno.1
A/M
SET/ENT
sub menu
DISP
A/M
SET/ENT
DISP
9.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
SP2 :
1.
-100+10
DV
120.0°C
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.4Performing/Canceling Auto-tuning of
Secondary-loop
Auto-tuning should be carried out after setting a target setpoint (SP) of the secondary-loop.
Make sure the controller is in automatic operation mode (AUTO) and in running state
(RUN) before carrying out auto-tuning. See “3.11 Switching between Cascade (CAS),
AUTO and MAN,” to change to AUTO and “3.10 Switching between Run and Stop,” to
change to RUN.
NOTE
When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not
perform auto-tuning when controlling any of the following processes.
•Control processes with quick response such as flow control or pressure control
•Processes where even temporary output on/off results in inconvenience
•Processes where a large output change at control element results in inconvenience
•Processes where variations in PV may exceed an allowable range, adversely affect-
ing product quality
3-10
Bring the operating display into view (display appears at power on).
1.
PV
Displays
secondary PV.
CAS lamp
OFF.
MAN1 lamp
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
SP2 :
A/M
SET/ENT
DISP
1.
-100+10
DV
100.0°C
OFF.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu “MODE”.
SET/ENT
key for more than 3 seconds
Press the
4.
submenu “PAR”.
MODE
mode parameter
Press the key twice to display the main
3.
menu “LP2”.
A/M
SET/ENT
main menu
DISP
Press the
5.
the parameter “AT”.
LP2
loop 2 parameter
main menu
Displays
target setpoint-1
“1.SP2”.
SET/ENT
key once to display the
PAR
parameter
SET/ENT
MENU:LP2/PAR#1
auto tuning switch
AT=OFF
sub menu
A/M
SET/ENT
DISP
key once again to display
A/M
SET/ENT
DISP
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3-11
Press the or key to display the
6.
7.
required setpoint. Tuning for 1.SP is AT = 1.
To cancel auto-tuning, set AT = OFF.
MENU:LP2/PAR#1
auto tuning switch
AT=1
A/M
SET/ENT
During auto-tuning, the panel indications become as shown below.
8.
changing
DISP
MAN2 lamp
blinks.
Blinks during
change.
PV
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
PV2 = 95.0
1.SP1 =
1.SP2 100.0°C
OUT2 100.0
Press the
setpoint. (This starts auto-tuning.)
If the
SET/ENT
key once to register the
SET/ENT
key is pressed when AT = OFF,
auto-tuning will be cancelled. In this case,
PID contains the value existing before
auto-tuning.
MENU:LP2/PAR#1
auto tuning switch
AT=1
A/M
SET/ENT
DISP
°C PID : 1/1
100.0°C
=
=
%
Auto-tuning is complete when the MAN2 lamp goes off.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><3. Operations>
3.5Performing/Canceling Auto-tuning of Primaryloop
Auto-tuning should be carried out after setting a target setpoint (SP) of the primary-loop.
Make sure the controller is in cascade operation mode (CAS) and in running state (RUN)
before carrying out auto-tuning. See “3.11 Switching between Cascade (CAS), AUTO and
MAN,” to change to CAS and “3.10 Switching between Run and Stop,” to change to RUN.
*To perform auto-tuning of the primary-loop, PID of the secondary-loop should be the
appropriate value.
NOTE
When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not
perform auto-tuning when controlling any of the following processes.
•Control processes with quick response such as flow control or pressure control
•Processes where even temporary output on/off results in inconvenience
•Processes where a large output change at control element results in inconvenience
3-12
•Processes where variations in PV may exceed an allowable range, adversely affecting product quality
Bring the operating display into view (display appears at power on).
1.
PV
PV2
Displays
primary PV.
CAS lamp
ON.
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu “MODE”.
SET/ENT
key for more than 3 seconds
Press the key once to display the main
3.
menu “LP1”.
MODE
mode parameter
main menu
Displays
target setpoint-1
“1.SP1”.
LP1
loop 1 parameter
main menu
A/M
SET/ENT
DISP
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3-13
Press the
4.
submenu “PAR”.
Press the
5.
the parameter “AT”.
SET/ENT
key once to display the
PAR
parameter
SET/ENT
MENU:LP1/PAR#1
auto tuning switch
AT=OFF
sub menu
A/M
SET/ENT
DISP
key once again to display
A/M
SET/ENT
DISP
Press the or key to display the
6.
required setpoint. Tuning for 1.SP is AT = 1.
To cancel auto-tuning, set AT = OFF.
MENU:LP1/PAR#1
auto tuning switch
AT=1
A/M
SET/ENT
Press the
7.
setpoint. (This starts auto-tuning.)
If the
SET/ENT
key once to register the
SET/ENT
key is pressed when AT = OFF,
changing
DISP
auto-tuning will be cancelled. In this case,
PID contains the value existing before
auto-tuning.
MENU:LP1/PAR#1
auto tuning switch
AT=1
A/M
SET/ENT
DISP
Blinks during
change.
During auto-tuning, the panel indications become as shown below.
8.
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
MAN1 lamp
blinks.
STP
A/M
SET/ENT
DISP
PV2 = 95.0
1.SP1 =
C.SP2 100.0°C
OUT2 100.0
Auto-tuning is complete when the MAN1 lamp goes off.
100.0°C
=
=
°C PID : 1/1
%
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.6Setting PID of Secondary-loop Manually
If you know the values to be set or if suitable PID constants cannot be obtained by autotuning, follow the procedure below to set values.
Bring the operating display into view (display appears at power on).
1.
PV
PV2
AL
AL
Displays
secondary PV.
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP2 :1.
-100+10
DV
100.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Displays
target setpoint-1
“1.SP2”.
3-14
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key twice to display the main
3.
menu “LP2”.
A/M
SET/ENT
main menu
DISP
LP2
Press the
4.
submenu “PAR”.
loop 2 parameter
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the
PAR
parameter
A/M
SET/ENT
sub menu
DISP
Press the key once to display the
5.
submenu “1.PID”.
1.PID
PID parameter SPno.1
6.
Press the
SET/ENT
parameter “1.P” (proportional band for
1.SP).
MENU:LP2/1.PID#6
proportional band
1.P=5.0%
Press the or key to display the
7.
required setpoint.
MENU:LP2/1.PID#6
proportional band
1.P=18.0%
sub menu
A/M
SET/ENT
DISP
key six times to display the
A/M
SET/ENT
DISP
changing
A/M
SET/ENT
DISP
Blinks during
change.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><3. Operations>
3-15
8.
Press the
SET/ENT
key once to register the
setpoint.
MENU:LP2/1.PID#6
proportional band
1.P=18.0%
A/M
SET/ENT
DISP
The same steps can be used for integral
time (1.I) and derivative time (1.D) that are
displayed after this.
9.
Press the
SET/ENT
key for more than 3 seconds. This returns you to the display shown at power-on
(figure below).
Displays
secondary PV.
[TIP]
For the PID parameter number you set in
step 5, select:
the submenu “1.PID” if the PID constants are for 1.SP;
the submenu “2.PID” if the PID constants are for 2.SP;
the submenu “3.PID” if the PID constants are for 3.SP; and
the submenu “4.PID” if the PID constants are for 4.SP.
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP2 :1.
-100+10
DV
100.0°C
Displays
target setpoint-1
“1.SP2”.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.7Setting PID of Primary-loop Manually
If you know the values to be set or if suitable PID constants cannot be obtained by autotuning, follow the procedure below to set values.
Bring the operating display into view (display appears at power on).
1.
PV
PV2
AL
AL
Displays
primary PV.
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Displays
target setpoint-1
“1.SP1”.
3-16
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “LP1”.
A/M
SET/ENT
main menu
DISP
LP1
Press the
4.
submenu “PAR”.
loop 1 parameter
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the
PAR
parameter
A/M
SET/ENT
sub menu
DISP
Press the key once to display the
5.
submenu “1.PID”.
1.PID
PID parameter SPno.1
6.
Press the
SET/ENT
parameter “1.P” (proportional band for
1.SP).
MENU:LP1/1.PID#6
proportional band
1.P=5.0%
Press the or key to display the
7.
required setpoint.
MENU:LP1/1.PID#6
proportional band
1.P=18.0%
sub menu
A/M
SET/ENT
DISP
key six times to display the
A/M
SET/ENT
DISP
changing
A/M
SET/ENT
DISP
Blinks during
change.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3-17
8.
Press the
SET/ENT
key once to register the
setpoint.
MENU:LP1/1.PID#6
proportional band
1.P=18.0%
A/M
SET/ENT
DISP
The same steps can be used for integral
time (1.I) and derivative time (1.D) that are
displayed after this.
9.
Press the
SET/ENT
key for more than 3 seconds. This returns you to the display shown at power-on
(figure below).
Displays
primary PV.
[TIP]
For the PID parameter number you set in
step 5, select:
the submenu “1.PID” if the PID constants are for 1.SP;
the submenu “2.PID” if the PID constants are for 2.SP;
the submenu “3.PID” if the PID constants are for 3.SP; and
the submenu “4.PID” if the PID constants are for 4.SP.
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
Displays
target setpoint-1
“1.SP1”.
3.8Setting Alarm Setpoints of Primary-loop
The following operating procedure describes an example of setting 160.0 to alarm-1
setpoint. Check alarm type before setting the alarm setpoint.
When changing the alarm type, see “2.8 Changing Alarm Type of Primary-loop.”
Alarm output terminalsFactory-set defaults
Alarm-1 (terminal numbers )............PV high limit alarm
Bring the operating display into view (display appears at power on).
1.
Displays
primary PV.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
6
5 7
4 7
34
7
-
-
-
35
-
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
Displays
target setpoint-1
“1.SP1”.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3-18
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
MODE
mode parameter
Press the key once to display the main
3.
menu “LP1”.
A/M
SET/ENT
main menu
DISP
LP1
Press the
4.
submenu “PAR”.
loop 1 parameter
SET/ENT
main menu
A/M
SET/ENT
DISP
key once to display the
PAR
parameter
sub menu
6.
Press the
SET/ENT
key twice to display the
parameter “1.A1”.
MENU:LP1/1.PID#2
alarm-1 set point
1.A1 =200.0°C
A/M
SET/ENT
DISP
Press the or key to display the
7.
required setpoint.
MENU:LP1/1.PID#2
8.
Press the
alarm-1 set point
1.A1 =160.0
A/M
SET/ENT
SET/ENT
key once to register the
changing
°C
DISP
setpoint.
MENU:LP1/1.PID#2
alarm-1 set point
1.A1 =
°C160.0
Blinks during
change.
A/M
SET/ENT
DISP
Press the key once to display the
5.
submenu “1.PID”.
1.PID
PID parameter SPno.1
A/M
SET/ENT
sub menu
DISP
A/M
SET/ENT
DISP
You can take the same steps for alarm-2
setpoint (1.A2), alarm-3 setpoint (1.A3),
alarm-4 setpoint (1.A4) that are displayed
after this.
9.
Press the
SET/ENT
key for more than 3 seconds.
This returns you to the display shown at
power-on (figure below).
SP1 :
1.
-100+10
DV
100.0°C
A/M
SET/ENT
DISP
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.9Selecting Target Setpoint Numbers (SPNO)
The following operating procedure describes an example of changing a target setpoint
number (SPNO) from 1 to 2.
NOTE
• If a target setpoint number has been switched using contact input, when the contact
input is on, that number cannot be selected by keystroke.
• The target setpoint numbers (SPNO) of the primary-loop and the secondary-loop are
the same.
Bring the operating display into view (display appears at power on).
1.
PV
Displays
primary PV.
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
Displays
target setpoint-1
“1.SP1”.
3-19
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “MODE”.
5.
Press the
setpoint.
MODE
mode parameter
Press the
3.
the parameter “SPNO”.
MENU:MODE#6
SPno. select
SPNO =1
SET/ENT
main menu
A/M
SET/ENT
DISP
key several times to display
A/M
SET/ENT
DISP
Press the
6.
This returns you to the display shown at
power-on (figure below).
Displays
target setpoint-2
“2.SP1”.
-10
DV
SET/ENT
key once to register the
MENU:MODE#6
SPno. select
SPNO =2
A/M
SET/ENT
DISP
SET/ENT
key for more than 3 seconds.
SP1 :
2.
A/M
SET/ENT
DISP
140.0°C
0+10
Press the or key to display the
4.
required setpoint.
MENU:MODE#6
SPno. select
SPNO =2
A/M
SET/ENT
changing
DISP
Blinks during
change.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.10Switching between Run and Stop
Selection between the Run state (RUN) and Stop state (STOP) can be made with contact
input 4 (DI4).
39
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
When at a stop, the controller behaves as described below:
PV input Displays the PV value.
Control output
Alarm output Turns the output on in case of an alarm.
Provides the preset output value
(factory-set to 0%).
“RUN” when DI4 is set to OFF
20
39
“STOP” when DI4 is set to ON
20
3-20
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><3. Operations>
3.11Switching between Cascade (CAS), AUTO and
MAN
Switching between Cascade (CAS)/automatic (AUTO)/manual (MAN) is described below.
3-21
CAS
•CAS → AUTO
Manipulate the parameter
•CAS → MAN
A/M
parameter
operation
AUTO
key
operation
Manipulate the
•AUTO → CAS
MAN
Manipulate the parameter
•AUTO → MAN
* AUTO and MAN operations are
in the secondary-loop control only.
Manipulate the
•MAN → CAS
Manipulate the parameter
•MAN → AUTO
Manipulate the
■ Manipulating the parameter
Bring the operating display into view (display appears at power on).
1.
PV
PV2
AL
AL
Displays
primary PV.
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
SP1 :1.
-100+10
DV
100.0°C
A/M
key or the parameter
A/M
key or the parameter
A/M
key or the parameter
Displays
target setpoint-1
“1.SP1”.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu “MODE”.
SET/ENT
key for more than 3 seconds
Press the
3.
parameter “MODE”.
MODE
mode parameter
A/M
SET/ENT
main menu
DISP
SET/ENT
key once to display the
MENU:MODE#6
Cascade select
MODE :MAN
A/M
SET/ENT
DISP
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><3. Operations>
3-22
Press the or key to display the
4.
required setpoint.
MENU:MODE#6
5.
Press the
Cascade select
MODE :CAS
A/M
SET/ENT
SET/ENT
key once to register the
changing
DISP
setpoint.
MENU:MODE#6
Cascade select
MODE :CAS
A/M
SET/ENT
DISP
■ Manipulating the
A/M
Blinks during
key
change.
Automatically return to the display shown
6.
at power-on (figure below).
Displays
cascade setpoint
“C.SP2”.
SP2 :C.
-10
DV
A/M
SET/ENT
DISP
100.0°C
0+10
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
SP1 :
A/M
SET/ENT
DISP
1.
-100+10
DV
key on the front panel of the instrument, AUTO and MAN is switched
Each time you press the
2.
Displays
primary PV.
A/M
alternately.
In automatic operationIn manual operation
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
MAN1 lamp
OFF.
Displays
target setpoint-1
“1.SP2”.
SP2 :
1.
-100+10
DV
100.0°C
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
MAN1 lamp
ON.
DISP
100.0°C
Displays
target setpoint-1
“1.SP1”.
Displays
output value.
1.SP =100.0PID:1
OUT =30.0 %
050100
°C
Displays
output bar.
*Pressing the
A/M
key during the cascade operation switches to the manual operation.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
3.12Manipulating Control Output during Manual
Operation
NOTE
Control output cannot be changed if the controller is stopped. In this case, the preset output
value (operating parameter PO) will be output.
3-23
A control output value is linked with a display value changed using the or key. Note
that the control output changes as displayed without requiring the
Bring manual operating display into view. For switching to manual operation, see “3.11 Switching
1.
SET/ENT
key.
between Cascade (CAS), AUTO and MAN”.
PV
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
MAN1 lamp
ON.
Press the or key to change a control output value. You don’t need to press the
2.
A/M
SET/ENT
DISP
PV
PV2
AL
AL
1
CAS
2
REM1
3
REM2
4
MAN1
MAN2
STP
A/M
SET/ENT
DISP
PV2 = 95.0
1.SP1 =
100.0°C
=
1.SP2 100.0°C
OUT2
=
43.0
PV2 = 95.0
1.SP1 =
100.0°C
=
1.SP2 100.0°C
OUT2
=
50.0
°C PID : 1/1
%
°C PID : 1/1
%
SET/ENT
key.
■ Manipulating the Control Output during Heating/Cooling Control
Showing the Heating/Cooling OUT display.
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
MAN1 lamp
ON.
Cooling-side
output
A/M
SET/ENT
DISP
PV2 = 95.0
1.SP1 =
100.0°C
=
1.SP2 100.0°C
=
C20.0%43.0
Heating/Cooling OUT
°C PID : 1/1
%
H2 =
display
Heating-side
output
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
● Controller Behavior and Control Output Manipulation when the Dead Band
is Positive
The following is an example when the DB parameter is set at 12.4%.
3-24
If you hold down the
key with the heating-side output under manipulation (i.e., coolingside output C2 = 0.0%), the heating-side output (H2 =) decreases. Consequently, both the
heating-side and cooling-side outputs change to 0.0%. If you keep the
key held down
longer, you enter the state of manipulating the cooling-side output, and its value begins to
increase.
Inversely, if you hold down the
key with the cooling-side output under manipulation
(i.e., heating-side output H2 = 0.0%), the cooling-side output (C2 =) decreases. Consequently, both the heating-side and cooling-side outputs go to 0.0%. If you keep the
key
held down longer, you enter the state of manipulating the heating-side output, and its value
begins to increase.
Output (%)
Dead band:
Operating parameter DB
12.40-12.4
Cooling-side
manipulated output
DB=12.4
Change in manipulated output when the dead band is positive
Heating-side
manipulated output
● Controller Behavior and Control Output Manipulation when the Dead Band
is Negative
The following is an example when the DB parameter is set at -12.4%.
If you hold down the
side output C2 = 0.0%), the heating-side output (H2 =) decreases. If the output H2 falls
below 24.8%, the cooling-side output C2 begins to increase from 0.0%. If you keep the
key held down longer and the output C2 rises above 24.8%, the output H2 goes to 0.0%
and you enter the state of manipulating the cooling-side output.
Cooling-side
manipulated output
Change in manipulated output when the dead band is negative
key with the heating-side output under manipulation (i.e., cooling-
Output (%)
24.8
12.40-12.4
Heating-side
manipulated output
DB=-12.4
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><3. Operations>
■ Manipulating the Control Output during Position Proportional Control
The controller continues to provide control output as long as the or key is being
pressed.
key:Closes the valve.
key:Opens the valve.
PV
PV2
AL
AL
1
2
CAS
REM1
3
REM2
4
MAN1
MAN2
STP
MAN1 lamp
ON.
A/M
SET/ENT
DISP
3-25
PV2 = 95.0
1.SP1 =
100.0°C
=
1.SP2 100.0°C
=
OUT243.0
OUT display
°C PID : 1/1
%
Displays the
valve opening
(0 to 100%).
IM 05D01B02-44E
1st Edition : May 31,2000-00
Blank Page
<Toc><4. Troubleshooting and Maintenance>
4.Troubleshooting and Maintenance
4.1Troubleshooting
■ Troubleshooting Flow
If the operating display does not appear after turning on the controller’s power, follow the
measures in the procedure below.
If a problem appears complicated, contact our sales representative.
Is the instrument
defective?
Yes
Totally
inoperable?
Yes
No
Is key
operation
faulty?
Yes
No
Is display
faulty?
Yes
No
Is I/O
signal faulty?
Yes
No
Is
communication
link faulty?
Yes
4-1
Check wiring on the
power supply
terminals.
Check the supply
voltage.
Normal?
Ask the vendor for repair.
No
No
Yes
Check the key lock
setting.
No
Correct the
error(s).
Correct?
Yes
Find the cause.
Is
key lock
enabled?
Disable
key lock.
Yes
Turn off power, and
then turn it on
again.
Check the
instrument’s I/O
specifications.
Check the specifications
of I/O counterpart for
wrong polarity.
No communication
capability.
IMPORTANT
Take note of the parameter settings when asking the vendor for repair.
Check the
instrument's suffix
code.
No
Does the code
include a communication
option?
Check the
communication-related
parameters.
Check
communication wiring.
Check the specifications
of communication
counterpart.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
■ Errors at Power on
The following table shows errors that may be detected by the fault diagnosis function when
the power is turned on.
4-2
Display
position
PV-
indicating
LED
LCD
Error indication
E000
E001
E002
PV decimal point blinks.
Error code
(See description below.)
Faulty RAM
Faulty ROM
System data error
Faulty calibration
value
Parameter error
An error code is displayed in the event of an error, according to its type.
An error code is a two-digit figure in which a combination of 6 bits of on and off is converted
into a decimal number.
The following shows the relationship between each bit and parameter to be checked for
abnormality.
Bit No.
Parameter to be checked Operation mode/output
65432
For example, if an error occurs with the operating parameter and calibration data, the error
code will be as follows:
Description
of error
NoneOFF0% or less
Undefined
Normal action
(out of
accuracy)
Normal action
Operating parameters
PV
Setup parameters Range data Calibration data
Control
output
0% or less
or OFF
Normal action
(out of
accuracy)
0% or less
or OFF
Alarm
output
Undefined Undefined
Normal action
(out of
accuracy)
Normal action Normal action
UT mode
Retransmission
output
Normal action
(out of
accuracy)
1
Custom computing data
Communication
Stopped
Normal
action
Remedy
Faulty
Contact us
for repair.
Check and
set the
initialized
parameters.
0
Bit No. 6–
Error Code
543210
2
1
0
3
2
1
–
2
2
2
2
2
2
2
12
Setpoint display unit
0
2
1
Error code 21 is displayed.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
■ Possible Errors during Operation
The following shows possible errors occurring during operations.
4-3
Display position
(Note)
3
2
1
-
Note 1: PV-indicating LED display
Error indication
Displays “RJC” and
PV alternately
E300
B.OUT
OVER or -OVER
E200
Setpoint display
Left end of SP display
unit blinks.
Decimal point at right end
lights.
All indications off
Description
of error
RJC error
ADC error105%
PV burnout error
Excessive PV
Out of -5 to 105%
Auto-tuning
failure
(Time-out)
Feedback resistor
breakdown
Faulty
communication
line
Runaway (due to
defective power
or noise)
Power off None
Measured
with RJC=0
Dependent on the
BSL parameter
Up-scale: 105%
Down-scale: -5%
-5% or 105%Normal action Check process.
Normal
action
Undefined
PVControl output
Normal action
In AUTO:
Preset value output
In MAN:
Normal action
Action with PID
existing before
auto-tuning
Stopped
Normal action
0% or less or OFF OFF
2: LCD
3: Display showing the PV of the loop in which the error has been caused
Alarm
output
Normal
action
Retransmission output
Normal
action
Stopped
Normal
action
0% or
less
Commu-
nication
Faulty
Contact us for repair.
Check wires and
sensor.
Normal
Check process. Press
action
any key to erase error
indication.
Check the feedback
resistor.
Check wires and
communication
parameters, and make
resetting. Recovery at
normal receipt
Faulty if power off/on
does not reset start
the unit. Contact us for
Stopped
repair.
Check for abnormal
power.
Remedy
■ Remedies if Power Failure Occurs during Operations
The operation status and remedies after a power failure differ with the length of power
failure time:
● Instantaneous Power Failure of 20 ms or less
A power failure is not detected. Normal operation continues.
● Power Failure of about 2 seconds or less
The following show effects caused in “settings” and “operation status.”
Alarm action Continues. Alarm with standby function will enter standby status.
Setting parameter Set contents of each parameter are retained.
Auto-tuning Cancelled.
Control action Action before power failure continues.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
● Power Failure of more than about 2 seconds
The following show effects caused in “settings” and “operation status.”
Alarm action Continues. Alarm with standby function will enter standby status.
Setting parameter
Auto-tuning Cancelled.
Control actionDiffers with setting of setup parameter “R.MD”(restart mode).
Set contents of each parameter are retained.
R.MD setting Control action after recovery from power failure
CONTAction before power failure continues. (factory-shipped setting)
MAN
AUTO
(NOTE) For heating/cooling control, preset output value is 50% of PID computation.
Outputs preset output value (PO) (NOTE) as control output and continues action set before power failure in MAN mode.
Outputs preset output value (PO) (NOTE) as control output and continues action set before power failure in AUTO mode.
■ Troubleshooting when the Controller Fails to Operate Correctly
If your control tasks are not successful, check the preset parameters and controller wiring
before concluding the controller to be defective. The following show some examples of
troubleshooting you should refer to in order to avoid the possibility of other problems.
● The Controller does not Show the Correct Process Variable (PV).
4-4
•The UT750 controllers have a universal input.
The type of PV input can be set/changed using the parameter “IN1”. At this point, the
controller must be wired correctly according to the selected type of PV input. Check
the wiring first if the controller fails to show the correct PV value. To do this, refer to “2.
Initial Settings.”
With the parameters “RH1”, “RL1”, “SDP1”, “SH1” and “SL1”, it is possible to scale the
input signal and change its number of decimal places. Also check that these parameters are configured correctly.
● The Controller does not Provide any Control Output or the Control Output
does not Change at all.
•The UT750 controllers have a universal output.
The type of control output can be set/changed using the parameter “OT2”.
At this point, the controller must be wired correctly according to the selected type of
control output. Check the wiring first if the controller provides no control output. To do
this, refer to “1.5 Terminal Wiring Diagrams.”
With the parameters “OH” and “OL”, it is possible to set/change the high and low limits
of control output. The control output may not change at all, however, because of
restrictions on these parameters. Also check the restrictions on these parameters.
•The control output can only be changed when the controller is in the MAN mode.
If the MAN1 lamp is off (i.e., the controller is in the AUTO mode), you cannot change
the control output using key operation.
● The Control Output does not Change soon after the Target Setpoint SP has
been Changed.
•If this happens, check the setpoint of the parameter “MOD”. In cases where fixed-point
control is selected as the PID control mode (MOD = 1), tracking based on the I-term
works to prevent the control output from changing suddenly even if the target setpoint
SP is varied.
The control output therefore may appear to be working incorrectly at first; however it
gradually adapts itself to the new target setpoint. Be especially careful when the
controller is in the fixed-point control mode; the control output may fail to change and
therefore result in a loss of control if you change the target setpoint SP too frequently.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
4.2Maintenance
This section describes the cleaning and maintenance of the UT750.
4.2.1Cleaning
The front panel and operation keys should be gently wiped with a dry cloth.
NOTE
Do not use alcohol, benzine, or any other solvents.
4.2.2Replacing Brackets
When the brackets are broken or lost, purchase the following brackets for replacement.
4-5
Target ModelPart No.
UT750T9115NLA large bracket and small bracket in pair
SEE ALSO
“1.2 How to Install,” for how to replace brackets.
4.2.3Attaching Terminal Cover
When a terminal cover is necessary, purchase the following part.
Target ModelPart No.
UT750T9115YD
Sales Unit
Sales Unit
1
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
■ Attaching Terminal Cover
The procedure for attaching the terminal cover is as follows.
Do not touch the terminals on the rear panel when power is being supplied to the controller.
Doing so may result in electric shock.
4-6
CAUTION
1.
Before attaching the terminal cover, turn off the source circuit breaker and use a tester to
check that the power cable is not conducting any electricity.
Before attaching the terminal cover, fold it once or twice so that the side which has the
“Handle With Care” symbol (), is on the outside.
Fold over.
Grooved
Fold over.
Grooved
Folding Direction of Terminal Cover
Alert symbol
on the back
NOTE
Do not fold the terminal cover the wrong way, doing so not only reduces the cover’s
strength but may also cause the hinge to crack, thereby disabling attachment.
With the cover properly folded, fit its top and bottom holes to the protrusions of the
2.
mounting brackets.
Fit the hole of the
terminal cover to the
protrusion on the
mounting bracket.
Attaching Terminal Cover
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
4.2.4Replacing Parts with a Limited Service Life
The following UT750 parts have a limited service life.
The service life given in the table assume that the controller is used under normal operating
conditions.
4-7
Part
Aluminum electrolytic condenserAbout 10 years (rated)
Batteries for backupAbout 10 years (rated)
Alarm output relaysAbout 100,000 more ON-OFF operations or with resistance load
Control output relaysAbout 100,000 more ON-OFF operations or with resistance load
Service life
If any of these parts, except control output relays, cause a controller failure due to deterioration, contact your dealer for replacement at your cost.
Control output relays can be replaced by yourself.
SEE ALSO
“4.2.5 Replacing Control Output Relays,” for how to replace the control output relays.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
4.2.5Replacing Control Output Relays
This subsection describes how to replace the control output relays.
The replacement must be performed by an engineer qualified for the work.
Always turn off the power before starting the work in order to avoid electric shock.
Do not pull out the internal unit for any other purpose other than to replace the control
CAUTION
output relays.
Insert a flat-blade screwdriver (tip width of 6 mm is recommended) into the opening (4
1.
openings are on the top and bottom of bezel) with the tip in parallel with the front panel,
and then turn the screwdriver gently. Take this procedure to four openings 1, 2, 3 and 4
(see the figure below) on the upper and lower parts of the bezel, in order.
The bezel slightly moves forward from the housing.
4-8
1
2
4
3
Push up the center of the bottom gasket of bezel by a finger to release the latch.
2.
Latch (invisible in the panel)
Center of the bottom gasket
Panel
View from the bottom
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
Insert the screwdriver into the openings and flip the tip forward to move the bezel more
3.
forward.
Hold the bezel and pull it along with the internal unit out of the housing.
4.
(Note) Be careful not to damage the RJC sensor.
The location and number of the relays differ depending on the model code of the UT750.
5.
Confirm the location of the control output relay to be replaced before pulling out the
relay.
Upper
4-9
Relay (UT750-0䊐)
Lower
Two relays for direct and reverse action (UT750-1䊐)
Lower
Two relays (UT750-5䊐)
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><4. Troubleshooting and Maintenance>
Pull out the relay to be replaced.
6.
The control output relays are easy to remove and mount, since they are connected via a
socket onto the print boards.
Insert the new relay in the socket. Use the following relay.
ManufacturerOMRON
ModelG6B-2114P-FD-US-P6B
Power supply12 V DC
Insert the internal unit into the housing.
7.
Apply power to the controller and confirm that the initial operating display is shown.
If the operating display is not shown properly, turn off the controller and pull out the
internal unit. Then, insert it into the housing again.
4-10
This completes replacement of the control output relay.
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
5.Parameters
5.1Parameter Map
This section contains “Operating Parameter Map” and “Setup Parameter Map” for UT750
as a guideline for setting parameters.
These maps are helpful in finding the positions of the displays when setting the parameters, and should be used as a quick reference for the entire range of parameter displays.
5-1
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
UT750 Operating Parameter Map
Operating Display
DISP
5-2
Operating
display 1
SET1S
SELECT
display 1
SELECT
display 2
SELECT
display 3
SELECT
display 4
SELECT
display 5
DISP
Operating
display 2
Main menu
SET
*1
*2
*3
*4
*5
SET3S
MODE
SET
MODE
(A/M2)
MODE
(C.A.M)
MODE
(R/L1)
MODE
(R/L2)
MODE
(S/R)
SPNO
Operating
display 3
SET3S
DISP
or
AT
SC
BS
FL
UPR
DNR
RT
RBS
RFL
ORB
ORH
ORL
PA R
SET
LP1
Operating
display n
DISPSET
1.SP
1.A1
1.A2
1.A3
1.A4
1.P
1.D
1.OH
1.OL
1.MR
1.H
1.DR
1.Pc
1.Ic
1.Dc
1.Hc
1.DB
1.PO
1.Oc
(Note)
submenu
1.PID
SET
1.I
Not displayed for
ON/OFF control
Not displayed for
heating/cooling or position
proportional control
Displayed for
heating/cooling
control
Displayed for
heating/cooling or position
proportional control
Displayed for
heating/cooling control
7.PID8.PID
SET
7.SP
7.A1
7.A2
7.A3
7.A4
7.P
8.SP
8.A1
8.A2
8.A3
8.A4
8.P
7.I
7.D
7.OH
7.OL
7.MR
7.H
7.DR
7.Pc
7.Ic
7.Dc
7.Hc
7.DB
7.PO
7.Oc
8.D
8.OH
8.OL
8.MR
8.H
8.DR
8.Pc
8.Ic
8.Dc
8.Hc
8.DB
8.PO
8.Oc
SET
8.I
*1 Parameter MODE (A/M2) is displayed when UT mode is “Dual-loop control” or “Temperature and humidity control.”
*2 Parameter MODE (C.A.M) is displayed when UT mode is “Cascade secondary-loop control” or “Cascade control.”
*3 Parameter MODE (R/L1) is displayed only for the controller with auxiliary analog (remote) input.
*4 Parameter MODE (R/L2) is displayed only for the dual-loop type controller with auxiliary analog (remote) input.
*5 Parameter MODE (S/R) is displayed when the contact input registration parameter S/R (setup parameter) is set to “0.”
*6 Main menu LP2 is displayed when UT mode is “Cascade control,” “Dual-loop control,” “Temperature and humidity
control” or “Cascade control with two universal inputs.”
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
5-3
SET
DISP
SET1S
SET3S
Press the key once.
Press the key once.
Press the key for 1 second.
Press the key for 3 seconds.
SET/ENT
DISP
SET/ENT
SET/ENT
Press the or key once.
*6*7*8
PYS1USRLP2PYS2PYS1STUP
SET
U1
U2
U3
U4
U5
U6
U7
U8
SET
1.a1
1.b1
1.a2
1.b2
1.a3
1.b3
1.a4
1.b4
1.a5
1.b5
1.a6
Same
as LP1
1.b6
1.a7
1.b7
1.a8
1.b8
1.a9
1.b9
1.a10
1.b10
1.a11
1.b11
1.PMD
SETSET
2.a1
2.b1
2.a2
2.b2
2.a3
2.b3
2.a4
2.b4
To setup parameter
main menu [LOOP1]
(on the next page)
2.a5
2.b5
2.a6
2.b6
2.a7
2.b7
2.a8
2.b8
2.a9
2.b9
Pressing the key once when a parameter setting display is shown
retrieves the menu of that parameter setting display.
Example: Pressing the key once when the [PAR] submenu is
2.a10
2.b10
2.a11
2.b11
2.PMD
Note: The number of operating displays and the contents of such
SELECT displays 1 to 5 are shown only when they are registered.
Password
check display
OK
setting display
DISP
DISP
displayed, will display the [LP1] main menu. Conversely,
the [PAR] submenu will reappear by pressing the key
once when the [PAR] submenu’s “FL” parameter display is
shown.
displays differ according to the UT750 models, UT modes and
control output types.
DISP
*7 Main menu USR is displayed when UT mode is “Loop control with PV switching,”“Loop control with PV auto-selector,”
“Loop control with PV switching and two universal inputs,” or “Loop control with PV auto-selector and two universal inputs.”
*8 Main menu PYS2 is displayed when UT mode is “Cascade control,” “Loop control with PV switching,” “Dual-loop control,”
“Temperature and humidity control,” “Cascade control with two universal inputs” or “Loop control with PV switching and
two universal inputs.”
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
UT750 Setup Parameter Map
5-4
Main menu
submenu
*1
Password
check display
LOOP1
SET
SP
SET
RMS
SPT
PVT
TMU
SPH
SPL
OK
DISP
DISP
ALMCTL
SET
AL1
AL2
AL3
AL4
HY1
HY2
HY3
HY4
DY1
DY2
DY3
DY4
AMD
To operating parameter setting
display main menu [MODE]
(on the previous page)
DISP
*3
LOOP2
SET
OPR
MOD
AR
ZON
R.MD
R.TM
GRP
1.RP
2.RP
3.RP
4.RP
5.RP
6.RP
RHY
RDV
*2
Same
as
LOOP1
However,
RMS
ZON
R.MD
R.TM
are not
contained.
SET
AIN
SET
A.BS1
A.FL1
A.SR1
A.LC1
A.BS2
A.FL2
A.SR2
A.LC2
A.BS3
A.FL3
A.SR3
A.LC3
CMLP
DISP
RETLOCK
SET
RET1
RTH1
RTL1
RET2
RTH2
RTL2
TRND
SET
DVB1
DVB2
TSC1
TSC2
TTM
SET
䉲/䉱
A/M
MODE
LP1
LP2
PID
USR
PYS1
PYS2
PWD
Pressing the key once when a parameter setting display is shown retrieves the submenu of that parameter setting display.
*1 Parameters RMS and SPT are displayed only for the controller with auxiliary analog (remote) input.
*2 Displayed when parameter ZON is “1.”
*3 Main menu LOOP2 is displayed when UT mode is “Cascade control,” “Dual-loop control,” “Temperature and humidity
control,” or “Cascade control with two universal inputs.”
Note: The parameter items shown on the [TEST] submenu of the setup parameter setting display are to be used by
Yokogawa service personnel to check the controller functions. User cannot set or change these parameters.
*4 Submenu R485 is displayed only for the controller with communication function.
*5 Submenu VALV is displayed only for the position proportional controller.
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
5.2Lists of Parameters
This section describes the functions of parameters briefly. In addition, each parameter table
has a “User Setting” column, where you can record your setpoints when setting them in the
controller.
*Parameters relating to PV or setpoints should all be set in real numbers.
For example, use temperature values to define target setpoints and alarm setpoints
for temperature input.
*The “User Setting” column in the table is provided for the customer to record setpoints.
*Numbers in ( ) are the parameter setpoints that apply when the communication func-
tion is used. ex. AUTO (0), MAN (1), CAS (2).
■ Operating Parameters
● Operation Mode Parameters
Located in: Main menu = MODE
5-6
Parameter
Symbol
MODE
(C.A.M)
MODE
(R/L1)
MODE
(S/R)
SPNO
Name of ParameterSetting Range and DescriptionInitial ValueUser
Cascade/Auto/
Man switching
Remote/Local
switching
Run/Stop switchingOutputs the predetermined (preset) fixed value when the controller
Target setpoint
number selection
AUTO (0): automatic
MAN (1): manual
CAS (2): cascade
Set to “Local” when carrying out control using the target setpoints of
the controller or to “Remote” when using target setpoints acquired via
communication.
REMOTE (1): Remote mode
LOCAL (0): Local mode
stops. A preset output value can be defined for each target setpoint
using the operating parameter “PO”.
STOP (1): Stops operation.
RUN (0): Starts operation.
The following parameter is for cascade primary-loop.
● Operation-related Parameters (Primary)
Located in: Main menu = LP1 ; Submenu = PAR
5-7
Parameter
Symbol
AT
SC
BS
FL
UPR
DNR
Name of ParameterSetting Range and DescriptionInitial ValueUser
Auto-tuningOFF (0): No auto-tuning
“SUPER” functionOFF (0)
PV input bias-100.0% to 100.0% of primary PV input range span
PV input filterOFF (0), 1 to 120 sec.
Setpoint ramp-uprate
Setpoint rampdown-rate
1: Auto-tuning for 1.SP2: Auto-tuning for 2.SP
3: Auto-tuning for 3.SP4: Auto-tuning for 4.SP
5 to 8: Perform auto-tuning on a group basis in the same way as 1 to 4
9: Performs auto-tuning to all groups 1 to 8.
OFF (0): Disable
1: Overshoot suppressing function
Suppresses overshoots generated by abrupt changes in the
target setpoint or by disturbances.
2: Hunting suppressing function (Stable mode)
Suitable to stabilize the state of control when the load varies
greatly, or the target setpoint is changed.
Enables to answer the wider characteristic changes compared
with Response mode.
3: Hunting suppressing function (Response mode)
Enables quick follow-up and short converging time of PV for the
changed target setpoint.
Note: Use “SUPER” function (SC) 2 or 3 in PID control or PI control.
“SUPER” function 2 or 3 is not available in the following controls:
1) ON/OFF control
2) P control (control for proportional band only)
3)
PD control (control for proportional band and derivative item only)
4) Heating/cooling control
Can not be used for the control processes with quick response such
as flow control or pressure control.
Used to correct the PV input value.
Used when the PV input value fluctuates.
OFF (0)
0.0% + 1 digit of primary PV input range span to 100.0% of
primary PV input range span
Set ramp-up-rate or ramp-down-rate per hour or minute.
Sets unit in ramp-rate-time unit (TMU).
Used to prevent the target setpoint from changing suddenly.
The ramp setting function works when:
1. the target setpoint is changed (e.g., “1.SP” is changed from
100C to 150C);
2. the target setpoint number (SPNO) is changed (e.g., the
parameter is changed from 1.SP to 2.SP);
3. the power is turned on or has recovered from a failure; or
4. the operating mode is changed from Manual to Auto.
Used to correct the remote input value.
OFF (0), 1 to 120 sec.
Used when the remote input value fluctuates.
0.0 to 100.0% of primary PV input range span
ORL + 1 digit to 105.0%100.0%
-5.0% to ORH - 1 digit0.0%
Temperature
difference
of 140C
Switch from
1.SP to 2.SP
Temperature rise
time of 2 min
Rate of temperature
change of 70C/min
(i.e., 140C/2 min)
1.000
0.0% of primary PV
input range span
OFF (0)
1.0% of primary PV
input range span
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<Toc><5. Parameters>
The following parameter is for cascade primary-loop.
● Setpoint-, Alarm- and PID-related Parameters (Primary)
Located in: Main menu = LP1 ; Submenu = 1.PID
The table below lists the Target Setpoint-1 (1.SP) operating parameter and parameters that
apply to the 1.SP parameter.
5-8
Parameter
Symbol
1.SP
1.A1
1.A2
1.A3
1.A4
1.P
1.I
1.D
1.OH
1.OL
1.MR
1.H
Name of ParameterSetting Range and DescriptionInitial Value
Target setpoint-1
Alarm-1 setpoint
Alarm-2 setpoint
Alarm-3 setpoint
Alarm-4 setpoint
Proportional band
Integral time
Derivative time
Output high limit
Output low limit
Manual reset
ON/OFF control hysteresis
0.0 to 100.0% of primary PV input range
However, between target setpoint limiter lower
limit (SPL) and upper limit (SPH)
PV alarm / SP alarm: -100.0 to 100.0% of primary
PV input range
Deviation alarm: -100.0 to 100.0% of primary PV
input range span
Output alarm: -5.0 to 105.0%
Timer alarm (for alarm-1 only):
0.00 to 99.59 (hour, min.) or (min., sec.)
Allows alarms 1 to 4 (1.A1 to 1.A4) to be set for
target setpoint 1 (1.SP).
Four alarms can also be set for target setpoints
2 to 8.
0.1 to 999.9% of primary PV input range
OFF (0), 1 to 6000 sec. 240 sec.
OFF (0), 1 to 6000 sec.60 sec.
-5.0 to 105.0% (1.OL < 1.OH)
-5.0 to 105.0% (1.OL < 1.OH)
SD (shutdown): Set in manual operation in
4-20 mA control output. Output is 0 mA.
-5.0 to 105.0%
(enabled when integral time “1.I” is OFF)
The manual reset value equals the output value
when PV = SP is true. For example, if the
manual reset value is 50%, the output value is
50% when PV = SP becomes true.
In ON/OFF control: 0.0 to 100.0% of primary PV
input range span
Hysteresis can be set in the target setpoint when the
controller is performing ON/OFF control.
Point of
On
ON/OFF action
(Target setpoint)
Hysteresis
Output
0.0% of primary PV input
range
PV high limit/SP high
limit alarm: 100.0% of
primary PV input range
Deviation alarm: 0.0% of
primary PV input range span
Other
PV/SP low limit
alarm: 0.0% of primary PV
input range
Output high limit
alarm: 100.0%
Output low limit
alarm: 0.0%
5.0%
100%
0.0%
50.0%
ON/OFF control: 0.5%
of primary PV input range
span
User
Setting
1.DR
1.PO
Direct/reverse action
switching
Preset output
Off
REVERSE (0): reverse action, DIRECT (1): direct action
-5.0 to 105.0%
In Stop mode, fixed control output can be generated.
Reverse
action
-
Control output
100%
0%
PV value
Direct
action
+
Deviation
(PV-SP)
REVERSE (0)
0.0%
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
If you are using two or more groups of setpoint, alarm and PID parameters, use the following table to record their values.
5-9
Parameter
n.SP
n.A1
n.A2
n.A3
n.A4
n.P
n.I
n.D
n.OH
n.OL
n.MR
n.H
n.DR
n.PO
n=2n=3n=4n=5n=6n=7n=8
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade secondary-loop.
● Operation-related Parameters (Secondary)
Located in: Main menu = LP2 ; Submenu = PAR
5-10
Parameter
Symbol
AT
SC
BS
FL
UPR
DNR
Name of ParameterSetting Range and DescriptionInitial ValueUser
Auto-tuningOFF (0): No auto-tuning
“SUPER” functionOFF (0)
PV input bias-100.0% to 100.0% of secondary PV input range span
PV input filterOFF (0), 1 to 120 sec.
Setpoint ramp-uprate
Setpoint rampdown-rate
1: Auto-tuning for 1.SP2: Auto-tuning for 2.SP
3: Auto-tuning for 3.SP4: Auto-tuning for 4.SP
5 to 8: Perform auto-tuning on a group basis in the same way as 1 to 4
9: Performs auto-tuning to all groups 1 to 8.
OFF (0): Disable
1: Overshoot suppressing function
Suppresses overshoots generated by abrupt changes in the
target setpoint or by disturbances.
2: Hunting suppressing function (Stable mode)
Suitable to stabilize the state of control when the load varies
greatly, or the target setpoint is changed.
Enables to answer the wider characteristic changes compared
with Response mode.
3: Hunting suppressing function (Response mode)
Enables quick follow-up and short converging time of PV for the
changed target setpoint.
Note: Use “SUPER” function (SC) 2 or 3 in PID control or PI control.
“SUPER” function 2 or 3 is not available in the following controls:
1) ON/OFF control
2) P control (control for proportional band only)
PD control (control for proportional band and derivative item only)
3)
4) Heating/cooling control
Can not be used for the control processes with quick response such
as flow control or pressure control.
Used to correct the PV input value.
Used when the PV input value fluctuates.
OFF (0)
0.0% + 1 digit of secondary PV input range span to 100.0% of
secondary PV input range span
Set ramp-up-rate or ramp-down-rate per hour or minute.
Sets unit in ramp-rate-time unit (TMU).
Used to prevent the target setpoint from changing suddenly.
The ramp setting function works when:
1. the target setpoint is changed (e.g., “1.SP” is changed from
100C to 150C);
2. the target setpoint number (SPNO) is changed (e.g., the
parameter is changed from 1.SP to 2.SP);
3. the power is turned on or has recovered from a failure; or
4. the operating mode is changed from Manual to Auto.
Used to correct the remote input value.
OFF (0), 1 to 120 sec.
Used when the remote input value fluctuates.
0.0 to 100.0% of secondary PV input range span
ORL + 1 digit to 105.0%100.0%
-5.0% to ORH - 1 digit0.0%
Temperature
difference
of 140C
Switch from
1.SP to 2.SP
Temperature rise
time of 2 min
Rate of temperature
change of 70C/min
(i.e., 140C/2 min)
1.000
0.0% of secondary
PV input range span
OFF (0)
1.0% of secondary
PV input range span
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade secondary-loop.
● Setpoint-, Alarm- and PID-related Parameters (Secondary)
Located in: Main menu = LP2 ; Submenu = 1.PID
The table below lists the Target Setpoint-1 (1.SP) operating parameter and parameters that
apply to the 1.SP parameter.
5-11
Parameter
Symbol
1.SP
1.A1
1.A2
1.A3
1.A4
1.P
1.I
1.D
1.OH
1.OL
1.MR
1.H
Name of ParameterSetting Range and DescriptionInitial Value
Target setpoint-1
Alarm-1 setpoint
Alarm-2 setpoint
Alarm-3 setpoint
Alarm-4 setpoint
Proportional band/Heatingside proportional band
(in heating/cooling control)
Integral time
Heating-side integral time
(in heating/cooling control)
Derivative time
Heating-side derivative time
(in heating/cooling control)
Output high limit
Heating-side output high limit
(in heating/cooling control)
Output low limit
Cooling-side output high
limit (in heating/cooling
control)
Manual reset
ON/OFF control hysteresis
Heating-side ON/OFF
control hysteresis
(in heating/cooling control)
0.0 to 100.0% of secondary PV input range
However, between target setpoint limiter lower
limit (SPL) and upper limit (SPH)
PV alarm / SP alarm: -100.0 to 100.0% of
secondary PV input range
Deviation alarm: -100.0 to 100.0% of secondary
PV input range span
Output alarm: -5.0 to 105.0%
Timer alarm (for alarm-1 only):
0.00 to 99.59 (hour, min.) or (min., sec.)
Allows alarms 1 to 4 (1.A1 to 1.A4) to be set for
target setpoint 1 (1.SP).
Four alarms can also be set for target setpoints
2 to 8.
0.1 to 999.9%
In heating/cooling control: 0.0 to 999.9%
(heating-side on/off control applies when 0.0)
OFF (0), 1 to 6000 sec. 240 sec.
OFF (0), 1 to 6000 sec.60 sec.
-5.0 to 105.0%
Heating-side limiter in heating/cooling control:
0.0 to 105.0% (1.OL < 1.OH)
-5.0 to 105.0%
Cooling-side limiter in heating/cooling control:
0.0 to 105.0% (1.OL < 1.OH)
SD (shutdown): Set in manual operation in
4-20 mA control output. Output is 0 mA.
-5.0 to 105.0%
(enabled when integral time “1.I” is OFF)
The manual reset value equals the output value
when PV = SP is true. For example, if the
manual reset value is 50%, the output value is
50% when PV = SP becomes true.
In ON/OFF control: 0.0 to 100.0% of secondary
PV input range span
In position proportional PID control or heating/cooling
control: 0.0 to 100.0%
Hysteresis can be set in the target setpoint when the
controller is performing
Output
On
ON/OFF
control.
Point of
ON/OFF action
(Target setpoint)
Hysteresis
0.0% of secondary PV
input range
PV high limit/SP high
limit alarm: 100.0% of
secondary PV input range
Deviation alarm: 0.0% of
secondary PV input range span
PV/SP low limit
Other
alarm: 0.0% of secondary
PV input range
Output high limit
alarm: 100.0%
Output low limit
alarm: 0.0%
5.0%
100%
Heating/cooling
control: 100.0%
0.0%
Heating/cooling
control: 100.0%
50.0%
ON/OFF control: 0.5%
of secondary PV input
range span
Position proportional
PID control and
heating/cooling control:
0.5%
User
Setting
1.DR
Direct/reverse action
switching
Off
REVERSE (0): reverse action, DIRECT (1): direct action
Reverse
action
-
Control output
100%
0%
PV value
Direct
action
+
Deviation
(PV-SP)
REVERSE (0)
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
5-12
Parameter
Symbol
1.Pc
1.Ic
1.Dc
1.Hc
1.DB
1.PO
1.Oc
Name of ParameterSetting Range and DescriptionInitial Value
Cooling-side
proportional band
Cooling-side integral
time
Cooling-side derivative
time
Cooling-side ON/OFF
control hysteresis
Dead band
Preset output/Heatingside preset output
(in heating/cooling control)
Cooling-side preset
output
0.0 to 999.9% of secondary PV input range
(Cooling-side ON/OFF control applies when 0.0)
OFF (0), 1 to 6000 sec.240 sec.
0.0 to 100.0%
In heating/cooling control: -100.0 to 50.0%
In position proportional PID control: 1.0 to 10.0%
• When performing heating/cooling control:
setting any positive value prohibits both the heating
and cooling outputs from turning on; setting any
negative value allows both the heating and cooling
outputs to turn on; and setting a value of zero
either the heating or cooling output to turn on.
• When performing position proportional control:
set the range so none of the outputs turn on.
-5.0 to 105.0%
In heating/cooling control: Heating side 0.0 to 105.0%
In Stop mode, fixed control output can be generated.
0.0 to 105.0%
In Stop mode, cooling-side fixed control
output can be generated.
5.0%
60 sec.OFF (0), 1 to 6000 sec.
0.5%
3.0%
0.0%
0.0%
User
Setting
If you are using two or more groups of setpoint, alarm and PID parameters, use the following table to record their values.
Parameter
n.SP
n.A1
n.A2
n.A3
n.A4
n.P
n.I
n.D
n.OH
n.OL
n.MR
n.H
n.DR
n.Pc
n.Ic
n.Dc
n.Hc
n.DB
n.PO
n.Oc
n=2n=3n=4n=5n=6n=7n=8
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade primary-loop.
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0.0% of secondary PV input range
0.0% of secondary PV input range span
0.0% of secondary PV input range when
in ten-segment linearizer approximation
0
Setting
IM 05D01B02-44E 1st Edition : May 31,2000-00
<Toc><5. Parameters>
■ Setup Parameters
The following parameter is for cascade primary-loop.
● Target Setpoint-related Parameters (Primary)
Located in: Main menu = LOOP1 ; Submenu = SP
5-17
Parameter
Symbol
RMS
SPT
PVT
TMU
SPH
SPL
Name of ParameterSetting Range and DescriptionInitial ValueUser
Remote input
selection
SP tracking selection
PV tracking selection
Ramp-rate time unit
setting
Target setpoint limiter
upper limit
Target setpoint limiter
lower limit
RSP (0): Uses the value set remotely via remote input (terminals).
COM (1): Uses the value set remotely via communication.
(Common to the primary-loop and secondary-loop.)
OFF (0), ON (1)
Tracking is performed when the mode changes from Remote to
Local (The local setpoint keeps track of the remote setpoint.)
Causes the setpoint to keep track of the PV value so the setpoint
automatically reverts to its original value at a preset rate of change.
The Setpoint Ramp-up (UPR) and Setpoint Ramp-down (DNR)
parameters are used in combination.
3: Power-on; 4: Change SP number
OFF (0): Disable
ON (1): Enable
Time unit of setpoint ramp-up (UPR) and setpoint ramp-down (DNR)
HOUR (0): Denotes “per hour.”
MIN (1): Denotes “per minute.”
0.0% to 100.0% of primary PV input range.
Note that SPL < SPH
Places limits on the ranges within which the target setpoints
(1.SP to 8.SP) are changed.
COM (1)
ON (1)
OFF (0)
HOUR (0)
100.0% of
primary PV
input range
0.0% of
primary PV
input range
Setting
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade primary-loop.
● Alarm-related Parameters (Primary)
Located in: Main menu = LOOP1 ; Submenu = ALM
5-18
Parameter
Symbol
AL1
AL2
AL3
AL4
HY1
HY2
HY3
HY4
DY1
DY2
DY3
DY4
AMD
Name of ParameterSetting Range and DescriptionInitial ValueUser
Alarm-1 type
Alarm-2 type
Alarm-3 type
Alarm-4 type
Alarm-1 hysteresis
Alarm-2 hysteresis
Alarm-3 hysteresis
Alarm-4 hysteresis
Alarm-1 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-1 type “AL1” is 1
Alarm-2 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-2 type “AL2” is 1
Alarm-3 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-3 type “AL3” is 1
Alarm-4 delay timer
Alarm mode
OFF (0), 1 to 31
(same as below)
Common to all target setpoints.
OFF (0), 1 to 20, 25 to 31
1: PV high limit (energized, no stand-by action)
2: PV low limit (energized, no stand-by action)
3: Deviation high limit (energized, no stand-by action)
4: Deviation low limit (energized, no stand-by action)
5: Deviation high limit (de-energized, no stand-by action)
6: Deviation low limit (de-energized, no stand-by action)
For other alarm types, see “2.8 Changing Alarm Type of
Primary-loop.” Common to all target setpoints.
0.0 to 100.0% of primary PV input range span
Output alarm: 0.0 to 100.0%
Allows margins to be set for an alarm setpoint.
With the hysteresis settings, it is possible to prevent relays from chattering.
Hysteresis for PV high limit alarm
Output
On
Off
to 20 or 28 to 31)
An alarm is output when the delay timer expires after the alarm
setpoint is reached.
External contact
Time
to 20 or 28 to 31)
to 20 or 28 to 31)
0.00 to 99.59 (min., sec.) (enabled when alarm-4 type “AL4” is 1
to 20 or 28 to 31)
the operating condition.
0: Always active
1: Not active when in Stop mode
2: Not active when in Stop mode or manual operation
Point of ON/OFF action
(Alarm setpoint)
Hysteresis
PV value
Open
Open
(Off)
Closed
Closed (On)
Blinking
Timer setpoint
Open
Open
(Off)
1
2
1
2
0.5% of
primary PV
input range
span
Output
alarm: 0.5%
0.00
0Allows the alarm function to be enabled or disabled according to
Setting
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade primary-loop.
● Control Action-related Parameters (Primary)
Located in: Main menu = LOOP1 ; Submenu = CTL
5-19
Parameter
Symbol
OPR
MOD
AR
ZON
R.MD
R.TM
GRP
1.RP
2.RP
3.RP
4.RP
5.RP
6.RP
Name of ParameterSetting Range and DescriptionInitial ValueUser
Output velocity
limiter
PID control mode0: Standard PID control (with output bump at SP change)
Anti-reset windup
(Excess integration
prevention)
Zone PID selection
Restart mode
Restart timer
PID group number
Zone PID reference
point-1
Zone PID reference
point-2
Zone PID reference
point-3
Zone PID reference
point-4
Zone PID reference
point-5
Zone PID reference
point-6
OFF (0)
0.1 to 100.0%/sec.
can limit control output velocity
1: Fixed Point control (without output bump at SP change)
Choose “Fixed Point Control” when controlling pressure or flow rate.
AUTO (0), 50.0 to 200.0%
The larger Setting, the sooner PID computation (integral computation) stops.
Used when the control output travels up to 100% or down to 0% and
stays at this point.
0: SP selection
1: Zone PID
If set to “SP selection,” allows PID constants to be selected for each
target setpoint.
If set to “Zone PID,” automatically selects PID constants according
to the temperature range set in the given Reference Point parameter.
(Common to the primary-loop and secondary-loop.)
CONT (0): Continues action set before power failure.
MAN (1): Starts from manual operation status
AUTO (2): Continues action set before power failure in automatic operation.
Allows you to determine how the controller should recover from a power
failure of longer than 2 sec.
(Common to the primary-loop and secondary-loop.)
0 to 10 sec.
Sets time between power on and the instant where controller starts
computation.
(Common to the primary-loop and secondary-loop.)
Allows you to determine how many groups of setpoint, alarm and
PID parameters the controller should show.
1: Show one set.2: Show two sets.
3: Show three sets.4: Show four sets.
5 to 8: Show as many groups of parameters as have been set.
0.0 to 100.0% of primary PV input range.
Note that 1.RP 2.RP 3.RP 4.RP 5.RP 6.RP.
Sets reference points at which switching is carried out between groups
of PID constants according to the given temperature zone. You can set
a maximum of six reference points and therefore a maximum of seven
temperature zones. To enable this parameter, set the Zone PID
Selection (ZON) parameter to “1”.
The example below sets reference points 1 and 2 to provide 3 zones to
switch PID constants automatically. Maximum 7 zones selectable.
Maximum value of
primary
PV input range
RH1
Reference point 2
2.RP
Reference point 1
1.RP
Minimum value of
primary
PV input range
RL1
Setpoint
PV input
value
Zone 3
The controller is operated with
the 3rd group of PID constants.
Zone 2
The controller is operated with
the 2nd group of PID constants.
Zone 1
The controller is operated with
the 1st group of PID constants.
Time
OFF (0)
0
AUTO (0)
0
CONT (0)
0 sec.
8
100.0% of
primary PV
input range
Setting
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
5-20
Parameter
Symbol
RHY
RDV
Name of ParameterSetting Range and DescriptionInitial ValueUser
Setting
Zone switching
hysteresis
0.0 to10.0% of primary PV input range span
Allows hysteresis to be set for switching at a reference point.
0.5% of
primary PV
input range
span
Reference deviation
Used to select a group of PID parameters according to a deviation from
OFF (0)
the given target setpoint. The controller uses the parameters of the
number selected in PID group number (GRP) if the PV input falls outside
the given deviation range.
The following example shows a case when only the reference deviation
is set without setting any reference point. The selected set of PID
parameters is as follows.
Since region 1 is within the deviation range, the controller uses the 1st
group of PID parameters.
Since region 2 is outside the deviation range, the controller uses the
parameters of the number selected in PID group number (GRP).
The following parameter is for cascade secondary-loop.
● Target Setpoint-related Parameters (Secondary)
Located in: Main menu = LOOP2 ; Submenu = SP
5-21
Parameter
Symbol
SPT
PVT
TMU
SPH
SPL
Name of ParameterSetting Range and DescriptionInitial ValueUser
SP tracking selection
PV tracking selection
Ramp-rate time unit
setting
Target setpoint limiter
upper limit
Target setpoint limiter
lower limit
OFF (0), ON (1)
Tracking is performed when the mode changes from Remote to
Local (The local setpoint keeps track of the remote setpoint.)
Causes the setpoint to keep track of the PV value so the setpoint
automatically reverts to its original value at a preset rate of change.
The Setpoint Ramp-up (UPR) and Setpoint Ramp-down (DNR)
parameters are used in combination.
3: Power-on; 4: Change SP number
OFF (0): Disable
ON (1): Enable
Time unit of setpoint ramp-up (UPR) and setpoint ramp-down (DNR)
HOUR (0): Denotes “per hour.”
MIN (1): Denotes “per minute.”
0.0% to 100.0% of secondary PV input range.
Note that SPL < SPH
Places limits on the ranges within which the target setpoints
(1.SP to 8.SP) are changed.
ON (1)
OFF (0)
HOUR (0)
100.0% of
secondary PV
input range
0.0% of
secondary PV
input range
Setting
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade secondary-loop.
● Alarm-related Parameters (Secondary)
Located in: Main menu = LOOP2 ; Submenu = ALM
5-22
Parameter
Symbol
AL1
AL2
AL3
AL4
HY1
HY2
HY3
HY4
DY1
DY2
DY3
DY4
AMD
Name of ParameterSetting Range and DescriptionInitial ValueUser
Alarm-1 type
Alarm-2 type
Alarm-3 type
Alarm-4 type
Alarm-1 hysteresis
Alarm-2 hysteresis
Alarm-3 hysteresis
Alarm-4 hysteresis
Alarm-1 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-1 type “AL1” is 1
Alarm-2 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-2 type “AL2” is 1
Alarm-3 delay timer0.00 to 99.59 (min., sec.) (enabled when alarm-3 type “AL3” is 1
Alarm-4 delay timer
Alarm mode
OFF (0), 1 to 31
(same as below)
Common to all target setpoints.
OFF (0), 1 to 20, 25 to 31
1: PV high limit (energized, no stand-by action)
2: PV low limit (energized, no stand-by action)
3: Deviation high limit (energized, no stand-by action)
4: Deviation low limit (energized, no stand-by action)
5: Deviation high limit (de-energized, no stand-by action)
6: Deviation low limit (de-energized, no stand-by action)
0.0 to 100.0% of secondary PV input range span
Output alarm: 0.0 to 100.0%
Allows margins to be set for an alarm setpoint.
With the hysteresis settings, it is possible to prevent relays from chattering.
Hysteresis for PV high limit alarm
Output
to 20 or 28 to 31)
An alarm is output when the delay timer expires after the alarm
setpoint is reached.
External contact
Time
to 20 or 28 to 31)
to 20 or 28 to 31)
0.00 to 99.59 (min., sec.) (enabled when alarm-4 type “AL4” is 1
to 20 or 28 to 31)
the operating condition.
0: Always active
1: Not active when in Stop mode
2: Not active when in Stop mode or manual operation
Point of ON/OFF action
(Alarm setpoint)
On
Off
Open
Open
Blinking
(Off)
Timer setpoint
Hysteresis
PV value
Closed
Closed (On)
Open
Open
(Off)
1
2
1
2
0.5% of
secondary
input range
span
Output
alarm: 0.5%
0.00
0Allows the alarm function to be enabled or disabled according to
Setting
PV
IM 05D01B02-44E
1st Edition : May 31,2000-00
<Toc><5. Parameters>
The following parameter is for cascade secondary-loop.
● Control Action-related Parameters (Secondary)
Located in: Main menu = LOOP2 ; Submenu = CTL
5-23
Parameter
Symbol
OPR
MOD
AR
1.RP
2.RP
3.RP
4.RP
5.RP
6.RP
RHY
RDV
Name of ParameterSetting Range and DescriptionInitial ValueUser
Output velocity
limiter
PID control mode0: Standard PID control (with output bump at SP change)
Anti-reset windup
(Excess integration
prevention)
Zone PID reference
point-1
Zone PID reference
point-2
Zone PID reference
point-3
Zone PID reference
point-4
Zone PID reference
point-5
Zone PID reference
point-6
Zone switching
hysteresis
Reference deviation
OFF (0)
0.1 to 100.0%/sec.
can limit control output velocity
1: Fixed Point control (without output bump at SP change)
Choose “Fixed Point Control” when controlling pressure or flow rate.
AUTO (0), 50.0 to 200.0%
The larger Setting, the sooner PID computation (integral computation) stops.
Used when the control output travels up to 100% or down to 0% and
stays at this point.
0.0 to 100.0% of secondary PV input range.
Note that 1.RP 2.RP 3.RP 4.RP 5.RP 6.RP.
Sets reference points at which switching is carried out between groups
of PID constants according to the given temperature zone. You can set
a maximum of six reference points and therefore a maximum of seven
temperature zones. To enable this parameter, set the Zone PID
Selection (ZON) parameter to “1”.
The example below sets reference points 1 and 2 to provide 3 zones to
switch PID constants automatically. Maximum 7 zones selectable.
Maximum value of
secondary
PV input scale
SH3
Reference point 2
Reference point 1
Minimum value of
secondary
PV input scale
0.0 to10.0% of secondary PV input range span
Allows hysteresis to be set for switching at a reference point.
Used to select a group of PID parameters according to a deviation from
the given target setpoint. The controller uses the parameters of the
number selected in PID group number (GRP) if the PV input falls outside
the given deviation range.
The following example shows a case when only the reference deviation
is set without setting any reference point. The selected set of PID
parameters is as follows.
Since region 1 is within the deviation range, the controller uses the 1st
group of PID parameters.
Since region 2 is outside the deviation range, the controller uses the
parameters of the number selected in PID group number (GRP).
Maximum value of
secondary PV input scale
A slope is set to vary
the target setpoint.
Minimum value of
secondary PV input scale
Setpoint
2.RP
1.RP
SL3
SH3
SL3
OFF (0): Disable
0.0% to 100.0% of secondary PV input range span
[2]
[1]
[1]
PV input
value
[2]
[2]
Zone 3
The controller is operated with
the 3rd group of PID constants.
Zone 2
The controller is operated with
the 2nd group of PID constants.
Zone 1
The controller is operated with
the 1st group of PID constants.