Yokogawa UT150 User Manual

Temperature Controllers

• Indicating Controllers

• Heating & Cooling controllers

• Motorized valve controllers

• Program Controller

• Limit Controller

Bulletin 05C01E01-E

A Complete Range of Tem- perature Controllers

Standard Controllers

ON/OFF, PID

UT150-씲N

UT150 series

UT130-씲N

UT130 series

UT152-씲N

UT152 series

Heating & Cooling

Controllers

UT150-씲씲 UT150-RR/Z UT150L UP150

1/16DIN(48*48)

UT130-씲씲

1/16DIN(48*48)

UT152-씲씲 UT152-RR/Z

1/8DIN(48*96)

Motorized Valve

Controllers

Limit

Controller

Program

Controller

Typical Applications

앬

Heating & Cooling Control

Injection Molding Machine

Heater

Cooling water

CT

SSR

Voltage pulse
(for heating side)

Heater disconnection alarm

앬

Motorized Valve Drive Control앬 PID control with Timer function

Cooling
water

Relay output
(for cooling side)

UT152/155

Small Furnace

TC or RTD

UT150-RR/Z

M

Air

Gas

앬

Program Control

Simple Ceramic Oven

Alarm Output PLC or Switch

Recorder

UP150

4 to 20 mA DC

TC

SCR

Temperature Profile

Cleaning Machine for Precision Parts

Stop

cleaning

TMR

Temperature

4 to 20 mA

cleaning

Start

SCR

(Raise)

(Lower)

Heater

Cleaning tank

Time-up signal

Switch

UT150

Parts

UT155-씲N

UT155 series

2 3

1/4DIN(96*96)

UT155-씲씲 UT155-RR/Z

Simple design, All the necessary functions

UP150 Temperature Program Controller

Function Block Diagram

Functional block diagram for Heating & Cooling type UT150/152/155 controller.

Heater Current
Detection Input (/HBA)

Timer ON signal

For Heater
Disconnection Alarm

Outputs

AL2

AL1

CT

(/AL or /HBA)

Pre-set Output

PV Output

4 to 20mA

PV Retransmission
Output (/RET)

Contact Inputs (/EX)

PV Input

Bias & Filtering

SP selection

SP2SP1

Rate-of-change

Limiter

PID Control

STOP

RUN

Heating Output

Relay contact, Voltage Puse or 4 - 20mA
for each output

STOP/RUN

SUPER &

Dynamic AT

Cooling Output

DI1

Functions Selector

switching

DI2

Alarm & Timer

SUPER Function

SUPER control function suppresses
overshooting. The field-proven SUPER
function utilizes build-in operator experience
and Fuzzy theory to deliver fine cotrol and
suppress overshooting.

Dynamic AT is started
when SP is changed.

Temperature

Temperature

Time

Conventional PID control
UT100 control with SUPER

RUN/STOP function

The control output is switched to Pre-set MV
during STOP mode. RUN/STOP mode is
selected by digital input. Pre-set MV can be
set as 0% or 100%. In case of Heating &
Cooling control, both Pre-set outputs are 0%.

Other Optional Functions

•SP switching:

A setpoint can be selected from
two setpoints (SP1, SP2).

•PV Retransmission output:

PV signal is output as a 4 to 20mA signal

•24V power supply:

24V AC/DC power supply is also available.

Communication Function

Three protocols are available on RS485 communication port:

MODBUS( RTU, ASCII )
Yokogawa PC-link

Yokogawa Ladder communication
Number of controllers: Up to 31
Max. distance: 1,200m
Baud rate: 2400, 4800, or 9600 bps

Personal computer, or PLC

RS232C/RS485 converter

Max. 1200 m; up to 31 slave controllers can be connected

UT150 controllers

Keys and Displays

1
2
3

4

7

Alarm Functions

25 types of Alarms are available.
De-energized type and Waiting action are
available.

PV alarms: Low, High,

Deviation alarms: Low, High, Low & High
Heater Disconnection alarm
Self check alarms: Fail, Error

Timer Function

Timer function is used to count the heating
time for simple oven.
Output status changes when the preset time
has passed since a contact input turned on.

Time

PV
SP

Active or Passive function is available.
Max. time span: 99min. 59sec.
Start/Stop: One Digital Input

Two outputs from above alarms and
a timer can be output.

1

SP2:

"2" is illuminated when SP2
(Set point 2) is selected.

AL1,AL2: Red

2

Illuminates when Alarm

5

6

is activated.

OUT: Red

3

Illuminates when Output is ON.

SET/ENT key:

4

Enter the setting data.
Press 3sec to parameter
setting.

5

PV display: (Red)

6

SP display: (Green)

: data increase key

7

: data decrease key

High & Low within deviation

PLC

Model UP150 is a simple program controller. UP150 is applicable to temperature program control for small oven, ceramic kilns, drying oven and
sterilizer etc.

PV Output

4 to 20mA

PV Retransmission
Output (/RET)

PV Input

Bias & Filtering

PID Control

Output

Relay contact,
Voltage Puse or 4 - 20mA

Contact Inputs (/EX)

DI1

Run/Reset
switching

Program Setpoint

SUPER & AT

PV & Time

Events

DI2

Hold/Re-start
switching

EV2EV1

SEG lamp

1

Illuminates when the segment no. or remaining
segment time is displayed on SP display.

2

EV1, EV2 lamps
RUN lamp

3

Illuminates while the operation mode is “RUN”.

6

Flashing while the operation mode is “WAIT”.

1
2
3

4

5

8

9

HLD (hold) lamp

4

Illuminates while the operation mode is “HOLD”.

7

SET/ENT key

5

PV display

6

Indicates PV

SP display

7

Indicates SP (setpoint), segment no., remaining
segment time and parameter values.

Run key (or Data change key)

8

Start (RUN) the program control.

Reset key (or Data change key)

9

Stop (RESET) the program control.

Temperature Program

Up to 16 segments

Time Event Output

Start Max. 1,599 hours

UT150L Limit Controller

The UT150L Limit Controller (1/16 DIN size) is a FM approved
instrument that can be configured either as a high limit or a low limit
controller by a user. The UT150L features universal input, a timer to
count the duration time if the setpoint is exceeded, and a register to
retain the maximum temperature reached. The two alarm outputs,
retransmission output, and communication function are available as
optional features.

• High Limit action

SP

Control
Output

Open

Output can not be reset
when PV comes back
to normal condition.

PV

hysteresis

Close

Press RESET key
to reset the output

•Specifications for Program function

Number of program pattern: One
Number of program segments: 16 segments
Program time span: Up to 1,599hours
Accuracy of program time span: +/-2% of span
Program operations: Wait, Hold, Advance
Event outputs(standard feature): Two contact outputs
Two contact inputs(option): For Run / Reset switching

For Hold / Restart (Cancel Hold)
switching

UT150/Z Motorized Valve Controller

Model UT150/Z has two relay contact outputs to control a motorized
valve or a motorized actuator. Model UT150/Z does not need the
valve position feedback signal. This controller estimates the valve
position automatically.
UT150/Z has MAN mode for moving the valve position manually.
Non-linear control function is available to prolong the valve life.

Function Block Diagram for Motorized Valve Controllers

Contact Inputs (/EX)

DI1

SP2SP1

Functions Selector

SP selection

Manual

DI2

Timer ON
signal

(/AL)

Alarm & Timer

Outputs

AL2AL1

Bias & Filtering

Pre-set Output

Estimated

valve position

Reverse MV

Relay Contact Outputs

PV Input

Rate-of-change

Limiter

PID Control AT

AUTO/MAN

STOP/RUN Switching

Comparator

Direct MV

4 5

24V AC/DC

Terminal Arrangements

UT130

Alarm Outputs

11

ALM2

12

ALM1

13

COM

Option "/AL" or "/HBA"

Heater Current
Detection Input

1

2

Option "/HBA"
For Standard type

Cooling-side Control Output

(for heating/cooling type only)

1

CT

Relay Contact

2

Heater Current
Detection Input

3

CT

4
5

Option "/HBA"
For Heating/Cooling type

NO

COM

+

Voltage Pulse

--

RS-485

3
4
5

Option "/RS"

RSB(+)
RSA(-)
SG

Specification Table

UT130

PV/SP Data display
PV Input
Accuracy

3 digits
1 Universal(TCs, RTDs)

1Co  1digit for RTDs, 2Co  1digit for TCs(except for B, R, S and under 0Co), 0.3%  1digit for mV and V
Control scan period
Number of Setpoints(SP)
Setpoint Program pattern
Segment of program pattern
Control type
Super, Auto Tuning
Control Output

6
7
8

PV Input

B
b
A

RTD

+

--

TC

Control Output for Cooling output

1
2
3
4

5

6

11

7

12

8

13

9

14

10

15

Power Supply

L

9

10

N

100-240V AC

+

24V AC/DC

24V AC/DC

--

Option /24V

PV retransmission output
Contact Input
Timer
Alarm
Heater disconnection alarm
Two contact outputs
Communication

1

ON/OFF, PID

SUPER, Dynamic AT
Relay or Voltage Pulse
Relay or Voltage Pulse
N/A
N/A
N/A

1 point
Alarm, Heater disconnection

Power supply

Control Output

(heating output for heating/cooling)

NO

14

Relay Contact

15

COM

+

Voltage Pulse

--

Approvals
Front Face protection

Size, (Hight* Width* Depth mm)

Ambient T emperature, R.H.

IP65

48*48*100mm

0 to 50C

UT150, UT152, UT155

N/A(Not Available)

N/A

ON/OFF, PID

Relay, Voltage Pulse or 4-20mA
Relay, Voltage Pulse or 4-20mA
1 point, 4-20mA

2 points for SP selection, RUN/STOP switching or Timer

25 types

1 point

Alarm, Heater disconnection or Timer

100-240Vac(8VA), 24Vac/dc(3W)

IP65 for UT150, IP55 for UT152/155

UT150 = 48*48*100mm
UT152 = 96*48*100mm

o

, 20 to 90%(non condensing) For strage conditions -25 to 70Co 5 to 95%(non condensing)

UT155 = 96*96*100mm

(Visit our WEB site for more information http;//www.yokogwa.com/MCC/)

Motorized Valve control

UT150, UT152, UT155

Program Control

UP150

Limit Control

4 digits / 4 digits

1 Universal(TCs, RTDs, mV, V)

500ms

2

Position Prop. PID
AT
Two Relays
N/A
N/A

Up to 99hours 59min.

N/A

N/A
1
16
ON/OFF, PID
SUPER, AT
Relay, Voltage Pulse or 4-20mA
N/A

2 points for Program operation
N/A
PV and Time events
N/A
PV & Time events

1
N/A
N/A
Limit Control
N/A
Relay
N/A

1 point, 4-20mA

1 point for Reset
N/A
22 types
N/A
Alarms

RS485, Protocol(MODBUS, PC-link, Ladder)

100-240Vac(8VA)

UL, CE, CSA

IP65

FM, UL, CE, CSA
IP65

48*48*100mm

UT150L

UT150, UT150-RR/Z, UT150L, UP150

Alarm or Event outputs

11

ALM2, EV2

12

ALM1, EV1

13

NO

1

Relay

Contact

COM

2

Contact Inputs

DI 2

3

DI 1

4

COM

5

+

--

COM

Voltage

Pulse

+

4-20mA

--

Retransmission
Output

Option "/RET"

Heater Current
Detection Input

3

4

Option "/HBA"
For Standard type with "/RET"
For Heating/Cooling type

+

1

2

--

CT

Heater Current
Detection Input

For Standard type

Option "/RS"

Option "/AL" or "/HBA"
Standard for UP150

Option "/HBA"

1

CT

2

RS-485

3

RSB(+)

4

RSA(-)

5

SG

Second Control Output

Cooling-side output
for heating/cooling type.
Reverse Rotation output
for position prop. PID.

Option "/EX"
Standard for UP150
DI1 is available for UT150L

UT152/155, UT152/155-RR/Z

The terminal arrangements of
the UT152 and UT155 are
the same.

Retransmission
Output

Option "/RET"

+

1

--

2

Option "/EX"

External Contact Inputs

DI 1

21

DI 2

22

COM

23

+

--

Voltage

Pulse

Heater Current
Detection Input

24

CT

25

Option "/HBA"

+

4-20mA

--

Option "/RS"

RS-485

26

RSB(+)

27

RSA(-)

28

SG

Second Control Output
Cooling-side output
for heating/cooling type.
Reverse Rotation output
for position prop. PID.

NO

1

Relay

Contact

COM

2

PV input Type and Ranges(key selectable)

앬 UT130 Input Ranges 앬

PV Input

6

B

+

7

b

8

A

RTD

+

--

--

Voltage

TC

Thermocouple

K

J
T

1
2
3
4
5

6

11

7

12

8

13

9

14

10

15

1121
12

22
23

13
14

24
25

15
16

26

17

27
28

18

29

19

30

20

Power Supply

L

9

10

100-240V AC

Control Output

Heating output for heating/cooling
Direct rotation for position prop. PID

14

15

N

Relay

Contact

NO

COM

+

24V AC/DC

24V AC/DC

--

Option /24V

+

Voltage

Pulse

--

+

4 - 20mA

--

PV Input

6

B

+

--

TC

+

--

Option /24V

+

Voltage

Pulse

--

24V AC/DC

24V AC/DC

+

--

Voltage

+

4 - 20mA

--

Option "/AL" or "/HBA"

7

b

8

A

RTD

Control Output
(heating output for heating/cooling)

NO

14

Relay

Contact

COM

15

Power Supply

L

19

20

N

100-240V AC

Alarm Outputs

16

ALM2

17

ALM1

18

COM

RTD

Panel Cutout Dimensions

앬 UT130 and UT150 앬 UT152 앬 UT155

General
Mounting

Side-by-side
Close Mounting

N is the number of controllers.
If N≥5, then measure the actual length.

E
L
U

Pt100

JPt100

Min. 70

0.6
+

0

45

-199 to 999˚C

-199 to 200˚C

-199 to 999˚C

-199 to 400˚C

-199 to 999˚C

-199 to 900˚C

-199 to 400˚C

-199 to 850˚C

-199 to 200˚C

-19.9 to 99.9˚C

-199 to 500˚C

Min. 70

+

0.6

(25)

45

0

{(N-1)×48+45}

0 to 600˚C
0 to 400˚C

0 to 400˚C

Unit: mm Unit: mm Unit: mm

(25)

0.6

0

+

45

+

0.6
0

Range(°F)Range(°C)Input Type

-199 to 999˚F
32 to 999˚F
32 to 750˚F

-199 to 400˚F

-199 to 999˚F

-199 to 750˚F

-199 to 999˚F

-199 to 999˚F

-199 to 750˚F

-199 to 999˚F
32 to 750˚F

-199 to 400˚F

-199 to 999˚F

General
Mounting

Side-by-side
Close Mounting

0

0.8
+

N is the number of controllers.
If N ≥ 5, then measure the actual length.

92

UT150/152/155/150L and UP150 Input Ranges

Range(°C) Range(°F)Input Type

-270 to1370˚C

0.0 to600.0˚C

0.0 to400.0˚C

-199.9 to200.0˚C

-199.9 to999.9˚C

-199.9 to400.0˚C

-199.9 to999.9˚C
0to1700˚C
0to1700˚C
0to1800˚C

-200 to1300˚C

-199.9 to900.0˚C

-199.9 to400.0˚C
0to1390˚C

-199.9 to850.0˚C

0.0 to400.0˚C

-199.9 to200.0˚C

-19.9 to99.9˚C

-199.9 to500.0˚C

0.0 to100.0

0.000 to5.000

1.000 to5.000

0.00 to10.00

Min. 145

(25)

0

0.8
+

N is the number of controllers.
If N ≥ 5, then measure the actual length.

92

Min. 145

Thermocouple

DC voltage

Min. 70

+

45

(25)

{(N-1)×48+92}

K

J
T
E
R
S
B
N
L
U

Platinel 2

RTD

Pt100

JPt100

0 to100mV
0 to 5 V
1 to 5 V
0 to 10 V

General
Mounting

(53)

0

0.8
+

92

0.6
0

+

0.6
0

Side-by-side
Close Mounting

-300 to 2500˚F

32.0 to 999.9˚F

32.0 to 750.0˚F

-300.0 to 400.0˚F

-300 to 2100˚F

-300.0 to 750.0˚F

-300.0 to 1800.0˚F

32.0 to 3100˚F

32.0 to 3100˚F

32.0 to 3200˚F

-300 to 2400˚F

-300 to 1600˚F

-300 to 750˚F

32.0 to 2500˚F

-199.9 to 999.9˚F

32.0 to 750.0˚F

-300 to 400˚F

-199.9 to 999.9˚F

Min. 117

+

0.8

92

0

{(N-1)×96+92}

(53)

0

0.8
+

92

+

0.8
0

6 7

Model & Suffix codes

Note:

1. One optional function can be selected from each option group A and B. Other optional functions can be selected freely.

2. /HBA option includes all functions that /AL option has. /AL and /HBA can not be selected at same time.

앬

Model UT130 Standard Controller

Model

UT130
Control Output

Options

앬

Model UT150 Standard Controller

Model

UT150

Control Output

Options

앬

Model UT152/155 Standard Controllers

Model

UT152
UT155

Control Output

Options

앬

Model UT150 Motorized Valve Controller

Model

UT150
Control Output

Options

앬

Model UT152/155 Motorized Valve Controllers

Model

UT152
UT155
Control Output

Options

-RN

-VN

-RN

-VN

-AN

group A

group B

-RN

-VN

-AN

-RR

group A

-RR

Suffix Code

/AL
/V24
/HBA
/RS

Suffix Code

/AL
/V24
/HBA
/RET
/EX
/RS

Suffix Code

/AL
/V24
/HBA
/RET
/EX
/RS

Suffix Code

/AL
/V24
/EX
/RS

Suffix Code

/AL
/V24
/EX
/RS

Controller 1/16DIN
Relay contact output
Voltage Pulse output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
Communication function

Controller 1/16DIN
Relay contact output
Voltage Pulse output
4-20mA output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
PV retransmission output
Two contact inputs
Communication function

Controller 1/8 DIN
Controller 1/4 DIN
Relay contact output
Voltage Pulse output
4-20mA output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
PV retransmission output
Two contact inputs
Communication function

Controller 1/16DIN
Relay contact outputs
Alarm outputs (2 points)
Power supply 24Vac/dc
Two contact inputs
Communication function
Position Proportional PID

/Z

Controller 1/8DIN
Controller 1/8DIN
Relay contact outputs
Alarm outputs (2 points)
Power supply 24Vac/dc
Two contact inputs
Communication function
Position Proportional PID

/Z

Description

Description

Description

Description

Description

앬

Model UT130 Heating & Cooling Controller

Model

UT130
Heating Output

Cooling Output

Options

앬

Model UT150 Heating & Cooling Controller

Model

UT150

Heating Output

Cooling Output

Options

* HBA can not be selected when the heating control output is 4-20mA

앬

Model UT152/155 Heating & Cooling Controllers

Model

UT152
UT155

Heating Output

Cooling Output

Options

* HBA can not be selected when the heating control output is 4-20mA

앬

Model UP150 Program Controller

Model

UP150

ControlOutput

Options

앬

Model UT150L Limit Controller

Model

UT150L
Control Output

Options

-R

-V

-R

-V

-A*

-R

-V

-A*

-RN

-VN

-AN

group A

-RN

Suffix Code

R
V

group A

Suffix Code

R
V
A

group A

Suffix Code

R
V
A

Suffix Code

/V24
/RET
/EX
/RS

Suffix Code

/AL
/RET
/EX
/RS

/AL
/V24
/HBA
/RS

/AL
/V24
/HBA*
/EX
/RS

/AL
/V24
/HBA*
/EX
/RS

Controller 1/16DIN

Description

Relay contact output
Voltage Pulse output
Relay contact output
Voltage Pulse output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
Communication function

Description

Controller 1/16DIN
Relay contact output
Voltage Pulse output
4-20mA output
Relay contact output
Voltage Pulse output
4-20mA output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
Two contact inputs
Communication function

Description

Controller 1/8DIN
Controller 1/8DIN
Relay contact output
Voltage Pulse output
4-20mA output
Relay contact output
Voltage Pulse output
4-20mA output
Alarm outputs (2 points)
Power supply 24Vac/dc
Heater disconnection alarm
Two contact inputs
Communication function

Description

Program Controller 1/16DIN
Relay contact output
Voltage Pulse output
4-20mA output
Power supply 24Vac/dc
PV retransmission output
Two contact inputs
Communication function

Description

Limit Controller 1/16DIN
Relay contact output
Alarm outputs (2 points)
PV retransmission output
One contact input
Communication function

YOKOGAWA ELECTRIC CORPORATION

Network Solutions Business Div.

/Phone: [phone], Fax: [phone]

E-mail: [e-mail]

YOKOGAWA CORPORATION OF AMERICA Phone: [phone], Fax: [phone]
YOKOGAWA EUROPE B.V. Phone: [phone], Fax: [phone]
YOKOGAWA ENGINEERING ASIA PTE. LTD. Phone: [phone], Fax: [phone]

Subject to change without notice.

[Ed : 07/b] Copyright ©2001

Printed in Japan, 506(KP)

RS-14E