YOKOGAWA US1000 Operation Manual

Instruction Manual
Model US1000 Digital Indicating Controller
IM 5D1A01-01E
IM 5D1A01-01E
3rd Edition
Introduction
This instruction manual describes the general operation of the US1000 Digital Indicating Controller.
Intended Readers
This manual is intended for personnel in charge of the following:
·Installation and wiring
· Instrumentation and setup of the controller
· Operation and monitoring of the controller
· Maintenance of equipment
Related Documents
The following documents all relate to the US1000 Digital Indicating Controller. Read them as neces­sary. The codes enclosed in parentheses are the document numbers.
• US1000 Digital Indicating Controller Functions (IM 5D1A01-02E) Provides detailed descriptions of US1000 functions.
•US1000 Digital Indicating Controller Communication Functions (IM 5D1A01-10E) Manual for using the US1000 communication function. Supplied with models having the optional communication function.
• LL1100 PC-Based Parameters Setting Tool (IM 5G1A01-01E) Manual for setting US1000 parameters from a personal computer. Supplied with the LL1100 PC­Based Parameters Setting Tool.
• LL1200 PC-based Custom Computation Building Tool (IM 5G1A11-01E) Operation manual for creating custom computations of the US1000 controller. This manual also describes examples of custom computations. The LL1200 PC-based Custom Computation Building Tool includes the LL1100 PC- based Parameters Setting Tool.
• LL1200 PC-based Custom Computation Building Tool Reference (IM 5G1A11-02E) This is the functions manual necessary for creating custom computations of the US1000 controller. This manual should be referred to in order to find out and understand what functions offered by the LL1200.
FD No. IM 5D1A01-01E 3rd Edition: Oct. 1999 (YG) All Rights Reserved. Copyright © 1998. Yokogawa M&C Corporation
i
Checking Package Contents
Visually check the product for any damage upon delivery. Keep the box and inner packaging that the product was delivered in, as you will need them if you
have to send the controller back for repair.
Checking of Model and Suffix Codes
Check the model and suffix codes of the delivered controller to ensure that it is the right model.
Model
US1000 -00 Basic type
LPS: Loop power supply for transmitter * The two contact points in the US1000-21 relay item are the relay output and the feedback input.
Package Contents
Check the package contents against the list below. If anything is missing or damaged, immediately contact the dealer at which you purchased the product or your nearest Yokogawa representative.
• US1000 controller 1
•Brackets (Part No. T9115NK) 1 pair
• Terminal board cover (Part No. L4001DA) 1
• Unit label (Part No. T9115VE) 1
Instruction manuals
• US1000 Digital Indicating Controller (this manual) 1
• US1000 Digital Indicating Controller Functions 1
•US1000 Digital Indicating Controller Communication Functions 1 (Only supplied with models having the optional communication function.)
Suffix Option Codes Codes
-11 Enhanced type
-21 Position proportional type
/A10 RS-485 communication
Description
(with custom computation)
(with custom computation)
Analog input Analog output Contact
Universal Voltage LPS Current Voltage Relay Input Output
11111023
21221277
21211277
*
ii
Documentation Conventions
Symbols
The following symbols are used in this manual.
WARNING
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
NOTE
Draws attention to information that is essential for understanding the operation and/or features of the product.
TIP
Gives additional information to complement the present topic and/or describe terms specific to this document.
See Also
Gives reference locations for further information on the topic.
Description of Displays
Some of the representations of product displays shown in this manual may be exaggerated, simplified, or partially omitted for reasons of convenience when explaining them.
iii
Notice
This Instruction Manual
(1) This manual should be passed on to the end user. Keep at least one extra copy of the manual in a
safe place.
(2) Read this manual carefully to gain a thorough understanding of how to operate this product before
you start using it.
(3) This manual is intended to describe the functions of this product. Yokogawa M&C Corporation
(hereinafter simply referred to as Yokogawa M&C) does not guarantee that these functions are suited to the particular purpose of the user.
(4) Under absolutely no circumstances may the contents of this manual, in part or in whole, be
transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure accuracy in the preparation of this manual. Should any
errors or omissions come to your attention however, please contact your nearest Yokogawa
representative or our sales office.
Protection, Safety, and Prohibition Against Unauthorized Modification
(1) In order to protect the product and the system controlled by it against damage and ensure its safe
use, make certain that all of the instructions and precautions relating to safety contained in this
document are strictly adhered to. Yokogawa does not guarantee safety if products are not handled
according to these instructions. (2) The following safety symbols are used on the product and in this manual.
If this symbol is indicated on the product, the operator should refer to the explanation given in the instruction manual in order to avoid personal injury or death to either
CAUTION
(3) If protection/safety circuits are to be used for the product or the system controlled by it, they
should be externally installed on the product. (4) When you replace the parts or consumables of the product, only use those specified by Yokogawa
M&C. (5) Do not modify the product.
themselves or other personnel, and/or damage to the instrument. The manual describes that the operator should exercise special care to avoid shock or other dangers that may result in injury or loss of life.
Protective ground terminal: This symbol indicates that the terminal must be connected to ground prior to operating
the equipment. Function ground terminal: This symbol indicates that the terminal must be connected to ground prior to operating
the equipment. Alternating current.
iv
(6) This product has been approved as flameproof electrical equipment for use in a hazardous area,
and hence usable in explosive atmospheres. However, when using this product in a hazardous
area, abide by the conditions in the following standards:
• CSA standard (CSA C22.2 No. 213) Location Class I, Division 2, Groups A, B, C & D Temperature Code T4 NOTE: For the installation procedure, see page App. 6-1.
•FM standard (FM 3611) Location Class I, Division 2, Groups A, B, C & D Temperature Code T4 NOTE: For the installation procedure, see page App. 6-2.
(7) The suitability of the final installation is to be determined by the local authorities having jurisdic-
tion.
Force Majeure
(1) Yokogawa M&C does not make any warranties regarding the product except those mentioned in
the WARRANTY that is provided separately.
(2) Yokogawa M&C assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the product.
WARNING
Do not change the setting of the following US1000 controller parameter.
[Setup parameter] - [Main menu: USMD] - [Submenu: Test] Parameter: TST (Test mode)
This parameter is used to adjust a US1000 controller at the factory. If you change the setting of this parameter, the US1000 controller may not operate normally.
NOTE
Only personnel with an understanding of the US1000 controller and custom computation fucntions are qualified to change the settings of the following parameters as necessary. Those using the US1000 controller for the first time and those not knowledgeable about the custom computation function, should use the default values of the following parameters assigned to the controller.
[Setup parameter] - [Main menu: CONF] - [Submenu: DO and DI] All the parameters under the submenus above. If you change the settings of these parameters, some of the fuctions assigned to each US1000 control-
ler mode (US mode) may not work.
v
Contents
Introduction........................................................................................................................... i
Checking Package Contents ............................................................................................... ii
Documentation Conventions.............................................................................................. iii
Notice .................................................................................................................................... iv
1. US1000 Digital Indicating Controller ...................................................................... 1-1
1.1 What is on the Front Panel? ........................................................................... 1-2
1.2 Characters and Symbols on Digital Displays ................................................. 1-3
1.3 Operation Display and Parameter Setting Display......................................... 1-4
1.4 Preparing for Operation .................................................................................. 1-5
1.5 Factory-Set Defaults........................................................................................ 1-6
1.6 Label Positions ................................................................................................ 1-7
2. Installing US1000 Controller .................................................................................... 2-1
2.1 External Dimensions and Panel Dimensions.................................................. 2-2
2.2 Mounting the Controller ................................................................................. 2-3
3. Wiring .......................................................................................................................3-1
3.1 Procedure for Wiring ...................................................................................... 3-1
3.1.1 Cables and T erminals............................................................................... 3-1
3.1.2 Direction of wiring .................................................................................. 3-2
3.1.3 Preventing Noise...................................................................................... 3-2
3.1.4 Terminal Designation............................................................................... 3-3
3.1.5 Wiring for Power Supply and Transmitter’s Loop Power Supply ........... 3-4
3.1.6 Attaching the Terminal Cover.................................................................. 3-5
3.2 Signals Assigned to Terminals ....................................................................... 3-6
3.2.1 Terminal Assignment for US1000-00 (Basic Type)................................. 3-7
3.2.2 Terminal Assignment for US1000-11 (Enhanced Type) .......................... 3-8
3.2.3 Terminal Assignment for US1000-21 (Position Proportional Type) ..... 3-20
4. Setting the Basic Functions....................................................................................... 4-1
4.1 Example of Parameter Display ....................................................................... 4-2
4.2 Procedure for Setting the Basic Functions ..................................................... 4-3
4.3 Selecting the Controller Mode (US Mode) .................................................... 4-4
4.4 Selecting the PV Input Type........................................................................... 4-6
4.5 Selecting the Control Computation and Output Types .................................. 4-9
4.6 Writing the Data Defined So Far (Parameter Initialization) ........................ 4-11
4.7 Defining the Alarm Outputs (as necessary) ................................................. 4-12
4.8 Setting the Target Setpoint, Alarm Setpoints, and PID Parameters ............ 4-15
4.9 Setting Other Functions (as necessary) ........................................................ 4-17
5. Customizing Operation Displays.............................................................................. 5-1
5.1 Registering Auxiliary Operation Displays (USER Displays) ........................ 5-2
5.2 Displaying the Alarm Status ........................................................................... 5-5
5.3 Registering Quick Parameter Call-up Functions (SELECT Displays) .......... 5-6
vi
6. Operation .................................................................................................................... 6-1
6.1 Switching the Operation Mode ....................................................................... 6-2
6.2 Changing the Target Setpoint (SV) ................................................................ 6-3
6.3 Manipulating MV............................................................................................ 6-4
6.4 Operations on Single-Loop Type of Controller ............................................. 6-5
6.5 Operations on Cascade Type of Controller .................................................... 6-6
6.6 Switching Between Cascade Open and Close ................................................ 6-8
6.7 Operations on Dual-loop Type of Controller ................................................. 6-9
6.8 Display and Operations during Heating/Cooling Computation ................... 6-11
6.9 Operation Mode Switching Using Contact Input ......................................... 6-12
6.10 Starting Controller Operation ....................................................................... 6-13
6.11 Auto-tuning ................................................................................................... 6-14
6.12 Manual Tuning .............................................................................................. 6-16
6.13 Stopping Controller Operation...................................................................... 6-17
6.14 Power Failure during Operation ................................................................... 6-18
7. Other Functions .......................................................................................................... 7-1
7.1 Communication Functions .............................................................................. 7-2
7.2 Custom Computation ...................................................................................... 7-3
7.3 D Register and I Relay .................................................................................... 7-4
8. Maintenance................................................................................................................ 8-1
8.1 Cleaning........................................................................................................... 8-1
8.2 Replacement of Mounting Bracket ................................................................. 8-1
8.3 Limited Life Components and Maintenance .................................................. 8-1
8.4 Procedure for Replacing Control Output Relays............................................ 8-2
8.5 Problems and Corrective Measures ................................................................ 8-3
8.5.1 Troubleshooting ....................................................................................... 8-3
8.5.2 Error Code Description............................................................................ 8-4
Appendix 1 Hardware Specifications................................................................... App. 1-1
Appendix 2 Engineering Units Available for the US1000 ................................. App. 2-1
Appendix 3 Operation Parameter Table ............................................................. App. 3-1
Appendix 4 Setup Parameter Table ..................................................................... App. 4-1
Appendix 5 Parameter Map.................................................................................. App. 5-1
Appendix 6 Conditions of Use in Hazardous Areas ........................................... App. 6-1
6.1 CSA standard ......................................................................................... App. 6-1
6.2 FM standard ........................................................................................... App. 6-3
vii
Chapter 1 US1000 Digital Indicating Controller
1. US1000 Digital Indicating Controller
The US1000 digital indicating controller is designed with sophisticated, yet user-friendly control functions. The displays and operation keys on the front panel provide for smooth and secure operation.
Simplified setup
The typical setup of the US1000’s basic control function and the I/O terminal assignment are regis­tered as the “controller mode (US mode).” Users can easily setup the controller by selecting this controller mode.
A wealth of displays and operating functions
The US1000 controller has two easy-to-read digital displays and three bar graphs as analog displays. The operation mode is switched and MV output modified using the dedicated keys.
P
Digital displays
V
SV M
V
1
0
0
A
L
M
L
P
2
Operation mode keys
Analog bar displays
0
C
MV operation keys
SV setting keys
S
E
T
/E
N
T
D
ISP
O
IM 5D1A01-01E 1-1
1.1 What is on the Front Panel?
The US1000 controller displays process variables (PV), target setpoint values (SV), and MV output values (MV) in two ways: on a digital display and an analog bar display. Separate keys are provided for switching the operation mode and changing SV and MV, thus operators will have no problems operating the controller from the first time they use it.
Space for tag number lable
PV digital display (Indicates the process variable.*1)
MV lamp (Lit while MV is indicated on the SV digital display.*1)
SV digital display (Indicates the target setpoint.*1)
SV bar display (Displays the target setpoint.)
PV bar display (Displays the process variable.)
Light-loader interface (Used for setting parameters from a personal computer.)
Scale
MV bar display (Displays the MV output.) Overflow/underflow indicators (Yellow
LEDs)
PV
SV
C
MV
100
Overflow indicator (Yellow LED)
ALM lamp (Lit when any alarm occurs.)
ALM LP2
SET/ENT
0
DISP
O
LP2 lamp (Lit when Loop-2 data are displayed or in the open cascade status.)
C mode key (Changes to CAS mode.)
C mode lamp (Lit in CAS mode.)
A mode key (Changes to AUTO mode.)
A mode lamp (Lit in AUTO mode.)
M mode key (Changes to MAN mode.)
M mode lamp (Lit in MAN mode.)
SV setting keys (Increases/decreases the target setpoint.*1)
SET/ENT key (Used for parameter setting.)
DISP key (Switches operation displays.)
Internal unit fixing screw
MV operation keys (Changes the MV output.)
*1 This function is valid during operation. A different function is given when setting parameters. *2 This key is invalid with the US1000-21 model (position proportional type).
MV fast-change key*2 (Accelerates MV changing when pressed with the MV operation key.)
1-2
Underflow indicator (Yellow LED)
Chapter 1 US1000 Digital Indicating Controller
1.2 Characters and Symbols on Digital Displays
The meanings of characters and symbols that appear on the PV and SV digital displays are explained here.
PV Digital Display
Meaning
Display
Meaning
Display
Meaning
Display
Meaning
Display
During parameter setting, one of the horizontal bar is displayed in the left-most digit of the PV digital display. Each bar indicates a different level of setting, as outlined below.
*1 Main menu : The upper bar flashes.
Submenu : The middle bar flashes. Parameter : The lower bar flashes.
*2 When no submenu exists.
Main menu : The upper bar flashes. Parameter : The lower bar flashes.
SV Digital Display
0123456789
ABCDEFGHIJKLMNOP
QRSTUVWXYZ
-c-1/_ <>° C ° F
Layer*1 Layer
*2
Meaning Display
Meaning Display
Meaning Display
Meaning Display
0123456789
ABCDEFGHIJKLMNOP
QRSTUVWYZ
-c-1/_° C ° F
IM 5D1A01-01E 1-3
1.3 Operation Display and Parameter Setting Display
g
The US1000 controller shows different types of displays during operation and parameter setting. The functions given to the keys are also different between the two situations.
Display during operation
• The PV digital display indicates the PV value.
•The SV digital display usually indicates the SV value, but indicates the MV value when the MV lamp is lit.
•The SV keys are used to increase and decrease the SV value.
• The analog bar graphs show PV, SV, and MV.
Display during parameter setting
• The PV digital display indicates the parameter menu or parameter name.
•The SV digital display indicates the set data of a parameter.
• The SV keys are used to increase and decrease the set data of a parameter.
• The analog bar graphs remain the same as they were during operation.
SET/ENT
To change from operation to parameter setting, press the time is described as just “for 3 seconds” hereafter). To change from the parameter setting display back to the operation display, press the
DISP
key.
Indicates a parameter menu or parameter name.
key for 3 to 6 seconds (this period of
PV
SV or MV
PV
SV
MV
100
ALM LP2
Press for 3 seconds.
SET/ENT
PV
SV
MV
100
ALM LP2
SV setting keys
SET/ENT
0
C
DISP
O
DISP
SET/ENT
0
C
DISP
O
Display during operation Initial display for parameter settin
Indicates the set data. (No display for menu.)
Data setting keys
1-4
1.4 Preparing for Operation
The US1000 controller must be set up before it can be operated. Set up the controller in the sequence shown below.
NOTE
The US1000 controller has no power switch. It starts operating and its control action as soon as it is plugged in, i.e., connected to its power source. Thus, the controller output should not be connected to the controlled equipment until just before operation.
Chapter 1 US1000 Digital Indicating Controller
Installation
Wiring
Setup of controller functions
Setting the target setpoint
Operation
Also read section 4.9, “Setting Other Functions,” and chapter 5, “Customizing Operation Displays” as necessary.
See chapter 2
See chapter 3
See sections 4.1 to 4.7
See section 4.8
See chapter 6
TIP
• If you use the custom computation function, setup the controller functions and set the target setpoint using the LL1200 PC-Based Custom Computation Building Tool (optional).
•If you use the communication function, you should also read the ‘US1000 Digital Indicating Controller Communication Functions (IM 5D1A01-10E)’ manual.
IM 5D1A01-01E 1-5
1.5 Factory-Set Defaults
When the US1000 controller is delivered from the factory, it is set up in the controller mode (US mode) for “single-loop control.” That is, it is set up to perform PID control for a single loop. The other items set are as listed below. To change the factory-set defaults, refer to the sections shown in the table.
Item Factory-set default Reference
Controller mode (US mode) Single-loop control Section 4.3, ‘Selecting the controller mode (US mode).’ Input type Standard signal Section 4.4, ‘Selecting the PV input type.’ Input terminal AIN1 Section 4.4, ‘Selecting the PV input type.’ Input range 1.000 to 5.000 V Section 4.4, ‘Selecting the PV input type.’ Engineering unit °C Section 4.4, ‘Selecting the PV input type.’ Input computation None Section 4.9, ‘Setting other functions.’ Analog burnout action Off Section 4.9, ‘Setting other functions.’ Direct/reverse control action Reverse Section 4.9, ‘Setting other functions.’ Control computation type Continuous PID Section 4.5, ‘Selecting the control computation and output types.’ Output type Current output Section 4.5, ‘Selecting the control computation and output types.’ Output terminal OUT1A (4-20 mA) Section 4.5, ‘Selecting the control computation and output types.’ Alarm output terminals DO1 (PV high limit alarm) Section 4.7, ‘Defining the alarm output.’
DO2 (PV low limit alarm)
DO3 (PV high limit alarm) Auto-tuning Off Section 6.11, ‘ Auto-tuning.’ SUPER function Off Section 4.9, ‘Setting other functions.’
Control period 200 ms
The separate ‘US1000 Digital Indicating Controller Functions’ (IM 5D1A01-02E) manual.
See Also
The initial values of all parameters listed in Appendix 3 and Appendix 4.
1-6
1.6 Label Positions
Stick the accessory labels in the positions shown below. Be careful not to cover the light-loader interface or any display with the labels.
Chapter 1 US1000 Digital Indicating Controller
Tag number label
Numeric label
Unit label
Light-loader interface
O/C mark labels (Attach when the valve’s open and close direction differs.)
TIC0001A
PV
SV MV
200
°C
0
C
ALM LP2
SET/ENT
DISP
O
IM 5D1A01-01E 1-7
Chapter 2 Installing US1000 Controller
2. Installing US1000 Controller
Before using the controller, install it according to the instructions given in this chapter.
CAUTION
To prevent electrical shock, only apply power to the controller when it is mounted on the panel.
NOTE
To install the controller, select a location where:
· no-one may accidentally touch the terminals
·mechanical vibrations are minimal
· no corrosive gas
· temperature can be maintained at about 23°C and with minimal fluctuation
· no direct heat radiation
· no magnetic disturbances result
· no splashing water
· no flammable materials
·the terminal board (reference junction compensation element, etc.) is protected from wind
The housing of the controller is made of modified polyphenylen­ether resin and polycarbonato. Be sure to install the controller away from highly flammable items. Never place the controller directly on highly flammable items.
If the controller has to be installed close to highly flammable items or equipment, be sure to surround the controller with shielding panels, placed at least 150 mm away from every side. These panels should be made of either 1.43-mm thick metal-plated iron plates or
1.6-mm thick uncoated iron plates.
150mm
150mm
150mm
150mm
IM 5D1A01-01E 2-1
2.1 External Dimensions and Panel Dimensions
The external dimensions and panel cutout dimensions are as shown below.
Unit: mm (approx inch)
144(5.67)
External Dimensions
(General mounting)
68(2.68)
+0.7 0
+2
0
137(5.39)
220(8.66) or more
93(3.66) or more
12(0.47)72(2.83) 30(1.18)
Panel thickness:1(0.04) to 10(0.39)mm
149(5.87)
Mounting bracket
Leave 5(0.20) mm or more space above.
Mounting bracket Leave 5(0.20) mm or
more space below.
(Side-by-side close mounting)
L
+2
0
137(5.39)
220(8.66) or more
L : refer to the Table 1
62(2.44)
156(6.14)
136.4(5.37)
Terminal Cover
Weight : 0.8kg
135.5(5.33)
Panel cutout width for side-by-side close mounting [Table 1]
Number of units L (mm) L (inch)
2 140 3 212 4 284 5 356 6 428 7 500 8 572
9 644 10 716 11 788 12 860 13 932 14 1004
5.51
8.35
11.18
14.02
16.85
19.69
22.52
25.35
28.19
31.02
33.86
36.69
39.53
2-2
Panel Cutout Dimensions
2.2 Mounting the Controller
Mounting Procedure
1. Cut the mounting panel as specified by the panel cutout dimensions on the previous page.
2. Insert the controller into the opening on the rear terminal board.
3. Attach the mounting brackets to the top and bottom of the controller, and fix the controller to the mounting panel.
Chapter 2 Installing US1000 Controller
3.2.
NOTE
·Do not over-tighten the screws; doing so may damage the controller housing and brackets. (Recom­mended tightening torque: 0.2 N•m (2 kgf•cm) or less)
· Mount the controller within 30 degrees from horizontal so that it faces upward. Do not mount it facing downward.
Keep this angle within 30°
IM 5D1A01-01E 2-3
3. Wiring
This chapter describes the wiring procedure and terminal assignment of the US1000 controller. The optimum sets of signals are automatically assigned to the terminals according to the model and suffix code of your controller, the controller mode (US mode), and the type of control computation output.
See Also
• Section 4.3, “Selecting the Controller Mode (US Mode),” for information on the controller modes (US modes).
• Section 4.5, “Selecting the Control Computation and Output Types,” for information on the control computations.
CAUTION
• Before you start wiring, turn off the power supply source and use a tester to check that the control­ler and cables are not receiving any power.
•Never touch a terminal when power is being supplied; you will get an electrical shock if you do.
• Be careful to connect the correct polarities. Connecting the wrong polarity may result in a serious accident.
• If the controller and any external equipment connected to it are to be used in a hazardous area (as non-incendive equipment), the external equipment and the wiring conditions must satisfy the requirements specified in Appendix 6, "Conditions of Use in Hazardous Areas." If these conditions are not satisfied, the controller itself may be the source of a fire.
Chapter 3 Wiring
3.1 Procedure for Wiring
This section describes the cables used for wiring, the terminal assignment, and the wiring for power supply. Once wiring is complete, a terminal cover should be attached as outlined in subsection 3.1.6.
3.1.1 Cables and Terminals
For the thermocouple input, use shielded compensating lead wires. The resistance temperature detector (RTD) input requires shielded cables with low resistance and no resistance differential between the three wires. The specifications for the cables and terminals used in the wiring are as follows.
• Power supply wiring: 600 V vinyl insulation electric wire, JIS C 3307, 0.9 to 2.0 mm
• Thermocouple wiring: Shielded compensating lead wire, JIS C 1610
• RTD input wiring: Shielded 3-core wire, UL2482 (product of Hitachi Cable)
•Terminal: Crimp-on terminals with insulation sleeves and of a size suitable for
M3.5 screws (see the figure below).
• Terminal tightening torque: 0.8 N•m (8 kgf•cm) or less
3.7 mm
Max.7mm
Max.7mm
3.7mm
2
IM 5D1A01-01E 3-1
3.1.2 Direction of wiring
After connecting cables to the rear terminals, adjust the wiring so that the cables run in the direction shown below.
1
16
2
17
3
18
4
19
5
20
6
21
7
22
8
23
9
24
10
25 11 12 13 14 15
31
46
32
47
33
48
34
49
35
50
36
51
37
52 38 39
55
40
56
57
58
59
60
3.1.3 Preventing Noise
NOTE
• To prevent electromagnetic wave radiation, use shielded wires for the wiring for the thermocouple input, RTD input, DC input, current output or voltage pulse output. The shiled must be grounded.
• Bundle the connected cables together tightly.
Consider the following noise-prevention points when performing wiring.
• Keep the input circuit wires as far away as possible from the power lines of other equipment.
• The use of shielded wires is effective against noises from electrostatic induction. Connect shielding to the grounding terminal if necessary. Be sure to ground each wire independently.
• Twining input wires at short regular intervals can be quite effective at eliminating the noise from electromagnetic induction.
• Keep the power supply wiring more than 10 cm away from the signal wiring.
3-2
3.1.4 Terminal Designation
The terminals at the rear of the US1000 controller are arranged as shown below. Perform wiring according to this figure. For information on the wiring for the power supply and the transmitter’s loop power supply, read subsection 3.1.5. Refer to section 3.2 to find the signal assigned to each terminal.
Available for models with
option code /A10 only
AIN1
Analog input 1
• RTD input
A
1 2
b B
3
• Thermocouple input
1
+
2 3
• Voltage input (mV, V)
1
+
2 3
AIN3
Analog input 3
4
+
5
DI1,2
Contact input 1, 2
6
DI1: Contact input 1
7
DI2: Contact input 2
8
COM
DO1-3
Relay contact output 1-3
9
DO1: Contact output 1
10
DO2: Contact output 2
11
DO3: Contact output 3
12
COM
SUPPLY
Power supply
13
L
14
N
15
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
OUT1A, 3A
MV output/ Retransmission output
+
16
+
17
18
LPS1
Loop power supply for transmitter 1
+
19 20
RS-485
RS-485 communication
21
SDB(+)
22
SDA(-)
23
RDB(+)
24
RDA(-)
25
SG
31
16 17 18 19 20 21 22 23 24 25
46
32
47
33
48
34
49
35
50
36
51
37
52 38 39 40
55
56
57
58
59
60
DI3-7
Contact input 3-7
31
DI3: Contact input 3
32
DI4: Contact input 4
33
DI5: Contact input 5
34
DI6: Contact input 6
35
DI7: Contact input 7
8
COM
OUT1A: MV output 1 OUT3A: Retransmission output COM
Unavailable for US1000-00
AIN2
Analog input 2
• RTD input
46 47 48
• Thermocouple input
46 47 + 48
• Voltage input (mV, V)
46 47 48
OUT2A
MV output 2
49 50
LPS2
Loop power supply for transmitter 2
51 52
OUT1R
Control relay output 1
55 56 57
OUT2R
Control relay output 2
58 59 60
Transistor open-collector output 4-7
A b B
+
+
+
NC NO COM
NC NO COM
DO4-7
36
DO4: Contact output 4
37
DO5: Contact output 5
38
DO6: Contact output 6
39
DO7: Contact output 7
40
COM
Chapter 3 Wiring
Unavailable for US1000-21
For US1000-21:
FBIN
Feedback input
55
100% side
56
IN
57
0% side
OUTR
Control relay output
58
H (Direct)
59
L (Reverse)
60
COM
Unavailable for US1000-00
Figure Terminal Assignment
IM 5D1A01-01E 3-3
3.1.5 Wiring for Power Supply and Transmitter’s Loop Power Supply
Perform wiring for the power supply and the transmitter’s loop power supply as instructed below.
Wiring for Power Supply
• Use a single-phase power source.
•Use wires or cables with a minimum performance equivalent to that of 600 V vinyl insulation electric wires (JIS C 3307).
• If the source has a lot of noise, use an insulation transformer and line filter as shown in the figure below. The recommended line filter is TDK’s ZAC2205-00U.
• When this noise-prevention measure is taken, keep the primary and secondary power cables well apart.
• To ensure safety, install a circuit breaker switch or an equivalent safety device and be sure that usage instructions for the device are clearly displayed.
Primary side Secondary side
Insulation transformer
Controller
power
Wiring for Loop Power Supply of Transmitter
Approximately 25.5 V DC power can be supplied to a two-wire sensor requiring a power supply. Yokogawa’s Brain transmitter with communication function and the dedicated Brain terminal can be used.
Shielding
+
Sensor
-
Class 3 grounding
Line filter
G
Class 3 grounding
100
Note
Terminal numbers are 2 and 3 for AIN1 terminal, 47 and 48 for AIN2 terminal and 4 and 5 for AIN3 terminal.
Circuit
breaker
(Note)
2
1-5 V
3
19
20
RET1 RET2
51
or
52
or
13
14
15
L
N
G
3-4
3.1.6 Attaching the Terminal Cover
When you complete the wiring, attach the terminal cover as follows to prevent electrical shocks.
1. Fit the holes in the upper part of the terminal cover over the protrusions in the upper part of the housing.
2. Insert the screw at the bottom of the terminal cover into the screw hole in the rear of the controller and tighten it.
Fit the holes and the protrusions
Chapter 3 Wiring
Insert the screw and tighten it
IM 5D1A01-01E 3-5
3.2 Signals Assigned to Terminals
The US1000 controller has different signals assigned to terminals depending on the controller’s model and suffix code, the controller mode (US mode), and the type of the control computation. Refer to the relevant subsection according to your controller’s model and suffix code.
Model US1000-00: Subsection 3.2.1 Model US1000-11: Subsection 3.2.2 Model US1000-21: Subsection 3.2.3 In each subsection, tables are given for each controller mode (US mode) and control computation type.
Refer to the table that applies to your controller’s settings.
See Also
• Section 4.3, “Selecting Controller Mode (US Mode),” for information on the controller modes (US modes).
•Section 4.5, “Selecting Control Computation and Output Types,” for information on the control computations.
Contact Input Function
The functions assigned to the contact inputs are as follow.
• RUN/STOP switchover: The controller is in STOP status when the contact is on, and in the
RUN status when the contact is off.
•CAS/AUTO/MAN mode selection:
When the contact is turned from off to on, the operation mode changes to the corresponding mode.
•Tracking switching: Tracking signal of AIN2 or AIN3 is effective when the contact is on.
• OPEN/CLOSE switchover: Cascade control is disabled (OPEN) when the contact is on; cascade
control is enabled (CLOSE) when contact is off.
• ‘PV-hold and MAN mode’ or ‘AUTO mode’:
The controller holds PV in MAN mode when the contact is on, and is in the AUTO mode when contact is off.
3-6
Alarm Output 1 to 4
The initial alarm types of the alarm output 1 to 4 are: Alarm output 1: PV high limit Alarm output 2: PV low limit Alarm output 3: PV high limit (secondary) Alarm output 4: PV low limit (secondary) To change the alarm type assignments, refer to section 4.7, “Defining Alarm Outputs.”
3.2.1 Terminal Assignment for US1000-00 (Basic Type)
US1000-00: Single-loop control (US mode 1)
US1000-00: Cascade primary-loop control (US mode 2) US1000-00: Cascade secondary-loop control (US mode 3) US1000-00: Cascade control (US mode 4)
Chapter 3 Wiring
Terminal
OUT1A 16, 18
Terminal
Code
AIN1 1 - 3 PV input PV input PV input Primary-side PV input
AIN3 4, 5
DI1 6, 8 RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover
DI2 7, 8 MAN mode selection Tracking switching
LPS1 19, 20
DO1 9, 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10, 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11, 12 Alarm output 3 Contact off during error
No.
Cascade input or feedforward input
Loop power supply for transmitter 1
Voltage pulse or current output
US Mode 1 US Mode 2 US Mode 3 US Mode 4
Tracking input Cascade input Secondary-side PV input
Loop power supply for transmitter 1
Current output
The output from the OUT1A terminal will be voltage pulse output when the control computation is "time proportional PID," and current output when it is "continuous PID."
US1000-00: Loop control for backup (US mode 5)
US1000-00: Loop control with PV switching (US mode 6)
Controller mode (US mode)
CAS AUTO mode when the contact is off
Loop power supply for transmitter 1
Voltage pulse or current output
Contact off when CAS mode
OPEN/CLOSE switchover
Loop power supply for transmitter 1
Voltage pulse or current output
Alarm output 3
US1000-00: Loop control with PV auto-selector (US mode 7) US1000-00: Loop control with PV-hold function (US mode 8)
Terminal
OUT1A 16, 18
Terminal
Code
AIN1 1 - 3
AIN3 4, 5
DI1 6, 8
DI2 7, 8
LPS1 19, 20
DO1 9, 12 DO2 10, 12 DO3 11, 12
No.
US Mode 5 US Mode 6 US Mode 7 US Mode 8
PV input PV input 1 PV input 1 PV input
Tracking input PV input 2 PV input 2
RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover
Tracking switching PV switching MAN mode selection
Loop power supply for transmitter 1
Voltage pulse or current output
Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 Contact off during error Alarm output 3 Alarm output 3 Alarm output 3
Loop power supply for transmitter 1
Voltage pulse or current output
Controller mode (US mode)
The output from the OUT1A terminal will be voltage pulse output when the control computation is “time proportional PID,” and current output when it is “continuous PID.”
Loop power supply for transmitter 1
Voltage pulse or current output
Cascade input, feedforward input, or tracking input
'PV-hold and MAN mode' or 'AUTO mode'
Loop power supply for transmitter 1
Voltage pulse or current output
IM 5D1A01-01E 3-7
3.2.2 Terminal Assignment for US1000-11 (Enhanced Type)
US1000-11: Single-loop control (US mode 1)
Control Computation (MVS1 Set Value)
Terminal
AIN1 1 - 3 PV input PV input PV input PV input AIN2 46 - 48 No function No function No function No function
AIN3 4, 5
DI1 6, 8 RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover DI2 7, 8 MAN mode selection MAN mode selection MAN mode selection MAN mode selection DI3 31, 8 AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection DI4 32, 8 Bit-0 of SV No. setting Bit-0 of SV No. setting Bit-0 of SV No. setting Bit-0 of SV No. setting DI5 33, 8 Bit-1 of SV No. setting Bit-1 of SV No. setting Bit-1 of SV No. setting Bit-1 of SV No. setting DI6 34, 8 Bit-2 of SV No. setting Bit-2 of SV No. setting Bit-2 of SV No. setting Bit-2 of SV No. setting DI7 35, 8 Bit-3 of SV No. setting Bit-3 of SV No. setting Bit-3 of SV No. setting Bit-3 of SV No. setting
LPS1 19, 20
LPS2 51, 52
OUT1A 16, 18
OUT2A 49, 50
OUT3A 17, 18
DO1 9, 12 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 DO2 10, 12 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 DO3 11, 12 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 DO4 36, 40 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 DO5 37, 40 No function No function No function No function DO6 38, 40 No function No function No function No function DO7 39, 40 FAIL output FAIL output FAIL output FAIL output
OUT1R 55 - 57
OUT2R 58 - 60 Alarm output 3
Terminal
Code
Time proportional PID (0, 1) Continuous PID (2)
No.
ON/OFF computation (3)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (0, 3) Voltage pulse output (1) Current output (2)
Retransmission current output 2
Retransmission voltage output 3
Control relay output (0, 3) Alarm output 4 (1, 2)
Heating/cooling computation (4 - 6)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (4) Heating pulse output (5) Heating current output (6)
Retransmission current output 2
Retransmission voltage output 3
Heating control relay output (4) Alarm output 4 (5, 6)
Cooling control relay output
Heating/cooling computation (7 - 9)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (7) Heating pulse output (8) Heating current output (9)
Cooling pulse output Cooling current output
Retransmission voltage output 3
Heating control relay output (7) Alarm output 4 (8, 9)
Alarm output 3 Alarm output 3
Heating/cooling computation (10 - 12)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (10) Heating pulse output (11) Heating current output (12)
Retransmission voltage output 3
Heating control relay output (10) Alarm output 4 (11, 12)
3-8
US1000-11: Cascade primary-loop control (US mode 2)
Chapter 3 Wiring
Terminal
AIN1 1 - 3 AIN2 46 - 48 AIN3 4, 5 DI1 6, 8 DI2 7, 8 DI3 31, 8 DI4 32, 8 DI5 33, 8 DI6 34, 8 DI7 35, 8 LPS1 19, 20 LPS2 51, 52 OUT1A 16, 18 OUT2A 49, 50 OUT3A 17, 18 DO1 9, 12 DO2 10, 12 DO3 11, 12 DO4 36, 40 DO5 37, 40 DO6 38, 40 DO7 39, 40 OUT1R 55 - 57 OUT2R 58 - 60
Code
Terminal
No.
Control Computation (MVS1 Set Value)
Continuous PID (2)
PV input Cascade input or feedforward input Tracking input RUN/STOP switchover Tracking switching MAN mode selection Bit-0 of SV No. setting Bit-1 of SV No. setting Bit-2 of SV No. setting Bit-3 of SV No. setting Loop power supply for transmitter 1 Loop power supply for transmitter 2 Current output Retransmission current output 2 Retransmission voltage output 3 Alarm output 1 Alarm output 2 Contact off during error Alarm output 4 Alarm output 3 No function FAIL output Alarm output 4 Alarm output 3
IM 5D1A01-01E 3-9
US1000-11: Cascade secondary-loop control (US mode 3)
Control Computation (MVS1 Set Value)
Terminal
AIN1 1 - 3 AIN2 46 - 48 AIN3 4, 5 DI1 6, 8
DI2 7, 8
DI3 31, 8 DI4 32, 8 DI5 33, 8 DI6 34, 8 DI7 35, 8
LPS1 19, 20
LPS2 51, 52
OUT1A 16, 18
OUT2A 49, 50
OUT3A 17, 18
DO1 9, 12 DO2 10, 12 DO3 11, 12 DO4 36, 40 DO5 37, 40 DO6 38, 40 DO7 39, 40
OUT1R 55 - 57
OUT2R 58 - 60
Terminal
Code
Time proportional PID (0, 1) Continuous PID (2)
No.
ON/OFF computation (3)
PV input PV input PV input PV input Feedforward input Feedforward input Feedforward input Feedforward input Cascade input Cascade input Cascade input Cascade input RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover
CAS AUTO mode when the contact is off
MAN mode selection MAN mode selection MAN mode selection MAN mode selection AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection CAS mode selection CAS mode selection CAS mode selection CAS mode selection Message input Message input Message input Message input No function No function No function No function Loop power supply for
transmitter 1 Loop power supply for
transmitter 2 Retransmission output (0, 3)
Voltage pulse output (1) Current output (2)
Retransmission current output 2
Retransmission voltage output 3
Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 CAS output CAS output CAS output CAS output Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 No function No function No function No function FAIL output FAIL output FAIL output FAIL output Control relay output (0, 3)
Alarm output 4 (1, 2) Alarm output 3
Heating/cooling computation (4 - 6)
CAS AUTO mode when the contact is off
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (4) Heating pulse output (5) Heating current output (6)
Retransmission current output 2
Retransmission voltage output 3
Heating control relay output (4) Alarm output 4 (5, 6)
Cooling control relay output
Heating/cooling computation (7 - 9)
CAS AUTO mode when the contact is off
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (7) Heating pulse output (8) Heating current output (9)
Cooling pulse output Cooling current output
Retransmission voltage output 3
Heating control relay output (7) Alarm output 4 (8, 9)
Alarm output 3 Alarm output 3
Heating/cooling computation (10 - 12)
CAS AUTO mode when the contact is off
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (10) Heating pulse output (11) Heating current output (12)
Retransmission voltage output 3
Heating control relay output (10) Alarm output 4 (11, 12)
3-10
US1000-11: Cascade control (US mode 4)
Terminal
AIN1 1 - 3
AIN2 46 - 48
AIN3 4, 5 DI1 6, 8
DI2 7, 8
DI3 31, 8 DI4 32, 8 DI5 33, 8 DI6 34, 8 DI7 35, 8
LPS1 19, 20
LPS2 51, 52
OUT1A 16, 18
OUT2A 49, 50
OUT3A 17, 18
DO1 9, 12 DO2 10, 12 DO3 11, 12 DO4 36, 40 DO5 37, 40 DO6 38, 40 DO7 39, 40
OUT1R 55 - 57
OUT2R 58 - 60
Terminal
Code
Time proportional PID (0, 1) Continuous PID (2)
No.
ON/OFF computation (3)
Primary-side PV input Primary-side PV input Primary-side PV input Primary-side PV input Cascade input or
feedforward input Secondary-side PV input Secondary-side PV input Secondary-side PV input Secondary-side PV input RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover
OPEN/CLOSE switchover
MAN mode selection MAN mode selection MAN mode selection MAN mode selection AUTO mode selection AUTO mode selection AUTO mode selection AUTO mode selection CAS mode selection CAS mode selection CAS mode selection CAS mode selection Message input Message input Message input Message input No function No function No function No function Loop power supply for
transmitter 1 Loop power supply for
transmitter 2 Retransmission output (0, 3)
Voltage pulse output (1) Current output (2)
Retransmission current output 2
Retransmission voltage output 3
Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 No function No function No function No function No function No function No function No function FAIL output FAIL output FAIL output FAIL output Control relay output (0, 3)
Alarm output 4 (1, 2) Alarm output 3
Control Computation (MVS2 Set value)
Heating/cooling computation (4 - 6)
Cascade input or feedforward input
OPEN/CLOSE switchover
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (4) Heating pulse output (5) Heating current output (6)
Retransmission current output 2
Retransmission voltage output 3
Heating control relay output (4) Alarm output 4 (5, 6)
Cooling control relay output
Heating/cooling computation (7 - 9)
Cascade input or feedforward input
OPEN/CLOSE switchover
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (7) Heating pulse output (8) Heating current output (9)
Cooling pulse output Cooling current output
Retransmission voltage output 3
Heating control relay output (7) Alarm output 4 (8, 9)
Alarm output 3 Alarm output 3
Chapter 3 Wiring
Heating/cooling computation (10 - 12)
Cascade input or feedforward input
OPEN/CLOSE switchover
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (10) Heating pulse output (11) Heating current output (12)
Retransmission voltage output 3
Heating control relay output (10) Alarm output 4 (11, 12)
IM 5D1A01-01E 3-11
US1000-11: Loop control for backup (US mode 5)
Control Computation (MVS1 Set value)
Terminal
AIN1 1 - 3
AIN2 46 - 48
AIN3 4, 5 DI1 6, 8 DI2 7, 8 DI3 31, 8 DI4 32, 8 DI5 33, 8 DI6 34, 8 DI7 35, 8
LPS1 19, 20
LPS2 51, 52
OUT1A 16, 18
OUT2A 49, 50
OUT3A 17, 18
DO1 9, 12 DO2 10, 12 DO3 11, 12 DO4 36, 40 DO5 37, 40 DO6 38, 40 DO7 39, 40
OUT1R 55 - 57
OUT2R 58 - 60
Terminal
Code
Time proportional PID (0, 1) Continuous PID (2)
No.
ON/OFF computation (3)
PV input PV input PV input PV input Cascade input or
feedforward input Tracking input Tracking input Tracking input Tracking input RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover RUN/STOP switchover Tracking switching Tracking switching Tracking switching Tracking switching MAN mode selection MAN mode selection MAN mode selection MAN mode selection Bit-0 of SV No. setting Bit-0 of SV No. setting Bit-0 of SV No. setting Bit-0 of SV No. setting Bit-1 of SV No. setting Bit-1 of SV No. setting Bit-1 of SV No. setting Bit-1 of SV No. setting Bit-2 of SV No. setting Bit-2 of SV No. setting Bit-2 of SV No. setting Bit-2 of SV No. setting Bit-3 of SV No. setting Bit-3 of SV No. setting Bit-3 of SV No. setting Bit-3 of SV No. setting Loop power supply for
transmitter 1 Loop power supply for
transmitter 2 Retransmission output (0, 3)
Voltage pulse output (1) Current output (2)
Retransmission current output 2
Retransmission voltage output 3
Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 2 Alarm output 2 Alarm output 2 Alarm output 2 Error output Error output Error output Error output Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 4 Alarm output 3 Alarm output 3 Alarm output 3 Alarm output 3 No function No function No function No function FAIL output FAIL output FAIL output FAIL output Control relay output (0, 3)
Alarm output 4 (1, 2) Alarm output 3
Heating/cooling computation (4 - 6)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (4) Heating pulse output (5) Heating current output (6)
Retransmission current output 2
Retransmission voltage output 3
Heating control relay output (4) Alarm output 4 (5, 6)
Cooling control relay output
Heating/cooling computation (7 - 9)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (7) Heating pulse output (8) Heating current output (9)
Cooling pulse output Cooling current output
Retransmission voltage output 3
Heating control relay output (7) Alarm output 4 (8, 9)
Alarm output 3 Alarm output 3
Heating/cooling computation (10 - 12)
Cascade input or feedforward input
Loop power supply for transmitter 1
Loop power supply for transmitter 2
Retransmission output (10) Heating pulse output (11) Heating current output (12)
Retransmission voltage output 3
Heating control relay output (10) Alarm output 4 (11, 12)
3-12
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