Yokogawa UP750 Data sheet

<<Contents>> <<Index>>

General Specifications

Model UP750 Program Controller (with Custom Computation)

GS 05E01B02-01E

■General

Model UP750 Program Controller is an intelligent, microprocessor based program controller that has the capacity of 300 program patterns, powerful control capability, custom computation function and a user-friendly display. The UP750 has many control modes as standard, and all these functions such as program setting function, control function, control computation function, signal computation, etc. can be configured by using the keys on the front panel. The instrument includes eleven types of predecided control strategies including cascade, temperature/ humidity, and more in single or dual loops. Auto-tuning control, an overshoot suppressing function "SUPER" and a heating suppressing function "SUPER 2" are standard.

■Main Features

• Extra-large digital display allows the indicated values to be read even from along distance. LEDs of 20mm height are used for the process variable display. This is a five-digit display for higher resolution.

• User-friendly full dot LCD display. Not only the target setpoint and control related parameters, but also a program pattern, deviation trend record or an analogue bargraph of control output value can be displayed on it.

• Huge capacity of 300 program patterns / 3000 segments. Applicable to a wide range of heat treatment , textile, environmental chamber and testing application.

•Eleven type of control function, including single-loop control, cascade control, loop control with PV autoselector, and custom computation function, enabling the operator to start control operation immidiately after simply entering the settings.

• The program pattern-2 retransmission function outputs a program pattern (control setpoint) by way of the retransmission output. This function is used in combination with retransmission output setup parameter RET 1 or RET 2, for which target setpoint-2 (SP2) should be selected, and is used for pattern transmission to another instrumennt (available for UP mode 1, 2, or 6).

• Custom Computation capability, which allows users’ own configuration for signals, enables them to realize such functions as complicated computation for input compensation or sequence logic for input/output. ( “PC-based Custom Computation Building Tool <model name: LL200> is necessary to use this function.)

• Universal input and output enable users to set or change freely the type of measured inputs(thermocouple, RTD, or DCV), measurement input range, type of control output(4 to 20 mA current, voltage pulse, or relay contact) etc. the front panel.

• Equipped with seven contact inputs and outputs each, which are further expandable up to 23 inputs and outputs each by adding contact I/O signal expansion modules.

• Various communication function are provided. Communication is possible with personal computer, programable logic controller, and other controllers.

UP750

UP750E

“E” indicates with the model with expanded functions.

■Functional Specifications

● Program Setting Function

“Program setting” allows the setting of a setpoint versus time. The instrument can store program patterns and change the pattern according to the operating status. One program pattern consists of several broken line (segment). The length of each segment can be set by segment time. Users can also configure the number of Repeats, Start/Stop, event outputs, etc.

Program pattern setting capacity: 300 maximum Number of segment/pattern: 99 maximum Number of segment: 3000 maximum (sum of segments for

all program patterns)

Number of event: 4000 maximum (sum of events for all

Number of program repeat time: 0 to 999, or unlimited

Segment time: 0 minute 0 s to 59 m i n u t e 5 9 s , o r 0 h 0

Mode of program pattern operation:

Switching between program patterns:

Target setpoint (SP)

segment time

program patterns)

repeats.

minute to 59 h 59 minute.

Start (RUN), stop (RESET), paused (hold), advance, can be executed by an external contact or instrument operation.

Achieved by contact input or instrument operation.

segment time No.1

Example of program pattern

segment time No.2

segment time No.5

GS 05E01B02-01E

4th Edition Oct. 2007 (KP)

<<Contents>> <<Index>>

Wait Function

The function to delay the progress of the program pattern when Process variable (PV) does not reach the change of the target setpoint (SP). The wait function has to parameters: a wait zone and a wait time.

Wait zone is a range of the deviation, and wait time is the time to wait for PV to reach the wait zone. If PV reaches the wait zone within a certain time (wait time), then the program will advance to the next segment. If PV does not reach the wait zone even after the wait time pass, then the program will eventually advance to the next segment.

Wait time: OFF, 0 minute 1 s to 99 minute 59 s or 0 h 1

minute to 99 h 59 s.

Wait zone: 0 to 10 % of measured input range width.

UP mode and Program Setting Function

UP mode with one channel of control: Single-loop control,

Cascade primary-loop control, Loop control with PV switching, Loop control with PV auto selector, Loop control with 2 universal inputs switching , Cascade control, Cascade control with 2 universal inputs. Note that Program pattern setting function is only available with the cascade primary-loop when Cascade control with 2 universal inputs are used.

UP mode with two channels of control: Dual-loop control,

Temperature and humidity control. The following functions are common to dual program setting functions ( “Program pattern RUN/RESET”, “The total number of program segment”) and “Segment time”.

Program Setting Function and PID Parameters

Switching

Controller can switch between PID parameter sets as a program pattern progresses.

Segment PID selection: PID-parameter numbers being

used can be selected on a segment basis.

Zone PID selection: PID parameter sets are selected

depending on the value of the applied PV input. Either the reference point method (reference point: a setpoint for switching between PID parameter sets) or the reference deviation method is used for the switching.

Reference point method: Divides the measurement input

range into as many as seven zones using a maximum of six reference points, and switching between PID parameter sets is done on a zone basis.

Reference deviation method: Switches between PID

parameter sets depending on whether the control deviation (DV) is within the given reference deviation or exceeding the deviation. This method has priority over the reference point method during operation.

Time Events

Time event is selected based on time in the program pattern

Number of time events: 8 points max. per segment (Max. 8

points for per segment the instrument with two control channels)

Time event display: 4 points (TME1, TME2, TME3,

TME4) Time event setting point: Start and duration (user settable) Setting time: 0 minute 0 s to 99 h 59 minute.

PV Events

PV event is the PV/DV alarm function which is configured in relation with the program pattern.

Number of PV event: max. 8 points per segment PV event display: 2 points ( PVE1, PVE2 )

The status of all the setting events can be seen in the operating display.

Event types: PV high limit, PV low limit, Deviation high

limit, Deviation low limit, Deenergized on deviation high limit, Deenergized on deviation low limit, Deviation high and low limits, High and low limits within deviation, Deenergized on PV high limit, Deenergized on PV low limit, SP high limit, SP low limit, Output high limit, Output low limit.

Configurable ranges of PV events:

PV alarm: –100 to 100% of measured input range DV alarm: –100 to 100% of measured input width Alarm hysteresis: 0.0 to 100% of measured input renge

width

Instrument Alarm Functions

The instrument alarm function outputs PV, deviation, SP, and other alarm without regards to the program pattern. Controller has four instrument alarm outputs.

Alam types: PV high limit, PV low limit, Deviation high

Alarm setting range:

PV/SP alarm: –100 to 100 % of measured input range. Deviation alarm: –100 to 100 % of measured input range

width. Output alarm: –5.0 to 105.0 % of output value. Alarm hysteresis: 0.0 to 100.0 % of measured input

range width.

Stand-by action: Stand-by action can be set to make PV/

deviation alarm OFF during start-up or after SP change until SP reaches the normal region.

Other alarm actions:

Sensor grounding alarm: Detects sensor deterioration and

outputs an alarm. Fault diagnostic alarm: Input burnout, A/D conversion

error, RJC error FAIL output: Abnormality in Software, Abnormality in

Hardware

Number of Instrument Alarm Settings: 4 points Number of Instrument Alarm Outputs: Max. 4 points

One of PV alarm/Deviation alarm, Fault diagnostic alarm, Sensor grounding alarm and Fail output can be output with contact output.

(Note): Refer to the later "Contact Outputs" in

Hardware Specifications.

Event Output Functions

Output contact: Max. 7 points of contact output can be used

to output the event/alarm (See ‘Contact output’) The following number are pre-configured as an initial setting upon shipment.

Time event: 4 points PV event: 2 points

Instrument alarm: 1 point Max. 23 points outputs are available when Expanssion Digital I/O connected.

Time events, PV events and Instrument alarm can be assigned for any contact output. Event and alarm status can be read by communication.

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

● Control Functions

UP mode

The following types of basic control structure can be set as the UP mode by the user.

Single-loop Control (UP mode 1): The most simple and

basic control function.

Cascade primary-loop control (UP mode 2): Output

tracking function and cascade control logic are provided. Suitable for the primary- loop cascade control.

Cascade control (UP mode 4): Dual control functions.

Whole Cascade control can be executed with a single instrument.

Loop control with PV switching (UP mode 6): Two

measured inputs are switched for control depending on the status of contact input or measured input.

Loop control with PV auto-selector (UP mode 7): Two

measured inputs are automatically selected for control with a high, low, average, or temperature-defference value selector.

Dual-loop control (UP mode 11): Dual control function is

available in a single instrument to control two loops.

Temperature and Humidity control (UP mode 12):

Temperature control and Relative Humidity control are available in a single instrument.

Cascade control with two universal inputs (UP mode 13):

Cascade control with using two universal measured inputs.

Loop control with PV switching and two universal inputs

(UP mode 14): Loop control with PV switching and two universal inputs available as mesured inputs.

Loop control with PV auto-selector and two universal

inputs (UP mode 15): Process variable for loop control is automatically selected from two or three measured inputs by an internal selector, using two universal inputs and an auxiliary analog input. When two universal inputs are configured as measured input, auxiliary analog input can be used for a remote setpoint input.

Custom computation control (UP mode 21): Can be

provided by the user using the optional LL200 custom computation building tool.

● Control Computation Functions

In each UP mode, the following control types can be selected.

Continuous PID control, Time-proportional PID control, Relay ON/OFF control, Heating/Cooling control.

Target setpoint and PID parameter: Maximum eight sets of

target setpoint and PID parameters can be set and stored in a instrument. For Cascade control and Dual-Loop control type, eight sets for each main and slave are available.

Auto-tuning: standard

Possible to activate auto-tuning for both loops of Cascade control, Dual-loop control and Temperature and humidity control.

“SUPER” function: Overshoots generated by abrupt

changes in the target setpoint or by disturbances can be suppressed.

“SUPER 2” function: This function stabilizes the state of

control that is unstable due to hunting, etc.

without requiring any change in PID constants, when the load and/or gain varies greatly, or when there is a difference between the characteristics of temperature zones.

Preset output function: When the instrument is in reset

mode, measured input is burnout, or abnormality is found in an input circuit, users’ preconfigurable preset value is output as a control output.

Control cycle time: Each cycle time can be selected under

the following conditions

100 ms: Available when model code is UP750-0 ■.

200 ms: Available with UP750-5 ■, or when the

amount of computation module of Custom computation function is less than 30.

500 ms: Available when the amount of computation

module is 50 or more.

(Set value on shipped from the factory: 200 ms)

Operation Mode Switching

(Note:Communication enables all the following mode

switching to be excuted.)

AUTO/MANUAL switching: Bump-less switching is

available. Switching between AUTO and MANUAL mode can be realized by instrumment operation or by external contact, and external contact switching has priority to instrumment operation.

RUN (PRG)/STOP (RESET) switching: Switching can be

realized by the front key or external contact, and external contact switching takes priority to the front key. Bump-less switching for RESET to PROG is available. In PRG mode, control computation is activated. In RESET mode, control computation ceases and preset output value is output as a control output, while other functions operates normally.

CASCADE/Local SP switching: Switching can be realized

by instrument operation or external contact, and external contact switching takes priority to instrument operation. Available when UP mode is set to “Cascade control” .

Control Parameter Setting Range

Proportional Band: 0.1 to 999.9%

0.0 to 999.9% (for heating/cooling PID

control), 0.0% available for ON/OFF control. Integral time: 1 to 6,000 s, or OFF(for Manual reset) Derivative time: 1 to 6,000 s, or OFF ON/OFF control hysteresis: 0.0 to 100.0% of measured

input range width Preset output value: –5.0 to 105.0% of output range (0mA

or less cannot be output) Output limiter:

Setting range: –5.0 to 105.0% for both high and low

limits. However “low limit setpoint < high limit setpoint” must be satisfied. In case of heating/cooling PID control, upper limiter for heating and upper limiter for cooling.

Shutdown function: In manual mode operation, up to

approx. 0mA can be output. (For 4 to 20 mA

control output only) Rate of change limiter for output: OFF, or 0.1 to 100.0%/s Dead band for heating/cooling control: –100.0% to 50.0%

of output value

<<Contents>> <<Index>>

● Configuration of Input/Output Signal

Measured Input Computations

Bias (–100.0 to 100.0%), First lag filter (OFF, time constant 1 to 120 s), Square root extraction (for voltage input only, Input low cut 0.0 to 5.0%), 10-segment line linearizer/bis function, relative humidity calculation for wet/dry bulb (for Temperature & Humidity control type only)

Auxiliary Input Computaitons

Bias (-100.0 to 100.0%), Filter (off, time constant 1 to 120 s), Square root extraction (Input low-cut 0.0 to 5.0%).

Custom Computations

LL200 Building tool is necessary for using Custom computation function.

Combining computation function modules allows such functions as user configuration of input/output signals, operation mode switching via discrete input, status output via discrete output, and so on.

Computation function module: Addition/substruction/

multiplication/division, Processing absolute value/reciprocal, Selecting maximum/ minimum/average, Keeping maximum/ minimum value, Keeping value, Rate of change limiter, Switch, Limiter, Constant, AND, OR, Exclusive OR, NOT, Latch, Comparison(=, <, >, , ), Not equivalent, Within range, AND(word), OR(word), Shift word, Sum, Timer, Ten-segment linearizer 1/ 2, Inverse ten-segment linearizer 1/2, Curve linearizer 1/2, Ratio, First order lag filter, Conversion to engineering unit, Selection of PV from two inputs, Temperature and humidity calculation, Fluid Temperature/ Pressure compensation, MV selection1/2, Conversion of display value, Parameter setting, Data display1/2, Special discrete output calculation, Assignment of output terminals 1/2, etc.

Maximum Number of Module to be used:

50 for input Custom computation, 50 for output Custom computation

● Display and Operation Function

PV Display Unit

Either PV1 or PV2 can be displayed on 5 digit digital display unit and switched one from the other.

(Digit of display: 4 or 5 digit) For Thermocouple and RTD input, the display of the digits lower than decimal point can be off.

The display range is -19999 to 30000 and the display span is 30000 or less. [750.00 appearing in the product photograph on page 1 cannot actually be displayed.]

LCD Display Unit

Some data are displayed on LCD display unit. Each screen is called “display”.

Five types of display are provided; Operating display, Operating parameter setting display, Program parameter setting dispiay, Setup parameter setting display and SELECT display.

Each screen of LCD display unit contains:

Operating display: Necessary data for operation is

displayed according to UP mode. Such items as Program pattern, Setpoint, Control output, control output bar, deviation trend, is displayed. Time base of deviation trend is 120 s to 20 h.

Operating parameters setting display: The Operating

parameters, which are mainly changed during operation, such as PID constant, are displayed. The explanation of each parameters is provided.

Program Parameters Setting display:

Generation of Program pattern, and parameters for Wait Function and Repeat Function are displayed.

Setup parameter setting display: The Setup parameters to

configure functions of the instrument before starting operation are displayed. The explanation of each parameters is provided.

SELECT display: Up to 5 displays which are frequently

accessed can be selected from Operating parameter setting display and Setup parameters setting display.

Status Lamps

Event indicating lamp: 7 points (TME1, TME2, TME3,

TME4, PVE1, PVE2, AL) Operation mode indicating lamp: PRG (Program opera-

tion), RST (Program operation reset), HLD

(Program operation hold), LOC (Local

operation), MAN1 (Loop1 in Manual mode),

MAN2 (Loop2 in Manual mode), CAS

(Cascade operation).

Operation Key

▲, ▼ key: Increase/decrease the value of Setpoint or

other parameters which appear on LCD display. DISP key: Switch data to be showed on LCD display SET/ENT key: Set/change the setting value, switch

information to be showed on LCD display,

switch operation mode other than AUTO/

MAN. 䉮 PT No. 䉭 key: Select program pattern No. RUN key: Start the program operation RESET key: Stop and reset the program operation.

Security Function

Key lock from parameters setting and, operation can be inhibited by a password.

● Communication Functions

( For UP750- ■1 only )

The instrument allows two communication ports and five types of communication protocols, and allows the simultaneous communication with two different instruments. The instruments to communicate are such as a personal computer, a programmable logic controller, other UT750/UP750, and Digital I/O expansion module.

Communication Protocol

Computer link communication: Communication protocol

with a personal computer, PLC communica-

tion modules, and more. Ladder communication (BCD serial communication):

Communication protocol with the ladder

program on some programmable logic

controllers. MODBUS communication: Communication protocol with

a personal computer or PLC. Coordinated operation protocol: Protocol to realize

Coordinated operation with other GREEN

SERIES controller. UP750 is always

configured as a master unit.

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

Digital input/output expansion(-Bus): Protocol to connect

Digital I/O expansion module to increase the number of Discrete Input and Output.

RS-485 Communication Interface

Two types of RS-485 communication interface(conforms to EIA RS485) are available; High performance interface and general purpose interface. Both interfaces are available simultaneously according to usage.

High Performance Interface:

High performance RS-485 communication is available with Computer link, Ladder, Digital I/O expansion module, and Coordinated operation communication.

Specification (Common for Computer link, Ladder, and

Coordinated operation):

Maximum number of connectable controllers:

31 units max. Maximum communication distance: 1,200 m max. Communication method: 2 wire, half duplex, Start-stop

synchronization system, Protocol free Communication rate: 600, 1200, 2400, 4800, 9600bps,

19.2k, 38.4kbps.

Status lamps

Second PV(PV2) Time event(TME1 to 4), PV event(PVE1/2), alarm(AL1), Program operation(PROG), Reset(RST), Hold(HLD), Local operation(LOC), Loop 1 in Manual operation (MAN1), Loop 2 in Manual operation(MAN2), Cascade operation(CAS)

Digital I/O Expansion Module Communication (애-Bus): Digital I/O Expansion module communicaiton

terminals are same as high performance communication terminals.

Digital I/O Expansion module: P2ER1-20J,

P2ET1-20J Units to be connected: 2 units max. Maximum communication distance: 15m max. Communication rate: 1.25Mbps

General Purpose Interface:

General purpose communication is interface available with Computer link, Ladder or Coordinated operation.

Specification (Common for Computer link, Ladder, and Coordinated operation)

Maximum number of connectable controllers:

31 units max. Maximum communication distance: 1200 m Communication method: Two-wire half duplex or four-

wire half duplex Start-stop synchronizations

system, Protocol free Communication rate: 600, 1200, 2400, 4800, 9600 bps

PV display unit

Display PV. Error code is displayed when error is detected.

Communication port for light loader

Communicate with personal computer to transfer the parameter/program setting data and Custom computation data.

LCD display unit

Display setting item and setting data of Setpoint(SP), program pattern, output opening,deviation bar-graph, deviation value, deviation trend,

Operational keys

parameter, etc.

Increase/Decrease the setting data(▲, ▼) Transfer the display(DISP), Operation mode selection(MODE), Setting Parameters/values(SET/ENT) Program pattern selection(䉭 PT No.䉮), Program operation Start(RUN), Program operation reset(RESET)

Examples of Communication System Configuration Diagram

(1) Computer link communication/MODBUS communication (2) Ladder communication

Personal computer

PV2

1 2 3

REM

MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

PV2

REM

MAN1

MAN2

STP

CAS

A/M

DISP

SET/ENT

PV2

1 2 3

REM

MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

UP750 Program controller

(3) Coordinated operation (4) Digital I/O expansion module (µ-bus communication)

PV2

1 2

UP750 Program controller or

3 REM 4 MAN1 MAN2 STP CAS

A/M

UT750 Digital indicating controller

DISP

SET/ENT

MELSEC-A

PLC

PV2

1 2 3 4

PV2

1 2 3

REM

REM 4

MAN1

MAN2

STP

CAS

A/M

DISP

SET/ENT

PV2

1 2 3

REM

MAN1 MAN2 STP CAS

A/M

SET/ENT

DISP

SET/ENT

UP750 Program controller

DISP

PV2

1 2 3 REM 4 MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

PV2

1 2 3

REM

MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

PV2

1 2 3 REM 4 MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

PV2

REM

MAN1

MAN2

STP

CAS

A/M

DISP

SET/ENT

UT750 Digital indicating controller

PV2

1 2 3 REM 4 MAN1 MAN2 STP CAS

A/M

DISP

SET/ENT

Digital I/O expansion module

<<Contents>> <<Index>>

■Hardware specifications

● Input/Output Signal Specifications

Measured Input Signal

Number of input:1 or 2 points Input type, measurement input range and measurement

Sampling period: 100, 200 or 500 ms (selectable)

Burnout detection: Available with Thermocouple, RTD,

Unspecified (When shipped from the factory)

Thermocouple

RTD

Standard signal

DC voltage

accuracy: Refer to the table below. Possible to select input type/measurement range by software.

(default: 200 ms)

standard signal 0.4 to 2 V DC and 1 to 5 V DC input. Possible to specify a travel of upscale, downscale or off. For DC voltage input, 0.1 V or less are regarded as burnout.

Input type

J T

S R N

E L (DIN) U (DIN)

W (DIN) Platinel 2 PR20-40

W97Re3-W75Re25 JPt100

Pt100

0.4 to 2V 1 to 5V 0 to 2V 0 to 10V

0.0 to 1.2 V (Note 3)

-10 to 20mV 0 to100mV

Input range

code

OFF

typeK1 (1) typeK2 (2) typeK3 (3) typeJ (4) typeT1 (5) typeT2 (6)

typeB (7)

typeS (8) typeR (9) typeN (10)

typeE (11) typeL (12) typeU1 (13) typeU2 (14) typeW (15) plati2 (16)

PR2040 (17)

W97Re3 (18) JPt1 (30) JPt2 (31) Pt1 (35) Pt2 (36) Pt3 (37)

0.4 to 2V (40) 1 to 5V (41) 0 to 2V (50) 0 to 10V (51)

0.00 to 1.25 V(52) mV1 (55) mV2 (56)

Set the data item PV input type “IN 1” or “IN 2” to the OFF option to leave the PV input type undefined.

0.000 to 1.250 V

-10.00 to 20.00 mV

Instrument

range (°C)

-200.0 to 1370.0°C

-200.0 to 1000.0°C

-200.0 to 500.0°C

-200.0 to 1200.0°C

-200.0 to 400.0°C

0.0 to 400.0°C

0.0 to 1800.0°C

0.0 to 1700.0°C

-200.0 to 1300.0°C

-200.0 to 1000.0°C

-200.0 to 900.0°C

-200.0 to 400.0°C

0.0 to 400.0°C

0.0 to 2300.0°C

0.0 to 1390.0°C

0.0 to 1900.0°C

0.0 to 2000.0°C

-200.0 to 500.0°C

-150.00 to 150.00°C

-200.0 to 850.0°C

-200.0 to 500.0°C

-150.00 to 150.00°C

0.400 to 2.000 V

1.000 to 5.000 V

0.000 to 2.000 V

0.00 to 10.00 V

0.0 to 100.0 mV

Input bias current: 0.05 A( For T/C and RTD b-terminal) Specified current (RTD): about 0.13 mA Input resistance: TC/mV input 1 MΩ or more

DC Voltage input approx. 1 MΩ (approx. 8 MΩ for ramge 0.0 to 1.2 V of measuring input 2)

Allowable signal source resistance:

TC/mV input: 250 Ω or less: Effect from allowable

signal source resistance 0.1 µV/Ω or less

DC Voltage input: 2 kΩ or less: Effect from allowable

signal source resistance 0.01%/100 Ω or less

Allowable leadwire resistance (for RTD input): Maximum

150 Ω/one wire (Lead resistances of three wires must be equal.) However, it must be 10 Ω/one wire for the range of -150.0 to 150.0˚C.

Effect of wiring resistance: ±0.1˚C/10 Ω

Instrument

range (°F)

-300.0 to 2500.0°F

0.0 to 2300.0°F

-200.0 to 1000.0°F

-300.0 to 2300.0°F

-300.0 to 750.0°F

-200.0 to 750.0°F 32 to 3300°F

32 to 3100°F 32 to 3100°F

-300.0 to 2400.0°F

-300.0 to 1800.0°F

-300.0 to 1600.0°F

-300.0 to 750.0°F

-200.0 to 1000.0°F

32 to 4200°F

32.0 to 2500.0°F 32 to 3400°F

32 to 3600°F

-300.0 to 1000.0°F

-200.0 to 300.0°F

-300.0 to 1560.0°F

-300.0 to 1000.0°F

-200.0 to 300.0°F

Display range: -19999 to 30000 Display span: 30000 or less (Decimal point position changeable)

Instrument accuracy

±0.1% ±1 digit of instrument range at 0°C or more ±0.2% ±1 digit of instrument range at less than 0°C

±0.15% ±1 digit of instrument range at 400°C or more ±5% ±1 digit of instrument range at less than 400°C

±0.15% ± 1 digit of instrument range

±0.1% ± 1 digit of instrument range ±0.25% ±1 digit of instrument range for temperature at less than 0°C

±0.1% ±1 digit of instrument range for temperature at 0°C or more ±0.2% ±1 digit of instrument range for temperature at 0°C or more

±0.2% ±1 digit of instrument range ±0.1% ± 1 digit of instrument range

±0.5% ±1 digit of instrument range at 800°C or more

Accuracy not guaranteed for temperature less than 800°C

±0.2% ± 1 digit of instrument range ±0.1% ± 1 digit of instrument range (Note 1) (Note 2) ±0.2% ± 1 digit of instrument range (Note 1) ±0.1% ± 1 digit of instrument range (Note 1) (Note 2)

±0.2% ± 1 digit of instrument range (Note 1) ±0.1% ± 1 digit of instrument range

Numbers in ( ) are the measurement input range codes that apply when the communication function is used.

*1: Performance in the standard operating conditions (at 23±2°C, 55±10% RH, and 50/60Hz power frequency) Note 1 : The accuracy is ±0.3°C of instrument range ±1 digit for a temperature range from 0 to 100°C Note 2 : The accuracy is ±0.5°C of instrument range ±1 digit for a temperature range from -100 to 200°C. Note 3 : Av ailable for only measurement input 2.

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

Allowable input voltage:

TC/mV/RTD: ±10VDC DC Voltage: ±20VDC

Noise rejection ratio:

Normal mode: 40dB(50/60Hz) or more Common mode: 120dB(50/60Hz) or more

RJC Error: ±1.0°C (15 to 35°C),

±1.5°C (0 to 15°C, 35 to 50°C )

Applicable standard:

TC/RTD: JIS/IEC/DIN (ITS-90)

Response time: 1 second or less, 63% (10 - 90%)

(The time required for transmission output to reach 63% of the maximum excursion when PV abruptly changes from 10% to 90%)

Auxiliary Analog Input

(For UP750- ■ 1 only) Functions: Remote setpoint input, compensatory input,

PV input of Cascade secondary-loop, etc.

Input type: DC voltage input 0 to 2 V DC, 0 to 10 V DC,

0.4 to 2.0 V DC or 1 to 5 V DC (Settable

within the range) Number of input: 1 point Sampling period: 100, 200 or 500 ms

auxiliary analog input period is linked with

PV sampling period. Input resistance: Approx. 1MΩ Input accuracy: ±0.3%±1 digit of F.S.

for 0 to 2 V DC range

±0.2%±1 digit of F.S. for 0 to 10 V DC range

±0.375%±1 digit of F.S. for 0.4 to 2.0 V DC

range.

±0.3%±1 digit of F.S. for 1 to 5 V DC range.

Performance in the standard operating

conditions (at 23± 2°C, 55± 10% RH, and 50/

60 Hz power frequency)

Retransmission Output

Any of the PV, target setpoint or control output is output. Can be used as the 15 V DC loop power supply.

Number of output points: 1 or 2

Retransmission output 2 is available only

when “relay” is selected as the control output

function. Output signal: 4 to 20 mA DC, 0 to 20 mA DC, 20 to 4

mA DC or 20 to 0 mA DC (0 mA or less

cannot be output) Load resistance: 600 Ω or less Output accuracy: ±0.1% of span (±5% for 1 mA or less)

Performance in the standard operating

conditions (at 23± 2°C, 55± 10% RH, and 50/

60 Hz power frequency)

When using for 15 V DC loop power supply:

Supply voltage 14.5 to 18.0 V DC, maximum supply

current about 21 mA (with the protection

circuit at field short-circuit)

■

15 V DC Power Supply Wiring to Two-wire Sensor

100Ω

PV input

0.4 to 2.0 V DC signal

Loop power

supply

14.5 to

18.0 V DC

Two-wire transmitter

4-20mADC

External resistor (Note)

Control Outputs

One or two points can be selected from the following types, according to the model codes and specified UP mode.

Current output:

Number of output: 1 or 2 points (for heating/cooling type)

(selected between voltage pulse output)

Output signal: 4 to 20 mA DC, 0 to 20 mA DC, 20 to 4 mA

DC or 20 to 0 mA DC

Load resistance: 600 Ω or less Output accuracy: ±0.1% of output span(±5% for 1 mA or

less) Performance in the standard operating conditions (at 23± 2°C, 55± 10% RH, and 50/60 Hz power frequency)

Voltage pulse output:

Number of output: 1 or 2 points (for heating/cooling

type) (selected between current output)

Output signal: ON voltage 12 V DC or more (lead

resistance 600 Ω or less), OFF voltage 0.1 V DC or less

Resolution: 10ms or 0.1% of output value, whichever is

greater

Relay contact output:

Number of output: 1 or 2 points (for heating/cooling

type) Output signal: Three terminals (NC, NO, and common) Contact rating: 250 V AC 3 A or 30 V DC 3 A (Load

resistance) Resolution: 10ms or 0.1% of output value, whichever is

greater

Contact Inputs

Usage: Program pattern switching, Local/Remote

switching, HOLD, ADVANCE selection, RUN/RESET switching, measured input selection, and message interruption display.

Number of input: 7 points (23 points max. when using

Digital I/O expansion module).

Input type: Non-voltage contact input or transistor open

collector input Input contact rating: 12 V DC, 10mA or more ON/OFF detection:

For non-voltage contact contact input:

ON=contact resistance 1 kΩ or less, OFF=contact resistance 20 kΩ or more

For transistor input:

ON=2 V or less, OFF=leak current 100 A or less

Minimum detecting time: PV input sampling period ×3

Contact Outputs

Usage: Instrument alarm output, Cooling side output

for Heating/Cooling control (Transistor

contact output), Event output. Number of output: 7 points (Relay output 3 points, Open

collector output 4 points), (23 points max.

when using Digital I/O expansion module). Relay contact rating: 240 V AC 1 A or 30 V DC 1 A

(Common to COM terminal) Transistor contact rating: 24 V DC 50 mA (Common to

COM terminal)

Expansion Digital I/O

Up to two Digital I/O expansion modules can be connected to increase the number of Digital I/O.

Each 8 points of input/output per one module can be accessed from the instrument.

Note: Connecting a 100 Ω resistor to the terminals is optional. Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)

<<Contents>> <<Index>>

● Display Specifications

Measured value (PV) display: 5 digit seven segment red Data display: 32 × 128 dot LCD display with back-light

Status indicating lamp: LED

color LED display, height of a letter: 20 mm

● Conformance to Safety and EMC standards

Safety:Compliant with IEC/EN61010-1: 2001, approved

by CSA1010, approved by UL508. Installation category : CAT. II (IEC/EN61010, CSA1010) Pollution degree : 2 (IEC/ EN61010, CSA1010) Measurement category : I (CAT. I : IEC/ EN61010) Rated measurement input voltage : 10V DC max.(across terminals), 300V AC max.(across ground) Rated transient overvoltage : 1500V (Note) Note : It is a value on the safety standard which is assumed by IEC/EN61010-1 in measurement category I, and is not the value which guarantees an apparatus performance.

EMC standards:Complies with EN61326

During test, the controller continues to operate with the measurement accuracy within ±20% of the range.

● Construction, Installation, and Wiring

Structure: Dust-proof and Drip-proof front panel

conforming to IP55. For side-by-side close installation, controller

loses its dust-proof and drip-proof protection. Material of the body: ABS resin and polycarbonate Case color: Black Weight: Approx. 1 kg or less Dimensions: 96W×96H×100D (From the front panel

surface) (mm) Mounting: Direct panel mounting; mounting bracket, one

each for upper and lower mounting Panel cutout dimensions:

+0.8

W ×

+0.8

H (mm)

Mounting position: 0° to +30° with respect to vertical

panel surface. Wiring: M3.5 screw terminal (signals, power supply/

ground)

● Power Supply and Isolation

Power supply: Rated voltage 100 to 240V AC, (±10%),

Power consumption: MAX. 20VA (MAX. 8.0W) Memory backup: Litium Battery, Life Time approx.

Withstanding voltage:

Between primary terminal and secondary terminal:

Between primary terminal and ground terminal:

Between ground terminal and secondary terminal:

Between two secondary terminal:

primary terminal: Power supply, Relay output secondary terminal: Analogue input/output, Voltage

50/60Hz

10years

1500V AC for 1 min.

500V AC for 1 min.

pulse output, contact input.

Isolation Resistance:

Between power supply terminal and ground 500V DC 20MΩ or more

Grounding: Class D grounding (grounding registance of

100Ω or less)

Isolation Specifications

Measured input terminal 1: Isolated from Measured input

terminal 2 and other input/output terminals. Not isolated from internal circuits.

Measured input terminal 2: Isolated from Measured input

terminal 1, other input/output terminals and internal circuits.

Auxiliary analogue input terminal: Isolated from other

input/output terminals and internal circuits.

Control output (current output or voltage pulse output) and

retransmission output: Not isolated between control output and retransmission output terminals. Isolated from other input/output terminals and internal circuits.

Relay contact control output terminals: Isolated from other

input/output terminals and input circuits.

Contact input terminals: Not isolated from other contact

input and communication terminals. Isolated from other input/output terminals and internal circuits.

Relay contact event output terminals: Isolated from other

input/output terminals and internal circuits.

Transistor contact event output terminals: Not isolated

between other open collector output terminals mutually. Isolated from other input/output terminals and internal circuits.

RS-485 communication terminals: Not isolated between

other communication terminals, and from contact input terminals. Isolated from other input/output terminals and internal circuits.

Power supply terminals: Isolated from other input/output

terminals and internal circuits.

Ground terminal: Isolated from other input/output

terminals and internal circuits.

● Environmental Conditions

Normal operating conditions:

Ambient temperature: 0 to 50°C 40°C or less in close

Temperature change rate limit: 10°C/h or less Mbient humidity: 20 to 90%RH (no condensation) Ambient humidity: 20 to 90%RH (no condensation) Magnetic field: 400 A/m or less Continuous vibration (5 to 14Hz): amplitude 1.2mm or

Continuous vibration (14 to 150Hz): 4.9m/ s Vibration in short period: 14.7m/ s Shock: 147m/s Installation altitude: 2000m above the sea level or less Warm-up time: 30 minutes or more

Transit/storage conditions:

Temperature: -25 to 70°C Temperature change rate limit: 20°C/h or less Humidity: 5 to 95%RH (non-condensing)

Effects of operating conditions:

Effect of ambient temperature:

For Voltage/TC input: Within (±1V/°C or ±0.01% of

For Auxiliary input: Within ±0.02% of F.S./°C For RTD input: Within ±0.05°C/°C (ambient tempera-

For analog output: Within ±0.05% of F.S./°C

mounting side-by-side.

less

or less, 11ms

, 15sec or less

F.S./°C, whichever is greater.)

ture)

or less

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

■Function Block Diagram for Single-loop Control

PV input

terminals , and

INPUT1

Input selection

Unit selection

Analog input range conversion

Analog input bias

Square root extraction

Analog input filter

10-seg. linearizer approx./bias

PV input bias

PV input filter

Contact Input

Contact input

Expansion

DI1

DI2

DI3

RDI104 to 108

DI4

Program

pattern selection

Program operation

Local

setpoint 1

Program

operation

Local

operation

Control computationManual operation

AUTOMAN

A/M

AUTO (ON)/MAN (OFF) switching (RDI103)

DI5

DI6

Start of program operation

when DI changes from OFF to ON

DI7

Stop of program operation

when DI changes from OFF to ON

Start of local-mode operation

when DI changes from OFF to ON

Start of hold operation when RDI101 changes from OFF to ON.

Advance operation when RDI102 changes from OFF to ON.

Contact Input

Expansion

RDI101 to 103

Preset output

Output limiter

RUNSTOP

STOP/RUN switching

15 V loop

OT1

Control

output

OUTPUT1

Current or pulse

terminals and

OUTPUT1

Relay

terminals

, and

R151 to 158

power supply

RET2 RET1

OUTPUT1

Current*

terminals

and

R251 to 258

Contact Output Expansion

* Unavailable when control output is current or pulse.

Retransmission

output

OUTPUT3

Current

terminals

and

Instrument alarm output

DO1

event 1PVevent 2

PV event output

Time event output

DO2

DO3

Instrument

alarm 1

DO4

Time

event 1

DO5

Time

event 2

DO6

Time

event 3

DO7

Time

event 4

Legend

Terminal Parameter Function

Analog signal Contact signal

<<Contents>> <<Index>>

■Function Block Diagram for Custom Computation

The UP750 controller comes with built-in control functions and various controller modes (UP modes) that provide different I/O computing functions. These modes are designed to support their

respective control applications. From these choices, you can choose one that best meets your application needs. In some control applications, however, you may want to execute special computations based upon specific input data or have a contact output of a specific data item in a specific control sequence. To be able to meet these needs, the UP750 controller provides a separate controller mode with which you can freely program your own computations. Computing functions available in these modes are referred to as custom computations.

Custom computations allow you to perform a variety of calculations based on input and output signals. These calculations include not only the four arithmetic operations and logical operations but also tensegment linear approximations, temperature and humidity computations, temperature-based correction coefficient computations, pressure-based correction coefficient computations, and so on. For example, you can use the four arithmetic operations to apply the desired type of correction to input signals, or use a logical operation to program a sequencing process that works between input and output contacts.

Custom computations are configured using the given methods of block connection, as shown in Figures below.

Flowrate

Temperature-based

flowrate correction

Manual output

Temperature

Fluid pressure correction

Square-root computation

Control and computing section

Pressure

A/M switching

Contact input 1

Custom Computations Applied to Input Signals

Control and computing section

Alarm 1

Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6

Contact input 2 Contact input 3

AND

Control output processing

MV output

Custom Computations Applied to Output Signals

Contact output 1

Contact output 2

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

High performance

RS-485 communication

* Wiring can only be carried out

for controllers with

communication functions.

RSB(+)

RSA(-)

* The functions of the external contact inputs are the defaults for single-loop control.

To change the functions, reconfigure the Contact Input Registration setup parameter.

* The functions of the external contact outputs are the defaults for single-loop control.

To change the functions, reconfigure the Contact Output Registration setup parameters.

Communication 1

(PSL1)

Communication 2

(PSL2)

Relay contact output

Control output

COM

Contact rating: 250 V AC, 3 A

30 V DC, 3 A (resistance load)

Time proportional PID relay contact

output is configured at factory

before shipment.

Note: Select this option from

the OT1 parameter.

Power supply

llowable range: 100-240 V AC (

10%)

(free voltage)

50/60 Hz shared

Power supply

CAUTION

Before carrying out wiring, turn off the power

to the controller and check that cables to be

connected are not alive with a tester or the like

because there is a possibility of electric shock.

RS-485 communication

SDB(+)

SDA(-)

RDB(+)

RDA(-)

Auxiliary analog input

Wiring can only be carried out for

controllers with remote input.

Specify in a range of

1-5 V DC, 0-2 V DC,

or 0-10 V DC.

Default: 1-5 V DC

TC input

RTD input

mV/V input

PV input

Not configured at factory before shipment

Note:Connecting a 250

Ω resistor to the terminals is

optional.

Model: X010-250-2 (resistor with M3.5 crimp-on terminal

lugs)

When receiving 4-20 mA DC current signals,

set the PV input type to 1-5 V DC (setpoint “41”).

䊏

Receiving 4-20 mA DC Current

Signals with the Controller

250 Ω

4-20mA

* Factory-set to “PV retransmission.”

* Retransmission output 1 is not available

if a 15 V DC loop power supply is used.

Retransmission output 1*

4-20 or

0-20 mA DC

15 V DC loop power supply*

14.5-18.0 V DC

(21 mA DC max.)

Default: 4-20 mA DC

Load resistance: 600

Ω or less

Current/voltage

pulse output

0-20mADC,

4-20mADC

Voltage pulse (12 V)

Control output

* Retransmission output 2 is available

only when “relay” is selected as the

type of control output.

Retransmission

output 2*

Default: 4-20 mA DC

0-20mADC,

4-20mADC

Default: Unspecified

retransmission type

Note: Select this option from the OT1 parameter.

OT1=0 (factory-set default)

OT1=1

Correspondence between parameters OT1 and control output types

OT1=2

OT1=3

* OT1 is a setup parameter.

You can change the settings of the parameter OT1 to change the control output type.

Time proportional control

Relay output

(terminals

and

)

Time proportional control

Voltage pulse output

(terminals

and

)

Current output

(terminals

and

)

On-off control

Relay output

(terminals

and

)

Relay contact rating: 240 V AC, 1 A

30 V DC, 1 A (resistance load)

Transistor contact rating: 24 V DC, 50 mA

External contact inputs

Common

Start of local-mode operation when

DI7 changes from OFF to ON

Stop of program operation when

DI6 changes from OFF to ON

Start of program operation when

DI5 changes from OFF to ON

DI1

DI2

1234

ON OFF

OFF

5678

ON OFF

OFF

DI3

DI4

OFF

9101112

ON OFF

OFF

13 14 15

ON OFF

OFF

Switch between the ON and OFF states of the DI1 to DI4

contact inputs to select from program pattern numbers 1 to 15.

(Select a number during a RESET state.)

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI1

DI2

DI3

DI4

DI5

DI6

COM

+5V

DI7

+5V

Contact Transistor contact

External contact outputs

DO1

DO2

DO3

COM

DO4

DO5

Relay Transistor

Time event 2

output

PV event 1 output

PV event 2 output

Instrument alarm

1 output

Common

Time event 1

output

DO6

DO7

COM

Time event 3

output

Common

Time event 4

output

Contact rating: 12 V DC, 10 mA or more

■UP750 Single-loop Control (Model UP750-0첸 or UP750-5첸)

<<Contents>> <<Index>>

Effect of power supply fluctuation (within rating voltage):

For analog input: Within (±1µV/10V or ±0.01% of F.S./10V, whichever is greater.) For analog output: Within ±0.05% of F.S./10V

■External Dimensions and Panel Cutout Dimension

Unit: mm

(53)

+0.8

PVE1 PVE2

100

Small bracket

1 to 10 mm (Panel thickness)

General installation Side-by-side close installation

[(N-1)96+92]117 min.

+0.8

145 min.

“N” stands for the number of controllers to be installed.

However, the measured value applies if N  5.

Large bracket

112

91.8

+0.8

(25)

Normal Allowable Deviation=± (Value of JIS B 0401-1999 tolerance grade IT18) /2

GS 05E01B02-01E 4th Edition Oct. 01, 2007-00

<<Contents>> <<Index>>

■Model and Suffix codes

Model suffix code Discription

UP750 Type Optional

Functions

Note: Using an optional custom computation building tool (Model LL200-E10) that runs on a personal computer, you can b uild a v ariety

of computation (e.g., four arithmetic operations, logical operations, ten-segment linearizer computations, temperature compensation factor computations, and pressure compensation factor computations) to be applied to the controller’ s I/O signals.

-0

-5

Program controller (provided with Custom Computating Function Single-loop type Dual-loop type

None

With communication, auxiliary analog input

Standard accessories: Brackets (mounting hardware), unit label, User’s Manuals, and User’s Manual (reference) (CD-

ROM version).

Specify suffix code according to the designated UP mode.

Correspondence between UP mode and suffix code

00 01 50 51UP mode suffix code→

Single-loop control (UP mode 1) Cascade primary-loop control (UP mode 2) Cascade control (UP mode 4) Loop control with PV switching (UP mode 6) Loop control with PV auto-selector (UP mode 7) Dual-loop control (UP mode 11) Temperature and humidity control (UP mode 12) Cascade control with two universal inputs (UP mode 13) Loop control with PV switching and two universal intputs (UP mode 14) Loop control with PV auto-selector and two universal intputs (UP mode 15)

App.

N/A N/A N/A N/A N/A N/A N/A N/A

N/A

App. App. App. App. App.

N/A N/A N/A N/A

N/A

App.

N/A N/A N/A

N/A App. App. App. App.

Cond.

App. App. App. App. App. App. App. App. App.

App.

"Note"

)

An auxiliary analog innput is used as cascade input. An auxiliary analog input is used as PV input 2. An auxiliary analog input is used as PV input 2.

Cond.=Two PV inputs are available. App.=Three PV inputs are available.

Custom computation control (UP mode 21)

App: Function available, Cond: Function av ailable conditionally, N/A: Function not available

App.

Digital I/O expansion module

Model Description

P2ER1-20J*A P2ET1-20J*A

Note 1: Digital I/O expansion modules manufactured by Yokaga w a Electric Corporation.

Note 2: Digital I/O expansion modules do not have CE/UL marking.

AC power supply Inputs (8 points) and relay outputs (8 points) AC power supply Inputs (8 points) and transistor outputs (8 points)

Please order to Yokagawa Electric Corporation.

■Items to be specified when ordering

Model & suffix code, necessary/unnecessary of User’s Manual or QIC

App.

Yokogawa UP750 Data sheet

Specifications and Main Features

Frequently Asked Questions

User Manual