Yokogawa UP350 Data sheet

<<Contents>> <<Index>>
General Specifications
MODEL UP350 Program Controller
GS 05E01D02-01E
General
Model UP350 program controller is a precision controller, featuring two program profiles and universal input/output.-
For easy operation, it is provided with a large display for process variables, two program operation keys, and a program reset key. For excellent controll, auto-tuning, PID control with the “SUPER” overshoot suppressing function and the "SUPER2" hunting suppressing function are available. It also has a retransmission output and 15V DC loop power supply as standard.
Main Features
• Extra-large digital display allows the indicated values to be read even from a long distance. LEDs of 20mm height are used for the process variable display.
• It can store two program pattern types. Programmed operation can be started by using the two program operation keys on the front panel and terminated by using the reset key.
• Universal input and output enable users to set or change freely the type of measured inputs (thermocouple, RTD, or DCV), measurement range, type of control output (4 to 20 mA current, voltage pulse, or relay contact, etc. from the front panel.
• Parameters can be easily set using a personal computer. ("Parameter setting tool (model LL100)" sold separately is required.)
• Various communication function are provided. Communication is possible with personal computer, programable logic controller, and other controllers.
UP350
UP350E
E indicates with the model with expanded functions.
Starting/stopping (resetting) a program pattern:
A program pattern can be started or stopped (reset) by key operation.
Temporarily stopping (holding) a program pattern:
A program pattern can be temporarily stopped (hold) by key operation or through the contact input.
Skipping (advancing) the segment of a program:
Available through key operation
Switching between program patterns:
Available through key operation or external contact
Target setpoint
SP
Function Specifications
Program Setting Function
“Program setting” allows the controller's target setpoint to increase or decrease along the program pattern versus time. The instrument, provided with two program patterns, can be operated by using the front panel key or through the external contact. One program pattern consists of 10 broken lines (program segments). If the two program patterns are combined, a program pattern of up to 20 segments can be created. The length of each segment can be specified by the segment time. Users can also configure the number of repeats, event outputs, etc.
Number of program patterns: 2 Number of segments/pattern: 10 Number of program repeat: Unlimited repeats Segment time: 0 min. 0 s to 99 min. 59 s, or
0 h 0 min. to 99 h 59 min.
Segment time
t1 t2 t3 t4 t5
Segment
Segment
No.1
No.2
˙˙˙˙˙˙
GS 05E01D02-01E
© Copyright Jan. 2000 (YK)
Segment
No.5
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2
Wait Function (Guaranteed soak)
The function to delay the progress of a program pattern if the process variable (PV) has not reached the target setpoint (SP). The wait zone is the deviation band of acceptable PV response is determined, and the wait time is the time to wait for the PV to reach the wait zone. If the PV reaches the wait zone within a certain time (the wait time), then the program will advance to the next segment. If it does not reach the wait zone after the wait time has elapsed, then the program will eventually advance to the next segment.
Wait time: 0 min. 1 s to 99 min. 59 s, or
0 h 1 min. to 99 h 59 min.
Wait zone: OFF, 0.0 to 10.0 % of measured input range
width.
Wait zone Wait zone
SP
TSP
Seg.n
EVn EVn+1
Wait time
Seg.n+1
PV
Program Setting Function and PID Parameter
Switching
PID parameter switching in accordance with the progress of the program pattern is available.
Zone PID: PID parameter selection according to the
Reference point method:
Reference point = Measuring input range (0%)
Reference point hysteresis = Fixed to 0.5% of the
Reference deviation method:
Reference deviation = OFF, 0.1 to 100.0% of
Measuring input range (100%)
Measuring input range (0%)
value of the PV is available. Reference point (setpoint for PID parameter switching) or reference deviation is used for switching.
Up to two points can be set to divide the PV range up to three zones, and this selects the PID parameter set (PID 1 to 3) according to zone.
Reference point 1 Reference point 2 Measuring input range (100%)
measured input range width.
Switches the group of PID parameters (PID
4) depending on whether the control deviation is within or over the reference preset amount. This takes priority over the reference point.
measured input range width.
Reference deviation
Reference point 2
Reference point 1
Reference deviation
Measured value (PV)
No.3PID
No.2PID
No.1PID
Time Event: 1 point
A time event may be set thruoghout the program pattern progress, by and uses a status lamp or a contact output.
Number of time events: 1 point for each program pattern Time event setting points: These output time events
according to the elapsed time from the program start.
Time event setting range(ON and OFF): 0 min. 1 s to 99
min. 59 s, or
0 h 1 min. to 99 h 59 min. Time event display: 1 point (TIME) Time event contact output: 1
SEG1 SEG2 SEG3 SEG4 SEG5
Program pattern
Time event
ON time OFF time
PV Event: 2 point
A PV event is a PV/deviation alarm which is configured in accordance with the program pattern. The alarm status is indicated by the event LED on the front of the instrument panel.
Number of PV events:
2 points maximum per program pattern PV event LEDs:
2 points (PVE1, PVE2) PV event types:
PV high limit, PV low limit, Deviation high
limit, Deviation low limit, Deenergized on
deviation high limit, Deenergized on deviation
low limit, Deviation high and low limits, High
and low limits within deviation, Deenergized
on PV high limit, Deenergized on PV low
limit PV event setting ranges:
PV alarm: -100.0 to 100% of measured input range. Deviation alarm: -100.0 to 100% of measured input
range width.
Alarm hysteresis: 0.0 to 100.0% of measured input range
width.
Control Computation Functions
Control computation:
Control cycle time: 250 ms Number of PID parameter sets: 4 Auto-tuning: Available as standard. If auto-tuning is
Select from the following types of control
strategies:
Continuous PID control, time proportional
PID control, Relay ON/OFF control
enabled, the PID constant is set automatically.
(Limit cycle method)
Time
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01D02-01E 1st Edition Mar.31, 2000-00
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3
“SUPER” function: This suppresses overshooting caused
by the sudden change of the target setpoint or disturbance.
“SUPER2” function:
This stabilizes the state of control that is unstable due to hunting, etc. without requiring any change in PID constants, when the load and/or gain varies greatly, or when there is a difference between the characteristics of temperature zones.
Control Parameters Setting Range
Proportional band: 0.1 to 999.9% Integral time: 1 to 6,000 s, or OFF (for Manual Reset) Derivative time: 1 to 6,000 s, or OFF Manual reset value: -5.0 to 105.0% of output range
(functions when integral time is off)
ON/OFF control hysteresis: 0.0 to 100.0% of measured
input range width
Direct/Reverse action:
Defining the direction of an increase/decrease in output corresponding to a positive or negative deviation is available.
Anti-reset windup:
When the output of the controller is limited, this stops normal integration to suppress over­integration; instead, it performs anti-reset
windup computation. Control output cycle time: 1 to 1000 s Preset output value: -5.0 to 105.0% of output range Output tracking:
Selecting output with bump or without bump
is available by changing the PID control
mode. Output limiter:
high limit: Low limit to 105.0% of output range low limit: -5.0% of output range to high limit
Signal Computation Functions
Measured input configuration:
Bias addition (-100.0 to 100.0% of measured
input range width.), first order lag filter (time
constant: off, 1 to 120 s) Contact input function:
Program pattern switching operation, program
operation hold mode switching, display key-
lock parameter enabled/disabled switching
For program pattern operation, select from the
dual-pattern switching operation and single-
pattern operation.
• If the single-pattern operation is selected,
program operation hold mode switching can
also be used.
• If the dual-pattern switching operation is
selected, program operation hold mode
switching cannot be used.
If displaying key-lock parameter enabled/
disabled switching is used, switching between
the single-pattern operation and dual-pattern
switching operation is not available.
Status indicating lamps:
2 PV event (alarm) LEDs: PVE1, PVE2 1 time event LED: TME 2 program operation number LEDs: PRG1, PRG2 1 program operation hold LED: HLD (lights up during
hold mode)
Operation key:
, key: Increases/decreases the value of setpoint or
other parameters which appear on LED display.
SET/ENT key: Sets/changes the setting value, and calls/
switches between parameters. PRG1, PRG2: Program operation control key RESET: Program operation stop key
SELECT display:
Allows selection and registration of
frequently changed parameters from the
operation parameters during operation. For
example, if the bias parameter is registered
in the SELECT display, the setpoint can
easily be displayed during operation.
Security function:
An operation inhibiting mode using a password is available.
Communication Functions (optional)
The communication function, provided with the instrument, allows connection to personal computer, programmable logic controller, and other GREEN series controllers.
Communication protocol:
Computer link communication:
Communication protocol with a personal
computer Ladder communication:
Communication protocol with programmable
logic controller MODBUS communication:
Communication protocol with a personal
computer or PLC. Coordinated operation:
Protocol to realize coordinated operation
with more than one UT controller in the
GREEN series. The UP350 is always
configured as a master unit.
Communication interface:
Communication protocol:
Computer link, ladder communication,
MOBUS or coordinated operation Standard: EIA RS485 Maximum number of connectable controllers:
31 Green series controllers Maximam communication distance: 1,200 m Communication method:
Two-wire half duplex or four-wire half
duplex, start-stop synchronization system,
handshaking Communication rate:
600, 1200, 2400, 4800, 9600 bps
Display and Operation Function
PV display: 4-digit digital display for engineering data Setpoint display:
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01D02-01E 1st Edition Mar.31, 2000-00
Various types of data, including setpoint (SP), are available selectively on 4-digit digital display.
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