YOKOGAWA UM350, UM330 User Manual

NOTE
User’s Manual
Models UM350 / UM330 Digital Indicator with Alarms User’s Manual
IM 05F01D02-01E
This manual describes installation, wiring, and other tasks required to make the indicator ready for operation.
1. Safety Precautions
2. Model and Suffix Codes
3. How to Install
4. How to Connect Wires
5. Hardware Specifications
Introduction
Thank you for purchasing the UM350/UM330 digital indicator with alarms. The indicator is shipped from the factory with 3 hardcopy user’s manuals (A2 size). T he 3 user’s man uals in hardcopy format describe the operating procedures required for basic use. It is recommended that you refer to these user’s manuals to understand [1] installation, [2] initial settings, and [3] operating procedures of the indicator.
How to Use the Manuals
Purpose Manual Title Description Media
Setup
Basic operation
Operating procedures and troubleshooting
Brief operation and setpoint recording
1. Safety Precautions
The following symbol is indicated on the indicator to ensure safe use.
CAUTION
This symbol on the indicator indicates that the operator must refer to an explanation in the user’ s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes ho w the opera tor should exercise special care to avoid electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy user’s manuals.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or features of the indicator.
Exemption from Responsibility
Make sure that all of the precautions are strictly adhered to. Yokogawa Electric Corporation assumes no liability for any damage resulting from use of the instrument in contradiction to the precautions. Also, Yokogawa Electric Corporation assumes no liability to any party for any loss or damage, direct or indirect, caused by the use or any unpredictable defect of the instrument.
Regarding Protection, Safety, and Prohibition Against Unauthorized Modification
(1) In order to protect the product and the system controlled by it against damage and ensure its safe use, make certain that
all of the instructions and precautions relating to safety contained in this document are strictly adhered to. Yokogawa does not guarantee safety if products are not handled according to these instructions.
(2) Modification of the product is strictly prohibited.
2. Model and Suffix Codes
Before using the indicator, check that the model and suffix codes match your order.
Model Suffix Code Description UM350 UM330
Type
Optional functions
Check that the following items are provided:
• Digital indicator with alarms (of ordered model): .........................................1
• Brackets (mounting hardware): ......................................................................1 pair
• Unit label: .......................................................................................................1
• User’s Manuals:..............................................................................................3 (A2 size)
• User’s Manual (Reference) (CD-ROM Version)
(only for indicators with optional communication functions):....................... 1
-0 Standard type with three alarms
-3 Standard type with three alarms (with 24V DC loop power supply)
Installation
Contents
Installation
Initial Settings
Operations
Parameters
Describes the tasks (installation, wiring, and others) required to make the indicator ready for operations.
Describes examples of setting PV input types, and alarm types. Making settings described herein allows you to carry out basic monitoring.
Describes examples of setting alarm setpoints, as well as key operation necessary to run the indicator
Contains the parameter map used as a guideline for setting parameters and lists of parameters for recording user settings.
Digital indicator with Alarms (provided with retransmission output and 15 V DC loop power supply as standard)
0 None 1 With communication and additional alarm-4 2 With additional alarm-4
4th Edition: Jan 31, 2005
A2-size paper (Front and back)
A2-size paper (Front)
(Back)
A2-size paper (Front and back)
3. How to Install
NOTE
To install the indicator, select a location where: (1) no one may accidentally touch the terminals, (2) mechanical vibrations are minimal, (3) corrosive gas is minimal, (4) temperature can be maintained at about 23°C and the fluctuation is minimal, (5) no direct radiant heat is present, (6) no magnetic disturbances are caused, (7) no wind blows against the terminal board (reference junction compensation
element), (8) no water is splashed, (9) no flammable materials are around,
Never place the indicator directly on flammable items or equipment. If the indicator has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the indicator, at least 150mm away from every side; the panels should be made of either 1.43mm-thick metal-plated steel plates or 1.6mm-thick uncoated steel plates.
NOTE
Never touch the opening at the bottom of the case. It is to be used in the factory at shipping.
Installation Position
Install the indicator at an angle within 30° from horizontal with the front panel facing upward. Do not install it facing down­ward. The position of right and left sides should be horizontal.
Front panel
of indicator
30
External Dimensions and Panel Cutout Dimensions
UM350
Large bracket
91.8
Small bracket
[(N-1)96+92]117 min.
UM330
45
(25)
92
+0.6
(53)
+0.8
0
92
48
General installation
0
92
96
11
96
100
1 to 10 mm (Panel thickness)
General installation Side-by-side close installation
0
+0.8
92
+0.8
145 min.
0
(25)
Small bracket
96
10011
"N" stands for the number of indicators to be installed. However, the measured value applies if N  5.
112
91.8
Front of indicator
145 min.
70 min.
+0.8
0
(53)
150mm
Unit: mm
112
+0.8
0
Small bracket
1 to 10 mm (Panel thickness)
150mm
Rear of indicator
Unit: mm
150mm150mm
Must not exceed 30
How to Install
CAUTION
Turn off the power to the indicator before installing it on the panel because there is a possibility of electric shock.
Panel
Direction to insert the indicator
Insert the
indicator into the opening at the front of the panel.
Note: Right and left mounting for UM330.
Small bracket
(bottom mounting hardware)
Large bracket
(top mounting hardware)
Terminal board
Insert a screwdriver into the brackets to tighten the screws.
Recommended tightening torque :0.4 Nm
After opening the mounting hole on the panel, follow the procedures below to in­stall the indicator:
1. Insert the indicator into the opening from the front of the panel so that the terminal board on the rear is at the far side.
2. Set the brackets in place on the top and bottom of the indicator as shown in the figure on the left, then tighten the screws of the brackets. Take care not to over­tighten them.
4. How to Connect Wires
CAUTION
1) Before carrying out wiring, turn off the po wer to the indicator and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
2) For the protection and safe use of the indicator, be sure to place a circuit breaker (conforms with IEC60947, 5A, 100V or 220V AC) near the indicator where the breaker can easily be operated. In addition, be sure to indicate that it is the instrument to cut the power supply of the indicator.
3) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.
1) Provide po wer from a single-phase instrument power supply . If there is a lot of noise in the po wer line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other .
2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.
3) Alarm output relays ha ve a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.
4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.
5) When there is possibility of being struck by external lightening sur ge, use the arrester to protect the instrument.
For DC Relay Wiring For AC Relay Wiring
UM350/UM330
Relay
External DC power supply
UM350/UM330
R
Diode
UM’s contact
(Use one with a relay coil rating
less than the UM’s contact rating.)
Relay
(Mount it directly to the relay coil terminal (socket).)
UM’s contact
(Use one with a relay coil
rating less than the UMs
contact rating.)
Cable Specifications and Recommended Cables
Purpose Name and Manufacturer
Power supply, grounding, relay contact outputs
Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -
RTD Shielded wires (three conductors), UL2482 (Hitachi Cable) Other signals Shielded wires
600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
(See Yokogawa Electric's GS 6B1U1-E.)
Recommended T erminal Lugs
Applicable wire size Tightening torque
0.3 to 1.65 mm
7 mm or less
2
3.7mm
0.8 N·m or less
3.7mm
or
7 mm or less
Terminal Covers(Optional parts)
Target Model Part Number Sales Unit UM350 T9115YD 1 UM330 T9115YE 1
1. Before attaching the terminal cover, bend the side with the groove inward as shown in Fig. A. Be careful not to bend it backwards. This not only makes it harder to attach the cover but will also weaken its hold.
2. Fit the holes on the top and bottom (or left and right) of the terminal cover over the projections on the brackets (Fig. B) and lock in place. The figure right shows the attachment of a terminal cover to UM indicator.
Note:Right and left mounting for UM330.
Figure A
External AC power supply
R
Relay
Fold the cover in the direction of the arrow.
Fit the cover hold over the protrusion on the mounting bracket.
CR filter (Mount it directly to the relay coil terminal (socket).)
5. Hardware Specifications
PV Input Signals
Number of inputs: 1 (terminals 11-12-13)
Input type: Universal input system. The input type can be
selected with the software.
Sampling period: 250 ms
Burnout detection: Functions at TC, RTD, standard signal
(0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
Input bias current: 0.05 A (for TC or RTD b-terminal)
Measurement current (RTD): About 0.13 mA
Input resistance: 1 M or more for thermocouple or mV input
About 1 M for DC voltage input
Allowable signal source resistance: 250  or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100
Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to
150.0C. Wire resistance effect: 0.1C /10 
Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input 20 V DC for DC voltage input
Noise rejection ratio: 40 dB (50/60 Hz or more in normal mode 120 dB (50/60 Hz) or more in common mode
Reference junction compensation error: 1.0C (15 to 35C)1.5C (0 to 15C, 35 to 50C)
Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Loop Power Supply
Power is supplied to a two-wire transmitter. (15 V DC: terminals
A resistor (10 to 250 ) connected between the indicator and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal . Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit); 21.6 to 28.0 V DC, max. 30 mA (only for models with 24 V DC loop power supply)
Retransmission Output
Outputs the PV value. Either the retransmission output or the 15 VDC loop power
supply can be used with terminals
Number of outputs: 1 (terminals
Output signal: 4-20 mA DC
Load resistance: 600 or less
Output accuracy: 0.3% of span under standard operating
conditions (23 2C, 55 10% RH, power frequency of 50/60 Hz)
Contact Inputs
Purpose: Resetting of PV peak and bottom values
Number of inputs: 1
Input type: Non-voltage contact or transistor open collector input
Input contact rating: 12 V DC, 10 mA or more
On/off determination: For non-voltage contact input, contact
resistance of 1 k or less is determined as on and contact resistance of 20 k or more as “off. For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.
Minimum status detection hold time: About 1 second
Contact Outputs
Purpose: Alarm output, FAIL output, and others
Number of outputs: 4 (Max).
Relay contact rating for Alarm 1 to 3: 240 V AC, 1 A, or 30 V
DC, 1 A ; 1a (FAIL output ; 1b)
Relay contact rating for Alarm 4: 250 V AC, 3 A, or 30 V DC, 3 A (resistance load) 3 terminals (NC, NO, Common); 1c
Display Specifications
PV display: 4-digit, 7-segment red LED display, character height of 20 mm
Setpoint display: 4-digit, 7-segment, red LEDs, character height of 9.3 mm
Status indicating lamps: LEDs
Safety and EMC Standards
Safety: Complies with IEC/EN61010-1 (CE), approved by C22.2 No.61010-1, approved by UL508. Installation category : CAT. II Pollution degree : 2 (IEC/ EN61010-1, C22.2 No.61010-1) Measurement category : I (CAT. I : IEC/EN61010-1) Rated measurement input voltage : 10V DC max.(across terminals), 300V AC max.(across ground) Rated transient overvoltage : 1500V (Note) Note : It is a value on the safety standard which is assumed by IEC/EN61010-1 in Measurement category I, and is not the value which guarantees an apparatus performance.
CAUTION
This equipment has Measurement category I, there­fore do not use the equipment for measurements within Measurement categories II, III and IV.
Measurement category
CAT.1
1
CAT.2
2
CAT.3
3
CAT.4
4
Entrance Cable
14-15
; 24 V DC: terminals 21-22)
16-17
Description
For measurements performed on circuits not directly connected to MAINS. For measurements performed on circuits directly connected to the low voltage installation. For measurements performed in the building installation. For measurements performed at the source of the low-voltage installation.
Internal Wiring
3
4
1
Outlet
16-17
.
)
Remarks
Appliances, portable equipments, etc.
Distribution board, circuit breaker, etc. Overhead wire, cable systems, etc.
2
T
Construction, Installation, and Wiring
• Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the indicator loses its dust-proof and drip-proof protection.
• Material: ABS resin and polycarbonate
• Case color: Black
• Weight: About 1 kg or less
• Dimensions: UM350 96 (W) 96 (H) 100 (depth from panel face)
UM330 96(W) 48 (H) 100 (depth from panel face)
• Installation: Panel-mounting type. With top and bottom (or right and left) mounting hardware (1 each)
• Panel cutout dimensions: UM350 92 UM330 92
• Installation position: Up to 30° upward facing (not designed for facing downward)
• Wiring: M3.5 screw terminals (for signal wiring and power/ ground wiring as well)
mm
mm
+0.8
0
+0.6
0
(W) 92 (W) 45
+0.8
(H) mm
0
+0.8
(H) mm
0
Power Supply Specifications
• Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz
• Power consumption: Max. 20 VA (8.0 W max.)
• Internal fuse rating: 250 V AC, 1.6A time-lug fuse
• Data backup: Non-volatile memory (can be written to up to 100,000 times)
• Withstanding voltage
- Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute
- Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute
- Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
- Between secondary terminals**:
At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay
output terminals
** Secondary terminals indicate analog I/O signal, and
contact input terminals
• Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal
• Grounding: Class D grounding (grounding resistance of 100 or less)
Signal Isolations
• PV input terminals: Isolated from other input/output terminals. Not isolated from internal circuit.
• 15 V DC loop power supply terminals: Not isolated from 4-20 mA analog output. Isolated from other input/output terminals and internal circuit.
• 24 V DC loop power supply terminals: Isolated from 4-20 mA analog output terminals, other input/output terminals and internal circuit.
• 4-20 mA analog output terminals (for retransmission): Not isolated from 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.
• Contact input terminals: Not isolated from communication terminals. Isolated from other input/output terminals and internal circuit.
• Relay contact output terminals: Not isolated between relay contact output terminals. Isolated from other input/output terminals and internal circuit.
• RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.
• Power terminals: Isolated from other input/output terminals and internal circuit.
• Grounding terminals: Isolated from other input/output terminals and internal circuit.
Environmental Conditions
• Normal operating conditions:
Ambient temperature: 0 to 50C (40C or less for side-by-side
close installation) 0 to 40C if the 24V DC loop power supply of Model UM330 is used
Temperature change rate: 10C/h or less Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or
less
Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 147 m/s2 or less, 11 ms Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on
• Transportation and storage conditions:
Temperature: -25 to 70C Temperature change rate: 20C/h or less Humidity: 5 to 95% RH (no condensation allowed)
• Effects of changes in operating conditions
- Effects from changes in ambient temperature:
- On voltage or thermocouple input, 1 V/C or 0.01%
of F.S./C, whichever is larger
- On RTD input, 0.05C /C (ambient temperature) or less
- On analog output, 0.05% of F.S./C or less
- Effects from power supply fluctuation (within rated voltage range)
- On analog input,  1 V/10 V or  0.01% of F.S. /10 V, whichever is larger
- On analog output, 0.05% of F.S./ 10 V or less
Figure B
EMC standards: Complies with EN61326, EN61000-3-2, EN61000-3-3 and EN55011 (CE). Class A Group 1. The instrument continues to operate at a measuring accuracy of within 20% of the range during tests.
IM 05F01D02-01E (1)
6. Terminal Wiring Diagrams
NOTE
Do not use unassigned terminals as relay terminals.
UM350 Standard Type (Model UM350-䊐䊐)
* Wiring can only be carried out for indicators with communication functions. Maximum baud rate: 9600 bps
1 2 3 4 5 6 7 8 9
10
UM
6 5 4
peak and bottom values
when DI1 is changed
7
Alarm 4 output
Relay contact output
NC
1
NO
2
COM
3
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
Power supply
Power supply
L
N
* Wiring can only be carried out for
Before carrying out wiring, turn off the power to the indicator and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
8 9
10
Allowable range: 100 to 240 V AC (10%)
(free voltage) 50/60 Hz shared
RS-485 communication
SDB(+)
23
SDA(-)
24
RDB(+)
25
RDA(-)
26
SG
27
UM350-1 or UM350-ⵧ2.
CAUTION
Alarm output
Alarm 1 output
Relay
Alarm 2 output
Alarm 3 output
Common
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
AL1
AL2 AL3
COM
21 22 23 24
25 26 27
Resets the PV
from OFF to ON
Common
* Wiring can only be carried out for indicators with 24 V DC loop power supply.
24 V DC loop power supply
+
21
21.6-28.0VDC (30 mA DC max.)
-
22
11 12 13
Retransmission output
16 17
19
15 V DC loop power supply
20
Contact input
Contact
UM DI1
.
19
20
COM
Contact rating: 12 V DC, 10 mA or more
+5V
16 17
16 17
DI1
COM
PV input
+
4-20 mA DC
-
+
14.5-18.0VDC (21 mA DC max.)
-
Transistor contact
19
20
* Not configured at factory before shipment See ,
Initial Settings Users Manual
for more information.
12 13
TC input
+
-
11 12 13
RTD input A b
B
mV/V input
+
12
-
13
* PV retransmission is configured at factory before shipment.
Load resistance: 600
or less
* If 15 V DC loop power supply is used, retransmission output cannot be used.
Receiving 4-20 mA DC Current
Signals with the Indicator
* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint 41”).
12
+
250
4-20mA
-
13
Note: Connecting a 250 resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
UM330 Standard Type (Model UM330-䊐䊐)
Receiving 4-20 mA DC Current
Signals with the Indicator
* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint 41).
12
+
250
4-20mA
-
13
Note: Connecting a 250 Ω resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
* Wiring can only be carried out for indicators with 24 V DC loop power supply.
24 V DC loop power supply
21.6-28.0VDC (30 mA DC max.)
Alarm 4 output
Relay contact output
NC
NO
COM
Contact rating: 250 V AC, 3 A
PV input
TC input
+
12
-
13
+
21
-
22
* Wiring can only be carried out for 1 2 3
30 V DC, 3 A (resistance load)
UM330-1 or UM330-2.
* Not configured at factory before shipment See ,
Initial Settings Users Manual
for more information.
RTD input A
11
b
12 13
B
mV/V input
+
12
-
13
Alarm output
Alarm 1 output
Relay
Alarm 2 output
Alarm 3 output
Common
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
AL1
AL2 AL3
COM
112113
12
23
22
1
2 8
6
3
UM
25
24
5
4
5 4 7
Retransmission output
+
16
4-20 mA DC
-
17
15 V DC loop power supply
+
16
14.5-18.0VDC (21 mA DC max.)
-
17
19
17
16
27
26
9
7
6
Power supply
Power supply
L
N
Allowable range: 100 to 240 V AC (10%)
(free voltage) 50/60 Hz shared
* PV retransmission is configured at factory before shipment.
Load resistance: 600
or less
* If 15 V DC loop power supply is used, retransmission output cannot be used.
Resets the PV
peak and bottom values
when DI1 is changed
from OFF to ON
Common
20
RS-485 communication
SDB(+)
23
SDA(-)
10
8 9
10
24
RDB(+)
25
RDA(-)
26
SG
27
CAUTION
Before carrying out wiring, turn off the power to the indicator and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
UM DI1
.
COM
Contact rating: 12 V DC, 10 mA or more
* Wiring can only be carried out for indicators with communication functions. Maximum baud rate: 9600 bps
Contact input
Contact
19
20
+5V
DI1
COM
Transistor contact
19
20
15 V DC Power Supply Wiring to Two-wire Sensor
External resistor (Note)
Two-wire transmitter
4-20mADC
Note: Connecting a 100 resistor to the terminals is optional.
Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
12
100
0.4 to 2.0 V DC signal
13
16
17
PV input
Loop power
supply
14.5 to
18.0 V DC
* Wiring can only be carried out for indicators with 24 V DC loop power supply.
24 V DC Power Supply Wiring to Two-wire Sensor
250
12
PV input
1 to 5 V DC signal
13
21
Loop power
supply
21.6 to
28.0 V
22
DC
External resistor (Note)
Two-wire transmitter
4-20mADC
Note: Connecting a 250 resistor to the terminals is optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
IM 05F01D02-01E (2)
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