Yokogawa UM331 Operating Manual

User’s Manual

Models UM351/UM331 Digital Indicator with Alarms User’s Manual

IM 05F01D12-41E

4th Edition

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Introduction

Thank you for purchasing the UM351/UM331 digital indicator with alarms.

■ How to Use the Manuals

Purpose Title Description

1. Installation

Initial Settings

3. Operations

4.1 Troubleshooting

5. Parameters

Setup Describes the tasks (installation, wiring, and others) required

Basic operation

Operating procedures and troubleshooting

Brief operation and setpoint recording

■ Regarding This User’s Manual

(1) This manual should be provided to the end user. Keep an extra copy or copies of the

manual in a safe place.

to make the indicator ready for operations. Describes examples of setting PV input types, and alarm

types. Making settings described herein allows you to carry out basic monitoring.

Describes examples of setting alarm setpoints, as well as key operation necessary to run the indicator.

Contains the parameter map used as a guideline for setting parameters and lists of parameters for recording user settings.

(2) Read this manual carefully to gain a thorough understanding of how to operate this

product before starting operation.

(3) This manual describes the functions of this product. Yokogawa Electric Corporation

(hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4) Under absolutely no circumstances may the contents of this manual, in part or in

whole, be transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure that the details of this manual are accurate.

However, should any errors be found or important information be omitted, please

contact your nearest Yokogawa representative or our sales office.

IM 05F01D12-41E 4th Edition: May 31, 2006-00

■ Safety Precautions

The following symbol is indicated on the indicator to ensure safe use.

This symbol on the indicator indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid

CAUTION

electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the indicator.

■ Force Majeure

(1) Yokogawa assumes no liability to any party for any loss or damage, direct or indirect,

caused by the use or any unpredictable defect of the product. (2) No portion of the software supplied by Yokogawa may be transferred, exchanged,

leased or sublet for use by any third party without the prior permission of Yokogawa. (3) Be sure to use the spare parts approved by Yokogawa when replacing parts or

consumables. (4) Use this software with one specified computer only. You must purchase another copy

of the software for use on each additional computer. (5) Copying this software for purposes other than backup is strictly prohibited. (6) Store the floppy disk(s) (original medium or media) containing this software in a

secure place.

IM 05F01D12-41E 4th Edition: May 31, 2006-00

■ Regarding Protection, Safety, and Prohibition Against Unauthorized Modification

(1) In order to protect the product and the system controlled by it against damage and

ensure its safe use, make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to. Yokogawa does not guaran-

tee safety if products are not handled according to these instructions. (2) Modification of the product is strictly prohibited. (3) Reverse engineering such as the disassembly or decompilation of software is strictly

prohibited.

iii

IM 05F01D12-41E 4th Edition: May 31, 2006-00

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Models UM351/UM331 Digital Indicator with Alarms User’s Manual

Introduction........................................................................................................... i

1. Installation .............................................................................................. 1-1

1.1 Model and Suffix Codes.................................................................................. 1-1

1.2 How to Install................................................................................................... 1-2

1.3 How to Connect Wires .................................................................................... 1-5

1.4 Hardware Specifications ................................................................................ 1-7

1.5 Terminal Wiring Diagrams ............................................................................ 1-12

2. Initial Settings ......................................................................................... 2-1

Toc-i

IM 05F01D12-41E 4th Edition

2.1 Names and Functions of Front Panel Parts................................................... 2-2

2.2 Setting PV Input Type (Setting First at Power-on)......................................... 2-3

2.3 Changing PV Input Type ................................................................................. 2-7

2.4 Changing Alarm Type ..................................................................................... 2-9

2.5 Setting Hysteresis in Alarm Setpoint ............................................................2-11

2.6

2.7 Setting the High Limit and Low limit for PV Color change ......................... 2-13

Setting the PV display color changing function “Active Color PV Display”...

2-12

3. Operations .............................................................................................. 3-1

3.1 Monitoring-purpose Operating Display Available during Operation ........... 3-1

3.2 Setting Alarm Setpoints .................................................................................. 3-2

4. Troubleshooting and Maintenance ........................................................ 4-1

4.1 Troubleshooting.............................................................................................. 4-1

4.2 Maintenance .................................................................................................... 4-4

4.2.1 Cleaning ........................................................................................... 4-4

4.2.2 Replacing Brackets ........................................................................... 4-4

4.2.3 Attaching Terminal Cover .................................................................. 4-4

4.2.4 Replacing Parts with a Limited Service Life ....................................... 4-6

5. Parameters.............................................................................................. 5-1

5.1 Parameter Map ................................................................................................ 5-1

5.2 Lists of Parameters ......................................................................................... 5-2

Revision Information ............................................................................................ i

IM 05F01D12-41E 4th Edition: May 31, 2006-00

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1. Installation

This chapter describes installation, wiring, and other tasks required to make the indicator ready for operation.

1.1 Model and Suffix Codes

Before using the indicator, check that the model and suffix codes match your order.

Model Suffix Code Description UM351 UM331

Type

Optional functions

-0 Standard type with three alarms

-3 Standard type with three alarms (with 24 V DC loop power supply)

Check that the following items are provided:

• Digital indicator with alarms (of ordered model) .................... 1

Digital indicator with Alarms (provided with retransmission output and 15 V DC loop power supply as standard)

0 None 1 With communication and additional alarm-4 2 With additional alarm-4

1-1

• Brackets (mounting hardware) ............................................. 1 pair

• Unit label.............................................................................. 1

• User’s Manuals.................................................................... 3 (A2 size)

• User’s Manuals

“Setting/Explanation of Active Color PV Display ................... 1 (A3 size)

• User’s Manual (Reference) (CD-ROM version)

(only for indicators with optional communication functions)... 1

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1.2 How to Install

NOTE

To install the indicator, select a location where:

1. no one may accidentally touch the terminals,

2. mechanical vibrations are minimal,

3. corrosive gas is minimal,

150 mm

1-2

4. temperature can be maintained at about 23C and the fluctuation is minimal,

150 mm150 mm

150 mm

5. no direct radiant heat is present,

6. no magnetic disturbances are caused,

7. no wind blows against the terminal board (reference junction compensation element),

8. no water is splashed,

9. no flammable materials are around,

Never place the indicator directly on flammable items or equipment. If the indicator has to be installed close to flammable items or equipment, be sure to pro-

vide shielding panels all around the indicator, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mm-thick uncoated steel plates.

NOTE

Never touch the opening at the bottom of the case. It is to be used in the factory at shipping.

● Installation Position

Install the indicator at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of indicator

30

Must not exceed 30

Rear of indicator

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■ External Dimensions and Panel Cutout Dimensions

1-3

UM351

(53)

+0.8

100

1 to 10 mm (Panel thickness)

Large bracket

112

91.8

Small bracket

General installation Side-by-side close installation

+0.8

145 min.

[(N-1)96+92]117 min.

+0.8

"N" stands for the number of indicators to be installed. However, the measured value applies if N  5.

Unit: mm

UM331

(25)

+0.6

+0.8

General installation

+0.8

(25)

145 min.

Small bracket

(53)

10011

70 min.

112

91.8

Front of indicator

Unit: mm

Small bracket

1 to 10 mm (Panel thickness)

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■ How to Install

Turn off the power to the indicator before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the indicator:

1. Insert the indicator into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2. Set the brackets in place on the top and bottom of the indicator as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

1-4

Panel

Direction to insert the indicator

Insert the

indicator into the opening at the front of the panel.

Note: Right and left mounting for UM331.

Small bracket

(bottom mounting hardware)

Large bracket

(top mounting hardware)

Terminal board

Insert a screwdriver into the brackets to tighten the screws.

Recommended tightening torque :0.4N m

IM 05F01D12-41E 4th Edition: May 31, 2006-00

1.3 How to Connect Wires

1) Before carrying out wiring, turn off the power to the indicator and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

CAUTION

2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

1-5

3) Alarm output relays have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

5) When there is possibility of being struck by external lightening surge, use the arrester to protect the instrument.

■ For DC Relay Wiring ■ For AC Relay Wiring

UM351/UM331

Relay

UM’s contact

(Use one with a relay coil

rating less than the UM’s

Relay

contact rating.)

External DC power supply

Diode (Mount it directly to the relay coil terminal (socket).)

UM351/UM331

UM’s contact

(Use one with a relay coil

rating less than the UM’s

contact rating.)

External AC power supply

Relay

CR filter (Mount it directly to the relay coil terminal (socket).)

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● Cable Specifications and Recommended Cables

Purpose Name and Manufacturer

Power supply, grounding, relay contact outputs

Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -

RTD Shielded wires (three conductors), UL2482 (Hitachi Cable) Other signals Shielded wires

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

(See Yokogawa Electric's GS 6B1U1-E.)

● Recommended Terminal Lugs

1-6

Applicable wire size Tightening torque

0.3 to 1.65 mm

7 mm or less

3.7mm

7 mm or less

● Terminal Covers (Optional parts)

Target Model Part Number Sales Unit UM351 T9115YD 1 UM331 T9115YE 1

0.8 N·m or less

3.7mm

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1.4 Hardware Specifications

PV Input Signals

• Number of inputs: 1 (terminals 11-12-13)

• Input type: Universal input system. The input type can be selected with the software.

• Sampling period: 250 ms

• Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V)

Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

• Input bias current: 0.05 A (for TC or RTD b-terminal)

• Measurement current (RTD): About 0.13 mA

• Input resistance: 1 M or more for thermocouple or mV input

About 1 M for DC voltage input

• Allowable signal source resistance: 250  or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100 V

1-7

• Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to 150.0C. Wire resistance effect: 0.1C/10 

• Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input 20 V DC for DC voltage input

• Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

• Reference junction compensation error: 1.0C (15 to 35C) 1.5C (0 to 15C, 35 to 50C)

• Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals A resistor (10 to 250 ) connected between the indicator and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit); 21.6 to 28.0 V DC, max. 30 mA (only for models with 24 V DC loop power supply)

16-17

; 24 V DC: terminals 21-22)

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Retransmission Output

Outputs the PV value. Either the retransmission output or the loop power supply can be used with terminals

16-17

1-8

• Number of outputs: 1 (terminals

16-17

)

• Output signal: 4-20 mA DC

• Load resistance: 600  or less

• Output accuracy: 0.3% of span under standard operating conditions (232C,

5510% RH, power frequency of 50/60 Hz)

Contact Inputs

• Purpose: Resetting of PV peak and bottom values

• Number of inputs: 1

• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more

• On/off determination: For non-voltage contact input, contact resistance of 1 k or less

is determined as “on” and contact resistance of 20 k or more as “off.” For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

• Minimum status detection hold time: About 1 second

Contact Outputs

• Purpose: Alarm output, FAIL output, and others

• Number of outputs: 4 (Max).

• Relay contact rating for Alarm 1 to 3: 240 V AC, 1 A, or 30 V DC, 1 A; 1a

• Relay contact rating for Alarm 4: 250 V AC, 3 A, or 30 V DC, 3 A (resistance load)

3 terminals (NC, NO, Common); 1c, (FAIL output : 1b)

Display Specifications

• PV display: 4-digit, 7-segment red LED display, character height of 20 mm (for both UM351 and UM331)

• Setpoint display: 4-digit, 7-segment, red LEDs, character height of 9.3 mm (for both UM351 and UM331)

• Status indicating lamps: LEDs

Safety and EMC Standards

• Safety: Complies with IEC/EN61010-1 (CE), approved by C22.2 No.61010-1, approved by UL508.

Installation category : CAT. II Pollution degree : 2 (IEC/EN61010-1, C22.2 No.61010-

1) Measurement category : I (CAT. I : IEC/EN61010-1) Rated measurement input voltage : 10V DC max.(across terminals), 300V AC

max.(across ground)

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Rated transient overvoltage : 1500V (Note) Note : It is a value on the safety standard which is assumed by IEC/EN61010-1 in

Measurement category I, and is not the value which guarantees an apparatus performance.

This equipment has Measurement category I, therefore do not use the equipment for measurements within Measurement categories II, III and IV.

CAUTION

1-9

Measurement category

CAT.1 CAT.2 CAT.3 CAT.4

Entrance Cable

Construction, Installation, and Wiring

Description For measurements performed on circuits not directly connected to MAINS. For measurements performed on circuits directly connected to the low voltage installation. For measurements performed in the building installation. For measurements performed at the source of the low-voltage installation.

Internal Wiring

Outlet

Appliances, portable equipments, etc. Distribution board, circuit breaker, etc. Overhead wire, cable systems, etc.

Remarks

• EMC standards: Complies with EN61326, EN61000-3-2, EN61000-3-3 and EN55011 (CE). AS/NZS 2064 compliant (C-Tick). Class A Group 1.

The instrument continues to operate at a measuring accuracy of within 20% of the range during tests.

• Construction: Dust-proof and drip-proof pront panel conforming to IP55. For side-byside close installation the indicator loses its dust-proof and drip-proof protection.

• Material: ABS resin and polycarbonate

• Case color: Black

• Weight: About 1 kg or less

• Dimensions:

UM351  96 (W)  96 (H)  100 (depth from panel face) mm UM331  96 (W)  48 (H)  100 (depth from panel face) mm

• Installation: Panel-mounting type. With top and bottom (or right and left) mounting hardware (1 each)

• Panel cutout dimensions: UM351  92 UM331  92

+0.8

(W)  92

0 +0.8

(W)  45

+0.8

(H) mm

0 +0.6

(H) mm

• Installation position: Up to 30 upward facing (not designed for facing downward)

• Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

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Power Supply Specifications

• Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz

• Power consumption: Max. 20 VA (8.0 W max.)

• Internal fuse rating: 250 VAC, 1.6A time-lug fuse

• Data backup: Non-volatile memory (can be written to up to 100,000 times)

• Withstanding voltage

- Between primary terminals* and secondary terminals**:

At least 1500 V AC for 1 minute

- Between primary terminals* and grounding terminal:

At least 1500 V AC for 1 minute

- Between grounding terminal and secondary terminals**:

At least 1500 V AC for 1 minute

- Between secondary terminals**:

At least 500 V AC for 1 minute * Primary terminals indicate power terminals and relay output terminals ** Secondary terminals indicate analog I/O signal, and contact input terminals

1-10

• Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

• Grounding: Class D grounding (grounding resistance of 100  or less)

Signal Isolations

• PV input terminals: Isolated from other input/output terminals. Not isolated from internal circuit.

• 15 V DC loop power supply terminals: Not isolated from 4-20 mA analog output. Isolated from other input/output terminals and internal circuit.

• 24 V DC loop power supply terminals: Isolated from 4-20 mA analog output terminals, other input/output terminals and internal circuit.

• 4-20 mA analog output terminals (for retransmission): Not isolated from 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

• Contact input terminals: Not isolated from communication terminals. Isolated from other input/output terminals and internal circuit.

• Relay contact output terminals: Not isolated between relay contact output terminals. Isolated from other input/output terminals and internal circuit.

• RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

• Power terminals: Isolated from other input/output terminals and internal circuit.

• Grounding terminals: Isolated from other input/output terminals and internal circuit.

IM 05F01D12-41E 4th Edition: May 31, 2006-00

+ 40 hidden pages

Yokogawa UM331 Operating Manual

Introduction

CONTENTS

1. Installation

1.1 Model and Suffix Codes

1.2 How to Install

1.3 How to Connect Wires

1.4 Hardware Specifications