Yokogawa LL200 Operating Manual

User’s Manual
Models LL100/LL200 Multi-monitoring Function User ’s Manual
IM 05G01B12-02E
IM 05G01B12-02E
1st Edition

Introduction

This Multi-monitoring function of the LL100 PC-based Parameters Setting Tool and the LL200 PC-based Custom Computation Building Tool is a software package used to monitor data of two or more GREEN Series controllers.
This user’s manual describes how to operate the Multi-monitoring function. For explanations other than the Multi-monitoring function, see LL100 PC-based Param-
eters Setting Tool or LL200 PC-based Custom Computation Building Tool User’s Manual of GREEN Series User’s Manual (Reference) (CD-ROM).
The LL100 PC-based Parameters Setting Tool and the LL200 PC-based Custom Computa­tion Building Tool can be used with Windows 98/2000/XP or Windows NT4.0 (Service Pack 3 or later). For how to use a personal computer and Windows, refer to each user’s manual.
Controllers Covered by LL100 and LL200
For information about the GREEN Series controllers covered by LL100 and LL200, see the user’s manual of each controller or GREEN Series User’s Manual (Reference) (CD-ROM).
Intended Readers
i
This manual is intended for people familiar with the functions of the GREEN Series control­lers and capable of working with Windows 98/2000/XP or Windows NT 4.0 (Service Pack 3 or later), such as control engineers and personnel in charge of the maintenance of instru­mentation and control equipment.
-
T rademarks
Windows 98/2000/XP and Windows NT 4.0 are registered trademarks of Microsoft Corpo­ration in the United States.
“Ethernet” is registered trademark of XEROX Corporation in the United States.
Media No. IM 05G01B12-02E 1st Edition : Nov. 2004 (YK) All Rights Reserved Copyright © 2004, Y okogawa Electric Corporation
IM 05G01B12-02E 1st Edition : 2004.11.05-00
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Visual Inspection and Check of Accessories

Visually inspect the product upon delivery to make sure it is not damaged in any way . Store the box and inner packing material of the package in a safe place - they may be needed if there is a problem with the product and it needs to be sent back for repair.
Check of Model and Suffix Codes
Refer to the following table to make sure the model and suffix codes of the tool are as were specified with your order.
ii
Model code
LL100 PC-based Parameters Setting Tool for GREEN Series controllers
Model code
LL200 PC-based Custom Computation Building Tool for GREEN Series controllers
Suffix code
-E10 Model for use with IBM PC/AT-compatible personal computer (English version)
Suffix code
-E10 Model for use with IBM PC/AT-compatible personal computer (English version)
Confirmation of the Package Contents
Make sure the delivered package contains all of the following items. If any item is missing or found to be damaged, immediately contact the sales office or dealership from which you purchased the product.
(1) 3.5-inch floppy disks (4 disks) (2) Dedicated adapter, supplied with two AAA-size batteries (one unit) (3) Dedicated cable (one cable) (4) GREEN Series Users Manual (Reference) (CD-ROM version) (5) Users manual for Multi-monitoring Function (This manual)
Description
Description
IM 05G01B12-02E 1st Edition : 2004.11.05-00

Documentation Conventions

Symbols
WARNING
Indicates that operating the hardware or software in this manner may damage it or lead to system failure.
NOTE
Draws attention to information that is essential for understanding the operation and/or features of the product.
TIP
Gives additional information to complement the present topic.
See Also
iii
Gives reference locations for further information on the topic.
Description of Displays
(1) Some of the representations of product displays shown in this manual may be exag-
gerated, simplified, or partially omitted for reasons of convenience when explaining them.
(2) Figures and illustrations representing the controllers displays may differ from the real
displays in regard to the position and/or indicated characters (upper-case or lower­case, for example), to the extent that they do not impair a correct understanding of the functions and the proper operation and monitoring of the system.
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Notices

Regarding This User’s Manual
(1) This manual should be passed on to the end user. Keep at least one extra copy of the
manual in a safe place.
(2) Read this manual carefully to gain a thorough understanding of how to operate this
product before you start using it.
(3) This manual is intended to describe the functions of this product. Yokogawa Electric
Corporation (hereinafter simply referred to as Yokogawa) does not guarantee that these functions are suited to the particular purpose of the user.
(4) Under absolutely no circumstance may the contents of this manual, in part or in whole,
be transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention, however, please contact your
nearest Yokogawa representative or our sales office.
iv
Regarding Protection, Safety , and Prohibition Against Unauthorized
Modification
(1) In order to protect the product and the system controlled by it against damage and
ensure its safe use, make certain that all of the instructions and precautions relating to
safety contained in this document are strictly adhered to. Yokogawa does not guaran-
tee safety if products are not handled according to these instructions. (2) Modification of the product is strictly prohibited. (3) Reverse engineering such as the disassembly or decompilation of software is strictly
prohibited.
Force Majeure
(1) Y okogawa assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the product. (2) No portion of the software supplied by Yokogawa may be transferred, exchanged,
leased or sublet for use by any third party without the prior permission of Yokogawa. (3) Be sure to use the spare parts approved by Yokogawa when replacing parts or
consumables. (4) Use this software with one specified computer only . You must purchase another copy
of the software for use on each additional computer. (5) Copying this software for purposes other than backup is strictly prohibited. (6) Store the floppy disk(s) (original medium or media) containing this software in a
secure place.
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Models LL100/LL200 Multi-monitoring Function Users Manual
CONTENTS
Introduction........................................................................................................... i
Visual Inspection and Check of Accessories ......................................................ii
Documentation Conventions ..............................................................................iii
Notices .................................................................................................................iv
1. Overview ................................................................................................. 1-1
2. Starting and Quitting the Multi-monitor T ool......................................... 2-1
2.1 Starting the Multi-monitor T ool ...................................................................... 2-1
2.2 Quitting the Multi-monitor T ool ...................................................................... 2-2
Toc-i
IM 05G01B12-02E 1st Edition
3. Work Flow of Multi-monitoring Function............................................... 3-1
4. Setting the Multi-monitoring Function................................................... 4-1
4.1 Automatic Scan............................................................................................... 4-1
4.2 Setting Trend Display ..................................................................................... 4-9
4.2.1 Setting Scale ...................................................................................4-11
4.2.2 Setting Data.....................................................................................4-1 1
5. Operating the Multi-monitoring Function .............................................. 5-1
5.1 Multi-monitor Display ..................................................................................... 5-1
5.2 Starting and Stopping Trend Display............................................................. 5-2
5.3 Saving T rend Data........................................................................................... 5-4
5.4 Setting Trend Display Cycle........................................................................... 5-5
5.5 Operating T rend Display Function................................................................. 5-6
5.5.1 Showing / Hiding Trend Data ............................................................ 5-6
5.5.2 Scrolling Trend Display ..................................................................... 5-7
5.5.3 Changing X-axis Scale ..................................................................... 5-7
5.5.4 Zooming in and Zooming out Trend Display...................................... 5-8
5.6 Panel View......................................................................................................5-11
5.7 Status Display ............................................................................................... 5-13
5.8 Printing Function .......................................................................................... 5-14
6. Tuning ..................................................................................................... 6-1
6.1 Tuning .............................................................................................................. 6-1
6.2 Saving T uning Data......................................................................................... 6-4
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7. T rend Data File........................................................................................ 7-1
Revision Information ............................................................................................ i
Toc-ii
7.1 Opening a Trend Data File .............................................................................. 7-1
7.2 Operating T rend Data...................................................................................... 7-2
7.3 Example of Trend Data Saved as a CSV File ................................................. 7-2
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<Toc> <Ind> <1. Overview >

1. Overview

The Multi-monitoring function allows users to display and collect “measured input value, current setpoint, “control output” and “alarm generating state” of GREEN Series controller as trend data. The GREEN Series controllers connected to the personal computer can be detected automatically by Automatic scan, and the trend data is displayed on a personal computer screen. The data of a maximum of 16 loops (*1) can be collected at the same time. A maximum of 16 trend data can be displayed on a chart screen. Trend display cycle: 1 to 3600 sec (variable) Trend display times: 65000 times (fixed regardless of a trend display cycle)
The Panel view shows measured input value, current setpoint, control output and alarm generating state of the connected loop.
The collected trend data can be outputted as a CSV format so that commercial spread­sheet software like Microsoft Excel can treat.
The saved trend data can be read out and displayed as trend graph.
T uning can be carried out for every connected loop. Auto-tuning, change of PID param-
eters, change of operation mode and the like can be carried out.
*1: One unit of the following controllers uses two loops: UT750/UP750 cascade control, dual-loop control, temperature and
humidity control and cascade control with two universal inputs, UT550/UT551/UT520/UP550 cascade control.
1-1
Figure 1.1.1 Multi-monitor Display
See Also
LL100 PC-based Parameter Setting Tool or LL200 PC-based Custom Computation Building Tool User’s Manual of GREEN Series Users Manual (Reference) (CD-ROM) for information about operating conditions of personal computer, hardware specification, how to install, maintenance, troubleshooting and the like.
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<Toc> <Ind> <2. Starting and Quitting the Multi-monitor T ool >

2. Starting and Quitting the Multi-monitor Tool

This chapter describes how to start and quit the Multi-monitor tool.

2.1 Starting the Multi-monitor T ool

Operation Procedure
(1) Start Windows. (2) From the Start menu of Windows, choose Programs, then Green Series, and click
Green Series LL100 or Green Series LL200. The tool then starts and the Tool Selection dialog box (Figure 2.1.1) appears. (For LL200, Custom Computation Building Tool appears at the top of dialog box.)
2-1
Figure 2.1.1 Tool Selection Dialog Box
(3) Select Multi-monitor Tool. (4) Click OK. (5) The Multi-monitor Starting dialog box (Figure 2.1.2) appears.
Figure 2.1.2 Multi-monitor Starting Dialog Box
(6) See Chapter 4, Setting the Multi-monitoring Function when Start monitor is se-
lected. See Chapter 7, Trend Data File when Open trend data is selected.
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Operation from the Menu Bar
LL100: From the menu bar, choose Parameter setting, then Run Multi-monitor tool.
The Automatic Scan dialog box (Figure 4.1.1) appears.
LL200: From the menu bar, choose Custom Computation, then Run Multi-monitor
tool. The Automatic Scan dialog box (Figure 4.1.1) appears.

2.2 Quitting the Multi-monitor T ool

Operation Procedure
(1) From the menu bar, choose File, then Exit. (2) The following message box (Figure 2.2.1) appears when the tool is under operation.
The following message box (Figure 2.2.2) appears when the tool is not under opera­tion.
T o quit after saving the current trend data, click YES. See Section 5.3, Saving T rend Data.
T o quit without saving the trend data, click NO.
T o cancel quitting, click CANCEL.
2-2
Figure 2.2.1 Save Trend Data Confirming Message Box
(3) The message box (Figure 2.2.2) appears for confirmation.
T o quit, click YES.
T o cancel quitting, click NO.
Figure 2.2.2 Close Message Box
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<Toc> <Ind> <3. Work Flow of Multi-monitoring Function >

3. Work Flow of Multi-monitoring Function

This chapter describes the work flow of Multi-monitoring function.
Start
Start LL100/LL200 tool
See GREEN Series Users Manual (Reference) (CD-ROM)
See GREEN Series Users Manual (Reference) (CD-ROM).
See LL100 PC-based Parameter Setting Tool, LL200 PC-based Custom Computation Building Tool or Ethernet Communication Functions Users Manual of GREEN Series Users Manual (Reference) (CD-ROM) for information about connection to the controller.
Scan the controller automatically and monitor data (on-line monitor)
Tool selection
Start Multi-monitor tool
Monitor selection
Start monitor
(2.1 Starting the Multi-monitor Tool)
Read out data file from a PC and monitor data (off-line monitor)
(2.1 Starting the Multi-monitor Tool) (7.1 Opening a Trend Data File
- Parameter Setting Tool
- Program Pattern Setting Tool
- VJET Setting Tool
- Custom Computation Building Tool (for LL200 only)
Open Trend Data
3-1
Automatic scan
Set trend
Start trend
Multi-monitor
(on-line)
Tuning
Save trend data
End
(4.1 Automatic Scan)
(4.2 Setting Trend Dispaly)
(5.2 Starting and Stopping Trend Display)
(5. Operating Multi-monitoring Function)
(6. Tuning)
(5.3 Saving Trend Data)
Figure 3.0.1 Work Flow of Multi-monitoring Function
Set up Trend
Multi-monitor
(off-line)
End
(7.2 Operating Trend Data)
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<Toc> <Ind> < 4. Setting the Multi-monitoring Function >

4. Setting the Multi-monitoring Function

This chapter describes how to set the Multi-monitoring function.

4.1 Automatic Scan

This function allows to detect the GREEN Series controllers connected to the personal computer automatically .
After you choose Start Monitor in the Multi-monitor Starting dialog box (Figure 2.1.2), the Automatic Scan dialog box (Figure 4.1.1) appears. The following three ways can be used for communication.
Front communication (Optical communication adapter)
Terminal communication (Serial communication)
Terminal communication (Ethernet communication)
4-1
Figure 4.1.1 Automatic Scan Dialog Box
NOTE
Front communication (Optical communication adapter), Terminal communication (Serial communication) and Terminal communication (Ethernet communication) cannot be used for communication (monitoring) at the same time.
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<T oc> <Ind> < 4. Setting the Multi-monitoring Function >
T o Monitor via Supplied Optical Communication Adapter
Operation Procedure
(1) Click Front communication. (2) From the Serial port list, select the communication port of the personal computer from
COM1 to COM16.
(3) Connect the controller to the personal computer, and then click Execute. (4) The T rend Setup dialog box (Figure 4.2.1) appears after Automatic scan is completed.
Connection
Optical communication adapter (Light loader adapter)
4-2
Controller
Personal computer
Figure 4.1.2 Connection via Optical Communication Adapter (Light Loader Adapter)
See Also
Section 2.3, Connecting Controller to Personal Computer of LL100 PC-based Parameter Setting Tool or LL200 PC-based Custom Computation Building T ool Users Manual of GREEN Series Users Manual (Reference) (CD-ROM) for details how to connect the optical communication adapter.
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<Toc> <Ind> < 4. Setting the Multi-monitoring Function >
T o Monitor via Serial Communication Terminals
Operation Procedure
(1) Click T erminal communication (Serial). (2) From the Serial port list, select the communication port of the personal computer from
COM1 to COM16.
(3) Set the RS485 communication parameters.
Select communication speed, parity , data length and stop bit from the drop-down lists. Make the same RS485 communication settings in the target controller.
(4) Set the Scanning start address and Scanning end address (5) Connect the controller to the personal computer, and then click Execute. (6) The Scanning address and the Number of detected loops are displayed during Auto-
matic scan.
(7) When the 16 loops are detected after starting scanning, the scanning to the Scanning
end serial address is completed or Cancel is clicked, Automatic scan stops and the Trend Setup dialog box (Figure 4.2.1) appears. When interrupted on the way, the loops already detected by that time can be monitored.
4-3
Example of Connection
Personal Computer
ML2 RS232C/RS485 converter
RS485
RS485 rear communication connection
Figure 4.1.3 Example of Serial Communication Connection
Seiral Address
(ADR) = 1
Scanning start serial address
Seiral Address
(ADR) = 2
Seiral Address
(ADR) = 3
Seiral Address
(ADR) = 4
Scanning end serial address
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