Yard-Man 615 Operator's Manual

Operator's Manual

Hydrostatic Lawn Tractor

MODEL 615

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131

Cleveland, Ohio 44136-9722.

MTB LLC,P.O.BOX361131CLEVELAND,OHIO44136-9722

PRINTED IN U.S.A. FORM NO. 769-01628

(12/29/2004)

TABLEOFCONTENTS

Content Customer Support

Important Safe Operation Practices

Tractor Set-Up Know Your Lawn Tractor

Operating Your Lawn Tractor Making Adjustments

Page Content Page

2 Maintaining Your Lawn Tractor 19

3 Service 20 8 Off-Season Storage 24

10 Attachments & Accessories 24 13 Troubleshooting 25

17 Illustrated Parts List 27

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new lawn tractor. Itwill help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate under the seat of the

tractor and copy the information in the space provided below. A sample model plate is also given below.

This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

YaRD,MaN}/(MToLLC

www.yardrnan.corn 330-220-4683

P. O. BOX 361131

CLEVELAND,OH 44136

800-800-7318

Copy the serial number here:

CUSTOMERSUPPORT

Please doNOTreturnthe unitto theretailerfromwhereit waspurchased,withoutfirst contactingCustomerSupport.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit yardman.corn for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is

immediately available.

d_RSWeY h_ye

/ooking for could be just a mouse crick aw_y!

To reach the Customer Support Line, please call 1-800-800-7310.

_YTswey you h]ye

/ook]ngfoFcouldbe just

a mouse crickaw_y!

The engine manufacturer is responsible for all engine-related issues with regards to

M nual

_]En ine

performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, at the end of this manual, for more information.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.

,_ WARNING: The Battery and Engine Exhaust contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; wash hands after handling.

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 14 years old to operate

this machine. Children 14 years old and over

should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this machine without proper instruction.

5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets

at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and

the like. Also, avoid discharging material against a

wall or obstruction which may cause discharged material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to

the eyes.

9. Wear sturdy, rough-soled work shoes and close-

fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never

operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)

can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives,

walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on

any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over

accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop

before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set

parking brake, stop engine and remove key before

dismounting.

22. Use extra care when loading or unloading the

machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit

could tip over, causing serious personal injury. The

unit must be pushed manually on ramp(s) to load or unload properly.

23.Mufflerandenginebecomehotandcancausea burn.Donottouch.

24.Checkoverheadclearancescarefullybeforedriving underlowhangingtreebranches,wires,door openingsetc.,wheretheoperatormaybestruckor pulledfromtheunit,whichcouldresultinserious injury.

25.Disengageallattachmentclutches,depressthe brakepedalcompletelyandshiftintoneutralbefore attemptingtostartengine.

26.Yourmachineisdesignedtocutnormalresidential grassofaheightnomorethan10".Donotattempt

tomowthroughunusuallytall,drygrass(e.g.,

pasture)orpilesofdryleaves.Drygrassorleaves maycontacttheengineexhaustand/orbuildupon

themowerdeckpresentingapotentialfirehazard.

27.Useonlyaccessoriesandattachmentsapproved

forthismachinebythemachinemanufacturer.

Read,understandandfollowallinstructions providedwiththeapprovedaccessoryor

attachment.

28.Dataindicatesthatoperators,age60yearsand above,areinvolvedinalargepercentageofriding mower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmower safelyenoughtoprotectthemselvesandothers

fromseriousinjury.

29.Ifsituationsoccurwhicharenotcoveredinthis manual,usecareandgoodjudgment.Contactan

authorizedMTDservicedealerforassistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on it,do not mow

it. For your safety, use the slope gauge included as part of

this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could

result.

DO:

1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve

stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the

machine.

6. Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause sliding.

6. Do not shift to neutral and coast downhill. Over- speeding may cause the operator to lose control of

the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes

greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed

up, braking and steering ability are reduced,

attachment may jack-knife and cause tractor to overturn).

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last

saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters

the area.

c. Beforeandwhilebacking,lookbehindand

downforsmallchildren.

d. Nevercarrychildren,evenwiththeblade(s)

shutoff.Theymayfalloffandbeseriously

injuredorinterferewithsafemachine

operation.

e. Useextremecarewhenapproachingblind

corners,doorways,shrubs,treesorother objectsthatmayblockyourvisionofachild whomayrunintothemachine.

f. Toavoidback-overaccidents,always

disengagethecuttingblade(s)before shiftingintoreverse.The"Reverse

CautionMode" should not be used when

children or others are around.

g. Keep children away from hot or running

engines. They can suffer burns from a hot

muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

Never allow children under 14 years old to operate

the machine. Children 14 years old and over should

read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except

at the hitch point.

2. Follow the manufacturers recommendation for

weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed

equipment.

4. On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

To avoid personal injury or property damage

use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.

b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition.

f. Neverfuel machine indoors. g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool at least two minutes before refueling.

h. Never over fill fuel tank. Fill tankto no more

than _/2inch below bottom of filler neck to

allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. Ifgasoline is spilled, wipe it off the engine

and equipment. Move unit to another area.

Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris. I. Never store the machine or fuel container

inside where there is an open flame, spark or

pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas

appliances. m. Allow a machine to cool at least 5 minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon

monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked).

6. Replacetheblade(s)withtheoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthis manual."Useofpartswhichdonotmeetthe originalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"

7. Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.

8. Keepallnuts,bolts,andscrewstighttobesurethe equipmentisinsafeworkingcondition.

9. Nevertamperwiththesafetyinterlocksystemor othersafetydevices.Checktheirproperoperation regularly.

10.Afterstrikingaforeignobject,stoptheengine, disconnectthesparkplugwire(s)andground againsttheengine.Thoroughlyinspectthe machineforanydamage.Repairthedamage beforestartingandoperating.

11.Neverattemptto makeadjustmentsorrepairsto

themachinewhiletheengineisrunning.

12.Grasscatchercomponentsandthedischarge coveraresubjecttowearanddamagewhichcould exposemovingpartsorallowobjectstobethrown.

Forsafetyprotection,frequentlycheckcomponents

andreplaceimmediatelywithoriginalequipment

manufacturer's(O.E.M.)partsonly,listedinthis manual."Useofpartswhichdonotmeetthe

originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

13.Donotchangetheenginegovernorsettingsor over-speedtheengine.Thegovernorcontrolsthe

maximumsafeoperatingspeedoftheengine.

14.Maintainorreplacesafetyandinstructionlabels,as

necessary.

15.Observeproperdisposallawsandregulationsfor gas,oil,etc.toprotecttheenvironment.

_, ARNING: YOURRESPONSIBILITYRestricttheuseofthispowermachinetopersonswhoread,

understandandfollowthewarningsandinstructionsinthismanualandonthemachine.

ROTAT|NG5LADES CAUSE

SERIOUS iNJURY OR DEATH

• DONOTMOWWHENCHILDRENDROTHERSAHE

AROUND

• MEVERCARRYCHILDRENEVENWiTHBLADE(S)OFF.

• LOONDOWNANDBEHINDBEFOREANDWHILE

BACKING.

• MOWINGiNREVERSEiSNOTRECOMMENDED.

Z I--

1'91

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

A POWER POLE

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.

SECTION3: TRACTORSET-UP

AttachingtheBatteryCables

NOTE: The positive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (-).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and

hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect itfrom

corrosion.

• Remove the hex bolt and wing nut from the

negative cable.

• Remove the black plastic cover, if present, from the

negative battery terminal and attach the negative cable (heavy black wire) to the negative battery

terminal (-) with the bolt and wing nut.

• Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 1.

,bberL _ _ IL /

",,oot 2

• With the wheels of the tractor pointing straight forward, place the steering wheel over the steering

shaft.

• Place the washer (with the cupped side down) over the steering shaft and secure with the hex bolt. See

Figure 2.

• Place the steering wheel cap over the center of the steering wheel and push downward until it "clicks"

into place. Steering

Wheel Cap

Hex Bolt

&Washer

Steering

Shaft

Figure I

NOTE: If the battery is put into service after the date

shown on top of battery, charge the battery as instructed on page 22 of this manual prior to operating

the tractor.

AttachingTheSteeringWheel

• Ifthe steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry off the steering wheel cap and remove the hardware.

NOTE: There are two different styles of steering

wheel cap. See Figure 2. Styles vary by model

Figure 2

AttachingTheSeat

If the seat for your tractor did not come attached, refer

to WARNING: and follow the applicable instructions

below to attach it.

NOTE: For shipping reasons, seats are either

fastened to the tractor seat's pivot bracket with a plastic tie, or mounted backward to the pivot bracket. If your seat was shipped mounted backwards on the seat pivot bracket, pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 3.

1. Line up the plastic seat spacers with the slots in seat pivot bracket.

2. Slide seat in until front seat spacer engages the seat stop. See Figure 3.

WARNING: Before operating this machine,

make sure the seat is engaged in the seat stop, stand behind the machine and pull back

on seat until fully engaged into stop.

Seat Stop

Tab--

Pivot Bracket

Figure 3

GasandOilFill-up

The gasoline tank islocated under the hood and has a capacity of either two or three gallons. Do not overfill.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) packed with your tractor. Read instructions carefully.

IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill.

TirePressure

_, WARNING: Maximum tire pressure under

The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i, for the front tires. Check sidewall of tire for maximum p.s.i.

any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

Shipping Brace Warning

Tag

Figure 4

While holding the discharge chute with your left

hand, remove the shipping brace with your right hand by grasping it between your thumb and index

finger and rotating it clockwise.

WARNING: The shipping brace, used for

packaging purposes only, must be removed

and discarded before operating your riding

mower.

WARNING: The mowing deck is capable of

throwing objects. Failure to operate riding

mower without the discharge cover in proper

operating position could result in serious

personal injury and/or property damage.

IdentifyingtheMulchPlug

The mulch plug can be found withinthe cutting deck's discharge opening.

NOTE: Refer to Mulchingon page 16 for more detailed

information and how to reinstafl mulch plug.

If you'd prefer to operate the cutting deck without

mulching, carefully remove the mulch plug and lower the discharge chute slowly. This will allow the clippings to discharge out of the discharge opening during operation. See Figure 5.

Raise discharge

chute this way

ShippingBraceRemoval

_, WARNING: Make sure the riding mower's

• Locate the shipping brace and warning tag found

engine is off, set the parking brake and remove the ignition key before removing the shipping brace.

on the right side of the cutting deck. See Figure 4.

Deck Opening

Figure 5

SECTION4: KNOWYOURLAWNTRACTOR

I I

A PTO (Power Take-off) Knob G Cruise Control Button B Choke Control H Ignition Switch Module C Parking Brake Button I Brake Pedal D Cup Holder J Drive Pedal

E Hour Meter K Deck Lift Lever F Throttle Control Lever L Seat Adjustment Lever

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position.

I I

NOTE: Steering Wheel not shown for clarity,

ThrottleControl Lever

The throttle control lever is located on the right side of

the tractor's dash panel. This lever controls the

speed of the engine. When set in a given position, the

throttle will maintain a uniform engine speed.

IMPORTANT:When operating the tractor with

the cutting deck engaged, be certain that the throttle

lever is always in the FAST (rabbit) position.

Position

ChokeControl

The choke control can be found on the left side of the dash panel

and is activated by pulling the knob outward. Activating the

choke control closes the choke plate on the carburetor and aids

in starting the engine. Refer to StartingThe Engineon page 14 of this manual for detailed starting

instructions.

BrakePedal

The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.

NOTE: The brake pedal must

be fully depressed to activate the safety interlock switch when

starting the tractor.

Fast

Slow

(o)

Normal

MowingMode

Stop

Position

Start

Position

Figure 6

Prior to operating the tractor, refer to both SafetyInterlock Switcheson page 13 and StartingTheEngineon page 14 of this manual for detailed instructions regarding the

Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE

DrivePedal

The drive pedal is located below the brake pedal on the right front

side of the tractor along the running board. Depress the upper portion of the drive pedal

forward to cause the tractor to travel forward. Depress the lower

portion of the drive pedal with the ball of your right foot (NOT your heel) to cause the tractor to travel in reverse. Ground speed is also controlled with the

drive pedal. The further forward or rearward that the

pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when it's not

depressed.

IMPORTANT:Always set the parking brake when leaving the tractor unattended.

IgnitionSwitchModule

WARNING: Never leave a running machine unattended. Always disengage PTO, set

parking brake, stop engine and remove key to prevent unintended starting.

To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired.

To stop the engine, turn the ignition key counterclockwise to the STOP position. See Figure 6.

SystemsIndicatorMonitor

Your tractor is equipped with an hour meter as part of the available systems indicator monitor. Locate the

monitor on the left side of your dash panel and compare it to both shown in Figure 7.

Battery

Hour Meter

PTO--

1/lO

---

Figure 7

Oil

Brake

IftheBrakelightorPTOlightilluminateswhen attemptingtostarttheunit,proceedasfollows:

BRAKE-- Depressthebrakepedal. PTO-- MovePTOknobintothe

disengaged(OFF)position.

ItisnormalfortheOillightandtheBatterylight,ifso equipped,toilluminatewhiletheengineiscranking, butifeitherilluminate'swhiletheengineisrunning, proceedasfollows:

OIL-- Stopthetractorimmediatelyandcheck

thecrankcaseoillevelasinstructedin theBriggs& Stratton Operator/Owner

Manual (or Kohlerengine's Owner's Manual) included with your tractor.

BATTERY-- The battery is in need of a charge, or the

engine's charging system is not generating sufficient amperage. Refer to

the MAINTENANCEsection of this manual for the proper battery charging procedure

or have the charging system checked by a Briggs & Stratton or Kohlerengine's

dealer.

The hour meter operates whenever the engine is running and records the actual hours of tractor operation.

ElectricPTO •

(PowerTake-off)Knob

To engage the power to the cutting deck or other (separately available) attachments on models equipped with an electric PTO, pull outward on the PTO knob. Push the PTO knob inward to disengage the power to the cutting deck.

NOTE: The PTO knob must be in the disengaged

(OFF) position when starting the engine, when traveling

in reverse and ff the operator leaves the seat.

SeatAdjustmentLever

To adjust the seat forward or backward, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to SeatAdjustmenton page 18 of this

manual for more detailed instructions.

DeckLift Lever

Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

CupHolder

The tractor's cup holder is located on the fender to the

leftof the seat, just tothe rear of the shift lever.

To set the parking brake, fully

ParkingBrakeButton (Q)

depress the brake pedal and

push the parking brake button in. Hold the button in while taking

your foot off the brake pedal.

Both the parking button and the brake pedal will then stay

depressed. To release the

parking brake, depress the brake pedal slightly. The parking brake button will then return

to its original position.

NOTE: The parking brake must be set if the operator

leaves the seat with the engine running or the engine will automatically shut off.

IMPORTANT:Always set the parking brake when leaving the tractor unattended.

CruiseControlButton

models so equipped, is located

The cruise control button, on ;i_

on the tractor dash panel to the

left of the ignition switch. Push

the cruise control button while traveling forward at a desired

speed. While holding the button in, release pressure from the

drive pedal. This will engage the cruise control and allow the tractor to remain at that

speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to

deactivate cruise control. Refer to SettingtheCruise

Controlon page 15 this manual for detailed instructions regarding the cruise control feature.

NOTE: Cruise control can NOT be engaged at the

tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

SECTION5: OPERATINGYOURLAWNTRACTOR

2. Turn the key from the NORMAL MOWING

_, WARNING: Read, understand, and follow

all instructions and warnings on the machine and in this manual before operating.

SafetyInterlockSwitches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor.

Contact an authorized MTD service dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is

engaged, and the PTO (Blade Engage) knob is in

the disengaged (OFF) position.

• The engine will automatically shut off if the operator

leaves the seat before engaging the parking brake.

• The engine will automatically shut off if the operator

engages the PTO with the parking brake ON.

• The electric PTO (Blade Engage) clutch will

automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) knob in the engaged (ON) position, regardless of whether the parking brake is engaged.

• With the ignition key in the NORMAL MOWING position, the electric PTO (Blade Engage) clutch will automatically shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the shift lever in Reverse.

(Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module.

See Figure 8.

3. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 8.

4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.

5. Always look down and behind before and while backing to make sure no children are around.

6. After resuming forward motion, return the key to the

NORMAL MOWING position.

IMPORTANT:The REVERSE CAUTION MODE will remain activated until:

a. The key is placed in either the NORMAL

MOWING position or STOP position.

b. The operator leaves the seat.

Indicat0r

Light

Stop

Position

BUTTON

REVERSEPUSH

Reverse

PushButton

Reverse

- CautionMode Position

interlock system is malfunctioning. This

WARNING: Do not operate the tractor ifthe system was designed for your safety and

protection.

ReverseCautionMode

WARNING: Use extreme caution while operating the tractor in the REVERSE

CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if

someone enters the area.

The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged.

IMPORTANT: Mowing in reverse is not recommended. To use the REVERSE CAUTION MODE:

IMPORTANT:The operator MUST be seated in the tractor seat.

1. Start the engine as previously instructed in this Operator's Manual.

Start

Position

Figure 8

SettingtheCuttingHeight

Select the height position of the cutting deck by placing

the deck lift lever in any of the six different cutting height

notches on the right side of the fender. Then adjust the

deck wheels so that they are between 1A-inchand Y2-

inch above the ground when the tractor is on a smooth,

flat surface such as a driveway.

from the discharge opening of the cutting

WARNING: Keep hands and feet away deck.

NOTE: The deck wheels are an anti-scalp feature of

the deck and are not designed to support the weight of the cutting deck.

WARNING

AVOIDSERIOUSINJURYORDEATH

• GO UP AND DOWN SLOPES, NOT ACROSS.

• AVOID SUDDEN TURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.

• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFR

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC- ING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READOPERATOR'SMANUAL

Heter to Levelingtheueckon page 1/ ot th_smanual tor more detailed instructions regarding various deck

adjustments.

Startingthe Engine

interlock system is malfunctioning. This

WARNING: Do not operate the tractor ifthe

system was designed for your safety and protection.

NOTE:

manual for Gasoline and Oil till-up instructions.

Refer to the TRACTORSET-UPon page 8 of this

• If the blades are engaged, place the PTO knob in the disengaged (OFF) position.

• Turn the ignition key counterclockwise to the STOP position.

• Remove the key from the ignition switch to prevent

unintended starting.

DrivingTheTractor

WARNING: Avoid sudden starts, ex- cessive speed and sudden stops.

WARNING: Do not leave the seat of the

tractor without first placing the PTO knob in the disengaged (OFF) position, depressing the brake pedal and engaging the parking

brake. If leaving the tractor unattended, also

turn the ignition key off and remove the key.

• Briefly depress the brake pedal to release the parking brake. Move the throttle lever into the FAST

(rabbit) position.

• To travel FORWARD, slowly depress the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 9.

Reverse Forward

• Insert the tractor key into the ignition switch.

• Place the PTO knob in the disengaged (OFF) position.

• Engage the tractor's parking brake.

• Pull the choke control outward.

• Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position.

IMPORTANT: Do NOT hold the key inthe START position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric starter.

• After the engine starts, deactivate the choke control and place the throttle control in the FAST position.

NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel

mixture and cause the engine to run poorly.

StoppingtheEngine

,_ WARNING: If you strike a foreign object,

stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating

Brake Pedal

Drive Pedal

Fender /

"---Running Board

Figure 9

To travel in REVERSE, check that the area behind

is clear then slowly depress the lower portion of the

drive pedal with the ball of your foot (NOT your

heel) until the desired speed is achieved. See Figure 9.

IMPORTANT:Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before pivoting the drive

pedal from forward to reverse or vice versa.

EngagingtheParkingBrake

To engage the parking brake:

• Fully depress the brake pedal and hold itthere

while gently pushing the parking brake button

inward.

• Hold the parking brake button in while removing

your foot from the brake pedal.

• Once engaged, the parking brake button and the

brake pedal will lock in the "down" position.

To disengage the parking brake:

• Slightly depress the brake pedal.

NOTE: The parking brake must be engaged if the

operator leaves the seat with the engine running or the engine will automatically shut off.

To change the direction of travel to reverse when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then depress the lower portion of the drive pedal with the ball of your foot to travel in reverse.

DrivingOnSlopes

Refer to the SLOPEGAUGEon page 7 to help determine slopes where you may operate the tractor safely.

_, ARNING: Do not mow on inclines with a

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction

• Watch for holes, ruts, bumps, rocks, or other

• Avoid turns when driving on a slope. Ifa turn must

• Avoid stopping when driving up a slope. If it is

slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The

tractor could overturn and cause serious injury.

on slopes.

hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.

necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of

flipping the tractor over backward.

SettingTheCruiseControl

• Slowly depress the upper portion of the drive pedal until the desired speed is achieved.

• Lightly depress the cruise control button.

• While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage).

• Once engaged, the cruise control button and the drive pedal will lock inthe "down" position, and the

tractor will maintain the same forward speed.

NOTE: Cruise control can not be engaged at the

tractor's fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

Disengage the cruise control using one of the following methods:

• Depress the brake pedal to disengage the cruise control and stop the tractor.

• Lightly depress the drive pedal.

MovingTheTractorManually

Your tractor's transmission is equipped with a

hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Activating this

valve allows the rear tires to "freewheel." To engage the

hydrostatic relief valve, proceed as follows:

• Locate the hydrostatic bypass rod inthe rear of the tractor. See Figure 10.

Hydrostatic

Bypass Rod

Figure 10

• Pull the hydrostatic bypass rod outward, then down, to lock it in place.

NOTE: The transmission will NOT engage when the hydrostatic bypass rod is pulled out. Return the rod to

its normal position prior to operating the tractor.

IMPORTANT:Never attempt to move the tractor manually without first engaging the hydrostatic relief

valve. Doing so will result in serious damage to the tractor's transmission.

EngagingthePTO

Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows:

• Move the throttle control lever to the FAST (rabbit)

position.

• Pull the PTO knob outward into the engaged (ON) position. See Figure 11.

Front View Pull Out Push In

Figure 11

Keep the throttle lever inthe FAST (rabbit) position

for the most efficient use of the cutting deck or other

(separately available) attachments.

IMPORTANT:The electric PTO clutch will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position. Refer to SafetyInterlock Switcheson page 13.

UsingtheDeckLift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to SettingTheCuttingHeightearlier in

this section.

Mowing

WARNING: To help avoid blade contact or

a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

The following information will be helpful when using the cutting deck with your tractor.

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

• Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at full throttle.

• Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean

cut.

• Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to

mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn. Refer to CuttingBladeson page 21 of this

manual for proper blade sharpening instructions.

Mulching

This tractor comes equipped with a mulch kit which

incorporates special blades, already standard on your

tractor, ina process of recirculating grass clippings

repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back intothe lawn where they act as a natural fertilizer. Observe the following points for the best results when mulching.

• Never attempt to mulch ifthe lawn isdamp. Wet

grass tends to stick tothe underside of the cutting deck preventing proper mulching of the clippings.

• Do NOT attempt to mulch more than 1/3 the total

height of the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up

beneath the deck and not be mulched effectively.

• Maintain a slow ground speed to allow the grass

clippings more time to effectively be mulched.

• Always position the throttle control lever inthe

FAST (rabbit) position and allow itto remain there

while mowing. Failing to keep the engine at full throttle places strain on the tractor's engine and

does not allow the blades to properly mulch grass.

NOTE: It is not necessary to remove the discharge

chute to operate the mower with the mulch kit installed,

To operate the cutting deck without mulching, simply

remove the mulch plug and lower the discharge chute

slowly. This will allow clippings to discharge from the

side. To reinstall the mulch plug, proceed as follows:

• Locate two rectangular holes on the cutting deck

surface.

Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.

For best results it is recommended that the first two laps be cut with the discharge thrown towards the

center. After the first two laps, reverse the direction

to throw the discharge to the outside for the

balance of cutting. This will give a better appearance to the lawn.

Pivot the discharge chute up to access the deck opening. See Figure 12.

Raise discharge chute this way

Inse_t mulch Opening

plug this way

Figure 12

Insert the mulch plug in the deck opening, aligning the edge of the plug with the deck as shown in the figure. Make sure the notches on the plug are in the

slots on the deck opening.

• Lightly tab on the plug with your hand so that the notches fit properly under the chute tabs and the

plug is secure.

OperatingTheHeadlights

On some models, the lamps are ON whenever the tractor's engine is running. On other models, the lamps are ON whenever the ignition key is moved out of the

STOP position.

On all models, the lamps turn OFF when the ignition

key is moved to the STOP position.

NOTE: Never move the key into the Start position

while the engine is running. Doing so may cause

damage to your engine's electric starter.

SECTION6: MAKINGADJUSTMENTS

_, WARNING: Never attempt to make any

LevelingtheDeck

NOTE: Check the tractor's tire pressure before

performing any deck leveling adjustments. Refer to Tires on page 21 for information regarding tire pressure.

FrontToRear

The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear.

The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if

necessary as follows:

• With the tractor parked on a firm, level surface,

• Measure the distance from the front of the blade tip

• The first measurement taken should be between

adjustments while the engine is running, except where specified in the operator's

manual.

place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor.

to the ground and the rear of the blade tip to the

ground. 1/4" and 3/8" less than the second measurement.

Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the

next step.

Loosen the two jam nuts, if present, on the rear side

of the deck stabilizer bracket.

Locate the two lock nuts on the front side of the

stabilizer bracket. See Figure 13. Tighten the lock

nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck.

jT_ ..............................

Loosen Tighten

\ .............................................../

Figure 13 Sideto Side If the cutting deck appears to be mowing unevenly, a

side to side adjustment can be performed. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor.

• Measure the distance from the outside of the left blade tip to the ground and the distance from the

outside of the right blade tip to the ground. Both measurements taken should be equal. If they're not, proceed to the next step.

• Loosen, but do NOT remove, the hex cap screw on

the left deck hanger bracket. See Figure 14.

Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 15.

Crown Nut

Figure 14

• Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or

counterclockwise/down.

• The deck is properly balanced when both blade tip measurements taken earlier are equal.

• Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is

achieved.

ParkingBrakeAdjustment

WARNING: Never attempt to adjust the

brakes while the engine is running. Always disengage PTO, stop engine and remove key to prevent unintended starting.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor's rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as

follows:

NOTE: View shown from

beneath tractor,

• Carefully remove the cotter pin from the crown nut on the right side of the brake assembly.

• Using a feeler gauge, check the gap between the brake disc and the brake puck. Proper gap is.011"

• Tighten the crown nut until the proper gap is achieved.

• Insert a replacement cotter pin (part number 714-

0111) into the crown nut.

\ Hydrostatic

Transmission

Figure 15

SeatAdjustment

WARNING: Before operating this machine,

make sure the seat is engaged in the seat stop, stand behind the machine and pull back

on seat until fully engaged into stop.

To adjust the position of the seat, move the lever to the

left and slide the seat forward or rearward. Make sure seat is locked into position before operating the tractor.

SteeringAdjustment

If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted.

Adjust the drag links so that equal lengths are threaded

into the ball joint on the left side and the ball joint on the

right side:

• Loosen the jam nut found on the drag link at the

rear of the ball joint. See Figure 16.

• Remove the hex nut and lock washer on the top of

ball joint. See Figure 16.

Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link.

Hex Nut and Pivot Bar Lock Washer

D_g Link

Jam Nut

BallJoint

Figure 16

• Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved.

NOTE: Threading the ball joints too far onto the drag

finks will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16".

Front tire toe-in can be measured as follows:

• Place the steering wheel in position for straight ahead travel.

• In front of the axle, measure the distance

horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the

right rim. Note the distance.

• The measurement taken in front of the axle should be between 1/16" and 5/16" less than the

measurement taken behind the axle.

• Adjust if necessary.

SECTION7: MAINTAININGYOURLAWNTRACTOR

WARNING: Before performing any maintenance or repairs, disengage PTO, set

parking brake, stop engine and remove key to prevent unintended starting.

Engine

Refer to the Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) for engine maintenance instructions.

Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) packed with your unit. Follow the instructions carefully.

Changing EngineOil

NOTE: Depending on the engine model found on your

tractor, it may be necessary to remove the tractor's side panel in order to replace the oil filter (if so equipped).

• Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 17.

• Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 17.

• Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz.

• Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil. See Figure 17.

Oil Fill Cap Protective Cap

Oil Fill Tube Oil Drain Valve

• Service the oil filter (if so equipped) as instructed in the separate Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) packed with your unit.

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT:Refer to the Briggs & Stratton Operator/ Owner Manual (or Kohlerengine's Owner's Manual) packed with your unit for information regarding the

quantity and proper weight of motor oil.

Oil Drain Hose

Drain Port

Figure 17

AirCleaner Service the pre-cleaner, if so equipped, and cartridge/

air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) packed with your unit.

SparkPlug(s) The spark plug(s) should be cleaned and the gap reset

once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) for correct plug type and gap specifications.

RearWheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well

with an all-purpose grease before re-installing them.

FrontAxles

Each end of the tractor's front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation.

Transmission

The hydrostatic transmission is maintenance-free and

sealed at the factory. The oil level cannot be checked nor can the oil be changed.

Lubrication

WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, set

parking brake, stop engine and remove key to prevent unintended starting.

Engine

Lubricate the engine with motor oil as instructed in the Briggs & Stratton Operator/Owner Manual (or Kohler engine's Owner's Manual) packed with your unit.

Pivot Points & Linkage Lubricate all the pivot points on the drive system,

parking brake, and lift linkage at least once a season with light oil.

SECTION8: SERVICE

CuttingDeckRemoval

To remove the cutting deck, proceed as follows:

• Place the PTO (Blade Engage) knob in the disengaged (OFF) position and engage the parking

brake.

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the deck/PTO belt from around the

tractor's electric PTO clutch and idler pulleys. Refer to Changing The Deck/PTO Belt and Figure 22.

• Looking at the cutting deck from the left side of the

tractor, locate the deck support pin on the rear left

side of deck. See Figure 18.

CleaningtheEngineAndDeck

Any fuel or oil spilled on the machine should be wiped off promptly.

Do NOT allow debris to accumulate around the cooling

fins of the engine or on any other part of the machine,

especially the belts and pulleys. IMPORTANT:The use of a pressure washer or garden

hose to clean your tractor is NOT recommended. It may

cause damage to electrical components, spindles,

pulleys, bearings or the engine. The use of water will result in a shortened life of the tractor and reduce its

serviceability.

Figure 18

• Pull the deck support pin outward to release the deck from the deck lift arm.

• Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided.

• Repeat the above steps on the tractor's right side.

• Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of

the way.

• Gently slide the cutting deck toward the front of the

tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod.

• Gently slide the cutting deck (from the right side) out from underneath the tractor.

To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25 ° to 30° angle. See Figure 20.

Blade Separation

Worn Blade Edge

CuttingBlades

WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug

wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting

blade.

WARNING: Periodically inspect the bladeadapter and/or spindle for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged.

The blades may be removed as follows.

• Remove the deck from beneath the tractor, (refer to CuttingDeckRemovalabove) then gently flip the deck over to expose its underside.

• Place a block of wood between the center deck housing baffle and the cutting blade to act as a

stabilizer. See Figure 19.

Hex Flange Nut

Wind Wing

Sharpen Edge Evenly

Figure 20

IMPORTANT:Ifthe cutting edge of the blade has already

been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 20.

It is important that each cutting blade edge be ground

equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration

and may cause damage to the tractor and result in

personal injury. The blade can be tested by balancing it on a round

shaft screwdriver. Grind metal from the heavy side until

it balances evenly. When replacing the blade, be sure to install the blade

with the side of the blade marked "Bottom" (or with a

part number stamped in it) facing the ground when the

mower is in the operating position.

IMPORTANT:Use a torque wrench to tighten the blade

spindle hex flange nut to between 70 foot-pounds and

90 foot-po unds.

Spindle Assembly

Figure 19

Use a 15/16" wrench to remove the hex flange nut

that secures the blade to the spindle assembly. See

Figure 19.

Tires

_, WARNING: Never exceed the maximum

The recommended operating tire pressure is 10 psi for the rear tires and 14 psi for the front tires. Refer to the

tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not overinflate. Uneven tire

pressure may cause the cutting deck to mow unevenly.

inflation pressure shown on the sidewall of the

tire.

Battery

The battery is sealed and is maintenance-free. Acid levels cannot be checked.

• Always keep the battery cables and terminals clean and free of corrosive build-up.

• After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both

terminals.

• Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT:If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine's alternating system.

Charging

If the unit has not been put into use for an extended period of time, charge the battery with an automotive- type 12-volt charger for a minimum of one hour at six

amps.

WARNING: Batteries give off an explosive

gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

JumpStarting

Cleaning Clean the battery by removing it from the tractor and

washing with a baking soda and water solution. If

necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed

wiring with grease or petroleum jelly to prevent corrosion.

BatteryFailures Some common causes for battery failure are:

• incorrect initial activation • undercharging

• overcharging • corroded connections

• freezing These failures are NOT covered by your tractor's

warranty.

Fuses

Two fuses are installed in your tractor's wiring harness to protect the tractor's electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your

tractor's engine will not crank, first check to be certain that the fuse has not blown.

One can be found under the hood mounted behind the

top of the dash panel on the support bar. The other can

be found under the seat mounted to the inside of the

tractor frame next to the battery tray. Pull the fuse out and inspect it to determine if it is good or blown.

_, ARNING: Always use a fuse with the

same amperage capacity for replacement.

Changingthe Deck/PTOBelt

,_ WARNING: When removing or installing

IMPORTANT: Never jump your tractor's dead battery with the battery of a running vehicle.

• Connect end of one jumper cable to the positive

• Connect the other jumper cable to the negative

_, WARNING: Failure to use this procedure

the battery, follow these instructions to prevent the screwdriver from shorting against

the frame.

terminal of the good battery, then the other end to the positive terminal of the dead battery.

terminal of the good battery, then to the frame of

the unit with the dead battery.

could cause sparking, and the gas in either battery could explode.

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing

the belt(s).

All belts on your tractor are subject to wear and should

be replaced if any signs of wear are present. IMPORTANT:The V-belts found on your tractor are

specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not

disengaging completely. For a proper working machine,

use factory approved belts.

To change or replace the deck/PTO belt on you r tractor,

proceed as follows:

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

Remove the belt guards by removing the self-

tapping screws that fasten them to the deck.

To ease in removing the belt in later steps, loosen, but do not remove, the bolt which secures the

pivoting idler pulley to the idler bracket. See Figure 21.

Belt Guard

Pivoting Idler Pulley

3/8" Square Hole

pring _Joo_

Idler Bracket _-_

iiiiiiiiiiii!i::i!J_

Figure 21

• Insert a 3/8"-drive ratchet wrench (set to tighten)

into the square hole found in the idler bracket on

the left side of the deck's surface. See Figure 21.

• Grasp the ratchet's handle and pivot it toward the tractor's right side to relieve tension on the belt.

• With belt tension relieved, carefully remove the belt from around the left-hand spindle pulley.

WARNING: Avoid the possibility of a

pinching injury. Do not place your fingers on

the idler spring or between the belt and a

pulley while removing the belt.

IMPORTANT:Carefully allow the ratchet to pivot rearward before removing it from the square hole.

• Remove the belt from around all pulleys, including the deck idler pulley.

• Route the new belt as shown in and Figure 22.

• Remount the belt guards removed earlier.

Electric PTO Clutch

Pivoting Idler Pulley

Idler Bracket

Right Hand Pulley

(beneath belt guard)

Grease Fitting

ChangingtheTransmissionDriveBelts

Several components must be removed and special tools (i.e. air/impact wrench) in order to change the

tractor's drive belts. See an authorized MTD Service Dealer to have your drive belts replaced orphone

Customer Support as instructed on page 2 for

information on ordering an MTD Service Manual

Fixed Idler Pulley

Figure 22

HydrostaticTransmission

The hydrostatic transmission is sealed at the factory and is maintenance free. The fluid level cannot be

checked nor can the oil be changed. Always keep the area around the transmission cooling fan free of grass

and debris at all times.

50-inchDecks

Deck/ PTOBelt

_ing Screws

SECTION9: OFF-SEASONSTORAGE

Clean and lubricate the tractor as instructed in Section7: MAINTAININGYOURLAWNTRACTORon page 19 of this

manual before storing for an extended period.

WARNING: Drain fuel only into an approved container outdoors, away from an

open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.

Follow the instructions in the Service, Storage & Specifications section of the Briggs & Stratton Operator/Owner Manual (or Kohlerengines Manual) for proper engine care prior to storing your tractor.

WARNING: Never store the machine or fuel container indoors where there is an open

flame, spark or pilot light such as on water

heater, furnace, clothes dryer or other gas

appliance.

SECTION10: ATTACHMENTS& ACCESSORIES

The following attachments and accessories are compatible for Lawn Tractor Model 615. See the retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability.

NOTE: Lawn tractor model 615 is NOT designed for use with any type of ground-engaging attachments (e.g. tiller

or plow). Use of this type of equipment WILL void the tractor's warranty.

MODEL

0EM-190-192

0EM-190-218 0EM-190-604 0EM-190-607

0EM-190-658 0EM-190-672 0EM-190-032 0EM-190-833

Triple Bagger Grass Collector (for 50-inch Decks)

Rear Weight Kit

Yard-Mate TM Storage Container/Toolbox (mounts on rear of tractor)*

Deluxe Tractor Sunshade*

Tire Chains

Grille Guard Bumper Kit (mounts on front of tractor)

42-inch Two-stage Snow Thrower 42-inch Front Dozer Blade

DESCRIPTION

*Cannot be used with grass collector mounted.

SECTION11:TROUBLESHOOTING

Trouble

Engine fails to start

Engine runs erratic

Engine overheats Engine oil level low.

Engine hesitates at high RPM Spark plug gap too close. Remove spark plug and reset the gap. Idles poorly Spark plug fouled, faulty or gap too Replace spark plug. Set plug gap.

Excessive vibration Cutting blade loose or unbalanced. Tighten blade and spindle. Balance blade.

Uneven cut Deck not balanced properly. Perform side-to-side deck adjustment.

Possible Cause(s)

PTO knob engaged. Parking brake not engaged.

Spark plug wire(s) disconnected. Throttle control lever not in correct

starting position. Choke not activated.

Fuel tank empty, or stale fuel. Blocked fuel line.

Faulty spark plug. Engine flooded. Unit running with CHOKE applied.

Spark plug wire(s) loose.

Blocked fuel line or stale fuel.

Vent in gas cap plugged. Water or dirt in fuel system.

Dirty air cleaner.

Air flow restricted.

wide.

Dirty air cleaner. Replace air cleaner cartridge/element or clean pre-

Damaged or bent cutting blade. Replace blade.

Dull blade. Sharpen or replace blade. Uneven tire pressure. Check tire pressure in all four tires.

Corrective Action Disengage PTO.

Engage parking brake. Connect wire(s) to spark plug. Place throttle lever to FAST position.

Pull out the CHOKE control. Fill tank with clean, fresh (less than 30 days old) gas.

Clean fuel line or replace fuel filter, if so equipped. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position.

Deactivate CHOKE. Connect and tighten spark plug wire(s).

Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, ifso equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner cartridge/element or clean pre-

cleaner, if so equipped.

Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engine's cooling fins and blower housing.

cleaner, if so equipped.

NOTES

SECTION12: ILLUSTRATEDPARTSLIST

B&S OHVV-Twin

KohlerV-Twin

4 (for throttle)

Ref.

No.

1 2 3 4 5 6 7 8 9

10 11 12 13

Part

No.

710-0227 710@599

710-0726 710-1237 710-1314A 710-1315 712-3005 721-0460 726-0205 725-0157 736-0300 751 B221535 751-0535

Description

Self-tapping Screw, #8-18 x.50 Self-tapping Screw, 1/4-20 x.50 Self-tapping Screw, 5/16-18 x.625 Screw, #10-32 x.625 (B&S OHV V-Twin) Screw, 5/16-18 x.625 (B&S OHV V-Twin Self-tapping Screw, 3/8-16 x 1.25 Flange Lock Nut, 3/8-16 Exhaust Gasket (B&S OHV V-Twin) Hose Clamp

Cable Tie Lock Washer,.406 x.875 x.059 Casing Clamp (B&S OHV V-Twin)

Fuel Line Hose

Ref. Part

No. No.

14 751-0564A 15 751-0616A

751-0805

16 751-0650B

751-0645A

17 751-0651B

751-0644B 18 751-3140 19 751-3141 20 751-3142 21 783-0615D 22 783-0625C 23 712-0271

(deflector must

face forward)

Description

Muffler Deflector Muffler, Twin Inlet (B&S OHV V-Twin)

Muffler, Twin Inlet (Kohler V-Twin) RH Exhaust Pipe (B&S OHV V-Twin)

RH Exhaust Pipe (Kohler V-Twin) LH Exhaust Pipe (B&S OHV V-Twin)

LH Exhaust Pipe (Kohler V-Twin)

Oil Drain Valve Oil Drain Hose

Oil Drain Cap

Muffler Heat Shield Engine Heat Shield (B&S OHV V-Twin)

Hex Nut, 1/4-20 (B&S OHV V-Twin)

Model615

; i ; i

\\x\\\\\\\\\\\

Model615

Ref.

No.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

Part

No.

710-0726 710-0599 710-0751

746-1086 746-1085A 731-04949 738-04091 783-04551 783-04552 783-04578 783-04577

783-04621 712-04064 751-0658E 751-0603 710-1017 710-0895 710-3217 712-0142 731-1857 731-05005 731-04215

Description

Screw, 5/16-12 x.750 Self-tapping Screw, 1/4-20 x.5

Hex Cap Screw, 1/4-20 x.62

Throttle Cable

Choke Knob/Cable Headlight Lens

Shoulder Screw,.43 x.29 Hood, 1 Style

Grill, 1 Style Pivot Bracket - RH

Pivot Bracket - LH Grill Pivot Bracket

Flange Lock Nut, 1/4-20 Fuel Tank, Three Gallon Fuel Cap Screw, 1/4-14 x.625 Self-tapping Screw, 1/4-15 x.75

Truss Phillips Screw, #8-32 x.375

Hex Nut, #8-32

Throttle Control Knob

Dash Panel (Models w/Electric PTO) Cruise Control Button

Ref. Part

No. No.

22. 731-04217

23. 736-0142

24. 747-1196

25. 629-04083t

26. 731-05165

27. 725-1752t

28. 710-0642

29. 783-0462

30. 725-0963

31. 736-0270

32. 710-1611B

33. 725-1649

34. 710-1652

35. 731-05173

36. 725-1745

725-1744

37. 725-04227

38. 725-04036A

39. 783-04323B

40. 783-04285B

-- 629-04104t

-- 629-04137t

t Not Shown

Description

Parking Brake Button Flat Washer, 9/32 x 1/2 x 1/16

Brake/Cruise Pivot Rod Headlight Wire Harness

Hood Plenum Electric PTO Switch

Self-tapping Screw, 1/4-20 x.75 Switch Brkt., Electric PTO

Lamp Bell Washer,.265 x.75 x.062

Screw, 5/16-18 x.75 Headlight Socket

Hex Index Screw, 1/4-20 x.625 Hood Cover, 5 Style

Ignition Key w/plastic cover Ignition Key w/o plastic cover

Ignition Switch Systems Ind. Monitor w/Hour Meter LH Dash Support Plate RH Dash Support Plate

Wire Harness (B&S Intek Twin) Wire Harness (Kohler Twin)

Model615

1.-

\\\\\

...............................' ..... ,,_iiii_iii!!ili_ii_i_i!_iii¸¸_¸¸¸_¸¸_,,

-_.........._2j,"_......_,"_iiilJ¸¸_'¸¸¸'¸¸¸i,,_ ii:

Model615

REF.

NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

PART

NO. 710-1268 712-04063 712-3027 720-0309A 726-0201 731-04074 732-0499 732-1184 736-0275 736-3019 738-0137A 738-0296 738-0966 783-0209C 783-0611 783-0738B 783-0739A 783-0753 757-04012B 726-3046 735-0656 735-0657 710-0260A 710-0599 710-0726 710-0895 731-1990 731-1993A 736-3078 783-04333A 783-0677 783-1489A 710-0227 726-0279 725-1303 725-1439 726-0278 683-04079 712-04065 714-0104 714-0111 716-0106A 720-0311 732-0874 738-0138A 738-0380 741-0225 746-0968 747-04155 756-1154 783-0678A 736-0607

DESCRIPTION

Screw, #10-16 x.375

Nut, Flange Lock, 5/16-18, GrF, Nylon Nut, Flange Lock, 1/4-20

Seat Adjuster Grip

Nut, Speed,.3125 ID Spacer Compression Spring,.41 x 1.5 Spring, Extension,.84 Dia. x 4.6 Wash, Flat,.344 x.688 x.065 Wash, Flat,.531x 1.062 x.134 Screw, Shoulder,.340 x.285,1/4-20 Screw, Shoulder,.437 x.268, 5/16-18 Screw, Shoulder,.50 x.925, 3/8-16 Seat Bracket, Lift Seat Stop

Seat Pivot Bracket Seat Adjustment Lever

Seat Adjustment Selector

High Back Seat, Yellow

Ratchet Clip

RH Foot Pad, Rubber

LH Foot Pad, Rubber

Bolt, Carriage, 5/16-18,.62, Grl Screw, 1/4-20, 0.500 Screw, 5/16-12, 0.750 Screw, 1/4-15, 0.750 Cover, Lift Lever Cover, w/Cup Holder Washer, Flat,.344 x 1.0 x.063

Fender Adjustment Bracket, Lift

Mounting Bracket, Seat Screw, #8-18 x.50

Plate, Insulator Spring Switch, Outer Spring Switch, Inner

Plate, Insulator Boss Shaft Assembly, Lift

Nut, Flange Lock, 3/8-16, GrF, Nylon

Pin, Cotter,.072 Dia. x 1.13

Pin, Cotter, 3/32, 1.0

Ring, EType,.625 Dia. Grip, Handle, 1/2 Spring, Torsion Screw, 5/16-18 x.620 Gr2 Screw, Shld,.50 x.27, 3/8-16

Bearing, Hex Flange Cable, Lift, 16.16

Handle, Lift

Pulley, Roller Arm, Lift

Lock Washer, 5/16

Model615

/ /

,,9................_ _

Model615

REF.

NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PART

NO. 710-04095 710-0514 710-0643 711-1408 711-1409A 712-0214 712-04065 712-0459 712-3004A 712-0240 717-1550E 717-1554 723-0448A 736-3004 736-3084 710-0726 738-04154 738-1001A 741-0475 738-0143 783-0726D 783-0727C 783-0728 631-04008 731-04065 738-1011A 734-2290A 736-0316 714-04039 719-04105 726-0341 638-04003 638-04004 711-0332 714-04023 783-0720A 741-0656A 634-04087 734-04040 634-04081

DESCRIPTION

Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 3/8-16, 1.00, Gr5 Hex Screw, 5/16-18, 1.00, Gr5 Link, Drag, RH Link, Drag, LH Nut, Hex Lock, 3/8-24 Nut, Flange Lock, 3/8-16, Grf, Nylon Nut, Flange Lock, 7/16-20 Nut, Flange Lock, 5/16-18, Gr5 Nut, Jam, 7/16-20, Gr2 Gear, Steering, 11/90 Ratio Gear, Pinion, Steering Ball Joint, 7/16-20, Lock Washer, Flat,.406 x.875 x.105 Washer, Flat,.51 x 1.12x.06 Screw, 5/16-12, 0.750 Spacer, Shoulder,.38 x 1.00 x.31 Shaft, Steering,.625 OD x 24.25 Lg Plastic Bushing.380 ID Screw, Shoulder,.498 x.340, 3/8-16 Pivot Bracket, Support RH Pivot Bracket, Support LH

Pivot Bracket, Bar Steering Wheel, 3 Spoke, Soft Grip Steering Wheel Cover Shlder Screw,.5 x 2.2, 3/8-16 Deluxe Hub Cap Flat Washer,.78 x 1.589 x.06 Cotter Pin, 5/32 x 1.25

Cast Iron Pivot Bar Push Cap

LH Axle Assembly,.750 RH Axle Assembly,.750 Pin, Clevis,.50 x.78 Cotter Pin, Inter,.080 x 1.5625 Front Adjustment Bracket Hex Flange Bearing Wheel Assembly Complete, 15 x 6 Tire Only 15 x 6 x 6 Rim Only w/Valve Stem

Model615

IMPORTANT:For a proper working machine, use

Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.

Model615

Ref. Part

No. No.

1 17840 2 618-0319 3 710-0627 4 710-0227 5 710-0344 6 710-0599 7 710-0726 8 710-0502A 9 710-1266

10 710-3007 11 710-3011 12 710-0809 13 711-0832 14 736-0320 15 712-0291 16 712-3066 17 712-04063 18 712-0431

19 750-0566A 20 712-3017 21 714-0104 22 714-0111 23 725-0157 24 725-1644 25 726-0154 26 726-0320 27 731-04682 28 731-1449A 29 732-0209 30 732-0429A 31 732-0716 32 732-0729 33 732-0994 34 732-3118 35 736-0169 36 736-0866 37 736-0921 38 736-3010 39 738-0372B 40 747-04139 41 747-1149 42 747-1151 43 748-0334 44 731-2290A

Description

Transmission Mounting Bracket

Hydrostatic Transmission Screw, 5/16-24 x.750

AB Screw #8-18 x 0.5 Hex Bolt 3/8-16 x 1.5

Screw 1/4-20 x 0.5

AB Screw 5/16-12 x 0.75

Sems Screw 3/8-16 x 1.250

Hex Bolt 5/16-18 x 3.5 Carriage Screw

Hex Bolt 3/8-16 x 2.25 Screw, 1/4-20 x 1.250 Ferrule Flat Washer,.38 x 1.38 x.125 Hex Lock Nut 1/4-20 Hex Nut, 1/2-20

Flange Lock Nut, 5/16-18 Flanged Lock Nut 3/8-16 Spacer,.260 x.372 x 1.030 Lg

Hex Nut 3/8-16 Cotter Pin Cotter Pin

Cable Tie (not shown) Switch

Cable Tie (Not shown) Insulator Nut Plate

Sieve, 0.758 x 0.821 x 1.5 Blade Fan

Extension Spring Extension Spring Extension Spring Wire Ring Extension Spring Extension Spring

Lock Washer Flat Washer Lock Washer Flat Washer

Shoulder Spacer Brake Rod

Bypass Rod Control Rod

Transaxle Spacer

Hub Cap

Ref. I Part

No. I No.

45 1754-0461 46 1756-0116A

47 1756-0981B 48 1756-04111

49 1783-04442 50 1783-0810B 51 1783-1019 52 1647-0031B 53 1647-0049A 54 1683-0267C 55 1710-0650 56 1736-0242 57 1710-1260A 58 1710-1611B 59 1711-04159B 60 1712-04065 61 1712-3004A 62 1750-0535 63 1736-0119 64 1732-0335 65 1732-0955 66 1732-0963 67 1735-0662 68 1735-3049 69 1736-3008 70 1738-0155 _" '738-0380 72 1741-0225 73 1741-3065B 74 1747-04093 75 1747-04096 76 1748-04039B

_ '783-04612 78 1683-04185

79 1783-0773A 80 1710-0224 81 117962 82 1725-04039 83 1710-1007 84 1736-0430 85 1736-0187

86 1634-0177

734-1873 634-0070

Description

V Belt, A x 78" Lg Idler Pulley

Flat Idler Pulley

Input Pulley Idler Bracket

Torq Bracket Actuator Bracket

Brake Control Assembly Hydrostatic Control Assembly Pedal Assembly

TT Screw 5/16-18 x 0.875

Bell Washer,.340 x.872 x.060 LD Screw 5/16-18 x 0.75

TT Screw 5/16-18 x 0.75

Pin Flange Lock Nut, 3/8-16

Flange Lock Nut, 5/16-18

Spacer,.3801D x.625OD x.21

Lock Washer, 5/16

Compression Spring

Extension Spring Extension Spring

Control Pedal Brake Control Pedal

Flat Washer Shoulder Screw Shoulder Screw

Hex Flange Bearing Hex Flange Bearing

Brake Lock Control Rod Cruise Control Rod Cruise Latch

Steering Support Bracket Lockout Bracket

Brake Pedal Screw, #10-16 x.500

Switch Plate

Interlock Switch Screw, 3/8-16 x 1.500

Flat Washer,.350 x 1.59 x.062

Flat Washer,.64 x 1.24 x.06 Wheel Complete, 20 x 10 x 8

Tire Only, 20 x 10 x 8 Rim Only

Model615

i\ !/)

\4j _

Model615

REF.

NO.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART

NO. 710-0726 710-0859 710-3157A 712-04065 717-04174 736-0277 748-0415B 756-0639A 783-04419A 783-04467 710-0703 712-0271 712-3087 725-1750A 738-1132 683-04173 710-0607 710-0642 710-3005 712-04064 712-3006 732-04035 736-0222 736-0329 738-04058 747-04121A 783-0349 783-04329A 783-04375A 710-0599 725-1426A 738-1132 710-0703 712-3087 783-04612

DESCRIPTION

Screw, 5/16-12, 0.75 Screw, 3/8-16, 2.50, Gr5 Screw, 7/16-20, 3.25, Gr5, Lock Nut, Flange Lock, 3/8-16, GrF, Nylon PTO Clutch, Electric Washer, Flat, 1.031 x 1.620 x.095 Spacer,.385 ID x.635 OD x 1.54 Pulley, Engine, 3.56 Diameter

Clutch Bracket Deck Bracket, Up-Stop

Screw, Carriage, 1/4-20,.75, Gr5 Nut, Sems, 1/4-20 Nut, Wing, 1/4-20 Battery, 235 CCA Screw, Shoulder,.250 x.150, 1/4-20 Frame Assembly, Lower Screw, 5/16-18, 0.500 Screw, 1/4-20, 0.750 Screw, 3/8-16, 1.25, Gr5 Nut, Flange Lock, 1/4-20, GrF, Nylon Nut, Hex, 1/4-20, Gr5 (B&S IntekTwin) Spring, Compression, 1.28 OD x 3.125 Washer, Lock, 1/4, External Washer, Lock, 1/4 Spacer, Shoulder,.38 x 1.0x.70 Hold Rod, Battery Battery Tray Seat Bracket, Frame Frame, Upper Screw, 1/4-20, 0.50 (B&S Intek Twin) Solenoid, 12V, 100 Amp (B&S Intek Twin) Screw, Shoulder,.250 x.15, 1/4-20 Screw, Carriage, 1/4-20,.75 Nut, Wing, 1/4-20 Support Bracket, Steering

Model615

/ // "

/ Attach to RH Lift

,'2_,_ Arm

Deck Lift Spring

Model615

RER PART

NO. NO.

1 16606 2 618-04125 3 683-0254B 4 683-04098 5 683-04075 6 703-3279 7 710-0347 8 710-3103 9 710-0528

10 710-0599 11 710-0607 12 710-1260A 13 710-3168 14 710-3178 15 736-0300 16 712-04065 17 712-0417A 18 712-04063 19 712-0431 20 712-3010 21 712-3019 22 731-04651 23 714-0470 24 732-0934 25 717-04074 26 712-3083 27 732-0306A 28 732-0459B

DESCRIPTION

Hook, Retainer Spindle Assembly Hanger Bracket Assembly

Idler Bracket Weldment, 50-inch Deck

Chute Stop Screw, 3/8-16, 1.75 Screw, 5/16-18 x 2.00 Screw, 5/16-18, 1.25, Gr5 Screw, 1/4-20 x 0.5 Screw, 5/16-18 x.500 Screw, 5/16-18 x.75 Screw, Carriage, 3/8-16 x 1.0 Screw, Carriage, 3/8-16 x.75 Washer, Flat,.406 x.875 x.059 Nut, Nylon Lock, 3/8-16 Nut, Hex, Flange, 5/8-18 Nut, Nylon Lock, 5/16-18 Nut, Flange Lock, 3/8-16 Nut, Hex, 5/16-18, Gr5 Nut, 7/16-14 Mulch Plug Pin, Cotter, 1/8 x 1.25 Extension Spring, 1.15 Dia. x 5.99 Lg. Deck Adjustment Gear Lock Nut, Hex, 1/2-13, Nylon Spring, Compression,.531 x 1.75 Spring, Extension,.94 x 6.74

REF.

NO.

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

PART

NO. 734-04039 734-0973 736-0119 736-0407 736-0406 737-3000 738-0373 738-3005A 742-04053A 747-1116 738-04146 754-04048 756-04129 747-1324 783-04399 783-04400 783-04414 783-04415 712-0206 712-0229 712-0641 736-0225 736-3084 732-3070 783-04470 711-1762 731-3131A

631-04070

DESCRIPTION

Deck Wheel, 5.0 Deck Wheel, 5.0 Washer, Lock, 5/16, Regular Duty Washer, Bell,.45 x 1.0 x.062 Washer, Flat,.442 x 1.38 x.060 Fitting, Lube, 3/16

Shoulder Screw Screw, Shoulder,.68 x 1.59

Blade Rod, Handle, Deck Release.375 Dia

Screw Plug, M16x 1.5 Belt, V-Type, Aramid Pulley, Idler, 3.5" Rod, Deck Adjustment

LH Belt Cover RH Belt Cover

Deck Skirt, Center Deck Skirt, RH Hex Nut, 1/2-13 Push Nut, 3/8 Hex Nut, M16-1.5 Lock Washer, 5/8 Flat Washer,.51 x 1.12x.06

Torsion Spring,.441D x 2.10

Chute Bracket Hinge Pin

Chute Deflector Chute Assembly (Includes Ref.# 52-55)

IMPORTANT:For a proper working machine, use

Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.

MANUFACTURER'S LIMITED WARRANTY FOR:

YaRD.MaNTM

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.

"MTD" warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.

Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log on to our Web site at www.mtdproducts.com.

This limited warranty does not provide coverage inthe following cases:

The engine or component parts thereof. These items

may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and

conditions.

Log splitter pumps, valves, and cylinders have a

separate one year warranty.

Routine maintenance items such as lubricants, filters,

blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal

deterioration of the exterior finish due to use or exposure.

Service completed by someone other than an

authorized service dealer.

MTD does not extend any warranty for products sold or

exported outside of the United States, its possessions and territories, except those sold through MTD's authorized channels of export distribution.

Replacement parts that are not genuine MTD parts. Transportation charges and service calls.

No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product

as set forth above. The provisions as set forth in this warranty provide the

sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred

for substitute or replacement lawn care services or for

rental expenses to temporarily replace a warranted product.

Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how

long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser orto the person for whom it was purchased as a gift.

HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

IMPORTANT:Owner must present Original Proof of

Purchase to obtain warranty coverage.

MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-800-7310

Yard-Man 615 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual