Yamaha XTZ12B(C) user guide

Page 1
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
LIT-11626-25-09
XTZ12B(C)
23P-28199-10
Page 2
EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Page 3

INTRODUCTION

EAU10083
Congratulations on your purchase of the Yamaha XTZ12B(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur­rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con­trols and operating features. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
EWA10011
Page 4

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EAU10132
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
Page 5
IMPORTANT MANUAL INFORMATION
XTZ12B(C)
OWNERS MANUAL
©2011 by Yamaha Motor Corporation, U.S.A.
1st edition, March 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-25-09
EAU10193
Page 6

TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS .............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments.................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
D-mode (drive mode) ......................4-1
Main switch/steering lock ................4-1
Indicator lights and warning
lights ............................................4-3
Multi-function meter unit .................4-7
Handlebar switches ......................4-13
Clutch lever ...................................4-14
Shift pedal .....................................4-15
Brake lever ...................................4-15
Brake pedal ..................................4-16
ABS ..............................................4-17
Traction control system ................4-18
Fuel tank cap ................................4-19
Fuel ...............................................4-20
Fuel tank breather hose and
overflow hose ............................4-21
Catalytic converter ........................4-22
Rider seat .....................................4-22
Adjusting the rider seat height ......4-23
Windshield ....................................4-25
Adjusting the front fork ................. 4-25
Adjusting the shock absorber
assembly ...................................4-27
Carriers ........................................4-28
Luggage strap holders ................. 4-29
Sidestand .....................................4-30
Ignition circuit cut-off system ........ 4-30
Auxiliary DC jack ..........................4-32
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .............5-1
OPERATION AND IMPORTANT
RIDING POINTS.................................6-1
Starting the engine .........................6-1
Shifting ...........................................6-2
Engine break-in ..............................6-3
Parking ...........................................6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owners tool kit ...............................7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart ..........................7-5
Removing and installing
cowlings ......................................7-9
Checking the spark plugs ............. 7-11
Canister (for California only) ........ 7-12
Engine oil and oil filter cartridge ... 7-12
Final gear oil ................................ 7-15
Coolant ........................................ 7-16
Air filter element ........................... 7-18
Checking the engine idling
speed ........................................ 7-18
Checking the throttle grip free
play ........................................... 7-18
Valve clearance ........................... 7-19
Tires ............................................. 7-19
Spoke wheels .............................. 7-21
Clutch lever .................................. 7-21
Checking the brake lever free
play ........................................... 7-22
Brake light switches ..................... 7-22
Checking the front and rear brake
pads .......................................... 7-23
Checking the brake fluid level ...... 7-23
Changing the brake and clutch
fluids ......................................... 7-25
Checking and lubricating the
cables ....................................... 7-25
Checking and lubricating the
throttle grip and cable ............... 7-25
Checking and lubricating the
brake and shift pedals .............. 7-26
Checking and lubricating the
brake and clutch levers ............ 7-26
Checking and lubricating the
centerstand and sidestand ....... 7-27
Page 7
TABLE OF CONTENTS
Lubricating the swingarm
pivots .........................................7-28
Checking the front fork .................7-28
Checking the steering ...................7-29
Checking the wheel bearings .......7-29
Battery ..........................................7-29
Replacing the fuses ......................7-31
Replacing a headlight bulb ...........7-32
Tail/brake light ..............................7-34
Replacing a turn signal light
bulb ...........................................7-34
Replacing a license plate light
bulb ...........................................7-35
Replacing an auxiliary light bulb ...7-36
Troubleshooting ............................7-37
Troubleshooting charts .................7-39
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED
WARRANTY ............................. 10-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ..................................... 10-9
Page 8

LOCATION OF IMPORTANT LABELS

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
1
is available from your Yamaha dealer.
2 96 73,4,51
EAU10384
8
1-1
Page 9
LOCATION OF IMPORTANT LABELS
1
NOTICE
Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent.
4 California only
VACUUM HOSE ROUTING
PRESS. SENSOR
INTAKE MANIFOLD
34B-21684-00
4B5-2815K-00
2
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
PREMIUM UNLEADED GASOLINE ONLY
91 Min. Pump Octane (R+M)/2
5 California only
EMISSION HOSE ROUTING
FUEL TANK
THROTTLE BODY
CANISTER
5RU-21686-00
4C8-2118K-00
ATMOSPHERE
3
TIRE INFORMATION
Cold tire normal pressure should be set as follows.
• Up to 90 kg (198 lbs) load
FRONT REAR
• 90kg (198 lbs) ~ maximum load
FRONT REAR
: 225 kPa, (2.25 kgf/cm²), 33 psi : 250 kPa, (2.50 kgf/cm²), 36 psi
: 225 kPa, (2.25 kgf/cm²), 33 psi : 290 kPa, (2.90 kgf/cm²), 42 psi
1
5PS-21668-10
1-2
Page 10
LOCATION OF IMPORTANT LABELS
WARNING
1
76
NOTICE
Do not lift here, carrier may be damaged.
23P-2815T-10
8
9
WARNING
NEVER ride as a passenger if the passenger seat and grips are removed.
23P-2816J-10
1-3
Page 11

SAFETY INFORMATION

EAU1031A
Be a Responsible Owner
As the vehicles owner, you are respon­sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de­pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should:
Obtain thorough instructions from
a competent source on all aspects of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own­ers Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s Manual and/or when made neces­sary by mechanical conditions.
Safe Riding
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.
This motorcycle is designed to car-
ry the operator and a passenger.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when you are
approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many accidents involve inexperi-
enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent motorcycle license.
Make sure that you are qualified and that you only lend your mo­torcycle to other qualified opera­tors.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly famil­iar with the motorcycle and all of its controls.
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn
2
2-1
Page 12
SAFETY INFORMATION
due to excessive speed or under­cornering (insufficient lean angle for the speed).
Always obey the speed limit and never travel faster than warrant-
2
ed by road and traffic conditions.
Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
The operator should keep both hands on the handlebar and both feet on the operator foot­rests during operation to main­tain control of the motorcycle.
The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
Protective Apparel
The majority of fatalities from motorcy­cle accidents are the result of head in­juries. The use of a safety helmet is the single most critical factor in the preven­tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or af­ter operation and can cause burns.
A passenger should also observe
the above precautions.
2-2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu­sion, and eventually death. Carbon Monoxide is a colorless, odor­less, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison­ing, leave the area immediately, get fresh air, and SEEK MEDICAL TREAT­MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap­idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
Page 13
SAFETY INFORMATION
Do not run engine outdoors where
engine exhaust can be drawn into a building through openings such as windows and doors.
Loading
Adding accessories or cargo to your motorcycle can adversely affect stabili­ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use ex­treme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here, along with the information about accessories below, are some general guidelines to follow if loading cargo to your motorcycle: The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Operation of an overloaded vehicle could cause an accident.
Maximum load:
208 kg (459 lb) (CAL) 209 kg (461 lb) (U49)
When loading within this weight limit, keep the following in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Se­curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib­ute the weight as evenly as possi­ble on both sides of the motorcycle to minimize imbalance or instabili­ty.
Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
Properly adjust the suspension for your load (suspension-ad­justable models only), and check the condition and pres­sure of your tires.
Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or
tents, can create unstable han­dling or a slow steering re­sponse.
This vehicle is not designed to
pull a trailer or to be attached to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avail­able only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and acces­sories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither en­dorse nor recommend the use of ac­cessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
2
2-3
Page 14
SAFETY INFORMATION
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket prod­ucts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket accessories
2
or modifications are not suitable be­cause of potential safety hazards to you or others. Installing aftermarket prod­ucts or having other modifications per­formed to your vehicle that change any of the vehicles design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Load- ing when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor­mance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance,
limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution or aerody­namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds. These ac­cessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera-
tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycles electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, brak­ing, and comfort. Other tires, rims, siz­es, and combinations may not be appropriate. Refer to page 7-19 for tire specifications and more information on replacing your tires.
Transporting the Motorcycle
Be sure to observe following instruc­tions before transporting the motorcy­cle in another vehicle.
Remove all loose items from the
motorcycle.
2-4
Page 15
Check that the fuel cock (if
equipped) is in the “OFF” position and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck bed, and choke it in a rail to pre­vent movement.
Shift the transmission in gear (for
models with a manual transmis­sion).
Secure the motorcycle with tie-
downs or suitable straps that are attached to solid parts of the mo­torcycle, such as the frame or up­per front fork triple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the lo­cation for the straps carefully so the straps will not rub against painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie­downs, if possible, so that the mo­torcycle will not bounce excessive­ly during transport.
SAFETY INFORMATION
2
2-5
Page 16

DESCRIPTION

Left view

3
1. Fuel tank cap (page 4-19)
2. Rider seat lock (page 4-22)
3. Grab bar
4. Carrier (page 4-28)
5. Final gear oil filler bolt (page 7-15)
6. Final gear oil drain bolt (page 7-15)
7. Coolant reservoir (page 7-16)
8. Shift pedal (page 4-15)
EAU10410
1432
87 6511 10 9
9. Engine oil drain bolt (oil tank) (page 7-12)
10.Engine oil drain bolt (crankcase) (page 7-12)
11.Engine oil filter cartridge (page 7-12)
3-1
Page 17

Right view

DESCRIPTION
EAU10420
21 43
1. Rear brake fluid reservoir (page 7-23)
2. Shock absorber assembly spring preload adjusting knob (page 4-27)
3. Front fork rebound damping force adjusting screw (page 4-25)
4. Front fork spring preload adjusting bolt (page 4-25)
5. Main fuse (page 7-31)
6. ABS motor fuse (page 7-31)
7. Fuse box (page 7-31)
8. Front fork compression damping force adjusting screw (page 4-25)
5 6 7
914 1113 12 10
9. Owners tool kit (page 7-2)
10.Battery (page 7-29)
11.Engine oil filler cap (page 7-12)
12.Engine oil level check window (page 7-12)
13.Brake pedal (page 4-16)
14.Shock absorber assembly rebound damping force adjusting knob (page 4-27)
3-2
8
3
Page 18
DESCRIPTION

Controls and instruments

3
1. Clutch lever (page 4-14)
2. Left handlebar switches (page 4-13)
3. Clutch fluid reservoir (page 7-23)
4. Multi-function meter unit (page 4-7)
5. Auxiliary DC jack (page 4-32)
6. Front brake fluid reservoir (page 7-23)
7. Right handlebar switches (page 4-13)
8. Brake lever (page 4-15)
EAU10430
87654321
910
9. Throttle grip (page 7-18)
10.Main switch/steering lock (page 4-1)
3-3
Page 19

INSTRUMENT AND CONTROL FUNCTIONS

EAU49431

D-mode (drive mode)

D-mode is an electronically controlled engine performance system with two mode selections (touring mode “T” and sports mode “S”). Push the drive mode switch “MODE” to switch between modes. (See page 4-14 for an explanation of the drive mode switch.)
1
1. Drive mode switch “MODE”
TIP
Before using D-mode, make sure you understand its operation along with the operation of the drive mode switch.
Touring mode “T”
The touring mode “T” is suitable for var­ious riding conditions. This mode allows the rider to enjoy smooth drivability from the low-speed range to the high-speed range.
Sports mode “S”
This mode offers a sportier engine re­sponse in the low- to mid-speed range compared to the touring mode.
EAU10460

Main switch/steering lock

4
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
EAU51500
ON
All electrical circuits are supplied with power; the meter lighting, taillights, li­cense plate light, auxiliary lights and position lights come on, and the engine can be started. The key cannot be re­moved.
TIP
The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”.
4-1
Page 20
INSTRUMENT AND CONTROL FUNCTIONS
OFF
All electrical systems are off. The key can be removed.
WARNING
Never turn the key to “OFF” or LOCK while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
4
LOCK
The steering is locked, and all electrical systems are off. The key can be re­moved.
EAU10661
EWA10061
EAU10691
To lock the steering
12
1. Push.
2. Turn.
1. Turn the handlebars all the way to the left or right.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
To unlock the steering
12
1. Push.
2. Turn.
Push the key into the main switch, and then turn it to “OFF” while still pushing it.
4-2
Page 21
INSTRUMENT AND CONTROL FUNCTIONS
EAU49391

Indicator lights and warning lights

6 97 8
5 4 3 2 1
1. Engine trouble warning light “”
2. Oil level warning light “”
3. Traction control system indicator/warning light TCS
4. Left turn signal indicator light “”
5. Anti-lock Brake System (ABS) warning
6. High beam indicator light “”
7. Neutral indicator light “”
8. Coolant temperature warning light “”
9. Right turn signal indicator light “”
Turn signal indicator lights “” and “”
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
ABS
light “”
EAU11030
Neutral indicator light “”
EAU11060
This indicator light comes on when the transmission is in the neutral position.
EAU11080
High beam indicator light “”
This indicator light comes on when the high beam of the headlight is switched on.
EAU11254
Oil level warning light “”
This warning light comes on if the en­gine oil level is low. The electrical circuit of the warning light can be checked by turning the key to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
TIP
Even if the oil level is sufficient, the
warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction.
4-3
This model is also equipped with a
self-diagnosis device for the oil level detection circuit. If a problem is detected in the oil level detection circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle.
EAU49424
Coolant temperature warning light “”
This warning light comes on if the en­gine overheats. If this occurs, stop the engine immediately and allow the en­gine to cool. The electrical circuit of the warning light can be checked by turning the key to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
4
Page 22
INSTRUMENT AND CONTROL FUNCTIONS
ECA10021
NOTICE
Do not continue to operate the en­gine if it is overheating.
TIP
For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati­cally switch on or off according to the coolant temperature in the ra-
4
diator.
If the engine overheats, see page
7-40 for further instructions.
4-4
Page 23
INSTRUMENT AND CONTROL FUNCTIONS
Display Conditions What to do
Under 39 °C
(Under 103 °F)
40–116 °C
(104–242 °F)
117–120 °C
(243–249 °F)
Above 121 °C
(Above 250 °F)
Message Lo is displayed. OK. Go ahead with riding.
Coolant temperature is dis­played.
Message HI flashes.
Message HI flashes. Warning light comes on.
OK. Go ahead with riding.
Stop the vehicle and allow it to idle until the coolant temperature goes down.
Stop the engine and allow it to cool. (See page 7-40.)
4
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Page 24
INSTRUMENT AND CONTROL FUNCTIONS
Engine trouble warning light “”
This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc­curs, have a Yamaha dealer check the self-diagnosis system. (See page 4-12 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to
4
ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
ABS warning light “”
ABS
If this warning light comes on or flashes while riding, the ABS and the unified brake system may not work correctly. If this occurs, have a Yamaha dealer check the system as soon as possible. (See page 4-17.)
EAU11534
EAU49760
EWA10081
WARNING
If the ABS warning light comes on or flashes while riding, the brake sys­tem reverts to conventional braking. Therefore, be careful not to cause the wheels to lock during emergen­cy braking. If the warning light comes on or flashes while riding, have a Yamaha dealer check the brake system as soon as possible.
The electrical circuit of the warning light can be checked by turning the key to ON. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
EAU49401
Traction control system indica­tor/warning light “TCS”
This indicator/warning light flashes when the traction control system en­gages.
The electrical circuit of the light can be checked by turning the key to “ON”. The light should come on for a few sec­onds, and then go off. If the light does not come on initially when the key is turned to “ON”, or if the light remains on, have a Yamaha deal­er check the electrical circuit. When the switch is set to “TCS” modes 1 or 2, and the traction control sys­tem is operating, the indicator light flashes. If the traction control system disables while riding, “TCS” “Off is displayed, and the indicator/warning light and en­gine trouble warning light come on. (See page 4-18 for an explanation of the traction control system.)
4-6
Page 25
INSTRUMENT AND CONTROL FUNCTIONS
21
1. Traction control system indicator/warning light TCS
2. Engine trouble warning light “”
3. Traction control system mode display
3
Try to reset the traction control system and the lights by following the proce­dures under “Resetting” on page 4-19.
EAU51531

Multi-function meter unit

1 2 3 5
11
1. Tachometer
2. Traction control system mode display
3. Coolant temperature display/air intake tem­perature display/instantaneous fuel con­sumption display/average fuel consumption display
4. Speedometer
5. Fuel meter
6. Drive mode display
7. Clock
8. Right set button
9. Left set button
10.Odometer/tripmeter/fuel reserve tripmeter
11.Traction control system switch
WARNING
Be sure to stop the vehicle before making any setting changes to the multi-function meter unit. Changing
4-7
4
6
78910
EWA12422
settings while riding can distract the operator and increase the risk of an accident.
The multi-function meter unit is equipped with the following:
a speedometer
a tachometer
an odometer
two tripmeters (which show the
distance traveled since they were last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since the last segment of the fuel meter started flashing)
a clock
a fuel meter
an air intake temperature display
a coolant temperature display
a fuel consumption display (instan-
taneous and average consumption functions)
a drive mode display (which shows
the selected drive mode)
a traction control system mode dis-
play (which shows the selected traction control system mode)
a self-diagnosis device
4
Page 26
INSTRUMENT AND CONTROL FUNCTIONS
an LCD and tachometer bright-
ness control mode The left and right set buttons, located under the display, allow you to control or change the settings in the multi-func­tion meter unit.
TIP
To use the left and right buttons,
the key must be turned to “ON”,
4
except for the brightness mode.
To switch the speedometer and
odometer/tripmeter/fuel consump-
tion displays between kilometers
and miles, press the left button for
at least two seconds.
Tachometer
12
1. Tachometer
2. Tachometer red zone
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “ON”, the ta­chometer needle sweeps once across the r/min range and then returns to zero r/min in order to test the electrical cir­cuit.
ECA10031
NOTICE
Do not operate the engine in the ta­chometer red zone. Red zone: 7750 r/min and above
Odometer and tripmeter modes
1
2
1. Odometer/tripmeter/fuel reserve tripmeter
2. Left set button
4-8
Pushing the left button switches the dis­play between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order: ODO TRIP 1 TRIP 2 ODO
TIP
When selecting TRIP 1 or TRIP 2”, the display flashes for five seconds.
When approximately 3.9 L (1.03 US gal, 0.86 Imp.gal) of fuel remains in the fuel tank, the display automatically changes to the fuel reserve tripmeter mode TRIP F and starts counting the distance traveled from that point. In that case, pushing the left button switches the display between the various tripme­ter and odometer modes in the follow­ing order: TRIP F ODO TRIP 1 TRIP 2 TRIP F
TIP
When selecting TRIP 1”, TRIP 2 orTRIP F, the display flashes for five
seconds.
To reset a tripmeter, select it by push­ing the left button, and then push this button for at least one second while the
Page 27
INSTRUMENT AND CONTROL FUNCTIONS
display is flashing. If you do not reset the fuel reserve tripmeter manually, it resets itself automatically and the dis­play returns to the prior mode after re­fueling and traveling 5 km (3 mi).
Clock
1
3 2
1. Clock
2. Right set button
3. Left set button
The clock displays when the key is turned to “ON”. In addition, the clock can be displayed for 10 seconds by pushing the left button when the main switch is in the “OFF” or “LOCK posi- tion.
To set the clock
1. Push the left button and right but­ton together for at least three sec­onds.
2. When the hour digits start flashing, push the right button to set the hours.
3. Push the left button; the minute digits start flashing.
4. Push the right button to set the minutes.
5. Push the left button; the clock starts after the button is released.
Fuel meter
1
1. Fuel meter
The fuel meter indicates the amount of fuel in the fuel tank. The display seg­ments of the fuel meter disappear to-
4-9
wards “E” (Empty) as the fuel level decreases. When the last segment starts flashing, refuel as soon as possi­ble. When the key is turned to “ON”, all dis­play segments come on once in order to test the electrical circuit.
TIP
This fuel meter is equipped with a self­diagnosis system. If a problem is de­tected in the electrical circuit, all display segments start flashing. If this occurs, have a Yamaha dealer check the elec­trical circuit.
4
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
Air intake temperature, coolant tem­perature, instantaneous fuel con­sumption and average fuel consumption modes
4
2
1. Coolant temperature display/air intake tem­perature display/instantaneous fuel con­sumption display/average fuel consumption display
2. Right set button
Push the right button to switch the dis­play between the air intake tempera­ture mode, the coolant temperature mode, the instantaneous fuel con­sumption mode “km/L”, “L/100 km or MPG, and the average fuel consump­tion mode AVE_ _._ km/L”, “AVE_ _._ L/100 km or AVE_ _._ MPG in the fol­lowing order:
air intake temperature coolant tem­perature km/L, L/100 km or MPG AVE_ _._ km/L, AVE_ _._ L/100 km or AVE_ _._ MPG air intake tempera-
1
ture
Air intake temperature mode
1
1. Air intake temperature display
The air intake temperature display indi­cates the temperature of the air drawn into the air filter case.
TIP
Even when the air intake temperature mode is selected, in the case of engine overheating, the coolant temperature
mode appears, the coolant tempera­ture warning light comes on, and “HI” flashes in the display.
Coolant temperature mode
1
1. Coolant temperature display
The coolant temperature display indi­cates the temperature of the coolant.
ECA10021
NOTICE
Do not continue to operate the en­gine if it is overheating.
4-10
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
Instantaneous fuel consumption mode
2
1. Instantaneous fuel consumption
2. Right set button
The instantaneous fuel consumption display modes “km/L”, “L/100 km or MPG show the fuel consumption un­der the current riding conditions.
The km/L display shows the dis-
tance that can be traveled on 1.0 L of fuel.
The L/100 km display shows the
amount of fuel necessary to travel 100 km.
The MPG display shows the dis-
tance that can be traveled on
1.0 Imp.gal of fuel.
To switch between the instantaneous fuel consumption displays, push the
1
right button when one of the displays is shown.
TIP
The instantaneous fuel consumption displays when the vehicle speed reach­es 20 km/h (12 mi/h).
Average fuel consumption mode
2
1. Average fuel consumption
2. Right set button
The average fuel consumption display modes AVE_ _._ km/L”, “AVE_ _._ L/100 km or AVE_ _._ MPG show the average fuel consumption since the display was last reset.
The AVE_ _._ km/L display
shows the average distance that can be traveled on 1.0 L of fuel.
The AVE_ _._ L/100 km display
shows the average amount of fuel necessary to travel 100 km.
The AVE_ _._ MPG display
shows the average distance that can be traveled on 1.0 Imp.gal of
fuel. To switch between the average fuel consumption displays, push the right
1
button when one of the displays is shown. To reset the average fuel consumption display, select it by pushing the right button, and then push the right button for at least one second while the dis­play is flashing.
TIP
After the display is reset, the average fuel consumption is not displayed until the vehicle has traveled 1 km (0.6 mi).
4
4-11
Page 30
INSTRUMENT AND CONTROL FUNCTIONS
Drive mode display
4
1. Drive mode display
This display indicates which drive mode has been selected: Touring mode “T” or sports mode “S”. For more details on the modes and on how to se­lect them, refer to pages 4-1 and 4-14.
Traction control system mode dis-
Self-diagnosis device
play
1
1
1. Traction control system mode display
This display indicates which traction control system mode has been select­ed: “1”, “2” or Off”. For more details on the modes and on how to select them, refer to page 4-18.
1. Error code display
This model is equipped with a self-diag­nosis device for various electrical cir­cuits. If a problem is detected in any of these circuits, the engine trouble warning light comes on and the display indicates an
1
error code. If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
ECA11590
NOTICE
If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
4-12
Page 31
INSTRUMENT AND CONTROL FUNCTIONS
LCD and tachometer brightness control mode
1 2 3 4
6 5
1. Tachometer panel
2. Tachometer needle
3. LCD
4. Brightness level
5. Right set button
6. Left set button
This function allows you to adjust the brightness of the LCD, and the tachom­eter panel and needle to suit the out­side lighting conditions.
To set the brightness
1. Turn the key to OFF”.
2. Push and hold the left button.
3. Turn the key to “ON”, and then re­lease the left button after five sec­onds.
4. Push the right button to select the desired brightness level.
5. Push the left button to confirm the selected brightness level. The dis­play returns to the odometer or tripmeter mode.

Handlebar switches

Left
1
2 3
1. Dimmer switch /
2. Turn signal switch /
3. Horn switch “”
Right
1. Engine stop switch /
2. Drive mode switch “MODE”
3. Start switch “”
EAU12348
4
1
2
3
4-13
Page 32
INSTRUMENT AND CONTROL FUNCTIONS
Dimmer switch /
Set this switch to “” for the high beam and to “” for the low beam.
Turn signal switch /
To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When re- leased, the switch returns to the center position. To cancel the turn signal
4
lights, push the switch in after it has re­turned to the center position.
Horn switch “”
Press this switch to sound the horn.
Engine stop switch /
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
EAU12400
EAU12460
EAU12500
EAU12660
Start switch “”
EAU12711
Push this switch to crank the engine with the starter. See page 6-1 for start­ing instructions prior to starting the en­gine.
EAU42340
The engine trouble warning light and ABS warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indi­cate a malfunction.
EAU49571
Drive mode switch “MODE”
EWA15340
WARNING
Do not change the D-mode while the vehicle is moving.
Using this switch changes the drive mode to touring mode “T” or sports mode “S”. The throttle grip must be completely closed in order to change the drive mode. The selected mode is shown on the drive mode display. (See page 4-12.)
4-14
EAU12830

Clutch lever

1
4
1
4
2
3
2
3
1. Clutch lever
2. Clutch lever position adjusting dial
3. Arrow mark
4. Distance between clutch lever and handlebar grip
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch lever position adjusting dial. To adjust the distance between the clutch lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip.
Page 33
INSTRUMENT AND CONTROL FUNCTIONS
Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 4-30.)
EAU12871

Shift pedal

1
1. Shift pedal
The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6-speed con­stant-mesh transmission equipped on this motorcycle.
EAU49516

Brake lever

The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip. This model is equipped with a unified brake system. When pulling the brake lever, the front brake and a portion of the rear brake are applied. For full braking perfor­mance, apply both the brake lever and the brake pedal simultaneously. The unified brake system is monitored by an ECU, which disables unified braking and resumes conventional braking if a malfunction occurs.
TIP
Resistance and vibration may be
felt in the brake pedal while the front brake is being applied and the unified brake system is en­abled, but this does not indicate a malfunction.
The unified brake system does not
function until the vehicle starts moving.
4
4-15
Page 34
INSTRUMENT AND CONTROL FUNCTIONS
After coming to a stop while apply-
ing the brake lever, the unified brake system is still enabled. As further squeezing of the brake le­ver will not increase the braking power of the rear brake, apply the rear brake should further braking power be necessary (such as when parking on a slope). The unified brake system disables
4
after the brake lever is released. The brake system then reverts to the conventional type. When the vehicle starts moving, the unified brake system is re-en­abled.
The unified brake system does not
function when the brake pedal is applied alone or before the brake lever is applied.
The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip.
Make sure that the appropriate setting on the adjusting dial is aligned with the “” mark on the brake lever.
1
4
5
4
1
3
2
32
1. Brake lever
2. Brake lever position adjusting dial
3. “” mark
4. Distance between brake lever and handlebar grip
EAU49481

Brake pedal

1
1. Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
TIP
Resistance and vibration may be felt in the brake pedal while the front brake is being applied and the unified brake system is enabled, but this does not in­dicate a malfunction.
4-16
Page 35
INSTRUMENT AND CONTROL FUNCTIONS
EAU49770
ABS
The Yamaha ABS (Anti-lock Brake System) features a dual electronic con­trol system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU, which will have recourse to manual braking if a mal­function occurs.
EWA10090
WARNING
The ABS performs best on long
braking distances.
On certain (rough or gravel)
roads, the braking distance may be longer with than without the ABS. Therefore, always keep a sufficient distance to the vehicle ahead to match the riding speed.
TIP
The ABS performs a self-diagno-
sis test for a few seconds each time the vehicle first starts off after the key was turned to “ON”. During this test, a “clicking” noise can be heard from under the seat, and if the brake lever or brake pedal are
even slightly applied, a vibration can be felt at the lever and pedal, but these do not indicate a mal­function.
When the ABS is activated, the
brakes are operated in the usual way. A pulsating action may be felt at the brake lever or brake pedal, but this does not indicate a mal­function.
This ABS has a test mode which
allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is oper­ating. However, special tools are required, so please consult your Yamaha dealer when performing this test.
ECA16830
NOTICE
Keep any type of magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.) away from the front and rear wheel hubs; other­wise, the magnetic rotors equipped in the wheel hubs may be damaged,
resulting in improper performance of the ABS and the unified brake system.
1
4
1. Front wheel hub
1
1. Rear wheel hub
4-17
Page 36
INSTRUMENT AND CONTROL FUNCTIONS

Traction control system

The traction control system helps main­tain traction when accelerating on slip­pery surfaces, such as unpaved or wet roads. If sensors detect that the rear wheel is starting to slip (uncontrolled spinning), the traction control system assists by regulating engine power as needed until traction is restored. The traction control system indicator/warn-
4
ing light flashes to let the rider know that traction control has engaged.
TIP
The rider may also notice slight chang­es in engine and exhaust sounds when the traction control system is engaged.
WARNING
The traction control system is not a substitute for riding appropriately for the conditions. Traction control cannot prevent loss of traction due to excessive speed when entering turns, when accelerating hard at a sharp lean angle, or while braking, and cannot prevent front wheel slip­ping. As with any motorcycle, ap-
EAU49416
EWA15431
proach surfaces that may be slippery with caution and avoid es­pecially slippery surfaces.
There are three traction control system modes:
TCS mode 1: Default mode
TCS mode 2: Sporty mode
This mode decreases traction con­trol system assist, allowing the rear wheel to spin more freely than TCS mode 1.
“TCS mode Off: The traction
control system is turned off. The system may also be automatically disabled in some riding conditions
(see Resetting on page 4-19). When the key is turned to “ON”, the traction control system is enabled and TCS 1 displays in the multi-function meter. The traction control system mode can be changed only when the key is in the ON position and the vehicle is not moving.
TIP
Use TCS mode Off to help free the rear wheel if the motorcycle gets stuck in mud, sand, or other soft surfaces.
ECA16800
NOTICE
Use only the specified tires. (See page 7-19.) Using different sized tires will prevent the traction control system from controlling tire rotation accurately.
Setting the traction control system
EWA15440
WARNING
Be sure to stop the vehicle before making any setting changes to the traction control system. Changing settings while riding can distract the operator and increase the risk of an accident.
Push the traction control system switch on the multi-function meter for less than one second to change between “TCS” modes “1” and “2”. Push the switch for at least two seconds to select “TCS mode Off and turn the traction control
4-18
Page 37
INSTRUMENT AND CONTROL FUNCTIONS
system off. Push the switch again to re­turn to the previously selected mode “1” or “2”.
21
1. Traction control system switch
2. Traction control system mode display
Resetting
The traction control system will be dis­abled in the following conditions:
The rear wheel is rotated with the
centerstand down and the key in the ON position.
Either the front wheel or rear wheel
comes off the ground while riding.
Excessive rear wheel spinning
If the traction control system has been disabled, both the traction control sys­tem indicator/warning light and the en­gine trouble warning light come on.
To reset the traction control system: Turn the key to “OFF”. Wait at least one second, then turn the key back to “ON”. The traction control system indica­tor/warning light should go off and the system will be enabled. The engine trouble warning light should go off after the motorcycle reaches at least 20 km/h (12 mi/h). If the traction control system indicator light/warning light and/or engine trouble warning light still remain on after resetting, the motorcy­cle may still be ridden; however, have a Yamaha dealer check the motorcycle as soon as possible.
EAU13074

Fuel tank cap

1
2
4
1. Unlock.
2. Fuel tank cap lock cover
To open the fuel tank cap
Open the fuel tank cap lock cover, in­sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re­leased and the fuel tank cap can be opened.
To close the fuel tank cap
1. Push the fuel tank cap into position with the key inserted in the lock.
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
4-19
Page 38
INSTRUMENT AND CONTROL FUNCTIONS
TIP
The fuel tank cap cannot be closed un­less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
WARNING
Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard.
4
EWA11091
EAU13221

Fuel

Make sure there is sufficient gasoline in the tank.
EWA10881
WARNING
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the en­gine and be sure that no one is sit­ting on the vehicle. Never refuel while smoking, or while in the vi­cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
4-20
21
1. Fuel tank filler tube
2. Maximum fuel level
3. Wipe up any spilled fuel immedi­ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry, soft cloth, since fuel may deteri­orate painted surfaces or plastic parts.
[ECA10071]
4. Be sure to securely close the fuel tank cap.
WARNING
Gasoline is poisonous and can cause injury or death. Handle gaso­line with care. Never siphon gaso­line by mouth. If you should swallow some gasoline or inhale a lot of gas­oline vapor, or get some gasoline in your eyes, see your doctor immedi-
EWA15151
Page 39
INSTRUMENT AND CONTROL FUNCTIONS
ately. If gasoline spills on your skin, wash with soap and water. If gaso­line spills on your clothing, change your clothes.
EAU46102
Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
23.0 L (6.08 US gal, 5.06 Imp.gal)
Fuel reserve amount:
3.9 L (1.03 US gal, 0.86 Imp.gal)
ECA11400
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been de­signed to use premium unleaded gaso­line with a pump octane number [(R+M)/2] of 91 or higher, or a research octane number of 95 or higher. If knocking (or pinging) occurs, use a
gasoline of a different brand. Use of un­leaded fuel will extend spark plug life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso­hol containing ethanol and that contain­ing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10% (E10). Gas­ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.
EAU51140

Fuel tank breather hose and overflow hose

4
1
1. Fuel tank breather hose and overflow hose
TIP
For California: See page 7-12 for breather hose information.
Before operating the motorcycle:
Check each hose connection.
Check each hose for cracks or
damage, and replace if damaged.
Make sure that the end of each
hose is not blocked, and clean if necessary.
Make sure that the end of each
hose is positioned outside of the cowling.
4-21
Page 40
INSTRUMENT AND CONTROL FUNCTIONS

Catalytic converter

This model is equipped with a catalytic converter in the exhaust system.
WARNING
The exhaust system is hot after op­eration. To prevent a fire hazard or burns:
Do not park the vehicle near
4
possible fire hazards such as grass or other materials that easily burn.
Park the vehicle in a place
where pedestrians or children are not likely to touch the hot exhaust system.
Make sure that the exhaust sys-
tem has cooled down before do­ing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long idling can cause a build-up of heat.
EAU13433
EWA10862
ECA10701
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause unre­pairable damage to the catalytic converter.
EAU49442

Rider seat

To remove the rider seat
1. Insert the key into the rider seat lock, and then turn it counterclock­wise.
2
1
1. Unlock.
2. Rider seat lock
2. Lift the front of the rider seat and push the seat forward.
To install the rider seat
1. Insert the projection on the rear of the rider seat into the seat holder as shown, and then push the front of the seat down to lock it in place.
4-22
Page 41
INSTRUMENT AND CONTROL FUNCTIONS
EAU49473
1
2

Adjusting the rider seat height

The rider seat height can be adjusted to one of two positions to suit the rider’s preference. The rider seat height was adjusted to the higher position at delivery.
1 2
1
1. Projection
2. Seat holder
2. Remove the key.
TIP
Make sure that the rider seat is
properly secured before riding.
The rider seat height can be ad-
justed to change the riding posi­tion. (See Adjusting the rider seat height.)
1. Low position
2. High position
To change the rider seat height to the low position
1. Remove the rider seat. (See page 4-22.)
2. Remove the rider seat height posi­tion adjuster by pulling it out.
4-23
1. Rider seat height position adjuster
4
3. Install the rider seat height position adjuster so that the match mark is aligned with the “L” mark as shown.
1
3
2
1. Rider seat height position adjuster
2. “L” mark
3. Match mark
Page 42
INSTRUMENT AND CONTROL FUNCTIONS
4. Insert the projection on the rear of the rider seat into seat holder A as shown.
1
2
4
1. Projection
2. Seat holder A (for low position)
To change the rider seat height to the high position
1. Remove the rider seat. (See page 4-22.)
2. Remove the rider seat height posi­tion adjuster by pulling it out.
1
1. Rider seat height position adjuster
3. Install the rider seat height position adjuster so that the match mark is aligned with the “H” mark as shown.
1
3
2
1. Rider seat height position adjuster
2. “H” mark
3. Match mark
4. Insert the projection on the rear of the rider seat into seat holder B as shown.
1
2
1. Projection
2. Seat holder B (for high position)
TIP
Make sure that the seats are properly secured before riding.
4-24
Page 43
INSTRUMENT AND CONTROL FUNCTIONS
EAU49881

Windshield

If the original windshield is removed and then reinstalled, be sure to install the windshield screws in the lower holes and tighten the screws to the specified torque. WARNING! A loose
windshield could cause an accident. Be sure to tighten the screws to the specified torque.
Tightening torque:
Windshield screw:
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
TIP
An accessory windshield is available at your Yamaha dealer. The upper holes are only to be used for installing the ac­cessory windshield.
[EWA15510]
1
1. Lower hole
EAU14743

Adjusting the front fork

EWA10180
WARNING
1
Always adjust both fork legs equal­ly, otherwise poor handling and loss of stability may result.
This front fork is equipped with spring preload adjusting bolts, rebound damp­ing force adjusting screws and com­pression damping force adjusting screws.
ECA10101
NOTICE
To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.
Spring preload
To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di­rection (a). To decrease the spring pre­load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b).
4
4-25
Page 44
INSTRUMENT AND CONTROL FUNCTIONS
1
(a)
(b)
1. Spring preload adjusting bolt
4
Align the appropriate groove on the ad­justing mechanism with the top of the front fork cap bolt.
1. Current setting
2. Front fork cap bolt
Spring preload setting:
Minimum (soft):
8
Standard:
5.5
Maximum (hard):
0
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damp­ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw on each fork leg in di­rection (b).
1
(a)
(b)
1. Rebound damping force adjusting screw
Rebound damping setting:
Minimum (soft):
10 click(s) in direction (b)*
Standard:
8 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
Compression damping force
To increase the compression damping force and thereby harden the compres­sion damping, turn the adjusting screw on each fork leg in direction (a). To de­crease the compression damping force and thereby soften the compression damping, turn the adjusting screw on each fork leg in direction (b).
1
(a)
(b)
4-26
1. Compression damping force adjusting screw
Page 45
INSTRUMENT AND CONTROL FUNCTIONS
Compression damping setting:
Minimum (soft):
13 click(s) in direction (b)*
Standard:
6 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
TIP
Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec­ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the num­ber of clicks of each damping force ad­justing mechanism and to modify the specifications as necessary.
EAU49690

Adjusting the shock absorber assembly

This shock absorber assembly is equipped with a spring preload adjust­ing knob and a rebound damping force adjusting knob.
ECA10101
NOTICE
To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.
Spring preload
To increase the spring preload and thereby harden the suspension, turn the adjusting knob in direction (a). To decrease the spring preload and there­by soften the suspension, turn the ad­justing knob in direction (b).
TIP
Align the appropriate mark on the ad­justing mechanism with the matching edge.
(b)
(a)
1. Spring preload adjusting knob
2. Matching edge
Spring preload setting:
Minimum (soft):
6
Standard:
4
Maximum (hard):
1
1
6
SOFT
5 4 3 2
HARD
1
2
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damp­ing, turn the adjusting knob in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di­rection (b).
4
4-27
Page 46
INSTRUMENT AND CONTROL FUNCTIONS
(b)
(a)
1
1. Rebound damping force adjusting knob
4
Rebound damping setting:
Minimum (soft):
20 clicks in direction (b)*
Standard:
10 clicks in direction (b)*
Maximum (hard):
3 clicks in direction (b)*
* With the adjusting knob fully turned
in direction (a)
TIP
To obtain a precise adjustment, it is ad­visable to check the actual total number of clicks or turns of each damping force adjusting mechanism. This adjustment range may not exactly match the spec­ifications listed due to small differences in production.
EWA10221
WARNING
This shock absorber assembly con­tains highly pressurized nitrogen gas. Read and understand the fol­lowing information before handling the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.
Do not subject the shock ab-
sorber assembly to an open flame or other high heat source. This may cause the unit to ex­plode due to excessive gas pressure.
Do not deform or damage the
cylinder in any way. Cylinder damage will result in poor damping performance.
Do not dispose of a damaged or
worn-out shock absorber as­sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
EAU49701

Carriers

This motorcycle is equipped with a standard carrier, and with an additional carrier, located under the passenger seat. This additional carrier extends the loading surface and the loading capac­ity of the standard carrier. To use the additional carrier, consult a Yamaha dealer.
Standard carrier
1
1. Standard carrier
4-28
Page 47
INSTRUMENT AND CONTROL FUNCTIONS
Additional carrier
1
1. Additional carrier
EWA15481
WARNING
Do not exceed the maximum
load of 208 kg (459 lb) (CAL) 209 kg (461 lb) (U49) for the ve­hicle.
Do not sit on and never ride with
a passenger on the standard or additional carrier.
Do not exceed the standard car-
rier capacity of 5 kg (11 lb).
Do not exceed the additional
carrier capacity of 5 kg (11 lb).
ECA16821
NOTICE
Do not lift the vehicle by either carri­er.
EAU49490

Luggage strap holders

1
4
1. Luggage strap holder
There are four luggage strap holders below the passenger seat.
4-29
Page 48
INSTRUMENT AND CONTROL FUNCTIONS

Sidestand

The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
TIP
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
4
(See the following section for an expla­nation of the ignition circuit cut-off sys­tem.)
WARNING
The vehicle must not be ridden with the sidestand down, or if the side­stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon­sibility of raising the sidestand be­fore starting off. Therefore, check
EAU15305
EWA10241
this system regularly and have a Yamaha dealer repair it if it does not function properly.
EAU44902

Ignition circuit cut-off system

The ignition circuit cut-off system (com­prising the sidestand switch, clutch switch and neutral switch) has the fol­lowing functions.
It prevents starting when the trans-
mission is in gear and the side­stand is up, but the clutch lever is not pulled.
It prevents starting when the trans-
mission is in gear and the clutch le­ver is pulled, but the sidestand is still down.
It cuts the running engine when the
transmission is in gear and the sidestand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
4-30
Page 49
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is set to
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
YES NO
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
YES NO
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
YES NO
The system is OK. The motorcycle can be ridden.
WARNING
The vehicle must be placed on the center-
”.
stand during this inspection.
If a malfunction is noted, have a Yamaha
dealer check the system before riding.
4
The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer.
The sidestand switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer.
The clutch switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer.
4-31
Page 50
INSTRUMENT AND CONTROL FUNCTIONS
EAU49452

Auxiliary DC jack

WARNING
To prevent electrical shock or short­circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used.
NOTICE
4
The accessory connected to the auxiliary DC jack should not be used with the engine turned off, and the load must never exceed 30 W (2.5 A), otherwise the fuse may blow or the battery may discharge.
This vehicle is equipped with an auxilia­ry DC jack. A 12-V accessory connected to the auxiliary DC jack can be used when the key is in the “ON” position and should only be used when the engine is run­ning.
EWA14360
ECA15431
1. Auxiliary DC jack cap
3. Turn the accessory off.
4. Insert the accessory plug into the auxiliary DC jack.
1. Auxiliary DC jack
1
1
To use the auxiliary DC jack
1. Turn the key to “OFF”.
2. Remove the auxiliary DC jack cap.
5. Turn the key to “ON”, and then start the engine. (See page 6-1.)
6. Turn the accessory on.
4-32
Page 51

FOR YOUR SAFETY – PRE-OPERATION CHECKS

EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owners Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Check fuel level in fuel tank.
Fuel
Engine oil
Final gear oil Check vehicle for oil leakage. 7-15
Coolant
Front brake
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or dam-
age, and check hose connections.
Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.
Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.
4-20, 4-21
7-12
7-16
7-23, 7-23
EWA11151
5
5-1
Page 52
FOR YOUR SAFETY – PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Rear brake
Clutch
Throttle grip
5
Control cables
Wheels and tires
Brake and shift pedals
Brake and clutch levers
Centerstand, sidestand
Chassis fasteners
Instruments, lights, signals and switches
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check hydraulic system for leakage.
Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
Make sure that operation is smooth.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Lubricate pivots if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check operation.
Correct if necessary.
7-23, 7-23
7-21
7-18, 7-25
7-25
7-19, 7-21
7-26
7-26
7-27
5-2
Page 53
ITEM CHECKS PAGE
Sidestand switch
FOR YOUR SAFETY – PRE-OPERATION CHECKS
Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle.
4-30
5
5-3
Page 54

OPERATION AND IMPORTANT RIDING POINTS

Read the Owners Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer.
WARNING
Failure to familiarize yourself with the controls can lead to loss of con­trol, which could cause an accident or injury.
6
EAU15951
EWA10271
EAU48710
TIP
This model is equipped with:
a lean angle sensor to stop the en-
gine in case of a turnover. In this case, the multi-function display in­dicates error code 30, but this is not a malfunction. Turn the key to OFF and then to ON to clear the error code. Failing to do so will pre­vent the engine from starting even though the engine will crank when pushing the start switch.
an engine auto-stop system. The
engine stops automatically if left idling for 20 minutes. If the engine stops, simply push the start switch to restart the engine.
EAU51520

Starting the engine

In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the sidestand up. See page 4-30 for more informa­tion.
1. Turn the key to “ON” and make sure that the engine stop switch is set to “”. The following warning lights and indicator lights should come on for a few seconds, then go off.
Oil level warning light
Engine trouble warning light
Coolant temperature warning
light
ABS warning light
Traction control system indi-
cator/warning light
6-1
Page 55
OPERATION AND IMPORTANT RIDING POINTS
ECA11833
NOTICE
If a warning or indicator light does not come on initially when the key is turned to “ON”, or if a warning or in­dicator light remains on, see page 4-3 for the corresponding warning and indicator light circuit check.
2. Shift the transmission into the neu­tral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the elec­trical circuit.
3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few sec­onds, and then try again. Each starting attempt should be as short as possible to preserve the bat­tery. Do not crank the engine more than 10 seconds on any one at­tempt.
ECA11042
NOTICE
For maximum engine life, never ac­celerate hard when the engine is cold!
EAU16671

Shifting

6 5 4 3 2
N
1
1. Shift pedal
2. Neutral position
Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il­lustration.
TIP
To shift the transmission into the neu­tral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it.
1
2
ECA10260
NOTICE
Even with the transmission in
the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis­tances. The transmission is properly lubricated only when the engine is running. Inade­quate lubrication may damage the transmission.
Always use the clutch while
changing gears to avoid damag­ing the engine, transmission, and drive train, which are not designed to withstand the shock of forced shifting.
EAU16681
To start out and accelerate
1. Pull the clutch lever to disengage the clutch.
2. Shift the transmission into first gear. The neutral indicator light should go out.
3. Open the throttle gradually, and at the same time, release the clutch lever slowly.
6
6-2
Page 56
OPERATION AND IMPORTANT RIDING POINTS
4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in.
5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral posi­tion.)
6. Open the throttle part way and gradually release the clutch lever.
7. Follow the same procedure when shifting to the next higher gear.
TIP
When shifting gears in normal operat­ing conditions, use the recommended
6
shift points.
To decelerate
1. Apply both the front and the rear brakes to slow the motorcycle.
2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (16 mi/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle.
EAU16700
3. Shift the transmission into the neu­tral position when the motorcycle is almost completely stopped. The neutral indicator light should come on.
EAU16740
Recommended shift points
The recommended shift points during acceleration and deceleration are shown in the table below.
Shift up points:
1st 2nd: 20 km/h (12 mi/h) 2nd 3rd: 30 km/h (19 mi/h) 3rd 4th: 40 km/h (25 mi/h) 4th 5th: 50 km/h (31 mi/h) 5th 6th: 60 km/h (37 mi/h)
Shift down points:
6th 5th: 25 km/h (16 mi/h) 5th 4th: 25 km/h (16 mi/h) 4th 3rd: 25 km/h (16 mi/h) 3rd 2nd: 25 km/h (16 mi/h) 2nd 1st:
EAU16841

Engine break-in

There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow­ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt­tle operation or any condition that might result in engine overheating must be avoided.
EAU17123
0–1000 km (0–600 mi)
Avoid prolonged operation above 3900 r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and final gear oil must be changed, and the oil filter cartridge or element re­placed.
[ECA10332]
6-3
Page 57
OPERATION AND IMPORTANT RIDING POINTS
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 4700 r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor­mally.
ECA10310
NOTICE
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in period, immediately have a Yamaha dealer check the vehi­cle.
EAU17213

Parking

When parking, stop the engine, and then remove the key from the main switch.
EWA10311
WARNING
Since the engine and exhaust
system can become very hot, park in a place where pedestri­ans or children are not likely to touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which might catch fire.
6
6-4
Page 58

PERIODIC MAINTENANCE AND ADJUSTMENT

Periodic inspection, adjustment, and lu­brication will keep your vehicle in the safest and most efficient condition pos­sible. Safety is an obligation of the vehi­cle owner/operator. The most important points of vehicle inspection, adjust­ment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions. However, de­pending on the weather, terrain, geo­graphical location, and individual use, the maintenance intervals may need to be shortened.
7
WARNING
Failure to properly maintain the ve­hicle or performing maintenance ac­tivities incorrectly may increase your risk of injury or death during service or while using the vehicle. If you are not familiar with vehicle ser­vice, have a Yamaha dealer perform service.
EAU17244
EWA10321
EWA15122
WARNING
Turn off the engine when performing maintenance unless otherwise specified.
A running engine has moving
parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires.
Running the engine while ser-
vicing can lead to eye injury, burns, fire, or carbon monoxide poisoning – possibly leading to death. See page 2-2 for more in­formation about carbon monox­ide.
EWA15460
WARNING
Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them.
EAU17302
Emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat­ed to emissions control are grouped separately. These services require specialized data, knowledge, and equipment. Maintenance, replacement, or repair of the emission control devic­es and systems may be performed by any repair establishment or individual that is certified (if applicable). Yamaha dealers are trained and equipped to perform these particular services.
7-1
Page 59
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU49561

Owners tool kit

1
1. Owners tool kit
The owners tool kit is located behind cowling A. (See page 7-9.) To access the owner's tool kit, remove cowling A with the hexagon wrench, lo­cated on the bottom of the rider seat. (See page 4-22.)
1
The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How­ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
TIP
If you do not have the tools or experi­ence required for a particular job, have a Yamaha dealer perform it for you.
7
1. Hexagon wrench
7-2
Page 60
PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
months.
Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.

Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
No. ITEM ROUTINE
1 * Fuel line
7
2 * Spark plugs
3 * Valve clearance
Crankcase breather
4 *
system
5 * Fuel injection Adjust synchronization. √√√√√
6 * Exhaust system
Check fuel hoses for cracks or damage.
Replace if necessary.
Check condition.
Adjust gap and clean.
Replace. Every 12000 mi (19000 km) or 18 months
Check and adjust valve clearance
when engine is cold.
Check breather hose for cracks or damage.
Replace if necessary.
Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.
600 mi
(1000 km)
or
1 month
√√√√√√
4000 mi
(7000 km)
or
6 months
√√√√√
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
Every 26600 mi (42000 km)
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
30 months
EAU48490
EAU17601
or
7-3
Page 61
No. ITEM ROUTINE
Evaporative emis-
7 *
sion control system (for California only)
Check control system for dam­age.
Replace if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
√√
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
7
7-4
Page 62
PERIODIC MAINTENANCE AND ADJUSTMENT

General maintenance and lubrication chart

INITIAL ODOMETER READINGS
No. ITEM ROUTINE
1 * Air filter element Replace. Every 24000 mi (37000 km)
2 * Clutch
3 * Front brake
4 * Rear brake
7
5 * Brake hoses
6 * Wheels
7 * Tires
8 * Wheel bearings
Check operation and fluid leak­age.
Correct if necessary.
Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
Check for cracks or damage.
Check for correct routing and
clamping.
Replace. Every 4 years
Check runout, spoke tightness
and for damage.
Tighten spokes if necessary.
Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth oper-
ation.
Replace if necessary.
600 mi
(1000 km)
or
1 month
√√√√√√
√√√√√√
√√√√√√
√√√√√√
7-5
4000 mi
(7000 km)
or
6 months
√√√√√
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
EAU32186
20000 mi
(31000 km)
or
30 months
Page 63
No. ITEM ROUTINE
Check operation and for exces-
Swingarm pivot
9 *
bearings
10 * Steering bearings
11 * Chassis fasteners
Brake lever pivot
12
shaft
Brake pedal pivot
13
shaft
Clutch lever pivot
14
shaft
Shift pedal pivot
15
shaft
Centerstand and
16
sidestand pivots
17 * Sidestand switch
sive play.
Moderately repack with lithium­soap-based grease.
Check bearing assemblies for looseness.
Moderately repack with lithium­soap-based grease.
Check all chassis fitting and fas­teners.
Correct if necessary.
Apply silicone grease lightly. √√√√√
Apply lithium-soap-based grease
lightly.
Apply silicone grease lightly. √√√√√
Apply lithium-soap-based grease
lightly.
Check operation.
Apply lithium-soap-based grease
lightly.
Check operation and replace if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
√√√√√√
√√√√√√
4000 mi
(7000 km)
or
6 months
√√√√√
√√√√√
√√√√√
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
Every 32000 mi (50000 km)
Every 16000 mi (25000 km)
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
7
7-6
Page 64
PERIODIC MAINTENANCE AND ADJUSTMENT
INITIAL ODOMETER READINGS
No. ITEM ROUTINE
18 * Front fork
Shock absorber as-
19 *
sembly
Rear suspension
20 *
link pivots
21 Engine oil
Engine oil filter car-
22
tridge
23 * Cooling system
7
24 Final gear oil
Front and rear brake
25 *
switches
26 Control cables
Check operation and for oil leak­age.
Replace if necessary.
Check operation and for oil leak-
age.
Replace if necessary.
Check operation.
Correct if necessary.
Change (warm engine before
draining).
Replace. √√√
Check coolant level and vehicle
for coolant leakage.
Change. Every 3 years
Check oil level and for oil leakage.
Change at initial 600 mi (1000
km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months.
Check operation. √√√√√√
Apply Yamaha chain and cable
lube or engine oil thoroughly.
600 mi
(1000 km)
or
1 month
√√√√√√
Change. √√√Change.
(7000 km)
6 months
4000 mi
or
√√√√√
√√√√√
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
√√
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
7-7
Page 65
PERIODIC MAINTENANCE AND ADJUSTMENT
INITIAL ODOMETER READINGS
No. ITEM ROUTINE
Check operation.
27 * Throttle grip
Lights, signals and
28 *
switches
Check throttle grip free play, and adjust if necessary.
Lubricate cable and grip housing.
Check operation.
Adjust headlight beam.
600 mi
(1000 km)
or
1 month
√√√√√√
TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com­pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake and clutch systems
After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release cylinder every two years.
Replace the brake and clutch hoses every four years or if cracked or damaged.
4000 mi
(7000 km)
or
6 months
√√√√√
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
EAU38440
7
7-8
Page 66
PERIODIC MAINTENANCE AND ADJUSTMENT
Removing and installing cowl­ings
The cowlings shown need to be re­moved to perform some of the mainte­nance jobs described in this chapter. Refer to this section each time a cowl­ing needs to be removed and installed.
1 2
7
1. Cowling A
2. Cowling B
EAU18781
1
1. Cowling C
EAU49532
Cowling A
To remove the cowling Remove the quick fastener screws, and then pull the cowling off as shown.
2
2
1. Cowling A
2. Quick fastener screw
To install the cowling
1. Fit the projections on the cowling into the matching holes in cowling B.
123
1. Projection
2. Matching hole
3. Cowling B
2. Install the quick fastener screws.
1
Cowling B
To remove the cowling
1. Remove cowling A.
2. Remove the bolts and the quick fasteners, and then pull the cowl­ing off.
EAU49520
7-9
Page 67
PERIODIC MAINTENANCE AND ADJUSTMENT
2 1
1. Cowling B
2. Bolt
1
1. Quick fastener
To install the cowling
1. Place the cowling in the original position, and then install the bolts and the quick fasteners.
2. Install cowling A.
Cowling C
To remove the cowling Remove the bolts and the nuts, and then take the cowling off.
2
2
3
1
1. Cowling C
2. Nut
3. Bolt
EAU49550
1
23
1. Cowling C
2. Nut
3. Bolt
To install the cowling Place the cowling in the original posi­tion, and then install the bolts and the nuts.
7
7-10
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PERIODIC MAINTENANCE AND ADJUSTMENT

Checking the spark plugs

The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte­nance and lubrication chart. In addition, the condition of the spark plugs can re­veal the condition of the engine. The porcelain insulator around the cen­ter electrode of each spark plug should be a medium-to-light tan (the ideal color when the vehicle is ridden normally), and all spark plugs installed in the en­gine should have the same color. If any
7
spark plug shows a distinctly different color, the engine could be operating im­properly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
EAU19652
Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification.
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
TIP
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci­fied torque as soon as possible.
ECA10840
NOTICE
Do not use any tools to remove or in­stall the spark plug cap, otherwise the ignition coil coupler may get damaged. The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly. To remove the spark plug cap, simply twist it back and forth while pulling it out; to install it, twist it back and forth while pushing it in.
Specified spark plug:
NGK/CPR8EB9
7-11
Page 69
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU19681

Canister (for California only)

This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol­lowing:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if dam­aged.
Make sure that the canister breath-
er is not blocked, and if necessary, clean it.
EAU49503
Engine oil and oil filter car­tridge
The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car­tridge replaced at the intervals speci­fied in the periodic maintenance and lubrication chart.
To check the engine oil level
1. Place the vehicle on the center­stand. A slight tilt to the side can result in a false reading.
2. Start the engine and warm it up for ten minutes until the engine oil has reached a normal temperature of 60 °C (140 °F), and then turn the engine off.
3. Wait a few minutes until the oil set­tles, and then check the oil level through the engine oil level check window located at the bottom-right side of the crankcase.
TIP
The engine oil should be between the minimum and maximum level marks.
4
2 3
1
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
4. Engine oil filler cap
4. If the engine oil is below the mini­mum level mark, add sufficient oil of the recommended type to raise it to the correct level.
To change the engine oil (with or without oil filter cartridge replace­ment)
1. Place the vehicle on a level sur­face.
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Place an oil pan under the oil tank to collect the used oil.
7
7-12
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PERIODIC MAINTENANCE AND ADJUSTMENT
4. Remove the engine oil filler cap, the drain bolt and its gasket to drain the oil from the oil tank.
1
2
1
1. Engine oil drain bolt (oil tank)
2. Gasket
5. Place an oil pan under the engine to collect the used oil.
6. Remove the engine oil drain bolt
7
and its gasket to drain the oil from the crankcase.
2
1
1. Engine oil drain bolt (crankcase)
2. Gasket
TIP
Skip steps 7–11 if the oil filter cartridge is not being replaced.
7. Remove cowling C. (See page 7-9.)
8. Remove the oil filter cartridge with an oil filter wrench.
2
1. Oil filter cartridge
2. Oil filter wrench
TIP
An oil filter wrench is available at a Yamaha dealer.
9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
7-13
Page 71
PERIODIC MAINTENANCE AND ADJUSTMENT
1
1. O-ring 1. Torque wrench
TIP
Make sure that the O-ring is properly seated.
10. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
11. Install the cowling.
12. Install the engine oil drain bolts and their new gasket, and then tighten the bolts to the specified torques.
Tightening torques:
Engine oil drain bolt (crankcase):
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt (oil tank):
20 Nm (2.0 m·kgf, 14 ft·lbf)
13. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
Recommended engine oil:
See page 9-1.
Oil quantity:
Without oil filter cartridge replace­ment:
3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt, 2.99 Imp.qt)
TIP
Be sure to wipe off spilled oil on any parts after the engine and exhaust sys­tem have cooled down.
ECA11620
NOTICE
In order to prevent clutch slip-
page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci­fication of “CD” or oils of a high­er quality than specified. In
7
7-14
Page 72
PERIODIC MAINTENANCE AND ADJUSTMENT
addition, do not use oils labeled ENERGY CONSERVING II or higher.
Make sure that no foreign mate-
rial enters the crankcase.
14. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im­mediately turn the engine off and check for the cause.
TIP
After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
NOTICE
7
If the oil level warning light flickers or remains on even if the oil level is correct, immediately turn the engine off and have a Yamaha dealer check the vehicle.
15. Turn the engine off, wait a few min­utes until the oil settles, and then check the oil level and correct it if necessary.
ECA10401
EAU20016

Final gear oil

The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha deal­er check and repair the vehicle. In addi­tion, the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
EWA10370
WARNING
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on the
tire or wheel.
To check the final gear oil level
1. Place the vehicle on the center­stand.
TIP
Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the final gear case.
7-15
TIP
The oil level should be at the brim of the filler hole.
1 2
3
1. Final gear oil filler bolt
2. Gasket
3. Correct oil level
3. If the oil is below the brim of the fill­er hole, add sufficient oil of the rec­ommended type to raise it to the correct level.
4. Check the gasket for damage, and replace it if necessary.
5. Install the final gear oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
Page 73
PERIODIC MAINTENANCE AND ADJUSTMENT
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
To change the final gear oil
1. Place the vehicle on a level sur­face.
2. Place an oil pan under the final gear case to collect the used oil.
3. Remove the final gear oil filler bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.
1. Final gear oil filler bolt
2. Final gear oil drain bolt
3. Gasket
4. Install the final gear oil drain bolt and its new gasket, and then tight­en the bolt to the specified torque.
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
5. Refill with the recommended final gear oil to the brim of the filler hole.

Coolant

The coolant level should be checked before each ride. In addition, the cool­ant must be changed at the intervals specified in the periodic maintenance
EAU20070
and lubrication chart.
Recommended final gear oil:
Yamaha genuine shaft drive gear oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
To check the coolant level
1. Place the vehicle on the center­stand.
EAU40154
TIP
6. Check the oil filler bolt gasket for damage, and replace it if neces­sary.
7. Install the oil filler bolt and its gas-
1
ket, and then tighten the bolt to the specified torque.
3
2
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
8. Check the final gear case for oil leakage. If oil is leaking, check for the cause.
7-16
The coolant level must be checked
on a cold engine since the level varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.
2. Check the coolant level in the cool­ant reservoir.
TIP
The coolant should be between the minimum and maximum level marks.
7
Page 74
PERIODIC MAINTENANCE AND ADJUSTMENT
2
1
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
3. If the coolant is at or below the minimum level mark, remove the coolant reservoir cap.
7
3
1
4. Add coolant or distilled water to raise the coolant to the maximum level mark, install the coolant res­ervoir cap. WARNING! Remove
only the coolant reservoir cap. Never attempt to remove the ra­diator cap when the engine is hot.
[EWA15161] NOTICE: If coolant is
not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of coolant, replace it with cool­ant as soon as possible, other­wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti­freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
[ECA10472]
Changing the coolant
EAU33031
The coolant must be changed at the in­tervals specified in the periodic mainte­nance and lubrication chart. Have a Yamaha dealer change the coolant.
WARNING! Never attempt to remove the radiator cap when the engine is hot.
[EWA10381]
1. Coolant reservoir cap
Coolant reservoir capacity (up to the maximum level mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
7-17
Page 75
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU36764

Air filter element

The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element.
EAU44734

Checking the engine idling speed

Check the engine idling speed and, if necessary, have it corrected by a Yamaha dealer.
Engine idling speed:
1050–1150 r/min
EAU21384

Checking the throttle grip free play

1
1. Throttle grip free play
The throttle grip free play should mea­sure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodi­cally check the throttle grip free play and, if necessary, have a Yamaha deal­er adjust it.
7
7-18
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PERIODIC MAINTENANCE AND ADJUSTMENT

Valve clearance

The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
7
EAU21401
EAU51541

Tires

To maximize the performance, durabil­ity, and safe operation of your motorcy­cle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
EWA10503
WARNING
Operation of this vehicle with im­proper tire pressure may cause se­vere injury or death from loss of control.
The tire air pressure must be
checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
The tire air pressure must be ad-
justed in accordance with the riding speed and with the total weight of rider, passenger, car­go, and accessories approved for this model.
Tire air pressure (measured on cold tires):
0–90 kg (0–198 lb):
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
90–208 kg (198–459 lb) (CAL) 90–209 kg (198–461 lb) (U49):
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Maximum load*:
208 kg (459 lb) (CAL) 209 kg (461 lb) (U49)
* Total weight of rider, passenger, car-
go and accessories
EWA10511
WARNING
Never overload your vehicle. Opera­tion of an overloaded vehicle could cause an accident.
7-19
Page 77
PERIODIC MAINTENANCE AND ADJUSTMENT
Tire inspection
1. Tire sidewall
2. Tire wear indicator
3. Tire tread depth
Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con­tact a Yamaha dealer immediately and have the tire replaced.
Minimum tire tread depth (front and rear):
1.0 mm (0.04 in)
EWA10471
WARNING
Have a Yamaha dealer replace
excessively worn tires. Besides being illegal, operating the vehi­cle with excessively worn tires decreases riding stability and can lead to loss of control.
The replacement of all wheel
and brake-related parts, includ­ing the tires, should be left to a Yamaha dealer, who has the necessary professional knowl­edge and experience to do so.
Ride at moderate speeds after
changing a tire since the tire surface must first be “broken in for it to develop its optimal characteristics.
Tire information
1. Tire air valve
2. Tire air valve core
3. Tire air valve cap with seal
This motorcycle is equipped with tube­less tires, tire air valves and spoke wheels.
EWA10901
WARNING
The front and rear tires should
be of the same make and de­sign, otherwise the handling characteristics of the motorcy­cle may be different, which could lead to an accident.
Always make sure that the valve
caps are securely installed to prevent air pressure leakage.
7
7-20
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PERIODIC MAINTENANCE AND ADJUSTMENT
Use only the tire valves and
valve cores listed below to avoid tire deflation during a ride.
After extensive tests, only the tires list­ed below have been approved for this model by Yamaha Motor Co., Ltd.
Front tire:
Size:
110/80R19M/C 59V
Manufacturer/model:
BRIDGESTONE/BW501 METZELER/TOURANCE EXP C
Rear tire:
Size:
150/70R17M/C 69V
Manufacturer/model:
BRIDGESTONE/BW502
7
METZELER/TOURANCE EXP C
FRONT and REAR:
Tire air valve:
TR412
Val ve co r e:
#9100 (original)
EAU49711

Spoke wheels

To maximize the performance, durabil­ity, and safe operation of your vehicle, note the following points regarding the specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth­er damage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A de­formed or cracked wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han­dling characteristics, and a short­ened tire life.
EAU42850

Clutch lever

Since this model is equipped with a hy­draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the hydraulic sys­tem for leakage before each ride. If the clutch lever free play does become ex­cessive, and shifting becomes rough or clutch slippage occurs, causing poor acceleration, there may be air in the clutch system. If there is air in the hy­draulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
7-21
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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU37913

Checking the brake lever free play

1
1. No brake lever free play
There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system.
EWA14211
WARNING
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be­fore operating the vehicle. Air in the hydraulic system will diminish the
braking performance, which may re­sult in loss of control and an acci­dent.
EAU36503

Brake light switches

The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef­fect. If necessary, have a Yamaha deal­er adjust the brake light switches.
7
7-22
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PERIODIC MAINTENANCE AND ADJUSTMENT

Checking the front and rear brake pads

The front and rear brake pads must be checked for wear at the intervals spec­ified in the periodic maintenance and lubrication chart.
Front brake pads
7
1. Brake pad wear indicator
Each front brake pad is provided with wear indicators, which allows you to check the brake pad wear without hav­ing to disassemble the brake. To check the brake pad wear, check the position of the wear indicators while applying the brake. If a brake pad has worn to
EAU22392
EAU36890
11
the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set.
EAU22500
Rear brake pads
11
1. Lining thickness
Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.8 mm (0.03 in), have a Yamaha dealer replace the brake pads as a set.
EAU40261

Checking the brake fluid level

Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary.
Front brake
LOWER
1. Minimum level mark
1
7-23
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PERIODIC MAINTENANCE AND ADJUSTMENT
Rear brake
UPPER
1
1. Minimum level mark
Specified brake fluid:
DOT 4
LOWER
EWA16010
WARNING
Improper maintenance can result in loss of braking ability. Observe these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys­tem, reducing braking performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals may deteriorate, causing leak­age.
Refill with the same type of
brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction.
Be careful that water or dust
does not enter the brake fluid reservoir when refilling. Water will significantly lower the boil­ing point of the fluid and may re­sult in vapor lock, and dirt may clog the ABS hydraulic unit valves.
ECA17640
NOTICE
Brake fluid may damage painted sur­faces or plastic parts. Always clean up spilled fluid immediately.
As the brake pads wear, it is normal for the brake fluid level to gradually go down. A low brake fluid level may indi­cate worn brake pads and/or brake sys­tem leakage; therefore, be sure to check the brake pads for wear and the brake system for leakage. If the brake
7-24
fluid level goes down suddenly, have a Yamaha dealer check the cause before further riding.
7
Page 82
PERIODIC MAINTENANCE AND ADJUSTMENT

Changing the brake and clutch fluids

Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and cali­pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking.
Oil seals: Replace every two
years.
Brake and clutch hoses: Replace
every four years.
7
EAU22751
EAU23095

Checking and lubricating the cables

The operation of all control cables and the condition of the cables should be checked before each ride, and the ca­bles and cable ends should be lubricat­ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
WARNING! Damage to the outer housing of cables may result in in­ternal rusting and cause interfer­ence with cable movement. Replace damaged cables as soon as possi­ble to prevent unsafe conditions.
[EWA10711]
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oil
EAU23114

Checking and lubricating the throttle grip and cable

The operation of the throttle grip should be checked before each ride. In addi­tion, the cable should be lubricated by a Yamaha dealer at the intervals speci­fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. Make sure that the cover is securely installed. Even though the cover is installed correctly, it does not completely protect the cable from water entry. Therefore, use care not to pour water directly onto the cover or cable when washing the vehicle. If the cable or cover becomes dirty, wipe clean with a moist cloth.
7-25
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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU44272

Checking and lubricating the brake and shift pedals

Brake pedal
Shift pedal
Recommended lubricant:
Lithium-soap-based grease
EAU43600

Checking and lubricating the brake and clutch levers

Brake lever
Clutch lever
7
The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu­bricated if necessary.
The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu­bricated if necessary.
7-26
Page 84
PERIODIC MAINTENANCE AND ADJUSTMENT
Recommended lubricant:
Silicone grease

Checking and lubricating the centerstand and sidestand

EAU23213
Recommended lubricant:
Lithium-soap-based grease
The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to­metal contact surfaces should be lubri-
7
cated if necessary.
EWA10741
WARNING
If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re­pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.
7-27
Page 85
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUM1652
Lubricating the swingarm piv­ots
The swingarm pivots must be lubricat­ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
EAU23272

Checking the front fork

The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main­tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion. WARNING! To avoid injury,
securely support the vehicle so there is no danger of it falling over.
[EWA10751]
2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
ECA10590
NOTICE
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re­pair it.
7
7-28
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PERIODIC MAINTENANCE AND ADJUSTMENT

Checking the steering

Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol­lows at the intervals specified in the pe­riodic maintenance and lubrication chart.
1. Place the vehicle on the center­stand. WARNING! To avoid inju-
ry, securely support the vehicle so there is no danger of it falling over.
[EWA10751]
2. Hold the lower ends of the front fork legs and try to move them for­ward and backward. If any free play can be felt, have a Yamaha
7
dealer check or repair the steering.
EAU45511
EAU23291

Checking the wheel bearings

The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica­tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
EAU34225

Battery

2
1
3
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
The battery is located behind cowling A. (See page 7-9.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electro­lyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
EWA10760
WARNING
Electrolyte is poisonous and
dangerous since it contains sul­furic acid, which causes severe burns. Avoid any contact with
7-29
Page 87
PERIODIC MAINTENANCE AND ADJUSTMENT
skin, eyes or clothing and al­ways shield your eyes when working near batteries. In case of contact, administer the fol­lowing FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan­tities of water or milk and im­mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat­tery as soon as possible if it seems to have discharged. Keep in mind that the
battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
ECA16521
NOTICE
To charge a VRLA (Valve Regulated Lead Acid) battery, a special (con­stant-voltage) battery charger is re­quired. Using a conventional battery charger will damage the battery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
NOTICE: When removing the battery, be sure the key is turned to “OFF”, then discon­nect the negative lead before disconnecting the positive lead.
[ECA16302]
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before in­stallation. NOTICE: When install-
ing the battery, be sure the key
7-30
is turned to “OFF”, then con­nect the positive lead before connecting the negative lead.
[ECA16840]
4. After installation, make sure that the battery leads are properly con­nected to the battery terminals.
ECA16530
NOTICE
Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.
7
Page 88
PERIODIC MAINTENANCE AND ADJUSTMENT

Replacing the fuses

The fuse boxes and the ABS motor fuse are located behind cowling A, and the main fuse is located behind cowling B. (See page 7-9.)
2
1
1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
7
4. Fuse box
EAU49581
1
2 3
7
8 9
rating than recommended to avoid causing extensive dam­age to the electrical system and possibly a fire.
[EWA15131]
4
3
4
5
6
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock)
6. Radiator fan fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Auxiliary DC jack fuse
11.Taillight fuse
12.O/P (option) fuse
13.Spare fuse
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not
use a fuse of a higher amperage
10
13
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11
12
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PERIODIC MAINTENANCE AND ADJUSTMENT
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Taillight fuse:
7.5 A
Signaling system fuse:
15.0 A
Ignition fuse:
20.0 A
Radiator fan fuse:
20.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse:
7.5 A
Fuel injection system fuse:
10.0 A
ABS solenoid fuse:
20.0 A
ABS control unit fuse:
7.5 A
Auxiliary DC jack fuse:
3.0 A
ABS motor fuse:
30.0 A
O/P (option) fuse:
20.0 A
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
EAU39013

Replacing a headlight bulb

This model is equipped with halogen bulb headlights. If a headlight bulb burns out, replace it as follows.
ECA10650
NOTICE
Take care not to damage the follow­ing parts:
Headlight bulb
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar­ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thor­oughly clean off any dirt and fin­gerprints on the headlight bulb using a cloth moistened with al­cohol or thinner.
Headlight lens
Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified.
7
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PERIODIC MAINTENANCE AND ADJUSTMENT
1
5. Connect the headlight coupler.
6. Install the headlight bulb cover by turning it clockwise.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Remove the headlight bulb cover by turning it counterclockwise.
1
7
1. Headlight bulb cover
2. Disconnect the headlight coupler.
1. Headlight coupler
3. Unhook the headlight bulb holder, and then remove the burnt-out bulb.
1
2
1. Headlight bulb
2. Headlight bulb holder
4. Place a new headlight bulb into po­sition, and then secure it with the bulb holder.
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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU24181

Tail/brake light

This model is equipped with an LED­type tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it.
EAU43004

Replacing a turn signal light bulb

1. Remove the turn signal light unit by removing the screw.
1
2
1. Turn signal light unit
2. Screw
2. Remove the turn signal light bulb socket (together with the bulb) by turning it counterclockwise.
1
1. Turn signal light bulb socket
3. Remove the burnt-out bulb by pull­ing it out.
7
1
1. Turn signal light bulb
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the turn signal light unit by installing the screw.
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PERIODIC MAINTENANCE AND ADJUSTMENT

Replacing a license plate light bulb

1. Remove the license plate light unit bolts.
1
1. License plate light unit
2. License plate light unit bolt
2. Remove the license plate light bulb
7
socket (together with the bulb) by turning it counterclockwise, and then pulling it out.
2
EAU49721
1
1. License plate light bulb socket
3. Remove the burnt-out bulb by pull­ing it out.
1
1. License plate light bulb
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in, and then turning it clockwise until it stops.
6. Place the license plate light unit in the original position, and then in­stall the bolts.
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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU49623

Replacing an auxiliary light bulb

This model is equipped with two auxil­iary lights. If an auxiliary light bulb burns out, replace it as follows.
1. Remove the windshield by remov­ing the screws.
1
2
2
1. Windshield
2. Screw
2. Remove the panel by removing the quick fasteners.
2
1
1. Panel
2. Quick fastener
3. Remove the headlight unit cover by removing the bolts.
1
2
1. Headlight unit cover
2. Bolt
2
1. Headlight unit
2. Headlight unit bolt
2
1. Headlight lead
supported. NOTICE: Be careful
not to pull the headlight leads.
[ECA16810]
1
2
1
7
4. Remove the headlight unit bolts, then pull the headlight unit slightly out, making sure that it remains
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PERIODIC MAINTENANCE AND ADJUSTMENT
5. Remove the auxiliary light bulb socket (together with the bulb) by turning the socket counterclock­wise.
1
1. Auxiliary light bulb socket
6. Remove the burnt-out bulb by pull­ing it out.
7
1. Auxiliary light bulb
7. Insert a new bulb into the socket.
8. Install the socket (together with the bulb) by pushing it in and turning it clockwise.
9. Install the headlight unit by install­ing the bolts, and then tightening them to the specified torque.

Troubleshooting

Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur­ing operation. Any problem in the fuel,
EAU25871
compression, or ignition systems, for
Tightening torque:
Headlight unit bolt:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
10. Install the headlight unit cover by installing the bolts.
11. Install the panel by installing the quick fasteners.
12. Install the windshield by installing the screws, and then tightening them to the specified torque.
WARNING! A loose windshield
1
could cause an accident. Be sure to tighten the screws to the specified torque.
Tightening torque:
Windshield screw:
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
[EWA15510]
example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your­self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Use only genuine Yamaha replace­ment parts. Imitation parts may look like Yamaha parts, but they are often inferi­or, have a shorter service life and can lead to expensive repair bills.
EWA15141
WARNING
When checking the fuel system, do not smoke, and make sure there are no open flames or sparks in the ar­ea, including pilot lights from water
7-37
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heaters or furnaces. Gasoline or gasoline vapors can ignite or ex­plode, causing severe injury or property damage.
PERIODIC MAINTENANCE AND ADJUSTMENT
7
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PERIODIC MAINTENANCE AND ADJUSTMENT

Troubleshooting charts

Starting problems or poor engine performance
EAU42503
1. Fuel
Check the fuel level in
There is enough fuel.
the fuel tank.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start. Check the compression.
2. Compression
There is compression.
Operate the electric starter.
There is no compression.
3. Ignition
7
Remove the spark plugs and check the electrodes.
4. Battery
Operate the electric starter.
Wet
Dry
The engine turns over quickly.
The engine turns over slowly.
Wipe off with a dry cloth and correct the spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Check the ignition.
Have a Yamaha dealer check the vehicle.
The battery is good.
Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.
Operate the electric starter.
The engine does not start. Check the battery.
The engine does not start. Have a Yamaha dealer check the vehicle.
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PERIODIC MAINTENANCE AND ADJUSTMENT
Engine overheating
EWAT1040
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is low. Check the cooling system for leakage.
The coolant level is OK.
There is leakage.
There is no leakage.
Start the engine. If the engine overheats again, have a
Yamaha dealer check
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See TIP.)
and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
7
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MOTORCYCLE CARE AND STORAGE

Matte color caution

NOTICE
Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use be­fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored fin­ished parts.
8
EAU37833
ECA15192
EAU26054

Care

While the open design of a motorcycle reveals the attractiveness of the tech­nology, it also makes it more vulnera­ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un­noticed on a car, however, it detracts from the overall appearance of a motor­cycle. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your mo­torcycle looking good, extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a plastic bag after the engine has cooled down.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug caps, are tightly in­stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-
ucts onto seals, gaskets and wheel axles. Always rinse the dirt and de­greaser off with water.
Cleaning
ECA10772
NOTICE
Avoid using strong acidic wheel
cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af­fected area any longer than in­structed. Also, thoroughly rinse the area off with water, immedi­ately dry it, and then apply a cor­rosion protection spray.
Improper cleaning can damage
plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lenses, etc.) and the mufflers. Use only a soft, clean cloth or sponge with wa­ter to clean plastic. However, if the plastic parts cannot be thor­oughly cleaned with water, di­luted mild detergent with water may be used. Be sure to rinse
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MOTORCYCLE CARE AND STORAGE
off any detergent residue using plenty of water, as it is harmful to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re­movers or inhibitors, brake flu­id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar­eas: seals (of wheel and swing­arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com­pounds for plastic may leave scratches on the windshield.
Test the product on a small hid­den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.
8-2
TIP
Salt sprayed on roads in the winter may remain well into spring.
1. Clean the motorcycle with cold wa­ter and a mild detergent, after the engine has cooled down.
NOTICE: Do not use warm water since it increases the corrosive action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.
After cleaning
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless­steel parts, including the exhaust system. (Even the thermally in­duced discoloring of stainless­steel exhaust systems can be re­moved through polishing.)
8
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MOTORCYCLE CARE AND STORAGE
3. To prevent corrosion, it is recom­mended to apply a corrosion pro­tection spray on all metal, including chrome- and nickel-plat­ed, surfaces.
4. Use spray oil as a universal clean­er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely before storing or covering it.
WARNING
Contaminants on the brakes or tires can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
8
discs and brake linings with a regular brake disc cleaner or ac­etone, and wash the tires with warm water and a mild deter­gent. Before riding at higher speeds, test the motorcycle’s braking performance and cor­nering behavior.
EWA11131
ECA10800
NOTICE
Apply spray oil and wax spar-
ingly and make sure to wipe off any excess.
Never apply oil or wax to any
rubber and plastic parts, but treat them with a suitable care product.
Avoid using abrasive polishing
compounds as they will wear away the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will help remove the moisture from the lens.
EAU49591

Storage

Short-term
Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys­tem are cool before covering the motor­cycle.
ECA10810
NOTICE
Storing the motorcycle in a
poorly ventilated room or cover­ing it with a tarp, while it is still wet, will allow water and humid­ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because of the presence of ammonia) and areas where strong chemi­cals are stored.
Long-term
Before storing your motorcycle for sev­eral months:
1. Follow all the instructions in the Care section of this chapter.
8-3
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