YAMAHA XJ900SP PARTS CATALOGUE 02

XJ900S

(4KMD)

EUROPE

XJ900S
XJ900SP

(4KME)
(4PS8)

A2

SWITZERLAND,AUSTRIA

AUSTRALIA

2A4KM–300E1

XJ900S/XJ900SP

PARTS CATALOGUE

2001 by Yamaha Motor Co., Ltd.

1st Edition, August 2001

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) inthebelow frame. When you are
orderingreplacement parts, pleaserefertothis Parts Catalogue and quotebothpartnumbersand
part names correctly.

XJ900S(4KMD,4KME)/XJ900SP(4PS8)

1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
manual.

8. The asterisk (*)before a reference number indicates modification items
after the first edition.

A5

MODEL LABEL

KME

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

ab

xxxx – xxx

c

x

(3) Model Label Affixing Location

a: Model Type Code
b: Production Code No.
c: Colouring Type

4TW1–010
A

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

4KMD

Production

Code No.

020 BELGIUM 4KMD 150 S.AFRICA
021 BELGIUM
030 DENMARK
050 FINLAND 4PS8 010 AUSTRALIA
070 ENGLAND
071 ENGLAND
080 GREECE
090 IRELAND
100 ITALY
101 ITALY
110 HOLLAND

111 HOLLAND

120 NORWAY

Country

(destination)

Model

Code

4

Production

Code No.

010 SWITZERLAND
020 AUSTRIA

(destination)

Country

(5) Colouring Information

Colouring type

code

A 0635 VERY DARK BLUE COCKTAIL 5 VDBC5
B 0660 SILVER METALLIC 1 SM1

A6

130 PORTUGAL
140 SWEDEN

Colour

code

Colour Name

Abbrevi-

ation

FIG. 1 CYLINDER HEAD

REF.
NO.

10 95617–06630 BOLT, STUD 2 2 2
11 90176–10075 NUT, CROWN 12 12 12
12 90201–11597 WASHER, PLATE 10 10 10
13 90201–10128 WASHER, PLATE 2 2 2
14 94701–00241 PLUG, SPARK (NGK DPR8EA–9) 4 4 4 UR

PART NO. DESCRIPTION REMARKS

1 4KM–11101–00 CYLINDER HEAD ASSY 1 1 1
2 91808–16023 .PIN, DOWEL 16 16 16
3 93440–121 17 .CIRCLIP 8 8 8
4 90105–06153 .BOLT, FLANGE 24 24 24
5 90153–06029 .SCREW, HEXAGON 1 1 1
6 90430–06014 .GASKET 1 1 1
7 26H–1 1133–10 .GUIDE, INTAKE VALVE 8 8 8
8 95617–06625 BOLT, STUD 2 2 2
9 90116–08595 BOLT, STUD 8 8 8

94701–00242 PLUG, SPARK (ND X24EPR–U9) 4 4 4 UR

4KMD

4KME

4PS8

B2

15 4KM–11181–00 GASKET, CYLINDER HEAD 1 1 1 1
16 4KM–11190–00 COVER, CYLINDER HEAD 1 1 1 1
17 4KM–11193–10 GASKET, HEAD COVER 1 1 1 1
18 90109–066F0 BOLT 12 12 12
19 4KM–1111G–00 RUBBER, MOUNT 1 12 12 12

FIG. 2 CYLINDER

REF.
NO.

10 95314–06600 NUT 2 2 2

PART NO. DESCRIPTION REMARKS

1 4KM–11310–00 CYLINDER 1 1 1 2 93210–72300 O–RING 4 4 4 3 99530–14016 PIN, DOWEL 4 4 4 4 90430–14240 GASKET 2 2 2 5 4KM–1 1351–00 GASKET, CYLINDER 1 1 1 6 95627–08335 BOLT, STUD 1 1 1 7 90201–08382 WASHER, PLATE 1 1 1 8 92903–06600 WASHER, PLATE 2 2 2 9 95317–08600 NUT 1 1 1

4KMD

4KME

4PS8

B3

FIG. 3 CRANKSHAFT.PISTON

REF.
NO.

PART NO. DESCRIPTION REMARKS

1 4KM–11411–00 CRANKSHAFT 1 1 1
2 93101–32088 OIL SEAL 1 1 1
3 4KM–11416–00 PLANE BEARING, CRANKSHAFT 1 5 5 5 UR BLUE

4KM–11416–10 PLANE BEARING, CRANKSHAFT 1 5 5 5 UR BLACK
4KM–11416–20 PLANE BEARING, CRANKSHAFT 1 5 5 5 UR BROWN
4KM–11416–30 PLANE BEARING, CRANKSHAFT 1 5 5 5 UR GREEN
4KM–11416–40 PLANE BEARING, CRANKSHAFT 1 5 5 5 UR YELLOW

4 4KM–11418–00 PLANE BEARING, CRANKSHAFT 3 5 5 5 UR BLUE

4KM–11418–10 PLANE BEARING, CRANKSHAFT 3 5 5 5 UR BLACK
4KM–11418–20 PLANE BEARING, CRANKSHAFT 3 5 5 5 UR BROWN
4KM–11418–30 PLANE BEARING, CRANKSHAFT 3 5 5 5 UR GREEN
4KM–11418–40 PLANE BEARING, CRANKSHAFT 3 5 5 5 UR YELLOW

5 4KM–1 1631–00–A0 PISTON (STD) 4 4 4

4KM–11636–00 PISTON (0.50MM O/S) 4 4 4 AP
4KM–11638–00 PISTON (1.00MM O/S) 4 4 4 AP

4KMD

4KME

4PS8

B4

6 4KM–1 1603–00 PISTON RING SET (STD) 4 4 4

4KM–11605–00 PISTON RING SET (0.50MM O/S) 4 4 4 AP

4KM–11607–00 PISTON RING SET (1.00MM O/S) 4 4 4 AP
7 58L–11633–00 PIN, PISTON 4 4 4
8 93450–17044 CIRCLIP 8 8 8
9 4KM–1 1650–00 CONNECTING ROD ASSY 4 4 4

10 12R–11654–00 .BOLT, CONNECTING ROD 2 2 2
11 90179–08327 .NUT 2 2 2
12 31A–11656–00 PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE

31A–11656–10 PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK

31A–11656–20 PLANE BEARING, CONNECTING ROD 8 8 8 UR BROWN

31A–11656–30 PLANE BEARING, CONNECTING ROD 8 8 8 UR GREEN

FIG. 4 VALVE

REF.
NO.

PART NO. DESCRIPTION REMARKS

1 4KM–12111–00 VALVE, INTAKE 4 4 4
2 4KM–12121–00 VALVE, EXHAUST 4 4 4
3 26H–121 16–00 SEAT, VALVE SPRING 8 8 8
4 51Y–121 13–00 SPRING, VALVE INNER 8 8 8
5 51Y–121 14–00 SPRING, VALVE OUTER 8 8 8
6 26H–12117–00 RETAINER, V ALVE SPRING 8 8 8
7 4G0–121 18–00 COTTER, VALVE 16 16 16
8 4KM–12119–00 SEAL, VALVE STEM 8 8 8
9 26H–12168–00 PAD, ADJUSTING (2.00) 8 8 8 UR

26H–12168–20 PAD, ADJUSTING (2.05) 8 8 8 UR

26H–12168–40 PAD, ADJUSTING (2.10) 8 8 8 UR

26H–12168–60 PAD, ADJUSTING (2.15) 8 8 8 UR

26H–12168–80 PAD, ADJUSTING (2.20) 8 8 8 UR

26H–12168–A0 PAD, ADJUSTING (2.25) 8 8 8 UR

26H–12168–F0 P AD, ADJUSTING (2.30) 8 8 8 UR

4KMD

4KME

4PS8

B5

26H–12168–H0 PAD, ADJUSTING (2.35) 8 8 8 UR

26H–12168–K0 PAD, ADJUSTING (2.40) 8 8 8 UR

26H–12168–M0 PAD, ADJUSTING (2.45) 8 8 8 UR

26H–12168–R0 PAD, ADJUSTING (2.50) 8 8 8 UR

26H–12168–U0 PAD, ADJUSTING (2.55) 8 8 8 UR

26H–12168–W0 PAD, ADJUSTING (2.60) 8 8 8 UR

26H–12168–Y0 PAD, ADJUSTING (2.65) 8 8 8 UR

26H–12169–10 PAD, ADJUSTING (2.70) 8 8 8 UR

26H–12169–30 PAD, ADJUSTING (2.75) 8 8 8 UR

26H–12169–50 PAD, ADJUSTING (2.80) 8 8 8 UR

26H–12169–70 PAD, ADJUSTING (2.85) 8 8 8 UR

26H–12169–90 PAD, ADJUSTING (2.90) 8 8 8 UR

FIG. 4 VALVE

REF.
NO.

10 26H–12153–00–Y0 LIFTER, VALVE 8 8 8 UR

PART NO. DESCRIPTION REMARKS

9 26H–12169–E0 PAD, ADJUSTING (2.95) 8 8 8 UR

26H–12169–G0 PAD, ADJUSTING (3.00) 8 8 8 UR

26H–12169–J0 PAD, ADJUSTING (3.05) 8 8 8 UR

26H–12169–L0 PAD, ADJUSTING (3.10) 8 8 8 UR

26H–12169–N0 PAD, ADJUSTING (3.15) 8 8 8 UR

26H–12169–T0 P AD, ADJUSTING (3.20) 8 8 8 UR

26H–12153–00–J0 LIFTER, VALVE(O/S) 8 8 8 UR

4KMD

4KME

4PS8

B6

FIG. 5 CAMSHAFT.CHAIN

REF.
NO.

10 4KM–12252–00 DAMPER, CHAIN 2 1 1 1
11 95824–08080 BOLT, FLANGE 1 1 1
12 90201–080L8 WASHER, PLATE 1 1 1
13 91314–06025 BOLT 2 2 2

PART NO. DESCRIPTION REMARKS

1 4KM–12171–00 CAMSHAFT 1 2 2 2
2 4KM–12176–00 SPROCKET, CAM CHAIN 2 2 2
3 90105–07342 BOLT, FLANGE 4 4 4
4 94591–40150 CHAIN 1 1 1
5 4KM–12241–00 GUIDE, STOPPER 2 1 1 1
6 98907–06010 SCREW, BIND 1 1 1
7 4KM–12210–00 TENSIONER ASSY, CAM CHAIN 1 1 1
8 3YX–12213–00 GASKET, TENSIONER CASE 1 1 1
9 4KM–12251–00 DAMPER, CHAIN 1 1 1 1

4KMD

4KME

4PS8

B7

FIG. 6 OIL PUMP

REF.
NO.

10 94580–25060 CHAIN (DID25 60LE) 1 1 1
11 4H7–13354–00 SPROCKET, DRIVE (25T) 1 1 1
12 93315–23208 .BEARING 1 1 1

PART NO. DESCRIPTION REMARKS

1 4KM–13300–00 OIL PUMP ASSY 1 1 1
2 4KM–13355–00 .SPROCKET, DRIVEN 1 1 1
3 90105–06154 .BOLT, FLANGE 1 1 1
4 90110–06035 BOLT, HEXAGON SOCKET HEAD 2 2 2
5 4KM–13327–00 COVER, PUMP GEAR 1 1 1
6 4KM–13317–00 PLATE, BAFFLE 1 1 1
7 4H7–13328–00 GROMMET, GEAR COVER 1 1 1
8 93210–18319 O–RING 1 1 1
9 91317–06025 BOLT 1 1 1

4KMD

4KME

4PS8

B8

FIG. 7 OIL COOLER

REF.
NO.

10 90401–20162 BOLT, UNION 1 1 1
11 90387–2005R COLLAR 1 1 1
12 4KM–13464–00 HOSE, OIL 1 1 1 1
13 4KM–13465–00 HOSE, OIL 2 1 1 1
14 90401–12122 BOLT, UNION 2 2 2
15 90430–12202 GASKET 4 4 4

PART NO. DESCRIPTION REMARKS

1 4KM–13461–00 PLATE, ADAPTOR 1 1 1
2 4KM–13493–00 PLUNGER 1 1 1
3 90501–12413 SPRING, COMPRESSION 1 1 1
4 90209–06339 WASHER 1 1 1
5 99009–17500 CIRCLIP 1 1 1
6 4KM–13479–00 SEAT, VALVE 1 1 1
7 90201–113K2 WASHER, PLATE 1 1 1
8 99009–11400 CIRCLIP 1 1 1
9 93210–87723 O–RING 1 1 1

4KMD

4KME

4PS8

B9

16 93210–100A9 O–RING 2 2 2
17 91317–06016 BOLT 4 4 4
18 4KM–13470–00 OIL COOLER ASSY 1 1 1
19 90480–12475 GROMMET 2 2 2
20 90387–067K8 COLLAR 2 2 2
21 90338–20188 PLUG 1 1 1
22 95827–06025 BOLT, FLANGE 2 2 2
23 95707–06500 NUT, FLANGE 2 2 2
24 90462–10066 CLAMP 1 1 1
25 4KM–13151–00 STA Y 1 1 1
26 90387–07038 COLLAR 1 1 1
27 91317–06025 BOLT 1 1 1

FIG. 7 OIL COOLER

REF.
NO.

28 95707–06500 NUT, FLANGE 2 2 2

PART NO. DESCRIPTION REMARKS

4KMD

4KME

4PS8

B10

FIG. 8 OIL CLEANER

REF.
NO.

10 214–11198–01 GASKET 1 1 1
11 91317–06030 BOLT 9 9 9
12 91317–06040 BOLT 2 2 2
13 91317–06025 BOLT 2 2 2

PART NO. DESCRIPTION REMARKS

1 3TJ–13461–00 PLATE, ADAPTOR 1 1 1
2 3FV–13440–10 ELEMENT ASSY, OIL CLEANER 1 1 1
3 93210–87723 O–RING 1 1 1
4 4KM–13417–00 COVER, STRAINER 1 1 1
5 4H7–13337–00 PLATE, BAFFLE LOWER 1 1 1
6 98507–06010 SCREW, PAN HEAD 3 3 3
7 4BB–13414–00 GASKET, STRAINER COVER 1 1 1
8 99530–08016 PIN, DOWEL 2 2 2
9 90340–14132 PLUG, STRAIGHT SCREW 1 1 1

4KMD

4KME

4PS8

B11

FIG. 9 INTAKE

REF.
NO.

10 4KM–14401–00 AIR CLEANER CASE ASSY 1 1 1
11 4KM–14454–00 JOINT 4 4 4
12 1AE–14451–00 ELEMENT, AIR CLEANER 1 1 1
13 4KM–14422–00 CAP, CLEANER CASE 2 1 1 1
14 97707–50130 SCREW , TAPPING 4 4 4
15 1AE–14452–00 SEAL 1 1 1

PART NO. DESCRIPTION REMARKS

1 4KM–13586–01 JOINT, CARBURETOR 1 2 2 2
2 4KM–13596–00 JOINT, CARBURETOR 2 2 2 2
3 16G–13569–00 PLUG, BLIND 1 1 1
4 90467–10039 CLIP 1 1 1
5 93210–44545 O–RING 4 4 4
6 91314–06020 BOLT 8 8 8
7 4KM–81317–00 CLAMP, CORD 2 2 2
8 90464–09221 CLAMP 2 2 2
9 4KM–13575–00 BAND 4 4 4

4KMD

4KME

4PS8

B12

16 90387–060M9 COLLAR 1 1 1
17 90480–14023 GROMMET 1 1 1
18 4KM–14148–00 PIPE 1 1 1
19 90467–10008 CLIP 1 1 1
20 34X–1443E–00 PIPE, DRAIN 1 1 1
21 90467–10008 CLIP 1 1 1
22 90460–64066 CLAMP, HOSE 4 4 4
23 1JK–21735–00 SEAL 2 1 1 1
24 95817–06025 BOLT, FLANGE 1 1 1
25 4KM–14349–00 PIPE 1 1 1
26 90467–11106 CLIP 1 1 1
27 90467–10008 CLIP 1 1 1

FIG. 10 AIR INDUCTION SYSTEM

REF.
NO.

10 4KM–14714–01 GASKET, MUFFLER 2 2 2
11 4KM–14873–00 PIPE 3 1 1 1
12 90450–20078 .HOSE CLAMP ASSY 2 2 2
13 4KM–14881–00 HOSE, BEND 1 2 2 2
14 90468–08104 CLIP 4 4 4
15 4KM–14808–01 REED VALVE ASSY 1 1 1

PART NO. DESCRIPTION REMARKS

1 4KM–14714–01 GASKET, MUFFLER 2 2 2
2 4KM–14872–00 PIPE 2 1 1 1
3 90450–20078 .HOSE CLAMP ASSY 2 2 2
4 4KM–14881–00 HOSE, BEND 1 2 2 2
5 90468–08104 CLIP 4 4 4
6 4KM–14808–01 REED VALVE ASSY 1 1 1
7 91317–06012 BOLT 2 2 2
8 4KM–14882–00 HOSE, BEND 2 2 2 2
9 90467–19160 CLIP 4 4 4

4KMD

4KME

4PS8

B13

16 91317–06012 BOLT 2 2 2
17 4KM–14883–00 HOSE, BEND 3 1 1 1
18 4KM–14874–00 PIPE 4 1 1 1
19 4KM–14884–00 HOSE, BEND 4 1 1 1
20 4KM–14885–00 HOSE, BEND 5 1 1 1
21 90467–19160 CLIP 3 3 3
22 4KM–14840–00 AIR CUT VAL VE ASS’Y 2 2 2
23 90462–20188 CLAMP 2 2 2
24 98507–06012 SCREW , PAN HEAD 2 2 2
25 92907–06100 WASHER, SPRING 2 2 2
26 92907–06600 WASHER, PLATE 2 2 2
27 4KM–14886–00 HOSE, BEND 6 1 1 1

FIG. 10 AIR INDUCTION SYSTEM

REF.
NO.

28 4KM–14887–00 HOSE, BEND 7 1 1 1
29 90467–08092 CLIP 6 6 6
30 1RV–13595–00 JOINT 1 1 1
31 90445–090E5 HOSE (L410) 1 1 1
32 90467–24113 CLIP 3 3 3
33 4KM–14868–01 BRACKET 2 2 2 2
34 4KM–14844–00 DAMPER 2 2 2
35 95807–06012 BOLT, FLANGE 2 2 2
36 90464–20178 CLAMP 4 4 4

PART NO. DESCRIPTION REMARKS

4KMD

4KME

4PS8

B14

FIG. 11 CARBURETOR

REF.
NO.

PART NO. DESCRIPTION REMARKS

1 4KM–14900–02 CARBURETOR ASSY 1 1

4KM–14900–10 CARBURETOR ASSY 1
2 4KM–14901–02 .CARBURETOR ASSY 1 1 1

4KM–14901–10 .CARBURETOR ASSY 1 1
3 4KM–14902–02 .CARBURETOR ASSY 2 1 1

4KM–14902–10 .CARBURETOR ASSY 2 1
4 4KM–14903–02 .CARBURETOR ASSY 3 1 1

4KM–14903–10 .CARBURETOR ASSY 3 1
5 4KM–14904–02 .CARBURETOR ASSY 4 1 1

4KM–14904–10 .CARBURETOR ASSY 4 1
6 256–14997–00 ..SEAL 1 1 1 UR#4

256–14997–00 ..SEAL 2 2 2 UR #1,2,3
7 1A8–14953–00 ..WASHER 1 1 1
8 4KM–14216–00 ..SCREW 1 1 1 UR #1,2

4KM–14216–00 ..SCREW 2 2 2 UR #3,4

4KMD

4KME

4PS8

B15

9 4KM–1410A–10 ..STARTER SET 1 1 1

10 4KM–14105–00 ..PILOT SCREW SET 1 1 1
11 354–14147–00 ..O–RING 1 1 1
12 4KM–14194–00 ..RING 1 1 1 #1,2
13 4KM–1490J–00 ..NEEDLE SET 1 1 1
14 4KM–14933–00 ..SPRING, DIAPHRAGM 1 1 1
15 4KM–14940–00 ..DIAPHRAGM ASSY 1 1 1
16 1HX–1423A–65 ..JET, MAIN (# 72.5) 1 1 1
17 4KM–14142–12 ..JET, PILOT (# 12.5) 1 1 1
18 4KM–14185–00 ..FLOAT 1 1 1
19 4KM–14479–00 ..FUNNEL 1 1 1
20 4KM–14567–00 ..SCREW 1 1 1

FIG. 11 CARBURETOR

REF.
NO.

21 98507–03014 ..SCREW, PAN HEAD 3 3 3
22 4KM–14107–15 ..NEEDLE VALVE SET 1 1 1
23 353–14186–00 ..PIN, FLOAT 1 1 1
24 4KM–14141–32 ..NOZZLE, MAIN 1 1 1
25 4KM–14261–01 ..HOLDER 1 1 1
26 1AE–14227–00 ..O–RING 1 1 1
27 4KM–1414G–00 ..PIPE, MAIN BREED 1 1 1
28 3G2–14231–20 ..JET, MAIN (#100) 1 1 1
29 812–14594–00 ..NUT 1 1 1
30 4KM–14388–00 ..VALVE, VACUUM CONTROL 1 1 1
31 4KM–14275–00 ..SPRING 1 1 1
32 3BT–83790–00 ..HEATER ASSY (30W) 1 1 1
33 90201–085R5 ..WASHER, PLATE 1 1 1
34 3BT–82103–00 ..TERMINAL 1 1 1 1
35 4KM–14291–00 ..BRACKET 1 1 1 1

PART NO. DESCRIPTION REMARKS

4KMD

4KME

4PS8

C2

36 98507–05018 ..SCREW, PAN HEAD 1 1 1
37 98507–04010 ..SCREW, PAN HEAD 4 4 4
38 12R–14191–00 ..PLUG, DRAIN 1 1 1
39 4KM–14103–00 ..THROTTLE SCREW SET 1 1 1
40 92907–08100 ..WASHER, SPRING 1 1 1
41 1FN–14565–00 ..SCREW 1 1 1
42 98507–04008 ..SCREW, PAN HEAD 1 1 1
43 1HX–14231–24 ..JET, MAIN (#120) 1 1 1
44 4KM–14147–00 ..O–RING 1 1 1
45 2RJ–14118–00 ..CAP 1
46 4KM–14146–00 ..PLATE 1 1 1
47 98502–05016 ..SCREW, PAN HEAD 1 1 1

FIG. 11 CARBURETOR

REF.
NO.

48 4KM–14148–00 .PIPE 2 2 2
49 4KM–14265–00 .COLLAR 1 1 1
50 3EN–14997–00 .SEAL 6 6 6
51 4KM–14348–00 .PIPE 1 2 2 2
52 4KM–1490K–00 .STOP SCREW SET 3 3 3
53 4KM–1410G–00 .CONNECTOR 1 1 1
54 98507–05012 .SCREW, PAN HEAD 1 1 1
55 4KM–24453–00 .SCREW 2 2 2
56 4KM–14995–00 .BRACKET 1 1 1
57 4HM–85885–10 .THROTTLE POSITION SENSOR ASSY 1 1 1
58 4KM–14167–00 .CONNECTOR 1 1 1
59 4KM–14137–00 .CLIP 2 2 2
60 4KM–14275–10 .SPRING 1 1 1

PART NO. DESCRIPTION REMARKS

4KMD

4KME

4PS8

C3

FIG. 12 EXHAUST

REF.
NO.

10 4KM–14711–02 MUFFLER 1 1 1 1
11 3VD–14755–00 GASKET, SILENCER 1 1 1
12 95027–08025 BOLT, FLANGE 1 1 1
13 1A0–27114–00 STOPPER, MAIN STAND 1 1 1
14 4KM–14721–02 MUFFLER 2 1 1 1
15 3VD–14755–00 GASKET, SILENCER 1 1 1

PART NO. DESCRIPTION REMARKS

1 4KM–14611–01 PIPE, EXHAUST 1 1 1 1
2 4KM–14621–01 PIPE, EXHAUST 2 1 1 1
3 4KM–14631–01 PIPE, EXHAUST 3 1 1 1
4 4KM–14641–01 PIPE, EXHAUST 4 1 1 1
5 4KM–14615–01 JOINT, EXHAUST 1 1 1 1
6 3YF–14714–00 GASKET, MUFFLER 4 4 4
7 95027–08020 BOLT, FLANGE 4 4 4
8 90101–06576 BOLT 4 4 4
9 92907–06600 WASHER, PLATE 4 4 4

4KMD

4KME

4PS8

C4

16 95027–08025 BOLT, FLANGE 1 1 1
17 4BR–14613–00 GASKET, EXHAUST PIPE 4 4 4
18 4KM–14612–00 NUT, RING 4 4 4
19 90179–08673 NUT 8 8 8
20 36Y–14747–00 DAMPER, MUFFLER 2 2 2
21 4KM–14638–00 COLLAR 1 1 1
22 4KM–14791–00 STAY, MUFFLER 1 1 1
23 95807–10040 BOLT, FLANGE 1 1 1
24 97017–08025 BOLT 2 2 2
25 92907–08600 WASHER, PLATE 2 2 2
26 95814–10040 BOLT, FLANGE 2 2 2

FIG. 13 CRANKCASE

REF.
NO.

10 90116–10328 BOLT, STUD 1 1 1
11 4KM–15412–00 COVER, OIL PUMP 1 1 1
12 4H7–11363–00 BOLT, CYLINDER HOLDING 3 4 4 4
13 99530–12016 PIN, DOWEL 1 1 1
14 93210–11124 O–RING 1 1 1
15 90338–48105 PLUG 1 1 1

PART NO. DESCRIPTION REMARKS

1 4KM–15100–10 CRANKCASE ASSY 1 1 1
2 4H7–15138–00 .NOZZLE 1 1 1 1
3 4KM–13572–00 .NOZZLE 1 1 1
4 4KM–13741–00 .NOZZLE 1 1 1
5 99530–12016 .PIN, DOWEL 3 3 3
6 99530–14016 PIN, DOWEL 1 1 1
7 90387–16547 COLLAR 1 1 1
8 90116–10330 BOLT, STUD 4 4 4
9 90116–10329 BOLT, STUD 3 3 3

4KMD

4KME

4PS8

C5

16 95814–08105 BOLT, FLANGE 10 10 10
17 90201–08366 WASHER, PLATE 8 8 8
18 95814–08065 BOLT, FLANGE 2 2 2
19 95814–06135 BOLT, FLANGE 2 2 2
20 95814–06100 BOLT, FLANGE 2 2 2
21 95817–06080 BOLT, FLANGE 3 3 3
22 95814–06120 BOLT, FLANGE 1 1 1
23 95814–06055 BOLT, FLANGE 2 2 2
24 95814–08045 BOLT, FLANGE 7 7 7
25 95814–06035 BOLT, FLANGE 3 3 3
26 95817–06070 BOLT, FLANGE 1 1 1
27 95814–06050 BOLT, FLANGE 1 1 1

FIG. 13 CRANKCASE

REF.
NO.

28 95814–06065 BOLT, FLANGE 6 6 6
29 31A–15381–00 PLATE, BEARING COVER 1 1 1
30 31A–15383–00 PLATE, BEARING COVER 1 1 1
31 90149–08152 SCREW 4 4 4
32 4KM–15164–00 HOUSING, BEARING 2 1 1 1
33 93210–07438 O–RING 1 1 1
34 91317–06020 BOLT 3 3 3
35 4KM–15365–00 GROMMET 1 1 1
36 4H7–15189–00 PLUG 2 2 2
37 93210–207A0 O–RING 1 1 1
38 1AA–15336–00 DAMPER, ENGINE MOUNT 3 4 4 4
39 1AA–15316–01 DAMPER, ENGINE MOUNT 1 4 4 4
40 4KM–15317–00 SPACER, ENGINE MOUNT 1 1 1
41 4KM–15327–00 SPACER, ENGINE MOUNT 1 1 1
42 4KM–13454–01 NOZZLE 1 1 1

PART NO. DESCRIPTION REMARKS

4KMD

4KME

4PS8

C6

43 93210–07540 O–RING 1 1 1
44 4KM–15105–00 NOZZLE ASSY 2 2 2
45 93210–06422 O–RING 2 2 2

FIG. 14 CRANKCASE COVER 1

REF.
NO.

10 4KM–11166–00 PIPE, BREATHER 1 1 1 1
11 90467–14015 CLIP 1 1 1
12 90468–08104 CLIP 1 1 1
13 4H7–15346–00 BREATHER 1 1 1 1
14 4BB–15457–00 GASKET 1 1 1
15 98507–06016 SCREW , PAN HEAD 3 3 3

PART NO. DESCRIPTION REMARKS

1 4KM–15416–00 COVER, OIL PUMP 2 2 2
2 95024–06020 BOLT, FLANGE 7 7 7
3 90105–06399 BOLT, FLANGE 1 1 1
4 4KM–15411–10 COVER, CRANKCASE 1 1 1 1
5 4KM–15451–00 GASKET, CRANKCASE COVER 1 1 1 1
6 99530–101 14 PIN, DOWEL 2 2 2
7 95024–06035 BOLT, FLANGE 8 8 8
8 95024–06045 BOLT, FLANGE 2 2 2
9 371–1 1167–01 PIPE, BREATHER 2 1 1 1

4KMD

4KME

4PS8

C7

16 4H7–15347–01 BREATHER 2 1 1 1
17 4BB–15467–00 GASKET 1 1 1
18 98507–06016 SCREW , PAN HEAD 4 4 4
19 4KM–15421–10 COVER, CRANKCASE 2 1 1 1
20 4KM–15461–00 GASKET, CRANKCASE COVER 2 1 1 1
21 99530–10114 PIN, DOWEL 2 2 2
22 95024–06040 BOLT, FLANGE 8 8 8
23 95024–06050 BOLT, FLANGE 2 2 2
24 2H7–15361–00 GAUGE, LEVEL 1 1 1
25 3F9–15362–00 PLUG, OIL LEVEL 1 1 1
26 93210–27370 O–RING 1 1 1
27 4KM–15441–00 HOLDER, CLUTCH CABLE 1 1 1