YAMAHA VT500XLK PARTS CATALOGUE 05

VT500XLK (8DX7) CANADA,EUROPE,JAPAN

A2

1D8DX-100E1

2D8DX-100E1

()

VT500XLK

PARTS CATALOGUE

1st edition, May 2004

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

VT500XLK

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

A5

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BS4(*) BLUISH SILVER 4 0820

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8DX00X5A017898 EUR 8DX7

JYE8DX00X5A017898 CAN 8DX7

JPN 8DX7

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 EUR EUROPE

2 CAN CANADA

3JPN JAPAN

A6

ENGINE

CYLINDER HEAD .................................................................B2

CRANKSHAFT & PISTON ....................................................B3

AIR SHROUD & FAN ............................................................B5

OIL PUMP .............................................................................B7

INTAKE .................................................................................B8

CARBURETOR .....................................................................B10

EXHAUST .............................................................................B13

CRANKCASE ........................................................................B14

STARTER ..............................................................................B15

DRIVE

PRIMARY SHEAVE ..............................................................C2

SECONDARY SHEAVE ........................................................ C4

BODY

ENGINE BRACKET ...............................................................C6

OIL TANK ..............................................................................C7

FRAME ..................................................................................C8

SKI .........................................................................................C12

STEERING ............................................................................C15

STEERING GATE ................................................................. D3

FUEL TANK ...........................................................................D4

SEAT .....................................................................................D5

BRAKE ..................................................................................D7

CONTROL CABLE ................................................................D10

TRACK SUSPENSION 1 ....................................................... D11

TRACK SUSPENSION 2 ....................................................... D13

TRACK DRIVE 1 ...................................................................E3

TRACK DRIVE 2 ...................................................................E4

SHROUD ...............................................................................E8

EMBLEM ...............................................................................E10

WINDSHIELD ........................................................................E11

REAR VIEW MIRROR ...........................................................E12

GUARD & LUGGAGE BOX ................................................... E13

BUMPER ...............................................................................E14

INSTRUMENT PANEL ..........................................................E15

ELECTRICAL

GENERATOR ........................................................................F2

STARTING MOTOR ..............................................................F3

METER ..................................................................................F4

CONTENTS

HEADLIGHT ......................................................................... F5

TAILLIGHT ............................................................................ F6

HANDLE SWITCH & LEVER ................................................ F7

ELECTRICAL 1 ..................................................................... F8

ELECTRICAL 2 ..................................................................... F10

ELECTRICAL 3 ..................................................................... F11

ALTERNATE DBL SEAT DX ................................................ F12

ALTERNATE SINGLE SEAT ................................................ F14

ALTERNATE DRIVE SETTING 1 ......................................... F15

ALTERNATE DRIVE SETTING 2 ......................................... G4

ALTERNATE REBUILD KIT .................................................. G5

ALTERNATE CLUTCH TUNE UP KIT .................................. G6

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF. NO.

1

2

3

PART NO. DESCRIPTION

8DJ–11111–00

8DJ–11121–00

94702–00188

HEAD, CYLINDER 1 1 1 1

HEAD, CYLINDER 2 1 1 1

PLUG, SPARK (NGK BR9ES) 2 2

EUR

CAN

JPN

REMARKS

94709–00188

4

8DJ–11181–00

5

8DJ–11311–00

6

8DJ–11321–00

7

8V0–11355–00

8

88F–11351–01

9

95617–08740

10

95707–08500

11

90179–08269

12

90201–08100

13

95817–06035

PLUG, SPARK (NGK BR9ES) 2

GASKET, CYLINDER HEAD 1 2 2 2

CYLINDER 1 1 1 1

CYLINDER 2 1 1 1

SEAL, CYLINDER 1 1 1 1

GASKET, CYLINDER 1 1 1

BOLT, STUD 8 8 8

NUT, FLANGE 6 6 6

NUT 2 2 2

WASHER, PLATE 2 2 2

BOLT, FLANGE 8 8 8

B

2

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

1

PART NO. DESCRIPTION

8DJ–11631–00–A0

PISTON (STD) 2 2 2

EUR

CAN

JPN

REMARKS

8DJ–11635–00

8DJ–11636–00

2

8DJ–11603–00

8DJ–11603–10

8DJ–11603–20

3

818–11633–00

4

93450–19052

5

93310–218A6

6

8DJ–11400–00

7

89F–11412–01

8

8DJ–11422–00

9

8DJ–11432–00

10

8V0–11442–00

11

857–11681–00

12

90209–24073

13

8V0–11651–00

14

93310–524P8

PISTON (0.25MM O/S) 2 2 2 AP

PISTON (0.50MM O/S) 2 2 2 AP

PISTON RING SET (STD) 2 2 2

PISTON RING SET (0.25MM O/S) 2 2 2 AP

PISTON RING SET (0.50MM O/S) 2 2 2 AP

PIN, PISTON 2 2 2

CIRCLIP 4 4 4

BEARING 2 2 2

CRANKSHAFT ASSY 1 1 1

.CRANK 1 1 1 1

.CRANK 2 1 1 1

.CRANK 3 1 1 1

.CRANK 4 1 1 1

.PIN, CRANK 1 1 1 1

.WASHER 3 3 3

.ROD, CONNECTING 2 2 2

.BEARING 2 2 2

B

3

15

8DJ–11515–00

16

93306–38201

17

93306–28203

18

90201–327F7

19

8A7–11685–00

20

93450–78091

21

93103–32151

22

93103–32155

23

90280–05014

.SEAL, LABYRINTH 1 1 1 1

.BEARING 2 2 2

.BEARING 3 3 3

.WASHER, PLATE 1 1 1

.WASHER, CRANK PIN 1 1 1

CIRCLIP 1 1 1

OIL SEAL 1 1 1

KEY, WOODRUFF 1 1 1

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

24

25

PART NO. DESCRIPTION

90170–16425

92907–16600

NUT 1 1 1

WASHER 1 1 1

EUR

CAN

JPN

REMARKS

B

4

FIG. 3 AIR SHROUD & FAN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

88F–12621–02

8Y0–12679–00

80L–12658–01

97027–08040

92907–08600

97027–08055

92907–08600

95817–08065

95707–08500

93306–20315

99009–40500

90201–17713

8H8–12611–01

90280–05014

8H8–12619–01

CASE, FAN 1 1 1

DAMPER, SHROUD 6 1 1 1

DAMPER, AIR SHROUD 1 1 1 1

BOLT 2 2 2

WASHER, PLATE 2 2 2

BOLT 1 1 1

WASHER, PLATE 1 1 1

BOLT, FLANGE 2 2 2

NUT, FLANGE 2 2 2

BEARING (B6203) 2 2 2

CIRCLIP 1 1 1

WASHER, PLATE 1 1 1

FAN 1 1 1

KEY, WOODRUFF 1 1 1

PULLEY 2 2 2 2

EUR

CAN

JPN

REMARKS

B

5

16

90214–17017

90214–17018

17

92907–16100

18

90201–17713

19

90170–16425

20

8DJ–12612–00

21

8DJ–12651–00

22

98507–06014

23

92907–06600

24

95807–06014

25

8V0–12652–00

26

98507–06014

WASHER, CLAW (0.5T) 1 1 1 UR UN

WASHER, CLAW (1.0T) 1 1 1 UR UN

WASHER 1 1 1

WASHER, PLATE 1 1 1

NUT 1 1 1

BELT 1 1 1

AIR SHROUD, CYLINDER 1 1 1 1

SCREW, PAN HEAD 2 2 2

WASHER, PLATE 2 2 2

BOLT, FLANGE 1 1 1

AIR SHROUD, CYLINDER 2 1 1 1

SCREW, PAN HEAD 2 2 2

FIG. 3 AIR SHROUD & FAN

REF. NO.

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

PART NO. DESCRIPTION

92907–06600

8DJ–12658–00

8DJ–12678–00

8DJ–12668–00

8DJ–12669–00

8K4–12628–00

8H8–12658–00

8DJ–12688–00

8DJ–12679–00

8L0–12616–00

8Y0–12637–02

8Y0–12687–02

90269–05051

98907–06025

95807–06025

WASHER, PLATE 2 2 2

DAMPER, AIR SHROUD 1 1 1 1

DAMPER, AIR SHROUD 5 1 1 1

DAMPER, AIR SHROUD 3 1 1 1

DAMPER, AIR SHROUD 4 1 1 1

LABEL, CAUTION 1 1 1

DAMPER, AIR SHROUD 1 2 2 2

DAMPER, SHROUD 7 1 1 1

DAMPER, SHROUD 6 1 1 1

COVER, FAN CASE 1 1 1

STAY 1 1 1 1

DAMPER,DUCT 4 1 1 1

RIVET 5 5 5

SCREW, BIND 2 2 2

BOLT, FLANGE 1 1 1

EUR

CAN

JPN

REMARKS

B

6

42

8V0–15723–00

43

97027–08025

44

92907–08600

PULLEY, STARTER 1 1 1

BOLT 3 3 3

WASHER, PLATE 3 3 3

FIG. 4 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

8DJ–13100–00

89A–13185–00

89A–13187–00

93210–191A1

90110–05227

8DJ–26320–01

95707–08300

91A30–03030

90468–02025

8DJ–13124–00

8DJ–13176–00

90201–105E8

OIL PUMP ASSY 1 1 1

.BOLT, BREATHER 1 1 1

.GASKET, BREATHER BOLT 1 1 1

O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

PUMP CABLE ASSY 1 1 1

NUT, NYLON 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1

CLIP 2 2 2

GEAR, WORM WHEEL 1 1 1

METAL, WORM SHAFT OUTER 1 1 1

WASHER, PLATE 1 1 1

EUR

CAN

JPN

REMARKS

B

7

FIG. 5 INTAKE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DJ–13610–00

3SP–13613–00

8DJ–13616–00

98507–03008

92907–03100

4DA–13625–00

80L–13621–01

8DJ–13555–00

95817–06020

90462–10243

8DJ–13581–00

90467–24096

90119–05001

95707–05300

86M–13575–00

REED VALVE ASSY 2 2 2

.REED, VALVE 2 2 2

.STOPPER, REED VALVE 2 2 2

.SCREW, PAN HEAD 6 6 6

.WASHER, SPRING 6 6 6

.SPACER, REED VALVE 1 1 1

GASKET, VALVE SEAT 2 2 2

MANIFOLD, INTAKE 2 2 2

BOLT, FLANGE 8 8 8

CLAMP 1 1 1

CHAMBER, AIR 1 1 1

CLIP 2 2 2

BOLT, WITH WASHER 1 1 1

NUT, FLANGE 1 1 1

BAND 2 2 2

EUR

CAN

JPN

REMARKS

B

8

16

8CR–24410–01

17

95707–06500

18

90467–11032

19

90445–095K1

20

90445–096K0

21

90501–08668

22

90445–116K1

23

90467–09026

24

90445–226J7

25

8DJ–14453–00

26

90460–68230

27

8DJ–14431–00

FUEL PUMP ASSY 1 1 1

NUT, FLANGE 2 2 2

CLIP 2 2 2

HOSE (L190) 1 1 1

HOSE (L310) 1 1 1

SPRING, COMPRESSION 1 1 1

HOSE (L300) 1 1 1

CLIP 4 4 4

HOSE (L150) 1 1 1

JOINT, AIR CLEANER 1 2 2 2

CLAMP, HOSE 4 4 4

SILENCER, INTAKE 1 1 1 1

FIG. 5 INTAKE

REF. NO.

28

29

30

31

32

33

34

35

36

37

PART NO. DESCRIPTION

8DJ–14441–00

8CR–14452–00

8DJ–14477–00

90167–05043

8DJ–14437–00

90465–08368

8DJ–12682–00

90179–05271

90154–05052

90119–06182

SILENCER, INTAKE 2 1 1 1

SEAL 1 1 1

PLATE 1 1 1

SCREW, TAPPING 10 10 10

DUCT 1 1 1

CLAMP 1 1 1

PROTECTOR, HEAT 1 1 1

NUT 2 2 2

SCREW, BINDING 2 2 2

BOLT, WITH WASHER 1 1 1

EUR

CAN

JPN

REMARKS

B

9

FIG. 6 CARBURETOR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DJ–14100–00

620–14211–00

8V0–14212–00

214–14195–00

8DJ–14190–15

8M6–14186–00

8M6–14185–00

286–14198–00

8M6–14261–00

8G8–14174–00

127–14135–00

8G8–14171–00

8M6–14126–00

8M6–14181–00

193–14142–70

CARBURETOR ASSY 1 1 1

.SCREW, PILOT ADJUSTING 2 2 2

.SPRING, PILOT ADJUSTING 2 2 2

.WASHER, NEEDLE VALVE 2 2 2

.NEEDLE VALVE ASSY 2 2 2

.PIN, FLOAT 2 2 2

.FLOAT 2 2 2

.GASKET 2 2 2

.HOLDER 2 2 2

.CAP, PLUNGER 2 2 2

.SPRING, PLUNGER 2 2 2

.PLUNGER, STARTER 2 2 2

.GASKET 2 2 2

.BODY, FLOAT CHAMBER 1 2 2 2

.JET, PILOT (# 70) 2 2 2 STD

EUR

CAN

JPN

REMARKS

B

10

193–14142–75

193–14142–80

16

3F7–14133–00

17

3F7–14922–00

18

584–14992–00

19

256–14937–00

20

802–14161–00

21

127–14124–00

22

80L–14122–00

23

8X0–14500–00

24

8A7–14169–00

25

8X0–14184–00

.JET, PILOT (# 75) 2 2 2 AP

.JET, PILOT (# 80) 2 2 2 AP

.SPRING, THROTTLE STOP 1 1 1

.SCREW, THROTTLE 1 1 1

.ROD 1 1 1

.CLIP 1 1 1

.NUT, CABLE ADJUSTING 2 2 2

.SCREW, CABLE ADJUSTING 2 2 2

.SCREW, THROTTLE 1 1 1

.SPRING 1 1 1

.CAP 2 2 2

.RING 1 1 1

FIG. 6 CARBURETOR

REF. NO.

26

PART NO. DESCRIPTION

3G2–1423E–57

.JET, MAIN (#143.8) 1 1 1 STD #1

EUR

CAN

JPN

REMARKS

3G2–1423A–79

3G2–14231–25

3G2–14231–26

3G2–14231–27

3G2–14231–29

3G2–1423A–75

3G2–1423A–77

3G2–1423A–78

3G2–1423E–48

3G2–1423E–50

3G2–1423E–51

3G2–1423E–52

3G2–1423E–53

3G2–1423E–54

3G2–1423E–55

3G2–1423E–56

3G2–1423E–59

.JET, MAIN (#142.5) 1 1 1 STD #2

.JET, MAIN (#125) 2 2 2 AP

.JET, MAIN (#130) 2 2 2 AP

.JET, MAIN (#135) 2 2 2 AP

.JET, MAIN (#145) 2 2 2 AP

.JET, MAIN (#122.5) 2 2 2 AP

.JET, MAIN (#132.5) 2 2 2 AP

.JET, MAIN (#137.5) 2 2 2 AP

.JET, MAIN (#121.3) 2 2 2 AP

.JET, MAIN (#126.3) 2 2 2 AP

.JET, MAIN (#128.8) 2 2 2 AP

.JET, MAIN (#131.3) 2 2 2 AP

.JET, MAIN (#133.8) 2 2 2 AP

.JET, MAIN (#136.3) 2 2 2 AP

.JET, MAIN (#138.8) 2 2 2 AP

.JET, MAIN (#141.3) 2 2 2 AP

.JET, MAIN (#148.8) 2 2 2 AP

B

11

27

8V0–14118–00

28

80L–14932–00

29

80L–14534–00

30

80L–14535–00

31

8X0–14133–00

32

87S–8259A–00

33

22F–14117–00

34

80L–14264–00

35

620–14225–00

.CAP 2 2 2

.SPRING, THROTTLE 2 1 1 1

.COLLAR 2 2 2

.COLLAR 4 4 4

.SPRING, THROTTLE STOP 1 1 1

.SWITCH, CARBURETOR 1 1 1

.WASHER, PLUG SCREW 1 1 1

.COLLAR 1 1 1

.CAP 1 1 1

FIG. 6 CARBURETOR

REF. NO.

36

37

38

39

PART NO. DESCRIPTION

8Y2–14941–3D

8X0–14358–00

239–14172–08

.NOZZLE, MAIN 2 2 2

.NUT 1 1 1

.PILOT JET, AIR (0.8) 2 2 2 (PILOT AIR)

.PILOT JET, AIR (0.8) 2 2 2 (MAIN AIR)

EUR

CAN

JPN

REMARKS

B

12

FIG. 7 EXHAUST

REF. NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8DJ–14610–00

8AB–14714–01

8DJ–14613–00

95817–08020

90506–20272

8DJ–14710–01

83R–14728–01

90506–16518

90506–16497

90506–18519

EXHAUST PIPE ASSY 1 1 1 1

GASKET, MUFFLER 1 1 1

GASKET, EXHAUST PIPE 2 2 2

BOLT, FLANGE 4 4 4

SPRING, TENSION 2 2 2

MUFFLER ASSY 1 1 1 1

PROTECTOR, MUFFLER 2 1 1 1

SPRING, TENSION 1 1 1

EUR

CAN

JPN

REMARKS

B

13

FIG. 8 CRANKCASE

REF. NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8DJ–15100–00

J38–11116–00

99530–12016

93604–07141

91609–30006

90105–08466

95817–08065

95817–08040

90461–12145

98507–06012

CRANKCASE ASSY 1 1 1

.JOINT, BREATHER 1 1 1

.PIN, DOWEL 2 2 2

.PIN, DOWEL 5 5 5

.PIN, SPRING 2 2 2

BOLT, FLANGE 2 2 2

BOLT, FLANGE 8 8 8

BOLT, FLANGE 1 1 1

CLAMP 1 1 1

SCREW, PAN HEAD 2 2 2

EUR

CAN

JPN

REMARKS

B

14

FIG. 9 STARTER

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8V0–15710–00

8V0–15711–00

8F3–15714–01

8F3–15741–01

8F3–15713–01

8F3–15715–00

8F3–15739–01

8F3–15734–00

8G5–15739–00

8G5–15716–00

8F3–15716–03

92901–06100

95301–06700

8F3–15751–00

8F3–15755–00

STARTER ASSY 1 1 1

.CASE, STARTER 1 1 1

.DRUM, SHEAVE 1 1 1

.PAWL, DRIVE 1 1 1

.SPRING, STARTER 1 1 1

.SPRING, FRICTION 1 1 1

.WASHER, THRUST 1 1 1

.SPRING, RETURN 1 1 1

.WASHER, THRUST 1 1 1

.COLLAR 1 1 1

.PLATE, DRIVE 1 1 1

.WASHER, SPRING 1 1 1

.NUT 1 1 1

.WIRE, STARTER 1 1 1

.HANDLE, STARTER 1 1 1

EUR

CAN

JPN

REMARKS

B

15

16

97007–06014

17

92907–06600

18

8CR–15758–00

19

95807–06012

BOLT 4 4 4

WASHER, PLATE 4 4 4

GUIDE, ROPE 1 1 1

BOLT, FLANGE 2 2 2

FIG. 10 PRIMARY SHEAVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8CR–17611–01

8V0–17639–00

8BV–17620–03

90384–41242

90387–0514T

90105–05644

95607–05200

8CA–17640–12

8BW–17653–00

91609–50032

90387–0514U

90105–05644

95607–05200

8BV–17630–10

90380–28237

SHEAVE, PRIMARY FIXED 1 1 1

STOPPER 2 2 2

PRIMARY SLIDING SHEAVE COMP. 1 1 1

.BUSH, BIMETAL FORMED 1 1 1

COLLAR 3 3 3

BOLT, FLANGE 3 3 3

NUT, U FLANGE 3 3 3

SPIDER COMPLETE 1 1 1

SLIDER 6 6 6

PIN, SPRING 3 3 3

COLLAR 3 3 3

BOLT, FLANGE 3 3 3

NUT, U FLANGE 3 3 3

PRIMARY SHEAVE CAP COMP. 1 1 1

.BUSH, SOLID 1 1 1

EUR

CAN

JPN

REMARKS

C

2

16

97017–06030

17

92907–06600

18

90202–09227

19

8CR–17624–20

20

90380–09245

21

90202–08204

22

8DJ–17605–00

23

90380–08244

24

90261–06033

25

90261–06033

90261–06019

26

90501–602J0

BOLT 6 6 6

WASHER, PLATE 6 6 6

ROLLER, COMP 3 3 3

.BUSH, SOLID 1 1 1

WASHER, PLATE 6 6 6

WEIGHT COMP 3 3 3

.BUSH, SOLID 1 1 1

RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 IN

RIVET, COUNTERSUNK (ST17.2MM) 3 3 OUT

RIVET, COUNTERSUNK (ST13.3MM) 3 OUT

SPRING, COMPRESSION 1 1 1 (PINK)

FIG. 10 PRIMARY SHEAVE

REF. NO.

27

28

29

30

31

PART NO. DESCRIPTION

89L–17641–01

8V0–17647–00

92907–16100

8DM–1760A–18

90150–08008

V-BELT 1 1 1

BOLT (L=156.5MM) 1 1 1

WASHER 1 1 1

GEAR 1 1 1 1

SCREW, ROUND HEAD 6 6 6

EUR

CAN

JPN

REMARKS

C

3

FIG. 11 SECONDARY SHEAVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

8CR–17660–20

8AV–17688–10

8BV–17656–00

90154–06062

8BU–17670–10

90384–38243

95617–08630

8CM–17675–00

90150–05040

90105–06734

90201–061H1

SECONDARY FIXED SHEAVE COMP. 1 1 1

.SHOE, RAMP 3 3 3

STOPPER, HOLDER 1 1 1

SCREW, BINDING 3 3 3

SECONDARY SLIDING SHEAVE 1 1 1

.BUSH, BIMETAL FORMED 1 1 1

.BOLT, STUD 3 3 3

.PLATE 2 1 1 1

.SCREW, ROUND HEAD 6 6 6

BOLT, FLANGE 3 3 3

WASHER, PLATE (T=0.5) 3 3 3 UR UN

EUR

CAN

JPN

REMARKS

90201–06037

12

90179–08655

13

8BV–17604–11

8BV–17604–31

14

90384–38243

15

90508–536A9

16

8CR–17681–10

17

8CR–47631–01

18

93399–99943

19

90113–06064

20

90109–083G2

21

95707–08500

22

90201–222F0

90201–225A4

23

90387–1407L

24

90201–141A3

WASHER, PLATE (T=1.0) 3 3 3 UR UN

NUT 3 3 3

SEAT SPRING SET 1 1

SEAT SPRING SET 1

.BUSH, BIMETAL FORMED 1 1 1

SPRING, TORSION 1 1 1 (RED)

SHAFT, SECONDARY 1 1 1

HOUSING, BEARING 1 1 1

BEARING 1 1 1

BOLT, SET 2 2 2

BOLT 2 2 2

NUT, FLANGE 2 2 2

WASHER, PLATE (T=0.5) 1 1 1 UR UN

WASHER, PLATE (T=1.0) 2 2 2 UR UN

COLLAR 1 1 1

WASHER, PLATE 1 1 1

C

4

FIG. 11 SECONDARY SHEAVE

REF. NO.

25

PART NO. DESCRIPTION

90105–14766

BOLT, FLANGE 1 1 1

EUR

CAN

JPN

REMARKS

C

5

FIG. 12 ENGINE BRACKET

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DJ–21415–00

8DJ–21417–00

8DJ–21486–00

95707–10500

95817–08020

8DJ–21425–00

95817–08020

8DJ–21427–00

8DJ–21488–00

95707–10500

95817–06016

8DJ–21416–00

8DJ–21417–00

8DJ–21486–00

BRACKET, FRONT UPPER 1 1 1 1

BRACKET, FRONT LOWER 1 1 1 1

DAMPER 2 1 1 1

NUT, FLANGE 2 2 2

BOLT, FLANGE 2 2 2

BRACKET, REAR UPPER 1 1 1 1

BOLT, FLANGE 2 2 2

BRACKET, REAR LOWER 1 1 1 1

DAMPER 1 1 1

NUT, FLANGE 1 1 1

BOLT, FLANGE 1 1 1

BRACKET, FRONT UPPER 2 1 1 1

BRACKET, FRONT LOWER 1 1 1 1

DAMPER 2 1 1 1

EUR

CAN

JPN

REMARKS

C

6

16

95707–10500

17

90105–127A5

18

90201–120U9

19

95817–10025

20

90201–10321

NUT, FLANGE 2 2 2

BOLT, FLANGE 2 2 2

WASHER, PLATE 2 2 2

BOLT, FLANGE 1 1 1

WASHER, PLATE 1 1 1

FIG. 13 OIL TANK

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

8DJ–21751–00

863–21771–00

90430–31003

90480–14101

90387–063G3

90462–08244

95827–06025

91A30–05085

90501–08430

90501–08486

91A30–05048

90464–13073

90467–09026

TA NK, OI L 1 1 1

BODY, CAP 1 1 1

GASKET 1 1 1

GROMMET 2 2 2

COLLAR 2 2 2

CLAMP 1 1 1

BOLT, FLANGE 2 2 2

TUBE, FLEXIBLE VINYL 1 1 1

SPRING, COMPRESSION 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1

CLAMP 1 1 1

CLIP 2 2 2

EUR

CAN

JPN

REMARKS

C

7