YAMAHA VMX12 PARTS CATALOGUE 04

VMX12S (5GKL) U49
VMX12S (5GKN) CANADA
VMX12 (5GKP) SOUTH AFRICA

A2

1C5GK-100E1

2C5GK-100E1

()

VMX12S/VMX12

PARTS CATALOGUE

©2003 by Yamaha Motor Co., Ltd.

1st edition, May 2003

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

VMX12S/VMX12

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

CLP CLEAR(WITH BUFF) 0038

CM CHROME PLATED 0093

HPB BLACK (FOR ELECTRODEPOSIT) 00R4

LGB LOW GLOSS BLACK 0098

MBL2(*) MAT BLACK 2 0582

SL SILVER 0035

YB YAMAHA BLACK 0033

FOREWORD

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5GKL

5GKN

5GKP

Colouring

Type Code

A 0582

A 0582

A 0582

Colour

Code

Colour Name

MAT BLACK 2 MBL2

MAT BLACK 2 MBL2

MAT BLACK 2 MBL2

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5GKL 010 U49

5GKN 010 CANADA

5GKP 010 SOUTH AFRICA

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A7

ENGINE

CYLINDER HEAD .................................................................B2

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B8

WATER PUMP ......................................................................B9

RADIATOR & HOSE .............................................................B11

OIL PUMP .............................................................................B14

OIL CLEANER .......................................................................B15

INTAKE .................................................................................C3

CARBURETOR .....................................................................C5

CARBURETOR 2 ..................................................................C8

EXHAUST .............................................................................C11

CRANKCASE ........................................................................C13

CRANKCASE COVER 1 .......................................................C15

STARTER CLUTCH ..............................................................D3

CLUTCH ................................................................................D4

TRANSMISSION ...................................................................D6

MIDDLE DRIVE GEAR ..........................................................D8

SHIFT CAM & FORK .............................................................D10

SHIFT SHAFT .......................................................................D11

CHASSIS

FRAME ..................................................................................D12

FENDER ................................................................................D13

SIDE COVER ........................................................................D15

REAR ARM ...........................................................................E5

DRIVE SHAFT .......................................................................E6

REAR SUSPENSION ............................................................E8

STEERING ............................................................................E9

FRONT FORK .......................................................................E11

FUEL TANK ...........................................................................E13

SEAT .....................................................................................E15

FRONT WHEEL .................................................................... F2

FRONT BRAKE CALIPER ....................................................F3

REAR WHEEL .......................................................................F4

REAR BRAKE .......................................................................F5

STEERING HANDLE & CABLE ............................................F6

FRONT MASTER CYLINDER ...............................................F7

FRONT MASTER CYLINDER 2 ............................................F8

STAND & FOOTREST ..........................................................F9

REAR MASTER CYLINDER .................................................F11

CONTENTS

GENERATOR ....................................................................... F12

PICK UP COIL & GOVERNOR ............................................. F13

STARTING MOTOR ............................................................. F14

FLASHER LIGHT .................................................................. F15

METER ................................................................................. G3

HEADLIGHT ......................................................................... G5

TAILLIGHT ............................................................................ G6

HANDLE SWITCH & LEVER ................................................ G7

ELECTRICAL 1 ..................................................................... G8

ELECTRICAL 2 ..................................................................... G10

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–11101–11

91808–16023

90105–06153

90340–20090

30X–11133–10

95617–08620

1FK–W1112–11

91808–16023

90105–06153

90340–20090

30X–11133–10

95617–08635

26H–12469–01

93210–16629

93210–18322

CYLINDER HEAD ASSY 1 1 1

.PIN, DOWEL 16 16 16

.BOLT, FLANGE 16 16 16

.PLUG, STRAIGHT SCREW 3 3 3

.GUIDE, VALVE 1 8 8 8

.BOLT, STUD 4 4 4

CYLINDER HEAD ASSY 2 1 1 1

.PIN, DOWEL 16 16 16

.BOLT, FLANGE 16 16 16

.PLUG, STRAIGHT SCREW 3 3 3

.GUIDE, VALVE 1 8 8 8

.BOLT, STUD 4 4 4

JOINT 1 2 2 2

O-RING 2 2 2

O-RING 2 2 2

5GKL

5GKN

5GKP

REMARKS

B

2

16

93210–21631

17

90254–03008

18

94701–00241

94701–00242

19

26H–11181–00

20

99530–14016

21

90179–10414

22

90201–102G9

23

1FK–11191–10

24

90119–06218

25

90209–11262

26

2GH–1111G–00

O-RING 2 2 2

PIN, SPRING 2 2 2

PLUG, SPARK (NGK DPR8EA-9) 4 4 4 UR

PLUG, SPARK (ND X24EPR-U9) 4 4 4 UR

GASKET, CYLINDER HEAD 1 2 2 2

PIN, DOWEL 4 4 4

NUT 16 16 16

WASHER, PLATE 16 16 16

COVER, CYLINDER HEAD 1 2 2 2

BOLT, WITH WASHER 16 16 16

WASHER 16 16 16

RUBBER, MOUNT 1 16 16 16

FIG. 1 CYLINDER HEAD

REF.
NO.

27

28

PART NO. DESCRIPTION

90338–10150

26H–11193–00

PLUG 16 16 16

GASKET, HEAD COVER 1 2 2 2

5GKL

5GKN

5GKP

REMARKS

B

3

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

PART NO. DESCRIPTION

1FK–11400–00

1FK–11416–01

CRANKSHAFT ASSY 1 1 1

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BLUE

5GKL

5GKN

5GKP

REMARKS

1FK–11416–11

1FK–11416–21

1FK–11416–31

1FK–11416–41

1FK–11416–51

1FK–11416–61

3

1FK–11631–00–A0

1FK–11635–00

1FK–11636–00

4

1FK–11610–00

1FK–11610–10

1FK–11610–20

5

3JP–11633–00

6

93450–19095

7

1FK–11650–01

8

26H–11654–00

9

90179–08327

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BLACK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BROWN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR GREEN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR PINK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR RED

PISTON (STD) 4 4 4

PISTON (0.25MM O/S) 4 4 4 AP

PISTON (0.50MM O/S) 4 4 4 AP

PISTON RING SET (STD) 4 4 4

PISTON RING SET (0.25MM O/S) 4 4 4 AP

PISTON RING SET (0.50MM O/S) 4 4 4 AP

PIN, PISTON 4 4 4

CIRCLIP 8 8 8

CONNECTING ROD ASSY 4 4 4

.BOLT, CONNECTING ROD 2 2 2

.NUT 2 2 2

B

4

10

1FK–11656–00

1FK–11656–10

1FK–11656–20

1FK–11656–30

1FK–11656–40

1FK–11656–50

11

90280–05029

12

90105–12374

PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE

PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK

PLANE BEARING, CONNECTING ROD 8 8 8 UR BROWN

PLANE BEARING, CONNECTING ROD 8 8 8 UR GREEN

PLANE BEARING, CONNECTING ROD 8 8 8 UR YELLOW

PLANE BEARING, CONNECTING ROD 8 8 8 UR PINK

KEY, WOODRUFF 1 1 1

BOLT, FLANGE 1 1 1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

13

14

15

PART NO. DESCRIPTION

90201–121H0

1FK–11500–10

26H–11413–01

WASHER, PLATE 1 1 1

BALANCER ASSY 1 1 1

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR BLUE

5GKL

5GKN

5GKP

REMARKS

26H–11413–11

26H–11413–21

26H–11413–31

26H–11413–41

26H–11413–51

26H–11413–61

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR BLACK

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR BROWN

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR GREEN

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR YELLOW

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR PINK

PLANE BEARING, BALANCE WEIGHT 4 4 4 UR RED

B

5

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

1FK–12111–01

1FK–12121–01

26H–12116–00

36Y–12113–00

36Y–12114–00

51Y–12119–00

30X–12117–00

30X–12118–00

26H–12153–01

VALVE, INTAKE 8 8 8

VALVE, EXHAUST 8 8 8

SEAT, VALVE SPRING 16 16 16

SPRING, VALVE INNER 16 16 16

SPRING, VALVE OUTER 16 16 16

SEAL, VALVE STEM 16 16 16

RETAINER, VALVE SPRING 16 16 16

COTTER, VALVE 32 32 32

LIFTER, VALVE 16 16 16

5GKL

5GKN

5GKP

REMARKS

26H–12153–09

10

26H–12168–00

26H–12168–20

26H–12168–40

26H–12168–60

26H–12168–80

26H–12168–A0

26H–12168–F0

26H–12168–H0

26H–12168–K0

26H–12168–M0

26H–12168–R0

26H–12168–U0

26H–12168–W0

26H–12168–Y0

26H–12169–10

26H–12169–30

LIFTER, VALVE(O/S) 16 16 16 AP

PAD, ADJUSTING (2.00) 16 16 16 UR

PAD, ADJUSTING (2.05) 16 16 16 UR

PAD, ADJUSTING (2.10) 16 16 16 UR

PAD, ADJUSTING (2.15) 16 16 16 UR

PAD, ADJUSTING (2.20) 16 16 16 UR

PAD, ADJUSTING (2.25) 16 16 16 UR

PAD, ADJUSTING (2.30) 16 16 16 UR

PAD, ADJUSTING (2.35) 16 16 16 UR

PAD, ADJUSTING (2.40) 16 16 16 UR

PAD, ADJUSTING (2.45) 16 16 16 UR

PAD, ADJUSTING (2.50) 16 16 16 UR

PAD, ADJUSTING (2.55) 16 16 16 UR

PAD, ADJUSTING (2.60) 16 16 16 UR

PAD, ADJUSTING (2.65) 16 16 16 UR

PAD, ADJUSTING (2.70) 16 16 16 UR

PAD, ADJUSTING (2.75) 16 16 16 UR

B

6

26H–12169–50

PAD, ADJUSTING (2.80) 16 16 16 UR

FIG. 3 VALVE

REF.
NO.

10

PART NO. DESCRIPTION

26H–12169–70

PAD, ADJUSTING (2.85) 16 16 16 UR

5GKL

5GKN

5GKP

REMARKS

26H–12169–90

26H–12169–E0

26H–12169–G0

26H–12169–J0

26H–12169–L0

26H–12169–N0

26H–12169–T0

PAD, ADJUSTING (2.90) 16 16 16 UR

PAD, ADJUSTING (2.95) 16 16 16 UR

PAD, ADJUSTING (3.00) 16 16 16 UR

PAD, ADJUSTING (3.05) 16 16 16 UR

PAD, ADJUSTING (3.10) 16 16 16 UR

PAD, ADJUSTING (3.15) 16 16 16 UR

PAD, ADJUSTING (3.20) 16 16 16 UR

B

7

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–12171–00

1FK–12181–00

26H–12176–02

26H–12177–01

90105–07342

94580–81118

4SV–11498–00

26H–12241–00

26H–12251–00

26H–12252–00

26H–12233–00

95817–08025

26H–12210–03

3JP–12213–01

91317–06020

CAMSHAFT 1 2 2 2

CAMSHAFT 2 2 2 2

SPROCKET, CAM CHAIN 2 2 2

SPROCKET, CAM CHAIN 2 2 2

BOLT, FLANGE 8 8 8

CHAIN (D.I.D 219FTS118LL) 2 2 2

PIN, JOINT 1 1 1

GUIDE, STOPPER 2 2 2 2

DAMPER, CHAIN 1 2 2 2

DAMPER, CHAIN 2 2 2 2

PLATE, GUIDE STOPPER 1 1 1 1

BOLT, FLANGE 1 1 1

TENSIONER ASSY, CAM CHAIN 2 2 2

GASKET, TENSIONER CASE 2 2 2

BOLT 4 4 4

5GKL

5GKN

5GKP

REMARKS

B

8

FIG. 5 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–12420–20

1FK–12450–00

93603–14026

26H–12459–00

99009–10400

93306–00006

93101–10090

11H–12438–10

93211–16591

1FK–12422–10

90110–06239

90340–14132

214–11198–01

26H–15337–01

90468–98132

WATER PUMP ASSY 1 1 1

.IMPELLER SHAFT ASSY 1 1 1

.PIN, DOWEL 1 1 1

.GEAR, IMPELLER SHAFT (31T) 1 1 1

.CIRCLIP 2 2 2

.BEARING (B6000) 1 1 1

.OIL SEAL 1 1 1

.SEAL, MECHANICAL 1 1 1

.O-RING 1 1 1

.COVER, HOUSING 1 1 1

.BOLT, HEXAGON SOCKET HEAD 2 2 2

.PLUG, STRAIGHT SCREW 1 1 1

.GASKET 1 1 1

.DAMPER 4 1 1 1

.CLIP 1 1 1

5GKL

5GKN

5GKP

REMARKS

B

9

16

26H–15338–00

17

1FK–15428–10

18

3JP–12449–02

19

90110–06240

20

99530–10114

21

90110–06241

22

1FK–12446–00

23

93210–27194

24

1FK–12417–10

25

91317–06020

26

90338–06134

27

11H–12410–01

.DAMPER, ENGINE MOUNT 5 1 1 1

.COVER, CHAIN CASE 2 1 1 1

GASKET, WATER PUMP 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

PIN, DOWEL 2 2 2

BOLT, HEXAGON SOCKET HEAD 3 3 3

JOINT 1 1 1

O-RING 2 2 2

HOUSING, THERMOSTAT 1 1 1

BOLT 2 2 2

PLUG 1 1 1

THERMOSTAT ASSY 1 1 1

FIG. 5 WATER PUMP

REF.
NO.

28

29

30

31

PART NO. DESCRIPTION

11H–12412–01

26H–12413–00

93210–45511

90110–06084

SEAL, THERMOSTAT 1 1 1

COVER, THERMOSTAT 1 1 1

O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

5GKL

5GKN

5GKP

REMARKS

B

10

FIG. 6 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–12578–00

90460–38241

90338–05151

1FK–12620–00

26H–12630–00

26H–12611–00

98507–05008

92907–05600

95307–05600

11H–12673–00

92907–05300

11H–12675–00

1AA–12535–00

90480–14052

90480–18276

HOSE 3 1 1 1

CLAMP, HOSE 2 2 2

PLUG 1 1 1

AIR SHROUD ASSY 1 1 1

MOTOR ASSY 1 1 1

FAN 1 1 1

SCREW, PAN HEAD 3 3 3

WASHER, PLATE 3 3 3

NUT 1 1 1

WASHER 1 1 1

WASHER 1 1 1

BOLT, BLOWER HOLDING 3 3 3

PLATE 3 3 3

GROMMET 2 2 2

GROMMET 2 2 2

5GKL

5GKN

5GKP

REMARKS

B

11

16

90387–07037

17

90480–19283

18

90387–06033

19

97007–06020

20

92907–06600

21

1FK–12467–00

22

98507–05012

23

92907–05600

24

1FK–1240J–00

25

1FK–12535–00

26

1FK–1240K–00

27

1FK–12537–00

COLLAR 2 2 2

GROMMET 2 2 2

COLLAR 2 2 2

BOLT 4 4 4

WASHER, PLATE 4 4 4

COVER, RADIATOR 1 1 1

SCREW, PAN HEAD 4 4 4

WASHER, PLATE 4 4 4

RADIATOR COVER ASS'Y 1 1 1

.PLATE 1 1 1

RADIATOR COVER ASSY 2 1 1 1

.PLATE 2 1 1 1

FIG. 6 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90159–05073

1FK–12560–01

93210–14104

1FK–12566–00

90501–106A4

90460–15227

90445–09112

90467–08003

1FK–12576–00

1FK–12577–00

90467–23067

1FK–12579–00

90501–106A5

90460–38241

1FK–12479–01

SCREW, WITH WASHER 4 4 4

DRAIN COCK ASSY. 1 1 1

O-RING 1 1 1

PIPE, BYPASS 1 1 1

SPRING, COMPRESSION 1 1 1

CLAMP, HOSE 2 2 2

HOSE (L470) 1 1 1

CLIP 2 2 2

HOSE 1 1 1 1

HOSE 2 1 1 1

CLIP 4 4 4

HOSE 4 1 1 1

SPRING, COMPRESSION 1 1 1

CLAMP, HOSE 2 2 2

JOINT 1 1 1

5GKL

5GKN

5GKP

REMARKS

B

12

43

98507–06030

44

92907–06600

45

1FK–12591–00

46

22W–12462–00

47

93210–27194

48

98507–06016

49

92907–06600

50

1FK–1246A–10

51

1FK–1246E–10

52

26H–12428–00

53

90110–06239

54

26H–12427–00

SCREW, PAN HEAD 3 3 3

WASHER, PLATE 3 3 3

SUPT, FILLER NECK 1 1 1

CAP, RADIATOR 1 1 1

O-RING 1 1 1

SCREW, PAN HEAD 3 3 3

WASHER, PLATE 3 3 3

COVER 1 1 1 1

COVER 2 1 1 1

GASKET, HOUSING COVER 2 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

GASKET, HOUSING COVER 1 1 1 1

FIG. 6 RADIATOR & HOSE

REF.
NO.

55

56

57

58

59

60

61

62

63

PART NO. DESCRIPTION

1FK–11166–00

90467–14015

1FK–12615–00

1FK–12589–00

90467–11090

26H–12588–01

90460–15227

1FK–1246K–00

1FK–12461–00

PIPE, BREATHER 1 1 1 1

CLIP 2 2 2

BOLT 6 6 6

HOSE 6 1 1 1

CLIP 2 2 2

HOSE 5 1 1 1

CLAMP, HOSE 2 2 2

COVER 7 1 1 1

RADIATOR ASSY 1 1 1

5GKL

5GKN

5GKP

REMARKS

B

13

FIG. 7 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

1FK–13300–00

26H–13325–00

93410–11002

1FK–13161–00

93210–06667

1FK–15365–00

99530–10114

91317–06025

26H–13351–01

26H–13342–00

26H–13361–00

99009–12400

OIL PUMP ASSY 1 1 1

.GEAR, PUMP DRIVEN (28T) 1 1 1

.CIRCLIP 1 1 1

PIPE, DELIVERY 1 1 1 1

O-RING 1 1 1

GROMMET 1 1 1

PIN, DOWEL 2 2 2

BOLT 3 3 3

GEAR, PUMP IDLE 1 (16T) 1 1 1

SHAFT, IDLE GEAR 1 1 1

GEAR, PUMP IDLE 2 (15T) 1 1 1

CIRCLIP 2 2 2

5GKL

5GKN

5GKP

REMARKS

B

14

FIG. 8 OIL CLEANER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–13440–00

90401–20145

26H–13417–01

26H–Y1319–10

93210–13361

93210–14637

93210–06667

26H–15365–00

26H–15366–01

95817–06012

26H–13161–00

93210–14579

3JP–13414–01

90340–14132

214–11198–01

ELEMENT ASSY, OIL CLEANER 1 1 1

BOLT, UNION 1 1 1

COVER, STRAINER 1 1 1

DELIVERY PIPE ASS'Y 1 1 1

.O-RING 1 1 1

.O-RING 1 1 1

.O-RING 4 4 4

.GROMMET 2 2 2

GROMMET 1 1 1

BOLT, FLANGE 2 2 2

PIPE, DELIVERY 1 1 1 1

O-RING 2 2 2

GASKET, STRAINER COVER 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

GASKET 1 1 1

5GKL

5GKN

5GKP

REMARKS

B

15

16

91317–06030

17

26H–13337–01

18

95817–06012

19

26H–13181–03

20

90401–08038

21

90430–08119

22

90401–10108

23

90201–10128

24

99530–08016

25

26H–13171–00

26

93210–06667

27

26H–13416–01

BOLT 12 12 12

PLATE, BAFFLE LOWER 1 1 1

BOLT, FLANGE 2 2 2

PIPE, DELIVERY 3 1 1 1

BOLT, UNION 2 2 2

GASKET 4 4 4

BOLT, UNION 1 1 1

WASHER, PLATE 2 2 2

PIN, DOWEL 2 2 2

PIPE, DELIVERY 2 1 1 1

O-RING 2 2 2

PIPE, OIL 1 1 1 1

FIG. 8 OIL CLEANER

REF.
NO.

28

29

30

31

32

33

34

PART NO. DESCRIPTION

26H–13476–00

90401–08093

90430–08119

90465–08193

90465–23286

1FK–13151–00

95817–06012

.GASKET 1 1 1

BOLT, UNION 1 1 1

GASKET 2 2 2

CLAMP 1 1 1

CLAMP 1 1 1

STAY 1 1 1

BOLT, FLANGE 1 1 1

5GKL

5GKN

5GKP

REMARKS

C

2

FIG. 9 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–13586–00

1FK–13596–00

1FK–13597–00

1FK–13595–01

16G–13569–00

90467–10039

93210–45578

91317–06020

91314–06016

1AE–13575–01

90460–49274

1UT–13510–00

1FK–1130E–00

1FK–1133E–00

90501–06585

JOINT, CARBURETOR 1 2 2 2

JOINT, CARBURETOR 2 2 2 2

JOINT, CARBURETOR 3 4 4 4

JOINT 4 4 4

PLUG, BLIND 3 3 3

CLIP 3 3 3

O-RING 4 4 4

BOLT 6 6 6

BOLT 2 2 2

BAND 8 8 8

CLAMP, HOSE 4 4 4

VALVE ASSY. 1 1 1

CABLE PULLEY ASSY 1 1 1

.CABLE, PULLEY 1 1 1 1

.SPRING, COMPRESSION 1 1 1

5GKL

5GKN

5GKP

REMARKS

C

3

16

92017–05010

17

1FK–1133F–00

18

1FK–13550–00

19

1FK–13593–00

20

90154–06033

21

90462–20149

22

98507–05010

23

92907–05600

24

90480–13018

25

90387–06500

26

90445–08715

27

90467–08021

.BOLT, BUTTON HEAD 1 1 1

.CABLE, PULLEY 2 1 1 1

VALVE COVER ASS'Y 2 2 2

.DAMPER 1 1 1

SCREW, BINDING 4 4 4

CLAMP 1 1 1

SCREW, PAN HEAD 1 1 1

WASHER, PLATE 1 1 1

GROMMET 4 4 4

COLLAR 4 4 4

HOSE (L150) 1 1 1

CLIP 2 2 2

FIG. 9 INTAKE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

41R–14489–00

90445–090A9

90467–08092

90159–05119

1FK–13907–01

90445–120E7

90467–10135

1FK–14411–01

1FK–14417–00

1AE–14452–00

97707–50114

1FK–14454–00

93210–22382

1FK–1445E–00

1FK–14453–00

NOZZLE 1 1 1

HOSE (L90) 1 1 1

CLIP 2 2 2

SCREW, WITH WASHER 1 1 1

FUEL PUMP COMP. 1 1 1

HOSE (L220) 1 1 1

CLIP 2 2 2

CASE, AIR CLEANER 1 1 1 1

COVER 1 1 1 1

SEAL 1 1 1

SCREW, TAPPING 3 3 3

JOINT 2 2 2

O-RING 2 2 2

FILTER 1 1 1 1

JOINT, AIR CLEANER 1 4 4 4

5GKL

5GKN

5GKP

REMARKS

C

4

43

90460–59211

44

1FK–14451–00

45

1FK–14412–00

46

1FK–14452–00

47

98507–05020

48

92907–05600

49

1FK–14457–00

50

1FK–14467–00

51

1FK–14437–00

52

97707–50114

53

1FK–14413–00

54

1FK–14414–00

CLAMP, HOSE 4 4 4

ELEMENT, AIR CLEANER 1 1 1

CAP, CLEANER CASE 1 1 1 1

SEAL 1 1 1

SCREW, PAN HEAD 6 6 6

WASHER, PLATE 6 6 6

SEAL 1 1 1

SEAL 1 1 1

DUCT 1 1 1

SCREW, TAPPING 7 7 7

STAY 1 1 1

STAY 2 1 1 1

FIG. 10 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–14901–02

1FK–14902–02

1FK–14903–02

1FK–14904–02

90157–05050

97801–05012

1FK–14933–00

1FK–1490J–00

1FK–14940–00

93210–03119

3G2–14231–34

26H–1490H–00

97801–04010

3G2–14231–18

31H–1490K–00

CARBURETOR ASSY 1 1 1

CARBURETOR ASSY 2 1 1

CARBURETOR ASSY 3 1 1

CARBURETOR ASSY 4 1 1

.SCREW, PAN HEAD 1 1

.SCREW, PAN HEAD 7 7

.SPRING, DIAPHRAGM 1 1

.NEEDLE SET 1 1

.DIAPHRAGM ASSY 1 1

.O-RING 1 1

.JET, PILOT AIR (#170) 1 1

.DIAPHRAGM SET 5 1 1

.SCREW, PAN HEAD 3 3

.JET, MAIN (# 90) 1 1

.STOP SCREW SET 1 1

5GKL

5GKN

5GKP

REMARKS

C

5

16

2F1–14991–00

17

3JB–14536–00

18

92901–04100

19

98511–04012

20

1GR–1410A–00

21

26H–1490K–00

22

12R–14105–00

23

341–14991–00

24

26H–14952–22

25

22U–14115–00

26

22U–14561–00

27

1FK–14985–00

.SCREW 1 1

.GASKET 1 1

.WASHER, SPRING 4 4

.SCREW, PAN HEAD 4 4

.STARTER SET 1 1

.STOP SCREW SET 1 1

.PILOT SCREW SET 1 1

.SCREW 1 1

.WASHER 1 1

.PLUG, SCREW 1 1

.O-RING 1 1

.FLOAT 1 1

FIG. 10 CARBURETOR

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

22U–14565–00

137–14153–00

98511–04008

92901–04100

26H–1411A–00

22U–14147–00

26H–14941–90

3JB–14199–00

1FK–14190–15

1J7–14994–00

1FK–14147–00

41R–14118–01

214–14147–00

2L1–14191–00

4G0–14142–37

.SCREW 1 1

.WASHER, MAIN JET 1 1

.SCREW, PAN HEAD 1 1

.WASHER, SPRING 1 1

.BLOCK JET ASSY 1 1

.O-RING 1 1

.NOZZLE, MAIN 1 1

.GASKET 1 1

.NEEDLE VALVE ASSY 1 1

.NET, FILTER 1 1

.O-RING 1 1

.CAP 1 1

.O-RING 1 1

.PLUG, DRAIN 1 1

.JET, PILOT (#37.5) 1 1

5GKL

5GKN

5GKP

REMARKS

C

6

43

22V–14968–00

44

26H–1414G–00

45

22U–14968–00

46

3G2–14231–81

47

22V–14147–00

48

98511–04012

49

92901–04100

50

1GR–14197–01

51

1FK–14197–01

52

41R–14193–00

53

41U–14193–00

54

3F9–14118–00

.CAP 1 1

.PIPE, MAIN BREED 1 1

.CAP 1 1

.JET, MAIN (#152.5) 1 1

.O-RING 1 1

.SCREW, PAN HEAD 3 3

.WASHER, SPRING 3 3

.PIPE 1 1

.PIPE 1 1

.PIPE 1 1

.PIPE 1 1

.CAP 1 1

FIG. 10 CARBURETOR

REF.
NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

PART NO. DESCRIPTION

1JH–14139–00

97801–05008

97801–06010

22U–1490M–00

26H–14103–00

1FK–14905–00

11H–14991–00

26H–14504–00

1FK–1490L–00

31H–14987–00

26H–14987–00

90467–10008

26H–14139–00

1FK–2631J–00

1FK–26313–01

.CLIP, PIPE 1 1

SCREW, PAN HEAD 9 9

SCREW, PAN HEAD 16 16

STARTER LEVER SET, 2 3 3

THROTTLE SCREW SET 1 1

LEVER, STARTER 1 1

SCREW 1 1

ROD SET 1 1

STARTER LEVER SET, 1 1 1

HOSE 1 1

HOSE 1 1

CLIP 5 5

CLIP, PIPE 1 1

CABLE, THROTTLE 4 1 1

CABLE, THROTTLE 3 1 1

5GKL

5GKN

5GKP

REMARKS

C

7

70

26H–14291–00

BRACKET 1 2 2

FIG. 11 CARBURETOR 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1FK–14900–02

1FK–14901–02

1FK–14902–02

1FK–14903–02

1FK–14904–02

90157–05050

97801–05012

1FK–14933–00

1FK–1490J–00

1FK–14940–00

93210–03119

3G2–14231–34

26H–1490H–00

97801–04010

3G2–14231–18

CARBURETOR ASSY 1

.CARBURETOR ASSY 1 1

.CARBURETOR ASSY 2 1

.CARBURETOR ASSY 3 1

.CARBURETOR ASSY 4 1

..SCREW, PAN HEAD 1

..SCREW, PAN HEAD 7

..SPRING, DIAPHRAGM 1

..NEEDLE SET 1

..DIAPHRAGM ASSY 1

..O-RING 1

..JET, PILOT AIR (#170) 1

..DIAPHRAGM SET 5 1

..SCREW, PAN HEAD 3

..JET, MAIN (# 90) 1

5GKL

5GKN

5GKP

REMARKS

C

8

16

31H–1490K–00

17

2F1–14991–00

18

3JB–14536–00

19

92901–04100

20

98511–04012

21

1GR–1410A–00

22

26H–1490K–00

23

12R–14105–00

24

341–14991–00

25

26H–14952–22

26

22U–14115–00

27

22U–14561–00

..STOP SCREW SET 1

..SCREW 1

..GASKET 1

..WASHER, SPRING 4

..SCREW, PAN HEAD 4

..STARTER SET 1

..STOP SCREW SET 1

..PILOT SCREW SET 1

..SCREW 1

..WASHER 1

..PLUG, SCREW 1

..O-RING 1