YAMAHA TTR125LR, TTR125R PARTS CATALOGUE 03

TTR125

(5HPF)

EUROPE,SOUTH AFRICA

TTR125R
TTR125L

TTR125LR

(5HPF/5HPG)

(5HPH)

(5HPH/5HPJ)

EUROPE,SOUTH AFRICA

USA,OCEANIA/CANADA

USA,OCEANIA/CANADA

1B5HP−100E1

TTR125/125R,TTR125L/125LR

PARTS CATALOGUE

E2002 by Yamaha Motor Co., Ltd.

1st Edition, May 2002

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and
part names correctly.

TTR125/125R(5HPF/5HPG),TTR125L/125LR(5HPH/5HPJ)

1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5−83310−60 FRONT FLASHER LIGHT ASSY 2

115−83311−60 .BULB (6V−18W) 1

1M1−83309−60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4−24110−00−X5 FUEL TANK COMP. 1 MXR

3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
manual.

8. The asterisk (*) before a reference number indicates modification items
after the first edition.

A5

MODEL LABEL

5HPH

CANADA

A

DEEP PURPLISH BLUE

DPBSE

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code −
production code No.” in the catalogue to the “model code − production code No.
“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

ab

xxxx – xxx

c

x

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

A

(4) Model Code − Production Code Number of Model Listed in This Parts Catalog

Model

Code

5HPF

5HPH

Production

Code No.

010 USA

020 AUSTRALIA

030

040

050

060

070 SPAIN

080 FRANCE

Country

(destination)

AUSTRIA

GERMANY

BELGIUM

HOLLAND

SWITZERLAND

DENMARK

FINLAND

IRELAND

NORWAY

Model

Code

5HPF

5HPG

5HPJ

Production

Code No.

120

130 PORTUGAL

140 SWEDEN

010

(destination)

SOUTH AFRICA

Country

(5) Coloring Information

Model

Code

5HPF

5HPG

5HPH

5HPJ

A6

090 ENGLAND

100 GREECE

120

Colouring type

code

NEW ZELAND

Colour

code

0583

Colour Name

DEEP PURPLISH BLUE

SOLID E

Abbrevi-

ation

ENGINE

CYLINDER B2.........................................

CRANKSHAFT. PISTON B3..............................

VALVE B4.............................................

CAMSHAFT. CHAIN B5.................................

OIL PUMP B6..........................................

INTAKE B7............................................

CARBURETOR B8.....................................

EXHAUST B10..........................................

CRANKCASE B12.......................................

CRANKCASE COVER 1 B13..............................

STARTER B14..........................................

CLUTCH B15...........................................

TRANSMISSION C2....................................

SHIFT CAM. FORK C4..................................

SHIFT SHAFT C5......................................

CHASSIS

FRAME C6............................................

FENDER C8...........................................

SIDE COVER C9.......................................

REAR ARM. SUSPENSION C10...........................

STEERING C13.........................................

FRONT FORK C14......................................

FRONT FORK 2 D2.....................................

FUEL TANK D4........................................

SEAT D6..............................................

FRONT WHEEL D7.....................................

FRONT WHEEL 2 D8...................................

FRONT BRAKE CALIPER D9............................

CONTENTS

REAR WHEEL D10......................................

STEERING HANDLE. CABLE D12.........................

FRONT MASTER CYLINDER D13.........................

STAND. FOOTREST D14.................................

GENERATOR E2.......................................

HANDLE SWITCH. LEVER E3...........................

HANDLE SWITCH. LEVER 2 E4..........................

ELECTRICAL 1 E5.....................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER

REF.
NO.

10 93210−71462 O−RING 1 1 1 1

11 95027−06020 BOLT, FLANGE 2 2 2 2

12 22F−11186−00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2

13 93210−44704 O−RING 2 2 2 2

14 90105−08724 BOLT, FLANGE 4 4 4 4

15 90201−08609 WASHER, PLATE 4 4 4 4

PART NO. DESCRIPTION REMARKS

1 5HP−11111−00 HEAD, CYLINDER 1 1 1 1 1

2 2UJ−11133−10 .GUIDE, INTAKE VALVE 1 1 1 1

3 22F−11134−10 .GUIDE, EXHAUST VALVE 1 1 1 1

4 93440−10109 .CIRCLIP 2 2 2 2

5 90153−06029 .SCREW, HEXAGON 1 1 1 1

6 90430−06014 .GASKET 1 1 1 1

7 90116−06503 BOLT, STUD 2 2 2 2

8 5HH−11185−00 COVER, CYLINDER HEAD SIDE 1 1 1 1 1

9 5HP−11161−00 ABSORBER 1 4 4 4 4

5HPF

5HPG

5HPH

5HPJ

B2

16 94701−00265 PLUG, SPARK (ND U22FSR−U) 1111 UR

94703−00265 PLUG, SPARK (ND U22FSR−U) 1 UR FOR JPN

94701−00366 PLUG, SPARK (NGK CR7HSA) 1 1 1 1 UR

94703−00366 PLUG, SPARK (NGK CR7HSA) 1 UR FOR JPN

17 5AP−11181−00 GASKET, CYLINDER HEAD 1 1 1 1 1

18 99530−10114 PIN, DOWEL 2 2 2 2

19 90110−06014 BOLT, HEXAGON SOCKET HEAD 2 2 2 2

20 5HP−11310−00 CYLINDER 1 1 1 1

21 5HP−11351−00 GASKET, CYLINDER 1 1 1 1

22 93210−57634 O−RING 1 1 1 1

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

10 2TK−11633−00 PIN, PISTON 1 1 1 1

11 93450−16068 CIRCLIP 2 2 2 2

12 4LS−11603−00 PISTON RING SET (STD) 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5HP−11400−00 CRANKSHAFT ASSY 1 1 1 1

2 5HP−W1141−00 .CRANK 1 1 1 1 1

3 4LS−11681−01 .PIN, CRANK 1 1 1 1 1

4 93310−6290C .BEARING 1 1 1 1

5 4LS−11651−02 .ROD, CONNECTING 1 1 1 1

6 5HP−11422−00 .CRANK 2 1 1 1 1

7 5AP−11536−00 .GEAR, DRIVE 1 1 1 1

8 93306−20597 BEARING 1 1 1 1

9 5HP−11631−00−A0 PISTON (STD) 1 1 1 1

5HP−11636−00 PISTON (0.50MM O/S) 1 1 1 1 AP

5HP−11638−00 PISTON (1.00MM O/S) 1 1 1 1 AP

4LS−11605−00 PISTON RING SET (0.50MM O/S) 1 1 1 1 AP

5HPF

5HPG

5HPH

5HPJ

B3

4LS−11607−00 PISTON RING SET (1.00MM O/S) 1 1 1 1 AP

13 5HP−11500−00 BALANCER ASSY 1 1 1 1

14 93306−20221 BEARING 2 2 2 2

15 90280−03017 KEY, WOODRUFF 1 1 1 1

16 90201−120E8 WASHER, PLATE 1 1 1 1

17 90179−12248 NUT 1 1 1 1

FIG. 3 VALVE

REF.
NO.

10 90170−05302 NUT 2 2 2 2

11 22F−12156−00 SHAFT, ROCKER 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 5HP−12111−00 VALVE, INTAKE 1 1 1 1

2 5HP−12121−00 VALVE, EXHAUST 1 1 1 1

3 2HX−12119−00 SEAL, VALVE STEM 2 2 2 2

4 22F−12116−00 SEAT, VALVE SPRING 2 2 2 2

5 5HP−12113−00 SPRING, VALVE INNER 2 2 2 2

6 22F−12118−01 COTTER, VALVE 4 4 4 4

7 22F−12117−02 RETAINER, VALVE SPRING 2 2 2 2

8 50M−12151−00 ARM, VALVE ROCKER 2 2 2 2

9 22F−12159−00 SCREW, VALVE ADJUSTING 2 2 2 2

5HPF

5HPG

5HPH

5HPJ

B4

FIG. 4 CAMSHAFT. CHAIN

REF.
NO.

10 5AP−15598−00 COLLAR 1 1 1 1

11 90105−06557 BOLT, FLANGE 1 1 1 1

12 4ST−12210−00 TENSIONER ASSY, CAM CHAIN 1 1 1 1

13 4RF−12213−00 GASKET, TENSIONER CASE 1 1 1 1

14 95027−06016 BOLT, FLANGE 2 2 2 2

15 90430−06014 GASKET 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 5HP−12170−00 CAMSHAFT ASSY 1 1 1 1 1

2 4UL−1111F −00 PLATE 1 1 1 1

3 90110−06226 BOLT, HEXAGON SOCKET HEAD 1 1 1 1

4 5AP−12176−00 SPROCKET, CAM CHAIN 1 1 1 1

5 90201−08326 WASHER, PLATE 1 1 1 1

6 90101−08590 BOLT 1 1 1 1

7 94581−94088 CHAIN 1 1 1 1

8 5AP−12231−00 GUIDE, STOPPER 1 1 1 1 1

9 5HP−12241−01 GUIDE, STOPPER 2 1 1 1 1

5HPF

5HPG

5HPH

5HPJ

B5

FIG. 5 OIL PUMP

REF.
NO.

10 5HH−13324−00 GEAR, PUMP DRIVE 1 1 1 1

11 5AP−13451−00 FILTER,ROTARY 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5AP−13300−00 OIL PUMP ASSY 1 1 1 1

2 4GL−13325−00 .GEAR, PUMP DRIVEN 1 1 1 1

3 99001−05600 .CIRCLIP 1 1 1 1

4 90208−07052 .WASHER, CONICAL SPRING 1 1 1 1

5 22F−13329−01 GASKET, PUMP COVER 1 1 1 1

6 90155−06009 SCREW, FLAT FILLISTER 2 2 2 2

7 90340−12097 PLUG, STRAIGHT SCREW 1 1 1 1

8 90430−12213 GASKET 1 1 1 1

9 22F−13411−01 STRAINER, OIL 1 1 1 1

5HPF

5HPG

5HPH

5HPJ

B6

FIG. 6 INTAKE

REF.
NO.

10 5HP−14450−00 ELEMENT ASSY, AIR CLEANER 1 1 1 1

11 5HP−14437−00 DUCT 1 1 1 1

12 5HP−14453−00 JOINT, AIR CLEANER 1 1 1 1 1

13 50M−14452−00 SEAL 1 1 1 1

14 3GM−14452−00 SEAL 1 1 1 1

15 97707−50520 SCREW, TAPPING 3 3 3 3

PART NO. DESCRIPTION REMARKS

1 5HP−13586−00 JOINT, CARBURETOR 1 1 1 1 1

2 16G−13569−00 PLUG, BLIND 1 1 1 1

3 90467−10039 CLIP 1 1 1 1

4 93210−30611 O−RING 1 1 1 1

5 91317−06020 BOLT 2 2 2 2

6 90450−44062 HOSE CLAMP ASSY 1 1 1 1

7 5HP−14411−00 CASE, AIR CLEANER 1 1 1 1 1

8 5HP−14412−00 CAP, CLEANER CASE 1 1 1 1 1

9 5HP−14422−00 CAP, CLEANER CASE 2 1 1 1 1

5HPF

5HPG

5HPH

5HPJ

B7

16 5HP−2811G−00 BAND 1 1 1 1

17 34K−14484−00 PLATE, CLEANER CASE FITTING 1 1 1 1

18 26A−14436−00 HOOK 1 1 1 1

19 90267−40073 RIVET, BLIND 3 3 3 3

20 92907−04200 WASHER 3 3 3 3

21 3AJ−1443E−00 PIPE, DRAIN 1 1 1 1

22 90467−15012 CLIP 1 1 1 1

23 5HP−14472−00 PLATE, ELEMENT 1 1 1 1

24 MS0−1443E−00 PIPE, DRAIN 1 1 1 1

25 90467−14015 CLIP 1 1 1 1

26 90119−06044 BOLT, WITH WASHER 3 3 3 3

27 90460−46206 CLAMP, HOSE 1 1 1 1

FIG. 7 CARBURETOR

REF.
NO.

10 3H1−14147−00 .O−RING 1 1 1 1

11 3H1−14962−00 .WASHER 1 1 1 1

12 4LS−14923−20 .SCREW, PILOT 1 1 1 1

13 5K7−14134−00 .SPRING, AIR ADJUSTING 1 1 1 1

14 24W−14184−00 .GASKET, FLOAT CHAMBER 1 1 1 1

15 21V−1414M−26 .NOZZLE, MAIN 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5HP−14101−10 CARBURETOR ASSY 1 1 1 1 1

2 5HP−1490J−00 .NEEDLE SET 1 1 1 1

3 4LS−14131−00 .SPRING, THROTTLE VALVE 1 1 1 1

4 5DG−14106−00 .CABLE ADJUST SCREW SET 1 1 1 1

5 4LS−14126−00 .GASKET 1 1 1 1

6 5HH−14112−25 .VALVE, THROTTLE 1 1 1 1 1

7 5HP−1410A−10 .STARTER SET 1 1 1 1

8 5HH−14103−00 .THROTTLE SCREW SET 1 1 1 1

9 4LS−14191−00 .PLUG, DRAIN 1 1 1 1

5HPF

5HPG

5HPH

5HPJ

B8

16 5HP−14142−15 .JET, PILOT (# 15) 1 1 1 1

17 5HP−14145−00 .SETTER, NEEDLE JET 1 1 1 1

18 620−14231−21 .JET, MAIN (#105) 1 1 1 1 STD

620−1423A−71 .JET,MAIN(#102.5) 1 1 1 1 AP

19 583−14561−00 .O−RING 1 1 1 1

20 5HH−14185−00 .FLOAT 1 1 1 1

21 5HP−14107−18 .NEEDLE VALVE SET 1 1 1 1

22 127−14186−00 .PIN, FLOAT 1 1 1 1

23 1A0−14196−00 .PIPE 1 1 1 1

24 26H−14197−00 .PIPE 2 2 2 2

25 66E−14251−00 .NIPPLE 1 1 1 1

26 5HP−14348−00 .PIPE 1 1 1 1 1

FIG. 7 CARBURETOR

REF.
NO.

27 5CA−14197−00 .PIPE 1 1 1 1

28 98507−03006 .SCREW 1 1 1 1

29 92907−03100 .WASHER, SPRING 1 1 1 1

30 98507−04014 .SCREW 4 4 4 4

31 92907−04100 .WASHER, SPRING 4 4 4 4

32 4LS−14147−00 .O−RING 1 1 1 1

33 5AP−14940−00 .DIAPHRAGM ASSY 1 1 1 1

34 5HP−14280−00 .COVER, CARBURETOR 1 1 1 1

35 5AP−14933−00 .SPRING, DIAPHRAGM 1 1 1 1

36 1HX−14231−16 .JET, MAIN (# 80) 1 1 1 1

37 1HX−14231−29 .JET, MAIN (#145) 1 1 1 1

38 5V7−14153−00 .WASHER, MAIN JET 1 1 1 1

39 5HP−14565−00 .SCREW 1 1 1 1

40 5HP−14216−00 .SCREW 1 1 1 1

PART NO. DESCRIPTION REMARKS

5HPF

5HPG

5HPH

5HPJ

B9

FIG. 8 EXHAUST

REF.
NO.

10 5HP−1479H−00 COVER, 1 1 1 1 1

11 4BD−14766−00 WASHER, PROTECTOR 4 4 4 4

12 90183−04047 NUT, SPRING 2 2 2 2

13 4BD−14766−00 WASHER, PROTECTOR 4 4 4 4

14 90206−06090 WASHER, WAVE 2 2 2 2

15 98980−06008 SCREW, BIND 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 5HP−14711−10 MUFFLER 1 1 1 1 1

2 22W−24181−00 DAMPER, LOCATING 1 1 1 1 1

3 95027−06010 BOLT, FLANGE 3 3 3 3

4 5HP−14780−00 SPARK ARRESTER ASSY 1 1 1 1

5 5HP−14628−00 PROTECTOR, EXHAUST PIPE 1 1 1 1

6 4BD−14766−00 WASHER, PROTECTOR 6 6 6 6

7 90206−06090 WASHER, WAVE 3 3 3 3

8 98980−06008 SCREW, BIND 3 3 3 3

9 5HP−14628−10 PROTECTOR, EXHAUST PIPE 1 1 1 1

5HPF

5HPG

5HPH

5HPJ

B10

16 5HP−14758−00 PROTECTER, SILENCER 1 1 1 1

17 5HP−1479J−00 COVER 2 1 1 1 1

18 90183−04047 NUT, SPRING 2 2 2 2

19 4BD−14766−00 WASHER, PROTECTOR 4 4 4 4

20 90206−06090 WASHER, WAVE 2 2 2 2

21 98980−06008 SCREW, BIND 2 2 2 2

22 4BR−14613−00 GASKET, EXHAUST PIPE 1 1 1 1

23 95607−06200 NUT, SELF U−FLANGE 2 2 2 2

24 95817−10040 BOLT, FLANGE 1 1 1 1

25 90201−101J1 WASHER, PLATE 2 2 2 2

26 90185−10002 NUT, SELF−LOCKING 1 1 1 1

27 90179−08491 NUT 1 1 1 1

FIG. 8 EXHAUST

REF.
NO.

28 90201−087A9 WASHER, PLATE 1 1 1 1

29 90105−081A7 BOLT, FLANGE 1 1 1 1

PART NO. DESCRIPTION REMARKS

5HPF

5HPG

5HPH

5HPJ

B11

FIG. 9 CRANKCASE

REF.
NO.

10 5HP−15441−00 HOLDER, CLUTCH CABLE 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5HP−15150−01 CRANKCASE ASSY 1 1 1 1

2 59V−11167−00 PIPE, BREATHER 2 1 1 1 1

3 5HP−11166−00 PIPE, BREATHER 1 1 1 1 1

4 90467−13064 CLIP 1 1 1 1

5 99530−10114 PIN, DOWEL 2 2 2 2

6 95027−06030 BOLT, FLANGE 2 2 2 2

7 90105−06015 BOLT, FLANGE 7 7 7 7

8 95027−06055 BOLT, FLANGE 1 1 1 1

9 99530−10114 PIN, DOWEL 2 2 2 2

5HPF

5HPG

5HPH

5HPJ

B12