YAMAHA TTR125LP, TTR125L, TTR125P PARTS CATALOGUE 02-1

TTR125 (5HPB) EUROPE,S.AFRICA TTR125P (5HPB/5HPC) U.S.A.,OCEANIA/CANADA TTR125L (5HPD) EUROPE,S.AFRICA TTR125LP (5HPD/5HPE) U.S.A.,OCEANIA/CANADA

1A5HP-100E2

2A5HP-100E2

()

TTR125/TTR125P

TTR125L/TTR125LP

PARTS CATALOGUE

1st edition, February 2003

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code

Abbreviation Colour Name Colour Code

SL SILVER 0035

FOREWORD

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5HPB

5HPC

5HPD

5HPE

Colouring

Type Code

A 0583

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5HPB

5HPC 010 CANADA

5HPD

Production

Code No.

010 U.S.A.

020 AUSTRALIA

030 AUSTRIA

040 BELGIUM

050 SWITZERLAND

060 DENMARK

070 SPAIN

080 FRANCE

090

100 GREECE

120 NEW ZEALAND

130 PORTUGAL

140 SWEDEN

010 U.S.A.

020 AUSTRALIA

030 AUSTRIA

040 BELGIUM

050 SWITZERLAND

060 DENMARK

070 SPAIN

080 FRANCE

090

100 GREECE

120 NEW ZEALAND

Country

(destination)

UNITED KINGDOM

Model

Code

5HPD

5HPE 010 CANADA

Production

Code No.

130 PORTUGAL

140 SWEDEN

(destination)

Country

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT. PISTON .......................................................B3

VALVE ...................................................................................B4

CAMSHAFT. CHAIN .............................................................B5

OIL PUMP .............................................................................B6

INTAKE .................................................................................B7

CARBURETOR .....................................................................B8

EXHAUST .............................................................................B10

CRANKCASE ........................................................................B12

CRANKCASE COVER 1 .......................................................B13

STARTER ..............................................................................B14

CLUTCH ................................................................................B15

TRANSMISSION ...................................................................C2

SHIFT CAM. FORK ...............................................................C4

SHIFT SHAFT .......................................................................C5

CHASSIS

FRAME ..................................................................................C6

FENDER ................................................................................C8

SIDE COVER ........................................................................C9

REAR ARM. SUSPENSION ..................................................C10

STEERING ............................................................................C13

FRONT FORK .......................................................................C14

FRONT FORK 2 ....................................................................D2

FUEL TANK ...........................................................................D4

SEAT .....................................................................................D6

FRONT WHEEL ....................................................................D7

FRONT WHEEL 2 .................................................................D8

FRONT BRAKE CALIPER ....................................................D9

REAR WHEEL .......................................................................D10

STEERING HANDLE. CABLE ...............................................D12

FRONT MASTER CYLINDER ...............................................D13

STAND. FOOTREST .............................................................D14

GENERATOR ........................................................................E2

HANDLE SWITCH. LEVER ...................................................E3

HANDLE SWITCH. LEVER 2 ................................................E4

ELECTRICAL 1 .....................................................................E5

INDEX

NUMERICAL INDEX .............................................................M1

CONTENTS

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

5HP–11111–00

2UJ–11133–10

22F–11134–10

93440–10109

90153–06029

90430–06014

90116–06503

5HH–11185–00

5HP–11161–00

93210–71462

95027–06020

22F–11186–00

93210–44704

90105–08724

90201–08609

HEAD, CYLINDER 1 1 1 1 1

.GUIDE, VALVE 1 1 1 1 1

.GUIDE, VALVE 2 1 1 1 1

.CIRCLIP 2 2 2 2

.SCREW, HEXAGON 1 1 1 1

.GASKET 1 1 1 1

BOLT, STUD 2 2 2 2

COVER, CYLINDER HEAD SIDE 1 1 1 1 1

ABSORBER 1 4 4 4 4

O-RING 1 1 1 1

BOLT, FLANGE 2 2 2 2

COVER, CYLINDER HEAD SIDE 2 2 2 2 2

O-RING 2 2 2 2

BOLT, FLANGE 4 4 4 4

WASHER, PLATE 4 4 4 4

5HPB

5HPC

5HPD

5HPE

REMARKS

94701–00265

94701–00366

5AP–11181–00

99530–10114

90110–06014

5HP–11310–00

5HP–11351–00

93210–57634

PLUG, SPARK (ND U22FSR-U) 1 1 1 1 UR

PLUG, SPARK (NGK CR7HSA) 1 1 1 1 UR

GASKET, CYLINDER HEAD 1 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, HEXAGON SOCKET HEAD 2 2 2 2

CYLINDER 1 1 1 1

GASKET, CYLINDER 1 1 1 1

O-RING 1 1 1 1

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

PART NO. DESCRIPTION

5HP–11400–00

5HP–W1141–00

4LS–11681–01

93310–6290C

4LS–11651–02

5HP–11422–00

5AP–11536–00

93306–20597

5HP–11631–00–A0

CRANKSHAFT ASSY 1 1 1 1

.CRANK 1 1 1 1 1

.PIN, CRANK 1 1 1 1 1

.BEARING 1111

.ROD, CONNECTING 1 1 1 1

.CRANK 2 1 1 1 1

.GEAR, DRIVE 1 1 1 1

BEARING 1 1 1 1

PISTON (STD) 1 1 1 1

5HPB

5HPC

5HPD

5HPE

REMARKS

5HP–11636–00

5HP–11638–00

2TK–11633–00

93450–16068

4LS–11603–00

4LS–11605–00

4LS–11607–00

5HP–11500–00

93306–20221

90280–03017

90201–120E8

90179–12248

PISTON (0.50MM O/S) 1 1 1 1 AP

PISTON (1.00MM O/S) 1 1 1 1 AP

PIN, PISTON 1 1 1 1

CIRCLIP 2 2 2 2

PISTON RING SET (STD) 1 1 1 1

PISTON RING SET (0.50MM O/S) 1 1 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 1 1 AP

BALANCER ASSY 1 1 1 1

BEARING 2 2 2 2

KEY, WOODRUFF 1111

WASHER, PLATE 1 1 1 1

NUT 1111

FIG. 3 VALVE

REF. NO.

PART NO. DESCRIPTION

5HP–12111–00

5HP–12121–00

2HX–12119–00

22F–12116–00

5HP–12113–00

22F–12118–01

22F–12117–02

50M–12151–00

22F–12159–00

90170–05302

22F–12156–00

VALVE, INTAKE 1 1 1 1

VALVE, EXHAUST 1 1 1 1

SEAL, VALVE STEM 2 2 2 2

SEAT, VALVE SPRING 2 2 2 2

SPRING, VALVE INNER 2 2 2 2

COTTER, VALVE 4 4 4 4

RETAINER, VALVE SPRING 2 2 2 2

ARM, VALVE ROCKER 2 2 2 2

SCREW, VALVE ADJUSTING 2 2 2 2

NUT 2222

SHAFT, ROCKER 2 2 2 2 2

5HPB

5HPC

5HPD

5HPE

REMARKS

FIG. 4 CAMSHAFT. CHAIN

REF. NO.

PART NO. DESCRIPTION

5HP–12170–00

4UL–1111F–00

90110–06226

5AP–12176–00

90201–08326

90101–08590

94581–94088

5AP–12231–00

5HP–12241–01

5AP–15598–00

90105–06557

4ST–12210–00

4RF–12213–00

95027–06016

90430–06014

CAMSHAFT ASSY 1 1 1 1 1

PLATE 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 1 1 1 1

SPROCKET, CAM CHAIN 1 1 1 1

WASHER, PLATE 1 1 1 1

BOLT 1111

CHAIN 1111

GUIDE, STOPPER 1 1 1 1 1

GUIDE, STOPPER 2 1 1 1 1

COLLAR 1111

BOLT, FLANGE 1 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1 1

GASKET, TENSIONER CASE 1 1 1 1

BOLT, FLANGE 2 2 2 2

GASKET 2 2 2 2

5HPB

5HPC

5HPD

5HPE

REMARKS

FIG. 5 OIL PUMP

REF. NO.

PART NO. DESCRIPTION

5AP–13300–00

4GL–13325–00

99001–05600

90208–07052

22F–13329–01

90155–06009

90340–12097

90430–12213

22F–13411–01

5HH–13324–00

5AP–13451–00

OIL PUMP ASSY 1 1 1 1

.GEAR, PUMP DRIVEN (34T) 1 1 1 1

.CIRCLIP 2 2 2 2

.WASHER, CONICAL SPRING 1 1 1 1

GASKET, PUMP COVER 1 1 1 1

SCREW, FLAT FILLISTER 2 2 2 2

PLUG, STRAIGHT SCREW 1 1 1 1

GASKET 1 1 1 1

STRAINER, OIL 1 1 1 1

GEAR, PUMP DRIVE 1 1 1 1

FILTER,ROTARY 1 1 1 1

5HPB

5HPC

5HPD

5HPE

REMARKS

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

5HP–13586–00

16G–13569–00

90467–10039

93210–30611

91317–06020

90450–44062

5HP–14411–00

5HP–14412–00

5HP–14422–00

5HP–14450–00

5HP–14437–00

5HP–14453–00

50M–14452–00

3GM–14452–00

97707–50520

JOINT, CARBURETOR 1 1 1 1 1

PLUG, BLIND 1 1 1 1

CLIP 1111

O-RING 1 1 1 1

BOLT 2222

HOSE CLAMP ASSY 1 1 1 1

CASE, AIR CLEANER 1 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1

CAP, CLEANER CASE 2 1 1 1 1

ELEMENT ASSY, AIR CLEANER 1 1 1 1

DUCT 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1

SEAL 1 1 1 1

SCREW, TAPPING 3 3 3 3

5HPB

5HPC

5HPD

5HPE

REMARKS

5HP–2811G–00

34K–14484–00

26A–14436–00

90267–40073

92907–04200

3AJ–1443E–00

90467–15012

5HP–14472–00

MS0–1443E–00

90467–14015

90119–06044

90460–46206

BAND 1111

PLATE, CLEANER CASE FITTING 1 1 1 1

HOOK 1111

RIVET, BLIND 3 3 3 3

WASHER 3 3 3 3

PIPE, DRAIN 1 1 1 1

CLIP 1111

PLATE, ELEMENT 1 1 1 1

PIPE, DRAIN 1 1 1 1

CLIP 1111

BOLT, WITH WASHER 3 3 3 3

CLAMP, HOSE 1 1 1 1

FIG. 7 CARBURETOR

REF. NO.

PART NO. DESCRIPTION

5HP–14101–10

5HP–1490J–00

4LS–14131–00

5DG–14106–00

4LS–14126–00

5HH–14112–25

5HP–1410A–10

5HH–14103–00

4LS–14191–00

3H1–14147–00

3H1–14962–00

4LS–14923–20

5K7–14134–00

24W–14184–00

21V–1414M–26

CARBURETOR ASSY 1 1 1 1 1

.NEEDLE SET 1 1 1 1

.SPRING, THROTTLE VALVE 1 1 1 1

.CABLE ADJUST SCREW SET 1 1 1 1

.GASKET 1 1 1 1

.VALVE, THROTTLE 1 1 1 1 1

.STARTER SET 1 1 1 1

.THROTTLE SCREW SET 1 1 1 1

.PLUG, DRAIN 1 1 1 1

.O-RING 1 1 1 1

.WASHER 1 1 1 1

.SCREW, PILOT 1 1 1 1

.SPRING, AIR ADJUSTING 1 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1 1

.NOZZLE, MAIN 1 1 1 1

5HPB

5HPC

5HPD

5HPE

REMARKS

5HP–14142–15

5HP–14145–00

620–14231–21

620–1423A–71

583–14561–00

5HH–14185–00

5HP–14107–18

127–14186–00

1A0–14196–00

26H–14197–00

66E–14251–00

5HP–14348–00

.JET, PILOT (# 15) 1 1 1 1

.SETTER, NEEDLE JET 1 1 1 1

.JET, MAIN (#105) 1 1 1 1 STD

.JET,MAIN(#102.5) 1 1 1 1 AP

.O-RING 1 1 1 1

.FLOAT 1111

.NEEDLE VALVE SET 1 1 1 1

.PIN, FLOAT 1 1 1 1

.PIPE 1 1 1 1

.PIPE 2 2 2 2

.NIPPLE 1 1 1 1

.PIPE 1 1 1 1 1

FIG. 7 CARBURETOR

REF. NO.

PART NO. DESCRIPTION

5CA–14197–00

98507–03006

92907–03100

98507–04014

92907–04100

4LS–14147–00

5AP–14940–00

5HP–14280–00

5AP–14933–00

1HX–14231–16

1HX–14231–29

5V7–14153–00

5HP–14565–00

5HP–14216–00

.PIPE 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.WASHER, SPRING 1 1 1 1

.SCREW, PAN HEAD 4 4 4 4

.WASHER, SPRING 4 4 4 4

.O-RING 1 1 1 1

.DIAPHRAGM ASSY 1 1 1 1

.COVER, CARBURETOR 1 1 1 1

.SPRING, DIAPHRAGM 1 1 1 1

.JET, MAIN (# 80) 1 1 1 1

.JET, MAIN (#145) 1 1 1 1

.WASHER, MAIN JET 1 1 1 1

.SCREW 1 1 1 1

5HPB

5HPC

5HPD

5HPE

REMARKS

FIG. 8 EXHAUST

REF. NO.

PART NO. DESCRIPTION

5HP–14711–10

22W–24181–00

95027–06010

5HP–14780–00

5HP–14628–00

4BD–14766–00

90206–06090

98980–06008

5HP–14628–10

5HP–1479H–00

4BD–14766–00

90183–04047

4BD–14766–00

90206–06090

98980–06008

MUFFLER 1 1 1 1 1

DAMPER, LOCATING 1 1 1 1 1

BOLT, FLANGE 3 3 3 3

SPARK ARRESTER ASSY 1 1 1 1

PROTECTOR, EXHAUST PIPE 1 1 1 1

WASHER, PROTECTOR 6 6 6 6

WASHER, WAVE 3 3 3 3

SCREW, BIND 3 3 3 3

PROTECTOR, EXHAUST PIPE 1 1 1 1

COVER, 1 1 1 1 1

WASHER, PROTECTOR 4 4 4 4

NUT, SPRING 2 2 2 2

WASHER, PROTECTOR 4 4 4 4

WASHER, WAVE 2 2 2 2

SCREW, BIND 2 2 2 2

5HPB

5HPC

5HPD

5HPE

REMARKS

5HP–14758–00

5HP–1479J–00

90183–04047

4BD–14766–00

90206–06090

98980–06008

4BR–14613–00

95607–06200

95817–10040

90201–101J1

90185–10002

90179–08491

PROTECTER, SILENCER 1 1 1 1

COVER 2 1 1 1 1

NUT, SPRING 2 2 2 2

WASHER, PROTECTOR 4 4 4 4

WASHER, WAVE 2 2 2 2

SCREW, BIND 2 2 2 2

GASKET, EXHAUST PIPE 1 1 1 1

NUT, SELF U-FLANGE 2 2 2 2

BOLT, FLANGE 1 1 1 1

WASHER, PLATE 2 2 2 2

NUT, SELF-LOCKING 1 1 1 1

NUT 1111

FIG. 8 EXHAUST

REF. NO.

PART NO. DESCRIPTION

90201–087A9

90105–081A7

WASHER, PLATE 1 1 1 1

BOLT, FLANGE 1 1 1 1

5HPB

5HPC

5HPD

5HPE

REMARKS

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