YAMAHA PZ50GTX, PZ50X PARTS CATALOGUE 08
PZ50X (8GC3) U.S.A.,CANADA
PZ50X (8GC4) JAPAN
PZ50GTX (8GK3) U.S.A.,CANADA
PZ50GTX (8GK4) EUROPE
A2
1G8GC-100E1
2G8GC-100E1
()
PZ50X/PZ50GTX
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, June 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
BWS1(*) BLUISH WHITE SOLID 1 0892
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
OM1 ORANGE METALLIC 1 0366
SM1 SILVER METALLIC 1 0660
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8GC0068A002058 8GC3 8GC3
JYE8GC0068A002058 8GC4 8GC4
JYE8GK0078A004752 8GK3 8GK3
JYE8GK0078A004752 8GK4 8GK4
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8GC3 U.S.A.,CANADA
2 8GC4 JAPAN
3 8GK3 U.S.A.,CANADA
4 8GK4 EUROPE
A5
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B11
OIL CLEANER .......................................................................B12
INTAKE .................................................................................B13
INTAKE 2 ..............................................................................B15
EXHAUST .............................................................................C2
CRANKCASE ........................................................................C3
CRANKCASE COVER 1 .......................................................C4
STARTER ..............................................................................C5
DRIVE
PRIMARY SHEAVE ..............................................................C6
SECONDARY SHEAVE ........................................................ C8
BODY
ENGINE BRACKET ...............................................................C9
OIL TANK ..............................................................................C10
FRAME ..................................................................................C11
SKI .........................................................................................C15
STEERING ............................................................................D5
STEERING GATE ................................................................. D8
FUEL TANK ...........................................................................D9
SEAT .....................................................................................D11
BRAKE ..................................................................................D12
CONTROL CABLE ................................................................D14
TRACK SUSPENSION 1 ....................................................... D15
TRACK SUSPENSION 2 ....................................................... E4
TRACK DRIVE 1 ...................................................................E7
TRACK DRIVE 2 ...................................................................E8
TRACK DRIVE 3 ...................................................................E10
SHROUD ...............................................................................E13
EMBLEM ...............................................................................E15
WINDSHIELD ........................................................................F2
GUARD & LUGGAGE BOX ................................................... F3
BUMPER ...............................................................................F4
INSTRUMENT PANEL ..........................................................F6
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... F7
STARTING MOTOR ............................................................. F8
METER ................................................................................. F9
HEADLIGHT ......................................................................... F10
TAILLIGHT ............................................................................ F11
HANDLE SWITCH & LEVER ................................................ F12
ELECTRICAL 1 ..................................................................... F13
ELECTRICAL 2 ..................................................................... F15
ELECTRICAL 3 ..................................................................... G2
ELECTRICAL 4 ..................................................................... G3
ALTERNATE REAR VIEW MIRROR .................................... G4
ALTERNATE DRIVE SETTING 1 ......................................... G5
ALTERNATE DRIVE SETTING 2 ......................................... G8
ALTERNATE REBUILD KIT .................................................. G9
ALTERNATE CLUTCH TUNE UP KIT .................................. G10
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GC–11101–03
5NL–11133–10
90340–20004
91808–16023
91808–16023
90105–06027
95022–06012
90430–06014
90119–10004
91312–06060
94702–00403
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 10 10 10 10
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 2 2 2 2
.PIN, DOWEL 2 2 2 2
.BOLT, FLANGE 16 16 16 16
.BOLT, FLANGE 1 1 1 1
.GASKET 1 1 1 1
BOLT, WITH WASHER 6 6 6 6
BOLT 2222
PLUG, SPARK (NGK CR9EKB) 2 2 2
8GC3
8GC4
8GK3
8GK4
REMARKS
94709–00403
12
8GC–11181–00
13
8GC–11191–00
14
5BE–12241–00
15
8GC–11193–00
16
3Y1–15363–00
17
93210–19123
18
8GC–11166–00
19
90467–100A1
20
90109–066F0
21
5VY–1111G–00
PLUG, SPARK (NGK CR9EKB) 2
GASKET, CYLINDER HEAD 1 1 1 1 1
COVER, CYLINDER HEAD 1 1 1 1 1
.GUIDE, STOPPER 2 1 1 1 1
GASKET, HEAD COVER 1 1 1 1 1
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
PIPE, BREATHER 1 1 1 1 1
CLIP 2222
BOLT 4444
RUBBER, MOUNT 1 4 4 4 4
B
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8GC–11411–00
8GC–11650–01
93603–07073
5VY–11654–01
4C8–11656–00
CRANKSHAFT 1 1 1 1
CONNECTING ROD ASSY 2 2 2 2
.PIN, DOWEL 2 2 2 2
.BOLT, CONNECTING ROD 2 2 2 2
PLANE BEARING, CONNECTING ROD 4 4 4 4 UR RED-BLUE
8GC3
8GC4
8GK3
8GK4
REMARKS
4C8–11656–10
4C8–11656–20
4C8–11656–A0
6
5VY–11416–A0
5VY–11416–00
5VY–11416–10
5VY–11416–20
5VY–11416–30
7
8GC–11631–00
8
4C8–11603–00
9
5VY–11633–00
10
90468–12069
11
90105–12032
12
90201–121H0
13
90280–03045
14
59J–11455–00
15
90101–10009
PLANE BEARING, CONNECTING ROD 4 4 4 4 UR RED-BLACK
PLANE BEARING, CONNECTING ROD 4 4 4 4 UR RED-BROWN
PLANE BEARING, CONNECTING ROD 4 4 4 4 UR RED-WHITE
PLANE BEARING, CRANKSHAFT 1 6 6 6 6 UR WHITE
PLANE BEARING, CRANKSHAFT 1 6 6 6 6 UR BLUE
PLANE BEARING, CRANKSHAFT 1 6 6 6 6 UR BLACK
PLANE BEARING, CRANKSHAFT 1 6 6 6 6 UR BROWN
PLANE BEARING, CRANKSHAFT 1 6 6 6 6 UR GREEN
PISTON (STD) 2 2 2 2
PISTON RING SET (STD) 2 2 2 2
PIN, PISTON 2 2 2 2
CLIP 4444
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
KEY, WOODRUFF 1111
SHAFT 1 1 1 1 1
BOLT 1111
B
3
16
90215–10007
17
93311–33588
18
93450–46113
19
8GC–W114B–00
20
93210–53679
WASHER, LOCK 1 1 1 1
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
DRIVE GEAR SET 1 1 1 1
O-RING 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
93306–27209
95812–06025
90430–06166
8GC–11583–10
8GC–11531–10
93306–30324
8GC–11454–10
4JT–15383–00
90151–06024
93311–62574
99009–37500
93306–20119
99009–32500
90282–04055
90170–14003
BEARING 1 1 1 1
BOLT, FLANGE 4 4 4 4
GASKET 4 4 4 4
SHAFT, BALANCER 1 1 1 1 1
GEAR, BALANCE WEIGHT 1 1 1 1
BEARING 1 1 1 1
WEIGHT 1 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
SCREW, COUNTERSUNK 2 2 2 2
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
KEY, STRAIGHT 1 1 1 1
NUT 1111
8GC3
8GC4
8GK3
8GK4
REMARKS
B
4
36
90215–14001
WASHER, LOCK 1 1 1 1
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
8GC–12111–00
8GC–12112–00
8GC–12121–00
5NL–12116–00
8GC–12126–00
8GC–12113–00
8GC–12114–00
1HX–12117–00
3TJ–12117–00
1HX–12118–00
4TV–12119–00
1HX–12168–00
VALVE, INTAKE 2 2 2 2
VALVE, INTAKE 2 4 4 4 4
VALVE, EXHAUST 4 4 4 4
SEAT, VALVE SPRING 6 6 6 6
SEAT, VALVE SPRING 2 4 4 4 4
SPRING, VALVE INNER 6 6 6 6
SPRING, VALVE OUTER 4 4 4 4
RETAINER, VALVE SPRING 6 6 6 6
RETAINER, VALVE SPRING 4 4 4 4
COTTER, VALVE 20 20 20 20
SEAL, VALVE STEM 10 10 10 10
PAD, ADJUSTING 2 (1.20) 10 10 10 10 UR
8GC3
8GC4
8GK3
8GK4
REMARKS
B
5
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
PAD, ADJUSTING 2 (1.25) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.30) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.35) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.40) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.45) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.50) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.55) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.60) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.65) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.70) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.75) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.80) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.85) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.90) 10 10 10 10 UR
PAD, ADJUSTING 2 (1.95) 10 10 10 10 UR
FIG. 3 VALVE
REF.
NO.
12
PART NO. DESCRIPTION
1HX–12169–50
PAD, ADJUSTING 2 (2.00) 10 10 10 10 UR
8GC3
8GC4
8GK3
8GK4
REMARKS
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
13
3LN–12153–10
3LN–12153–09
14
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (2.05) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.10) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.15) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.20) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.25) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.30) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.35) 10 10 10 10 UR
PAD, ADJUSTING 2 (2.40) 10 10 10 10 UR
LIFTER, VALVE 6 6 6 6 UR YELLOW
LIFTER, VALVE (O/S) 6 6 6 6 UR GREEN
LIFTER, VALVE 4 4 4 4 UR YELLOW
LIFTER, VALVE (O/S) 4 4 4 4 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
8GC–12170–00
8GC–12180–02
8GC–12176–00
90105–07004
94591–61118
8GC–12210–01
2C0–12213–00
90110–06253
5EB–12251–00
8GC–12252–00
8GC–12233–00
90110–06168
CAMSHAFT ASSY 1 1 1 1 1
CAMSHAFT ASSY 2 1 1 1 1
SPROCKET, CAM CHAIN 1 1 1 1
BOLT, FLANGE 2 2 2 2
CHAIN 1111
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
DAMPER, CHAIN 2 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
8GC3
8GC4
8GK3
8GK4
REMARKS
B
7
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–12420–00
8GC–12422–00
8GC–12421–00
8GC–12427–00
8ES–12438–00
93306–00006
93102–10207
8GC–12450–00
98502–06016
99009–10400
93210–30640
91312–06035
8GC–12552–00
90450–38040
8GC–12469–00
WATER PUMP ASSY 1 1 1 1
.COVER, HOUSING 1 1 1 1
.HOUSING, WATER PUMP 1 1 1 1
.GASKET, HOUSING COVER 1 1 1 1 1
.SEAL, MECHANICAL 1 1 1 1
.BEARING 1111
.OIL SEAL (SD 10-21-5 HS) 1 1 1 1
.IMPELLER SHAFT ASSY 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.CIRCLIP 1 1 1 1
O-RING 1 1 1 1
BOLT 3333
HOSE 8 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
JOINT 1 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
B
8
16
93210–56589
17
90110–06164
18
8GC–12588–00
19
90450–19001
20
8GC–12589–00
21
90450–19001
22
90450–19001
O-RING 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
HOSE 5 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOSE 6 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–1243E–00
90450–35001
8GC–1244G–00
90450–38040
8GC–12580–00
5VX–12413–00
8FN–12410–00
8EK–12412–00
95822–06020
8CC–85790–01
90201–12790
8GC–1243F–00
90450–38040
90450–35001
8GC–1249B–00
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOSE, 4 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
JOINT ASSY 1 1 1 1
.COVER, THERMOSTAT 1 1 1 1
.THERMOSTAT ASSY 1 1 1 1
..SEAL, THERMOSTAT 1 1 1 1
.BOLT, FLANGE 2 2 2 2
.THERMOSENSOR ASSY 1 1 1 1
.WASHER, PLATE 1 1 1 1
HOSE,3 1111
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
TANK, RESERVE 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
B
9
16
90445–08022
17
22W–12462–00
18
90387–06024
19
95822–06020
20
8GC–12476–00
21
8GC–12477–00
22
90450–35001
23
8GC–12564–00
24
8GC–12481–00
25
8GC–12465–00
26
16G–13569–00
27
90467–11028
HOSE 1111
CAP, RADIATOR 1 1 1 1
COLLAR 1111
BOLT, FLANGE 1 1 1 1
PIPE 6 2 2 2 2
PIPE 7 2 2 2 2
HOSE CLAMP ASSY 8 8 8 8
PIPE, WATER 1 1 1 1
PIPE 1 1 1 1 1
DAMPER, RADIATOR 1 1 1 1
PLUG, BLIND 1 1 1 1
CLIP 1111
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
8GC–12461–00
8GJ–12405–00
5SL–12671–00
5GJ–12675–00
90480–15528
90387–06065
95022–06030
90201–06380
8GC–1248A–00
90450–35001
RADIATOR ASSY 1 1 1 1
BLOWER ASSY 1 1 1 1
NUT 1 1 1 1 1
BOLT, BLOWER HOLDING 3 3 3 3
GROMMET 3 3 3 3
COLLAR 3333
BOLT, FLANGE 3 3 3 3
WASHER, PLATE 3 3 3 3
PIPE 8 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
8GC3
8GC4
8GK3
8GK4
REMARKS
B
10
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13300–00
5GJ–13475–00
95812–06040
99530–08012
8GC–13355–10
8GC–13344–10
94581–94068
8GC–13898–10
90105–06063
90387–13005
93210–15566
8GC–13464–00
90467–22097
8GC–13465–00
90467–22097
OIL PUMP ASSY 1 1 1 1
GASKET 1 1 1 1
BOLT, FLANGE 3 3 3 3
PIN, DOWEL 2 2 2 2
SPROCKET, DRIVEN 1 1 1 1
SHAFT, DRIVEN GEAR 1 1 1 1
CHAIN 1111
HOLDER 1111
BOLT, FLANGE 2 2 2 2
COLLAR 2222
O-RING 2 2 2 2
HOSE, OIL 1 1 1 1 1
CLIP 2222
HOSE, OIL 2 1 1 1 1
CLIP 2222
8GC3
8GC4
8GK3
8GK4
REMARKS
B
11
16
5DM–13440–00
ELEMENT ASSY, OIL CLEANER 1 1 1 1
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8GC–13417–00
99530–08012
8GC–13414–00
91312–06025
92012–10016
90430–10188
8GC–13470–00
5JW–13473–00
90110–06164
COVER, STRAINER 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, STRAINER COVER 1 1 1 1
BOLT 13 13 13 13
BOLT, BUTTON HEAD 1 1 1 1
GASKET 1 1 1 1
OIL COOLER ASSY 1 1 1 1
.O-RING 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
8GC3
8GC4
8GK3
8GK4
REMARKS
B
12
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13595–10
90450–60004
8GC–1243A–00
90467–110A2
8GC–12578–00
90467–110A2
8GC–14431–00
4XV–2177L–01
8GC–14485–00
8GC–14457–00
8FP–85886–00
97702–50520
8GC–W1444–10
8GC–14406–00
90267–32013
JOINT 2 2 2 2
HOSE CLAMP ASSY 4 4 4 4
HOSE 1 1 1 1 1
CLIP 2222
HOSE 3 1 1 1 1
CLIP 2222
SILENCER, INTAKE 1 1 1 1 1
PLATE, SPRING 2 2 2 2
PIPE, JOINT 1 1 1 1
SEAL 1 1 1 1
SENSOR, AIR TEMPERATURE 1 1 1 1
SCREW, TAPPING 1 1 1 1
SILENCER, INTAKE 2 1 1 1 1
.HINGE 2 2 2 2
.RIVET, BLIND 2 2 2 2
8GC3
8GC4
8GK3
8GK4
REMARKS
B
13
16
90201–03008
17
8GC–14452–00
18
8GC–14462–00
19
8GC–14435–00
20
8GC–14472–10
21
8GC–14419–00
22
8GC–14451–00
23
8GC–14425–00
24
97702–50025
25
97702–50020
26
8GC–14453–00
27
90109–05005
.WASHER, PLATE 2 2 2 2
SEAL 1 1 1 1
SEAL 1 1 1 1
GROMMET 2 2 2 2
PLATE, ELEMENT 1 1 1 1
PIPE 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
DAMPER 1 2 2 2 2
SCREW, TAPPING 7 7 7 7
SCREW, TAPPING 4 4 4 4
JOINT, AIR CLEANER 1 1 1 1 1
BOLT 3333
FIG. 9 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
8GC–14469–00
97702–50020
8GC–21745–00
90467–22097
8GC–14417–00
3FV–28386–00
2TK–21757–00
8GC–14445–00
8GC–78251–00
8GC–78252–00
FUNNEL, AIR 2 2 2 2
SCREW, TAPPING 1 1 1 1
PIPE, OIL TANK BREATHER 1 1 1 1
CLIP 1111
COVER 1 1 1 1 1
HEAD 2222
WASHER, SPECIAL 1 2 2 2 2
GROMMET 3 3 3 3
PAD, SILENCER 1 1 1 1 1
PAD, SILENCER 2 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
B
14
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13750–10
8GC–13761–00
8GC–13769–00
90430–09002
8GC–82386–10
8GC–13938–00
3TJ–14569–40
8GC–13769–00
8GC–13661–00
8GC–13906–00
8GC–1416A–00
8GC–14325–00
8GC–14486–00
8GC–14104–00
5BE–85885–10
THROTTLE BODY ASSY 1 1 1 1
.INJECTOR 2 2 2 2
..O-RING 1 1 1 1
.GASKET 2 2 2 2
.EXTENSION, WIRE HARNESS 1 1 1 1
.PIPE 1 1 1 1
.STRAINER 1 1 1 1
.O-RING 1 1 1 1
.SEAT, INTAKE VALVE 1 1 1 1 1
.REGULATOR, PRESSURE 1 1 1 1
.O-RING 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.SCREW, ROD 2 2 2 2
.AIR SCREW SET 2 2 2 2
.THROTTLE SENSOR ASSY 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
B
15
16
4TV–14562–00
17
4YR–14216–00
18
8GC–14503–00
19
8GC–14349–00
20
8GC–14169–00
21
8GC–14987–00
22
8GC–13577–00
23
8GC–14348–00
24
8GC–13575–00
25
4TV–14534–00
26
4YR–14557–00
.O-RING 1 1 1 1
.SCREW 2 2 2 2
.ADJUST SCREW SET 1 1 1 1
.PIPE 2 2 2 2
.CAP 2222
.HOSE 1 1 1 1
.CLIP 2 2 2 2
.PIPE 1 1 1 1 1
.BAND 1 1 1 1
.COLLAR 1 1 1 1
.WASHER 2 2 2 2
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–14615–01
8GC–14625–01
8GC–14613–10
8GC–14715–01
8GC–14623–00
90109–06031
95022–08020
8GC–14627–00
8GC–14637–00
95022–06010
95822–06010
90183–060A2
8GC–14750–01
97012–08016
90201–08048
JOINT, EXHAUST 1 1 1 1 1
JOINT, EXHAUST 2 1 1 1 1
GASKET, EXHAUST PIPE 1 1 1 1
BAND, MUFFLER 2 2 2 2
GASKET, EXHAUST PIPE 2 2 2 2
BOLT 2222
BOLT, FLANGE 4 4 4 4
COVER, EXHAUST 1 1 1 1
EXHAUST COVER ASS'Y 1 1 1 1
BOLT, FLANGE 3 3 3 3
BOLT, FLANGE 4 4 4 4
NUT, SPRING 3 3 3 3
SILENCER ASSY 1 1 1 1
BOLT 1111
WASHER, PLATE 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
2
16
8GC–14799–00
17
90159–06036
18
90201–05037
19
90201–05015
CAP 1 1 1 1
SCREW, WITH WASHER 4 4 4 4
WASHER, PLATE 4 4 4 4
WASHER, PLATE 4 4 4 4
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GC–W1510–00
8GC–2139X–00
8GC–21459–00
90119–09004
99530–10014
99530–10114
90109–06100
95812–06070
95812–06050
90105–06095
95812–06035
CRANKCASE ASSY 1 1 1 1
.DAMPER 4 4 4 4
.SPACER 1 1 1 1
.BOLT, WITH WASHER 6 6 6 6
PIN, DOWEL 2 2 2 2
PIN, DOWEL 2 2 2 2
BOLT 2222
BOLT, FLANGE 3 3 3 3
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 5 5 5 5
8GC3
8GC4
8GK3
8GK4
REMARKS
C
3
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–15411–00
8GC–15451–00
90250–08017
91312–06025
90110–06231
8GC–15421–00
90340–32080
93210–32172
90340–14117
93210–14369
8GC–15461–00
99530–08012
91312–06025
90110–06231
90465–10048
COVER, CRANKCASE 1 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, STRAIGHT 2 2 2 2
BOLT 10 10 10 10
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
COVER, CRANKCASE 2 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT 7777
BOLT, HEXAGON SOCKET HEAD 6 6 6 6
CLAMP 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
4
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8GC–15515–00
8GC–15512–00
36Y–15521–01
8GC–15590–10
90110–06168
90201–30013
GEAR 3 1 1 1 1
GEAR, IDLER 1 1 1 1 1
SHAFT 1 1 1 1 1
STARTER ONE-WAY ASSY 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 3 3 3 3
WASHER, PLATE 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
5
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8BV–17620–03
90384–41242
90387–0514T
90105–05644
95607–05200
8ES–17640–01
8BW–17653–00
91609–50032
90387–0514U
90105–05644
95607–05200
8BV–17630–11
90380–28237
SHEAVE, PRIMARY FIXED 1 1 1 1
STOPPER 2 2 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.BUSH, BIMETAL FORMED 1 1 1 1
COLLAR 3333
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
SPIDER COMPLETE 1 1 1 1
SLIDER 6 6 6 6
PIN, SPRING 3 3 3 3
COLLAR 3333
BOLT, FLANGE 3 3 3 3
NUT, U FLANGE 3 3 3 3
PRIMARY SHEAVE CAP COMP. 1 1 1 1
.BUSH, SOLID 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
6
16
97017–06030
17
92907–06600
18
90202–09227
19
8FG–17624–20
20
90386–09001
21
90202–08204
22
8GC–17605–00
23
90386–08002
24
90261–06015
25
90261–06015
26
90261–06019
27
90501–606G9
BOLT 6666
WASHER, PLATE 6 6 6 6
WASHER, PLATE 6 6 6 6
ROLLER, COMP 3333
.BUSH 1 1 1 1
WASHER, PLATE 6 6 6 6
WEIGHT COMP 3 3 3 3
.BUSH 1 1 1 1
RIVET, COUNTERSUNK (ST10.3MM) 3 3 3 3 INNER
RIVET, COUNTERSUNK (ST10.3MM) 3 3 3 3 CENTER
RIVET, COUNTERSUNK (ST13.3MM) 3 3 3 3 OUTER
SPRING, COMPRESSION 1 1 1 1 (P-BL-P)
FIG. 15 PRIMARY SHEAVE
REF.
NO.
28
29
30
PART NO. DESCRIPTION
8GS–17641–00
8V0–17647–00
92907–16100
V-BELT 1 1 1 1
BOLT (L=156.5MM) 1 1 1 1
WASHER 1 1 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
7
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
88R–17660–03
8GC–17670–00
8GC–17688–00
90154–06062
90384–90081
90201–345G2
90214–29060
93440–34170
88R–17684–03
90508–55007
8CR–47631–01
93399–99959
SECONDARY FIXED SHEAVE COMP. 1 1 1 1
SECONDARY SLIDING SHEAVE 1 1 1 1
.SHOE, RAMP 3 3 3 3
.SCREW, BINDING 3 3 3 3
.BUSH, BIMETAL FORMED 1 1 1 1
WASHER, PLATE 2 2 2 2
WASHER, CLAW 1 1 1 1
CIRCLIP 1 1 1 1
SEAT, SECONDARY SPRING 1 1 1 1
SPRING, TORSION 1 1 1 1
HOUSING, BEARING 1 1 1 1
BEARING 1 1
8GC3
8GC4
8GK3
8GK4
REMARKS
C
8
93399–99943
13
90113–06064
14
95022–08025
15
95602–08200
16
90201–25526
17
90201–25527
90201–252F1
18
90201–141A3
19
90105–14002
BEARING 1 1
BOLT, SET 2 2
BOLT, FLANGE 2 2 2 2
NUT, SELF-LOCKING 2 2 2 2
WASHER, PLATE (T2.0) 1 1 1 1
WASHER, PLATE (T1.0) 2 2 2 2 UR UN
WASHER, PLATE (T0.5) 2 2 2 2 UR UN
WASHER, PLATE 1 1 1 1
BOLT, FLANGE 1 1 1 1
FIG. 17 ENGINE BRACKET
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8GC–21481–00
8GC–2149C–00
95817–10100
90201–100L3
95817–10170
8GK–2141A–00
95822–08045
8GC–21495–00
90179–10247
90201–10144
BOLT, ENGINE MOUNTING 1 1 1 1 1
BOLT 1111
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
BOLT, FLANGE 1 1 1 1
BRACKET 1 1 1 1 1
BOLT, FLANGE 1 1 1 1
BOLT, ENGINE ADJUSTING 2 2 2 2
NUT 3333
WASHER, PLATE 2 2 2 2
8GC3
8GC4
8GK3
8GK4
REMARKS
C
9
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