Yamaha PS-RS350 Service Manual

SERVICE MANUAL
This document is printed on chlorine free (ECF) paper with soy ink.
PK 001653

CONTENTS

SPECIFICATIONS.............................................................................. 3
PANEL LAYOUT ................................................................................. 4
CIRCUIT BOARD LAYOUT & WIRING .............................................. 6
BLOCK DIAGRAM ............................................................................. 8
DISASSEMBLY PROCEDURE .......................................................... 9
LSI PIN DESCRIPTION ................................................................... 13
IC BLOCK DIAGRAM....................................................................... 16
TEST PROGRAM ............................................................................ 25
DATA BACKUP & INITIALIZATION .................................................. 28
MIDI IMPLEMENTATION CHART .................................................... 29
OVERALL CIRCUIT DIAGRAM PARTS LIST
1.412K-976 Printed in Japan ’01.05
PSR-350
IMPORTANT NOTICE
This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.
WARNING : Failure to follow appropriate service and safety procedures when servicing this product may result in
personal injury, destruction of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service representative.
IMPORTANT : This presentation or sale of this manual to any individual or firm does not constitute authoriza-tion,
certification, recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.
The data provided is believ ed to be accurate and applicab le to the unit (s) indicated on the cov er. The research engineering, and service departments of Yamaha are continually striving to improve Y amaha products. Modifications are , therefor , ine vitable and changes in specification are subject to change without notice or obligation to retrofit. Should an y discrepancy appear to exist, please contact the distributor’s Service Division.
WARNING : Static discharges can destroy expensive components. Discharge any static electricity your body
may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus).
IMPORTANT : Turn the unit OFF during disassembly and par ts replacement. Recheck all work before you apply
power to the unit.
WARNING : CHEMICAL CONTENT NOTICE !
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER!
Avoid prolonged, unprotected contact betw een solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.
WARNING
Components having special characteristics are marked Z and must be replaced with parts having specification equal to those originally installed.
2

SPECIFICATIONS

PSR-350
Keyboards
• 61 standard-size keys (C1 - C6), with Touch Response and Dynamic Filter.
Display
• Large multi-function LCD display (backlit)
Setup
• STANDBY/ON
• MASTER VOLUME : MIN - MAX
Panel Controls
• OVERALL (L, R), SONG, VOICE, STYLE, PORTABLE GRAND, DJ, METRONOME, [0]-[9], [+](YES), [-](NO), DEMO, TOUCH, HARMONY, Dict., L, R, TEMPO/TAP
Voice
• 116 panel voices + 12 drum kits + XG expanded voices +10 DJ voices
• Polyphony : 32
Auto Accompaniment
• 106 styles + Disk
• Accompaniment Control : ACMP ON/OFF, SYNC STOP,
SYNC START, START/STOP, INTRO/ENDING, MAINA/B(AUTO FILL)
• Fingering : Multi fingering
• Accompaniment Volume
Music Database
• 208
Yamaha Educational Suite
• Dictionary
• Lesson 1-4
One T ouch Setting
• Voice (for each style or song)
Overall controls
• Lesson R, L
• Octave
• Transpose
• Tuning
• Accompaniment/Song Volume
• Metronome Volume
• Reverb
• DSP
• Harmony
• Grade/Talking
• MIDI
Effects
• Reverb : 8 types
• DSP : 38 types
• Harmony : 26 types
Song
• 100 Songs + 5 User Songs
• Song Clear, Track Clear
Recording
• Song
User Song : 5 Songs Recording Tracks : 1, 2, 3, 4, 5, CHORD
Disk
• Song Playback
•Save
• Load
• Delete
• Format
MIDI
• Initial Send
• Local on/off
Auxiliary jacks
• PHONES/OUTPUT, DC IN 12V, MIDI IN/OUT, SUSTAIN
Amplifier
• 3.0W + 3.0W
Speakers
• 12cm x 2 + 3cm x 2
Power Consumption
• 22 W (when using PA-5C power adaptor)
Power Supply
• Adaptor : Yamaha PA-5C AC power adaptor
• Batteries : Six “D” size, R20P (LR20) or equivalent batteries
Dimensions (W x D x H)
• 952 x 387 x 169 mm (37-1/2" x 15-1/4" x 6-2/3")
Weight
• 8.5 kg (18 lbs., 12 oz.)
Supplied Accessories
• Music Stand
• Data Disk
• Owner’s Manual
• Song Book
Optional Accessories
• Headphones : HPE-150
• AC power adaptor : PA-5C
• Footswitch : FC4, FC5
• Keyboard stand : L-6
3
PSR-350

PANEL LAYOUT

Top Panel
e
q
w
!8!7 !9 @0 @1 @2
A
r t
i
o
@3
A
y y
000
GrandPno
!0 !2!1
@4 @5
001
@6
u
!4
!3 !5
A’
!6
@7
4
A
PSR-350
q Power switch ([STANDBY/ON]) w [MASTER VOLUME] dial e [DEMO] button r [TOUCH] button t [HARMONY] button y Overall (left, right) buttons u [DUAL] and [SETTING H/G] buttons i [Dict.] (DICTIONARY) button o LESSON [L] (Left) and [R] (Right) buttons !0 [SONG] button !1 [STYLE] button !2 [VOICE] button !3 [PORTABLE GRAND] button
!4 [METRONOME] button !5 [DJ] button !6 Numeric keypad, [+/YES] and [-/NO] but-tons !7 [ACMP ON/OFF] / [A-B REPEAT] button !8 [SYNC STOP] button !9 [SYNC START] / [ PAUSE] button @0 [START/STOP] button @1 [INTRO/ENDING] / [ @2 [MAIN/AUTO FILL] / [ @3 [TEMPO/TAP] button @4 [SONG MEMORY] buttons @5 [MUSIC DATABASE] button @6 [REGISTRATION MEMORY] buttons @7 Disk Drive
REW] button
FF] button
Rear Panel
@8 [MIDI IN], [MIDI OUT] connectors @9 [FOOT SWITCH] jack
@9@8 #0 #1
#0 [PHONES/OUTPUT] jack #1 [DC IN 12V] jack
5
PSR-350

CIRCUIT BOARD LAYOUT & WIRING

Lower case side
Speaker (Woofer-R)
Upper case side
-R
TW
[450]
[PN-WH2]
[WH200]
DM
[PN-WH1]
[AM-WH3]
[460]
[C40]
[AM-WH2]
AM
Speaker (Woofer-L)
[C50]
[PN-WH10]
TW
-L
Speaker (Tweeter-R) Speaker (Tweeter-L)
TW
Speaker (Tweeter-R) Speaker (Tweeter-L)
MK-H
-R
[450] [460] [AM-WH2] [AM-WH3] [AM-WH7] [PN-WH10]
[PN-WH9]
FDD
[AM-WH999] [AM-WH998]
[440]
[L70]
AM
MKS5
[PN-WH11][L70]
[PN-WH11]
MK-L
TW
-L
6
Upper case side
PSR-350
LCD
[WH200] [L70]
PN1
[PN-WH2] [PN-WH1]
PN2
[PN-WH4]
Back Light Assembly
[PN-WH6]
[PN-WH5]
PN4 PW VR
[PN-WH10]
[PN-WH9]
[PN-WH11]
PN3
Location Part No. Connector Assembly Destination Remarks
440 - - KB DM-CN102 *6 *1 MKS5-CN1 *6 *1 6P (V718860) 450 V3819800 FDD DM-CN301 *1 FDD-CN1 *3 34P 460 - - FDPS AM-CN908 *1 FDD-CN2 *2 2/4P (V718900) C40 - - SP Speaker (Wo) AM-CN802 *4 4P (V718870) C50 - - BAT Battery AM-CN903 *5 2P (V705790) AM-WH2 - - PS AM-CN901 DM-CN101 *1 7P (V718820) AM-WH3 - - DJ AM-CN602 DM-CN601 *1 6P (V718830) AM-WH7 - - EP1 AM-EP1 AM-EP2 L=120 (V719460) AM-WH998 AM-WH999
- - TW AM-CN909 TW-L (V718880)
- - TW AM-CN910 TW-R (V718880) WH200 - - LCD LCD-CN1 DM-CN175 *1 12P (V718800) PN-WH1 - - PN1 PN 1-CN1 DM-CN701 *1 8P (V718750) PN-WH2 - - PN2 PN 1-CN2 DM-CN702 *1 10P (V718760) PN-WH4 - - PN3 PN 2-CN4 PN 1-CN3 *1 15P (V718770) PN-WH5 - - PN4 PN 2-CN5 PN 4-CN8 *1 7P (V718780) PN-WH6 - - PN5 PN 2-CN6 PN 3-CN7 6P (V718790) PN-WH9 - - VR1 VR-CN9 DM-CN501 *1 5P (V718840) PN-WH10 - - VR2 VR-CN10 AM-CN801 *1 5P (V718850) PN-WH11 - - SW PW-CN11 AM-CN902 *1 4P (V719860) L70 - - BLT Back Light AM-CN907 *1 2P (V718810)
* The parts with “–” in “Part No.” are not available as spare parts. * 1 : Edge mark is adjusted to Pin 1 mark ( mark). * 2 : Red wire is adjusted to Pin 1 mark ( * 3 : Connector hook is located at the upper side of FDD. * 4 : White wire is adjusted to Pin 1 mark ( * 5 : Red wire is adjusted to Pin 1 mark ( * 6 : Be sure to make a correct match when connecting MKS5(CN1) and DM(CN102). Connecting the connectors in the wrong way around may cause damage to the MKS5 circuit board.
mark).
mark).
mark).
Caution: Be sure to attach the removed filament tape just as it was before removal.
7
8
5MHz
CN3
CN2
CN4
CN1
BACK LIGHT
CN301
CN102
CN702
CN701
CN1
CN2
CN3
CN4
CN5
CN6
CN7
CN01
CN101
CN902
CN903
32M
32M
SWX00B
CN602
CN601
IC601
CN715
1
CN9 CN10
VR1
MASTER VOLUME
CN801
CN909
CN802
CN910
LA4705NA
14
15
NJM78L05A
CN901
CN907 CN908
CN11
CN8
TWEETER
WOOFER
TWEETER
WOOFER
28CA1-889533
MKS5
MK-L MK-H
PN1
PN2
PN4
PN3
LCD
AM
VR
PW
TW -R
TW -L
PSR-350

BLOCK DIAGRAM

DISASSEMBLY PROCEDURE

1. Lower Case Assembly
(Time required : About 5 min.)
1-1. Remove the fourteen (14) screws marked [270A] and the four (4) scr ews marked [280A].
The lower case assembly can then be removed. (Fig. 1)
PSR-350
[270A] [270A] [270A]
[280A] [280A]
[270A]
[270A] :Bind Head Tapping Screw-P 3.0X12 MFZN2Y (EP600300) [280A] :Bind Head Tapping Screw-P 3.0X25 MFZN2Y (VK228100)
2. Spring T erminal
(Time required : About 10 min.)
2-1. Remove the lower case assembly. 2-2. Remove the BAT connector assembly (red/black)
soldered to the spring terminal (+)/(-). (Fig. 2) 2-3. Remove the battery cover assembly. (Fig. 1) 2-4. Remove the spring terminal by releasing hooks (2
locations for each). (Fig. 3)
BAT Connector Assembly (Black)

Lower Case Assembly

(Fig. 2)
(See procedure 1)
BAT Connector Assembly (Red)
[270A]
(Fig. 1)
Lower Case AssemblyBattery Cover Assembly
[270A]

3. DM Circuit Board, Shield Box U and L

(Time required : About 10 min.)
3-1. Remove the lower case assembly.
(See procedure 1)
3-2. Remove the two (2) screws marked [270B] and
the thirteen (13) screws marked [290]. The shield box U and the DM circuit board can then be removed. (Fig. 4)
3-3. Remove the three (3) screws marked [260A]. The
shield box L can then be removed. (Fig. 4)

4. Floppy Disk Drive Assembly

(Time required : About 10 min.)
4-1. Remove the lower case assembly. 4-2. Remove the DM circuit board and the shield box
U and L. (See procedure 3)
4-3. Remove the four (4) screws marked [300]. The
floppy disk assembly can then be removed. (Fig. 5)
(See procedure 1)
Hook
(Fig. 3)
Hook

Spring Terminal

5. AM Circuit Board

(Time required : About 10 min.)
5-1. Remove the lower case assembly. 5-2. Remove the seven (7) scre ws mar ked [260B]. The
AM circuit board can then be removed. (Fig. 5)
(See procedure 1)
9
PSR-350
[C30]
Speaker (Woofer) Speaker (Woofer)
Shield Box U
[290]
Shield Box L
[290] [290] [290]
[260A]
[30]
[C30]
[C30][C30]
[280B]
AM
[270B]
DM
[280B]
Speaker (Tweeter)
[260J]
[290]
[290] [290]
[30] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280) [260A] :Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280) [270B] :Bind Head Tapping Screw-P 3.0X12 MFZN2Y (EP600300) [280B] :Bind Head Tapping Screw-P 3.0X25 MFZN2Y (VK228100) [290] : Bind Head Tapping Screw-B 3.0X8 MFZN2Y (EP600250) [C30] : Bind Head Tapping Screw-P 4.0X8 MFZN2BL (VB931600)
Keyboard Assembly
[270B]
(Fig. 4)
-R
[300]
[260B]
AM
FDD
[260B][300]
[260B]
MK-LMK-H MKS5
-LTW
TW
Speaker (Tweeter)
[260J]
10
[260] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280) [300] : Sems Pan Head Screw 3.0X10 MFZN2Y (V5115200)
(Fig. 5)
PSR-350

6. PN 1 Circuit Board

(Time required : About 15 min.)
6-1. Remove the lower case assembly.
(See procedure 1)
6-2. Remove the DM circuit board and the shield box
U and L. (See procedure 3) 6-3. Remove the floppy disk drive assembly. (See
procedure 4) 6-4. Remove the six (6) screws marked [260C]. The
PN 1 circuit board can then be removed. (Fig. 6)

7. PN 2 Circuit Board

(Time required : About 20 min.)
7-1. Remove the lower case assembly.
(See procedure 1)
7-2. Remove the DM circuit board and the shield box
U and L. (See procedure 3) 7-3. Remove the floppy disk drive assembly. (See
procedure 4) 7-4. Remove the AM circuit board. (See procedure 5) 7-5. Remove the ten (10) screws marked [260D]. The
PN 2 circuit board can then be removed. (Fig. 6)

8. PN 3 Circuit Board

(Time required : About 8 min.)
8-1. Remove the lower case assembly.
(See procedure 1)
8-2. Remove the six (6) screws marked [260E]. The
PN 3 circuit board can then be removed. (Fig. 6)

9. PN 4 Circuit Board

(Time required : About 10 min.)
9-1. Remove the lower case assembly. 9-2. Remove the AM circuit board. (See procedure 5) 9-3. Remove the four (4) screws marked [260F]. The
PN 4 circuit board can then be removed. (Fig. 6)
(See procedure 1)

10. PW Circuit Board

(Time required : About 5 min.)
10-1. Remove the lower case assemb ly.
(See procedure 1)
10-2. Remove the two (2) screws marked [260G]. The
PW circuit board can then be removed. (Fig. 6)
11. VR Circuit Board
(Time required : About 10 min.)
11-1. Remove the lower case assemb ly. 11-2. Remove the AM circuit board. (See procedure 5) 11-3. Remove the volume knob from the control panel
side. (Fig. 7)
11-4. Remove the three (3) scre ws mark ed [260H]. The
VR circuit board can then be removed. (Fig. 6)
Volume Knob
(Fig. 7)
12. LCD Unit (LCD Circuit Board, Back Light Assembly and LCD)
(Time required : About 20 min.)
12-1.
Remove the lower case assembly. (See procedure 1)
12-2. Remove the DM circuit board and the shield box
U and L. (See procedure 3) 12-3. Remove the AM circuit board. (See procedure 5) 12-4. Remove the four (4) screws marked [260I]. The
LCD unit can then be removed. (Fig. 6) 12-5. Remove the eight (8) screws marked [L50]. The
LCD circuit board can then be removed. (Fig. 6)
(See procedure 1)
[260F]x4
PN1
[260C]x6
[260] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280) [L50] : Bind Head Tapping Screw-P 3.0X8 MFZN2Y (EP600280)
[260I]x4
[L50]x8
PN2 PN3
[260D]x10

LCD Unit

(Fig. 6)
[260G]x2
[260E]x6
[260H]x3
*
When you install the LCD circuit board, tighten the screws
from No.1 to No. 8 in order as shown in Figure 6-1.
VRPWPN4LCD
3456
LCD
1782
(Fig. 6-1)
11
PSR-350

13. Keyboard Assembly

(Time required : About 10 min.)
13-1. Remove the lo wer case assembly.
(See procedure 1)
13-2. Remove the two (2) screws marked [280B]. The
keyboard assembly can then be removed. (Fig. 4)

14. Speakers and TW Circuit Board

(Time required : About 10 min.)
14-1. Remove the lo wer case assembly.
(See procedure 1)
14-2. Remove the right and left (woofer) speakers by
removing four (4) screws marked [C30] from each speaker. (Fig. 4)
14-3.
Remove the right and left TW circuit boards by removing two (2) screws each mark ed [260J]. (Fig. 5)
14-4.
Remove the right and left (tweeter) speakers. (Fig. 5, Photo 1)
TW
Sponge
Speaker (Tweeter)
(Photo 1)

15. Disassembling the Keyboard Assembly

15-1 Remove the keyboard assembly . 15-2 Remove the two (2) screws marked [30]. The
MKS5 circuit board can then be removed. (Fig. 4)
15-3 Remove the MK-L and MK-H circuit boards while
pressing the fifteen (15) hooks A inward, and then remove the rubber contact. (Fig. 8)
15-4 Remove the twenty-one (21) screws marked [140],
then remove the black keys from the lower notes. Afterwards, remove the white keys DFA and C' and then remove the white keys CEGB from the higher notes. At this time, lift the keys from the front and slide them towards you. the ke ys can then be removed from the assembly. (Fig. 9)
MK-L , MK-H
Hooks A
(See procedure 13.)
White Key
[140]
Black Key
White Key DFA
White Key CEGB
[140] : Bind Head Tapping Screw-P 3.0X16 MFZN2Y (EP600310)
Black Key
(Fig.9)
[140]
White Key C

16. Assembling the Keyboard Assembly

16-1 Install the white keys CEGB from the lower notes,
and then install the DFA keys and C' key. Afterwards install the black keys from the higher notes, and tighten the twenty-one (21) screws marked [140]. (Fig. 9)
16-2 Install the rubber contacts in the assembly while
pressing the keys as shown in Figure 10. Check that the rubber contact has been firmly placed into position in the area indicated by the arrow in Figure 11. When fitting the rubber contacts, raise both ends of the frame so that keys do not push the rubber contact up.
16-3 I ns tal l th e MK -L , MK -H c irc uit bo ard s in the
assembly so that the hooks B hold it as shown in Figure 12.
Rubber Contact
(Fig.10)
Rubber Contact
(Fig.11)
MK-L , MK-H
Hooks B
12
Black Key
Rubber Contact
(Fig.8)
(Fig.12)

LSI PIN DESCRIPTION

PIN NO.
I/O FUNCTIONNAME
PIN NO.
I/O FUNCTIONNAME
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22
P12 P11 P10 P47/KR7 P46/KR6 P45/KR5 P44/KR4 P43/KR3 P42/KR2 P41/KR1 P40/KR0 NC IC X2 X1 VSS0 VDD0 /RESET P53 P52 P51/TO2 P50/TI0/TO0
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
I
I I/O I/O I/O I/O
Port 1
Port 4/Key return signal detection input
Internally connected (N.C.) Clock Ground
Power supply System reset
Port 5 Port 5/16-bit timer output
Port 5/External count clock input to 8-bit timer/8-bit timer output
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
P32/INTP2/CPT2 P31/INTP1 P30/INTP0 P22/RXD/SI0 P21/TXD/SO0 P20/ASCK//SCK0 P07 P06 P05 P04 P03 P02 P01 P00 NC VDD1 VSS1 P17 P16 P15 P14 P13
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O
Port 3/External interrupt input/Capture edge input Port 3/External interrupt input Port 2/Asynchronous serial interface serial data input/Serial interface serial data input
Port 2/Asynchronous serial interface serial data output/Serial interface serial data output Port 2/Asynchronous serial interface serial clock input/Serial interface serial clock
Port 0
Power supply Ground
Port 1
µPD789022GB-A15-8E (XZ560100) CPU........................................................................................... 13
HG73C205AFD (XU947C00) SWX00B (Tone Generator)................................................................... 14
HD63266F (XI939A00) FDC (Floppy Disk Controller) ......................................................................... 13
S6A0069X10-Q0RJ (XV226A00) LCD DRIVER.................................................................................. 15
PSR-350
µPD789022GB-A15-8E (XZ560100) CPU
HD63266F (XI939A00) FDC (Floppy Disk Controller)
PIN
NAME
NO.
1
8"//5" XTALSET
2
/RESET
3
E//RD
4
RW//WR
5
/CS
6
/DACK
7
RS0
8
RS1
9
VSS1
10
VSS2
11
D0
12
D1
13
D2
14
D3
15
D4
16
D5
17
D6
18
D7
19
/DREQ
20
/IRQ
21
/DEND
22
VSS3
23
1/2 EX1
24
VCC1
25
NUM1
26
NUM3
27
IFS
28
SFORM
29
/INP
30
/READY
31
/WPRT
32
I/O
I/O I/O I/O I/O I/O I/O I/O I/O
O O
I I I I I I I I I
I
I I I I I I I
Data transmission speed Clock select Rest Enable/Read Read/write/Write Chip select DMA acknowledge
Register select Ground
Data bus
DMA request Interrupt request Data end Ground
Power supply
Host interface select Format data Index pulse Ready from FDD Write control signal
FUNCTION
MKS5 : IC1
DM : IC304
PIN
NAME
NO.
33
/TRKO
34
/INDEX
35
/RDATA
36
XTAL2
37
EXTAL2
38
NC
39
XTAL1
40
EXTAL1
41
VSS4
42
VSS5
43
NC
44
VCC2
45
VCC3
46
VCC4 /WGATE
47
/WDATA
48
VSS6
49
/STEP
50
/HDIR
51
/HLOAD
52
/HSEL
53
VSS7
54
/DS0
55
/DS1
56
/DS2
57
/DS3
58
VSS8
59
/MON0
60
/MON1
61
/MON2
62
/MON3
63
VSS9
64
I/O
O O
O O O O
O O O O
O O O O
I I I
Track 00 signal Index signal Read data input from FDD
Clock
Clock Ground
Power supply Write control
Writ data to FDD Ground Step signal to control head of FDD Direction Head load Head select Ground
Drive select
Ground Motor on
Ground
FUNCTION
13
Loading...
+ 28 hidden pages