YAMAHA XA800A−B, MJ−XA800A’03 PARTS CATALOGUE

WaveRunner XLT800
XA800A−B XA800A−B MJ−XA800A’03
(F1F4/
(F1F5/
(F1F6/
60GD/60G1
60GE/60G1
60GF/60G1
)
)
)
XA800AB/MJXA800A
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Sep. 2002
All rights reserved.
Any reprinting or unauthorized us e
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
XA800AB(F1F4/60GD/60G1), XA800AB(F1F5/60GE/60G1),
MJXA800A’03(F1F6/60GF/60G1)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue accord­ing to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EU06228000 DRAIN PLUG ASSY 2
EU06228200 .PLUG,DRAIN 1
4. Quantity Column Information
NAME for Q’TY COLUMN
USA USA
GENE EXCEPT USA,JAPAN
JPN JAPAN
5. Note that the illustration for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
6. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHA MOTOR CO.,LTD (JAPAN).
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EW2U516000 ENGINE HATCH COMP. 2 YMUS..
90601168U7 BAND, HOSE 1 YMUS..
ADDRESS:
YAMAHA MOTOR CORPORATION U.S.A.
PARTS & ACCESSORY DIV.
6555 KATELLA AVENUE
CYPRESS, CALIFORNIA 90630 U.S.A.
COUNTRY (destination)
A5
7. Applicable Starting Serial No. a nd Color Code
Starting Serial No.
Hull Serial No. F1F4(FOR USA) F1F804001.. ..................
F1F5(FOR GENE) F1F804201............... ................
Engine Serial No. 60G1000501.................................
Color Code
FOREWORD
Coloring
Type code
A
B
Parts No./Part Name
F0VU516N50−P0
COVER, ENGINE HATCH
F0VU517B40−P0
LID, ENGINE ROOM
F0DU517H80−P0
LID, HATCH
F0VU516N60−P0
COVER, ENGINE HATCH
F0VU517B50−P0
LID, ENGINE ROOM
F0DU517H90−P0
LID, HATCH
Color Code
0810 GRAYISH CYAN
0810 GRAYISH CYAN
0810 GRAYISH CYAN
0880 YELLOW METALLIC 2 YM2
0880 YELLOW METALLIC 2 YM2
0880 YELLOW METALLIC 2 YM2
Color Name
METALLIC 3
METALLIC 3
METALLIC 3
Abbrevi-
ation
NCM3
NCM3
NCM3
A6

CONTENTS

CYLINDER. CRANKCASE 1 B2..........................
CYLINDER. CRANKCASE 2 B4..........................
CRANKSHAFT. PISTON B5..............................
INTAKE B7............................................
CARBURETOR B8.....................................
OIL PUMP B11..........................................
EXHAUST 1 B13........................................
FUEL C2..............................................
JET UNIT 1 C3.........................................
JET UNIT 2 C6.........................................
JET UNIT 3 C7.........................................
GENERATOR C8.......................................
STARTING MOTOR C9..................................
ELECTRICAL 1 C10.....................................
ELECTRICAL 2 C12.....................................
ENGINE HATCH 1 C13...................................
ENGINE HATCH 2 C14...................................
HULL. DECK D2........................................
GUNWALE. MAT D4....................................
VENTILATION D5......................................
SEAT. UNDER LOCKER D6..............................
OIL TANK D8..........................................
FUEL TANK D9........................................
EXHAUST 2 D11........................................
CONTROL CABLE D12..................................
STEERING 1 D15.......................................
STEERING 2 E3.......................................
GRAPHICS E4.........................................
IMPORTANT LABELS E5................................
IMPORTANT LABELS 2 E6..............................
IMPORTANT LABELS 3 E7..............................
REPAIR KIT 1 E8.......................................
REPAIR KIT 2 E9.......................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
10 90450−14M05 HOSE CLAMP ASSY 1 1 1
11 66E−1118100 GASKET, CYLINDER HEAD 1 1 1 1
12 9011908MA1 BOLT, WITH WASHER 10 10 10
13 9011908MA2 BOLT, WITH WASHER 2 2 2
14 66E1478110−94 STAY, MUFFLER 2 1 1 1
15 9011910M00 BOLT, WITH WASHER 1 1 1
PART NO. DESCRIPTION REMARKS
1 66E11311−0094 CYLINDER 1 2 2 2
2 9360612019 PIN, DOWEL 4 4 4
3 66E1135101 GASKET, CYLINDER 2 2 2
4 90119−10M07 BOLT, WITH WASHER 8 8 8
5 66E111110094 HEAD, CYLINDER 1 1 1 1
6 66E5112900 .NIPPLE 1 1 1
7 6K85112900 .NIPPLE 1 1 1
8 9044514003 HOSE 1 1 1
9 9044719003 HOSE, WITH SPRING 1 1 1
USA
GENE
JPN
B2
16 66E2142510−8P BRACKET, REAR UPPER 1 1 1 1
17 9701308045 BOLT 3 3 3
18 9290308600 WASHER, PLATE 3 3 3
19 66E2142610−8P BRACKET, REAR UPPER 2 1 1 1
20 9701308030 BOLT 3 3 3
21 9290308600 WASHER, PLATE 3 3 3
22 9360612019 PIN, DOWEL 4 4 4
23 67A4453200−94 STOPPER, UPPER MOUNT 1 1 1
24 66EW009012−8P CRANK CYLINDER ASSY 1 1 1
25 66E1510010−8P CRANKCASE ASSY 1 1 1
26 62T14251−10 .NIPPLE 2 2 2
27 90380−12M29 .BUSH, SOLID 1 1 1
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
28 9011908M55 BOLT, WITH WASHER 10 10 10
29 9360612019 PIN, DOWEL 2 2 2
30 9011906M78 BOLT, WITH WASHER 3 3 3
31 9011908M61 BOLT, WITH WASHER 1 1 1
32 9011906M13 BOLT, WITH WASHER 4 4 4
33 9011908M56 BOLT, WITH WASHER 2 2 2
34 6M644517−A15B MOUNT RUBBER 4 4 4
35 90119089UR BOLT, WITH WASHER 4 4 4 YMUS
36 90119089U6 BOLT, WITH WASHER 8 8 8 YMUS
37 90201099U3 WASHER, PLATE 4 4 4 YMUS
38 EU0U7354−0001 SHIM (T=0.1) 10 10 10 UR, YMUS
PART NO. DESCRIPTION REMARKS
EU0U735400−03 SHIM (T=0.3) 10 10 10 UR, YMUS
EU0U735400−05 SHIM (T=0.5) 10 10 10 UR, YMUS
EU0U735400−10 SHIM (T=1.0) 10 10 10 UR, YMUS
EU0U735400−20 SHIM (T=2.0) 10 10 10 UR, YMUS
USA
GENE
JPN
B3
39 9010106917 BOLT 2 2 2
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
10 66E1131S10 VALVE ASSY. 2 2 2
11 90110−05008 BOLT, HEXAGON SOCKET HEAD 2 2 2
12 66E1131V00 SHAFT 1 1 1 1
13 66E1132C−00 PULLEY, SHAFT 1 1 1
14 9011004M03 BOLT, HEXAGON SOCKET HEAD 2 2 2
15 66E11832−01 LEVER, LINK 2 2 2
PART NO. DESCRIPTION REMARKS
1 66E11325−00 ANODE 2 2 2
2 9878005020 SCREW, FLAT HEAD 2 2 2
3 66E1131M01−8P COVER 2 2 2
4 66E1131B01 GASKET, COVER 2 2 2
5 9701306025 BOLT 8 8 8
6 9290306600 WASHER, PLATE 8 8 8
7 66E11998−00 BRACKET 1 1 1 1
8 66V1133E00 CABLE, PULLEY 1 1 1 1
9 66V1133F00 CABLE, PULLEY 2 1 1 1
USA
GENE
JPN
B4
16 90201−08M09 WASHER, PLATE 3 3 3
17 93410−08M12 CIRCLIP 3 3 3
18 93109−08M07 OIL SEAL 4 4 4
19 66E1131H−00 JOINT 1 1 1 1
20 66E1131J10 JOINT 2 1 1 1
21 66E1131C−10 COVER, JOINT 1 1 1
22 90119069UX BOLT, WITH WASHER 2 2 2 YMUS
23 60G85820−00 SERVO MOTOR ASSY 1 1 1
24 9038707598 .COLLAR 2 2 2
25 9048014023 .GROMMET 2 2 2
26 66E8582500 COVER, WIRE 1 1 1
27 90201−06M04 WASHER, PLATE 2 2 2
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 93306208U1 .BEARING 2 2 2
11 66E−11515−00 .SEAL, LABYRINTH 1 1 1 1
12 93306308U1 .BEARING 1 1 1
13 93103−35M03 OIL SEAL 1 1 1
14 93101−36M62 OIL SEAL 1 1 1
15 93101−36M61 OIL SEAL 1 1 1
PART NO. DESCRIPTION REMARKS
1 66E11400−00 CRANKSHAFT ASSY 1 1 1
2 93305307U0 .BEARING 1 1 1
3 66E11412−00 .CRANK 1 1 1 1
4 66E11422−00 .CRANK 2 2 2 2
5 66E11431−00 .CRANK 3 1 1 1
6 66E11442−00 .CRANK 4 1 1 1
7 66E11685−00 .WASHER, CRANK PIN 4 4 4
8 93310627U6 .BEARING 2 2 2
9 66E1165100 .ROD, CONNECTING 2 2 2
USA
GENE
JPN
B5
16 66E11631−00−A0 PISTON (STD) 2 2 2 UR RED
66E11631−00−B0 PISTON (STD) 2 2 2 UR ORANGE
66E11631−00−C0 PISTON (STD) 2 2 2 UR GREEN
66E11631−00−D0 PISTON (STD) 2 2 2 UR PURPLE
17 66E1160301 PISTON RING SET (STD) 4 4 4
18 66E1163300 PIN, PISTON 2 2 2
19 93310422U2 BEARING 2 2 2
20 90201−22M04 WASHER, PLATE 4 4 4
21 66E1163400 CLIP, PISTON PIN 4 4 4
22 66E4581310−94 FLANGE, COUPLING 1 1 1
23 66E4581J−00 RUBBER SHAFT COUPLING 1 1 1
24 68N45593−0094 FLANGE, COUPLING 1 1 1 1
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
25 90201−248M5 WASHER, PLATE 1 1 1
PART NO. DESCRIPTION REMARKS
USA
GENE
JPN
B6
FIG. 4 INTAKE
REF. NO.
10 66EW000400 .REED SET 1 1 1
11 66E1441E00 COVER, CLEANER CASE 2 1 1 1
12 66E4271700 .RUBBER, SEAL 2 2 2 2
13 66E1448011 COVER SUB ASSY 1 1 1
14 66E1445710 .SEAL 1 1 1
15 66E1445200 .SEAL 2 2 2
PART NO. DESCRIPTION REMARKS
1 90465−11M10 CLAMP 2 2 2
2 90105−08M86 BOLT, FLANGE 4 4 4
3 90109−06M00 BOLT 2 2 2
4 66E1355600 GASKET, MANIFOLD 1 1 1
5 66E1362410 PLATE,REED VALVE 1 1 1
6 9701306025 BOLT 12 12 12
7 9290306600 WASHER, PLATE 12 12 12
8 93606−19M23 PIN, DOWEL 2 2 2
9 66E1361000 REED VALVE ASSY 2 2 2
USA
GENE
JPN
B7
16 66E1443500 .GROMMET 1 1 1
17 66E1389811 .HOLDER 6 6 6
18 66E1445100 ELEMENT, AIR CLEANER 1 1 1
19 9709506035 BOLT 3 3 3
20 9299506600 WASHER 3 3 3
21 9701306045 BOLT 4 4 4
22 9290306600 WASHER, PLATE 4 4 4
23 66E1347300 ORING 2 2 2
FIG. 5 CARBURETOR
REF. NO.
10 6R714542−00 .BODY, PUMP 1 1 1 1 CARBURETOR 2
11 6K81453611 .GASKET 2 2 2
12 6K81450302 .SCREW 2 2 2
13 3G214231−30 .JET, MAIN (#150) 1 1 1 UR CARBURETOR 1
14 66E1456301 .ORING 2 2 2
PART NO. DESCRIPTION REMARKS
1 67A1430103 CARBURETOR ASSY 1 1 1 1
2 67A1430203 CARBURETOR ASSY 2 1 1 1
3 6R714569−00 .STRAINER 2 2 2
4 64T1491601 .NEEDLE 2 2 2
5 8F21414700 ..ORING 1 1 1
6 7EG1415900 ..CLIP 1 1 1
7 6K81454701 .ARM, FLOAT 2 2 2
8 6R714253−00 .SPRING 2 2 2
9 6R714541−00 .DIAPHRAGM, PUMP 2 2 2
3G214231−30 .JET, MAIN (#150) 1 1 1 UR CARBURETOR 2
USA
GENE
JPN
B8
15 66E2447100 .DIAPHRAGM 2 2 2
16 66E2441100 .DIAPHRAGM 2 2 2
17 66E2441301 .BODY 2 2 2 2
18 66E2436200 ..VALVE, CHECK 1 1 1 1
19 65U24492−00 ..BUSH, FULEL PUMP 1 1 1
20 66E2442100 .VALVE, CHECK 2 2 2
21 66E2443100 .GASKET, FUEL PUMP 1 2 2 2
22 66E2445200 .COVER 2 2 2
23 90157−05M17 .SCREW, PAN HEAD 8 8 8
24 66E1456401 .ORING 2 2 2
25 83014231−18 .JET, MAIN (# 90) 2 2 2
26 81214147−00 .ORING 3 3 3
FIG. 5 CARBURETOR
REF. NO.
27 81214235−00 .WASHER, NEEDLE 4 4 4
28 9788005010 .SCREW, PAN HEAD 4 4 4 CARBURETOR 2
29 3KW1493200 .SPRING, THROTTLE 2 3 3 3
30 66E1452100 .SCREW, ADJUST 1 1 1 CARBURETOR 1
31 9789005014 .SCREW, PAN HEAD 4 4 4 CARBURETOR 1
32 6K81447110 .CAP, CARBURETOR 2 2 2
33 66E1421100 .SCREW, PILOT ADJUSTING 2 2 2
34 6K81458900 .SPRING 2 2 2
35 82214235−00 .WASHER, NEEDLE 4 4 4
36 58314561−00 .ORING 2 2 2
37 6K81494610 .METERING NEEDLE 2 2 2
38 6M614503−00 .SCREW 2 2 2
39 6K81452711 .PLATE 2 2 2
40 43914186−00 .PIN, FLOAT 2 2 2
41 66E2441200 .BODY 1 2 2 2
PART NO. DESCRIPTION REMARKS
USA
GENE
JPN
B9
42 6K81452311 .SCREW, STOP 4 4 4
43 66E1428000 .COVER, CARBURETOR 1 1 1 CARBURETOR 1
44 66E1417000 ..DIAPHRAGM ASS’Y 1 1 1 CARBURETOR 1
45 66E1428600 ..SPRING 1 1 1 CARBURETOR 1
46 90101−06M25 BOLT 3 3 3
47 66E1424300 PLATE 1 1 1
48 66E1429100 BRACKET 1 1 1 1
49 66E4121700 ROD, ACCEL. LEVER 2 2 2
50 66E1439800 GASKET 2 2 2
51 66E1416201 BOLT, HOLDING 4 4 4
52 90204−06M01 WASHER, SPRING 2 2 2
53 4KM1413700 CLIP 1 1 1
FIG. 5 CARBURETOR
REF. NO.
54 66E1414600 PLATE 1 1 1
55 35H14139−00 CLIP, PIPE 20 20 20
56 3XP1429400 HOSE 1 1 1
57 4N014251−00 NIPPLE 1 1 1
58 90445−07M78 HOSE 1 1 1
59 90445−07M42 HOSE 1 1 1
60 90445−07M79 HOSE 1 1 1
61 66E1425100 NIPPLE 1 1 1
62 90445−10MH0 HOSE 1 1 1
63 67A1429400 HOSE 1 1 1
64 90445−10MH2 HOSE 1 1 1
65 66E1425100 NIPPLE 1 1 1
66 90445−10MH3 HOSE 1 1 1
67 67A1429800 PIPE 1 1 1
68 90445−10MH5 HOSE 1 1 1
PART NO. DESCRIPTION REMARKS
USA
GENE
JPN
B10
69 90446−14M98 HOSE 1 1 1
70 90446−14M99 HOSE 1 1 1
71 90446−10MA2 HOSE 1 1 1
72 66E2431400 PIPE 4 1 1 1
73 66E2431500 PIPE 5 1 1 1
74 90446−07M96 HOSE 1 1 1
75 90446−10MA0 HOSE 1 1 1
76 90446−07M97 HOSE 1 1 1
77 90446−10MA1 HOSE 1 1 1
78 66E1416200 BOLT, HOLDING 2 2 2
79 90446−17ME5 HOSE 1 1 1
80 90446−17MA7 HOSE 1 1 1
FIG. 6 OIL PUMP
REF. NO.
10 63M1311600 GASKET, PUMP CASE 1 1 1
11 9709506020 BOLT 2 2 2
12 9299506600 WASHER 2 2 2
13 9044507009 HOSE 1 1 1
14 67X1318300 VALVE, CHECK 1 1 1
15 9046802001 CLIP 3 3 3
PART NO. DESCRIPTION REMARKS
1 66E1320002 OIL INJECTION PUMP ASSY 1 1 1
2 66E2632000 PUMP CABLE ASSY 1 1 1
3 9044511012 HOSE (L600) 1 1 1
4 9044713002 HOSE, WITH SPRING 1 1 1
5 90465−11M10 CLAMP 1 1 1
6 66V5114200 CONNECTION 1 1 1
7 66V1341601 PIPE, OIL 1 1 1 1
8 66E1346900 SPRING 1 1 1
9 65U13132−00 JOINT 1 1 1
USA
GENE
JPN
B11
16 9044507009 HOSE 1 1 1
17 67X1318300 VALVE, CHECK 1 1 1
18 9046802001 CLIP 3 3 3
19 90464−07M20 CLAMP 1 1 1
20 9044507M25 HOSE (L53) 2 2 2
21 9044507002 HOSE (L720) 1 1 1
22 9044707002 HOSE, WITH SPRING 1 1 1
23 9046802001 CLIP 5 5 5
24 6E02437800 PIPE, JOINT 4 1 1 1
25 63M13132−00 JOINT 1 1 1
26 63M24378−00 PIPE, JOINT 4 1 1 1
27 6G824376−00 PIPE, JOINT 1 1 1 1
FIG. 6 OIL PUMP
REF. NO.
28 90465−11829 CLAMP 2 2 2 YMUS
PART NO. DESCRIPTION REMARKS
USA
GENE
JPN
B12
FIG. 7 EXHAUST 1
REF. NO.
10 66E5112900 .NIPPLE 1 1 1
11 66E1257600 HOSE 1 1 1 1
12 90450−22M14 HOSE CLAMP ASSY 2 2 2
13 90105−08M83 BOLT, FLANGE 2 2 2
14 90105−08M84 BOLT, FLANGE 2 2 2
15 90105−08M66 BOLT, FLANGE 1 1 1
PART NO. DESCRIPTION REMARKS
1 66E1471110−8P MUFFLER 1 1 1 1
2 6K85112900 .NIPPLE 2 2 2
3 66E1461300 GASKET, EXHAUST PIPE 1 1 1
4 9360612019 PIN, DOWEL 2 2 2
5 90105−10M85 BOLT, FLANGE 4 4 4
6 90105−10M86 BOLT, FLANGE 4 4 4
7 90465−20M78 CLAMP 2 2 2
8 90465−12M56 CLAMP 2 2 2
9 66E1471210−8P RING, JOINT 1 1 1
USA
GENE
JPN
B13
16 9360612019 PIN, DOWEL 2 2 2
17 66E1474900 GASKET, MUFFLER DAMPER 2 1 1 1
18 66E1462500 JOINT, EXHAUST 2 1 1 1
19 90450−99M02 HOSE CLAMP ASSY 2 2 2
20 66E1461500 JOINT, EXHAUST 1 1 1 1
21 90450−99M18 HOSE CLAMP ASSY 2 2 2
22 60E1259400 JOINT, HOSE 4 1 1 1
23 9044514M33 HOSE (L1150) 1 1 1
24 90446−24M94 HOSE 1 1 1
25 90450−18M09 HOSE CLAMP ASSY 1 1 1
26 90450−14M05 HOSE CLAMP ASSY 1 1 1
27 63M12581−00 JOINT, HOSE 1 1 1 1
+ 42 hidden pages