Yamaha GP800R Parts Catalog

WaveRunner GP800R
GP800A−A (F0W3/ GP800A−A (F0W4/ MJ−GP800R’02 (F0W5/
A2
68AC/68A2
68AD/68A2
68AE/68A2
2AF0W−100E1
)
)
)
GP800AA/MJGP800R
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Nov. 2001
All rights reserved.
Any reprinting or unauthorized u se
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
GP800AA(F0W3/68AC/68A2), GP800AA(F0W4/68AD/68A2),
MJGP800R’02(F0W5/68AE/68A2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue accord­ing to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EU06228000 DRAIN PLUG ASSY 2
EU06228200 .PLUG,DRAIN 1
4. Quantity Column Information
NAME for Q’TY COLUMN
USA USA
CAN CANADA
GENE EXCEPT USA, CANADA, J APAN
JPN JAPAN
5. Note that the illustration for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
6. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHA MOTOR CO.,LTD (JAPAN).
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EW2U516000 ENGINE HATCH COMP. 2 YMUS..
90601−168U7 BAND, HOSE 1 YMUS..
ADDRESS
:
YAMAHA MOTOR CORPORATION U.S.A.
PARTS & ACCESSORY DIV.
6555 KATELLA AVENUE
CYPRESS, CALIFORNIA 90630 U.S.A.
COUNTRY (destination)
A5
7. Applicable Starting Serial No. a nd Color Code
Starting Serial No.
Hull Serial No. F0W804901....................................
Engine Serial No. 68A006301..................................
Color Code
Parts No./Part Name Color Code Color Name Abbreviation
F0XU377B−10P0
COVER,SIDE 1
F0XU377C−10P0
COVER,SIDE 2
F0XU517H−10P0
LID HATCH
ENGINE 008P BLACK SOLID 4 SS4
0770 DARK PURPLISH
0770 DARK PURPLISH
0770 DARK PURPLISH
FOREWORD
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F
A6

CONTENTS

CYLINDER. CRANKCASE 1 B2..........................
CYLINDER. CRANKCASE 2 B4..........................
CRANKSHAFT. PISTON B6..............................
INTAKE B8............................................
CARBURETOR B9.....................................
OIL PUMP B12..........................................
EXHAUST 1 B14........................................
FUEL C3..............................................
JET UNIT 1 C4.........................................
JET UNIT 2 C7.........................................
GENERATOR C8.......................................
STARTING MOTOR C9..................................
ELECTRICAL 1 C10.....................................
ELECTRICAL 2 C12.....................................
ENGINE HATCH 1 C14...................................
ENGINE HATCH 2 C15...................................
HULL. DECK D3........................................
GUNWALE. MAT D5....................................
VENTILATION D6......................................
SEAT. UNDER LOCKER D7..............................
OIL TANK D8..........................................
FUEL TANK D9........................................
EXHAUST 2 D11........................................
CONTROL CABLE D12..................................
STEERING 1 D14.......................................
STEERING 2 E2.......................................
GRAPHICS E3.........................................
IMPORTANT LABELS E4................................
IMPORTANT LABELS 2 E5..............................
IMPORTANT LABELS 3 E6..............................
REPAIR KIT 1 E7.......................................
REPAIR KIT 2 E8.......................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
10 90450−14M05 HOSE CLAMP ASSY 1111
11 66E−11181−00 GASKET, CYLINDER HEAD 11111
1290119−08MA1 BOLT, WITH WASHER 10 10 10 10
1390119−08MA2 BOLT, WITH WASHER 2 2 2 2
14 66E−14781−1094 STAY, MUFFLER 2 1111
1590119−10M00 BOLT, WITH WASHER 1111
PART NO. DESCRIPTION REMARKS
1 66E−11311−0094 CYLINDER 1 2222
2 93606−12019 PIN,DOWEL 4444
3 66E−11351−01 GASKET, CYLINDER 2 2 2 2
490119−1 0M07 BOLT, WITH WASHER 8 8 8 8
5 66E−11111−0094 HEAD, CYLINDER 11111
6 66E−5112900 .NIPPLE 1111
7 6K8−5112900 .NIPPLE 1111
8 90445−14M33 HOSE (L1150) 1111
9 9044624M94 HOSE 1111
USA
CAN
GENE
JPN
B2
16 66E21425−108P BRACKET, REAR UPPER 11111
17 9701308045 BOLT 3 3 3 3
18 9290308600 WASHER, PLATE 3 3 3 3
19 66E21426−108P BRACKET, REAR UPPER 2 1111
20 97013−08030 BOLT 3 3 3 3
21 9290308600 WASHER, PLATE 3 3 3 3
22 93606−12019 PIN,DOWEL 4444
23 67A4453200 STOPPER, UPPER MOUNT 1111
24 66EW0090−128P CRANK CYLINDER ASSY 1111
25 66E−15100−108P CRANKCASE ASSY 1111
26 62T−14251−10 .NIPPLE 2 2 2 2
27 90380−12M29 .BUSH, SOLID 1111
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
28 9011908M55 BOLT, WITH WASHER 10 10 10 10
29 93606−12019 PIN,DOWEL 2222
30 9011906M78 BOLT, WITH WASHER 3 3 3 3
31 9011908M61 BOLT, WITH WASHER 1111
32 9011906M13 BOLT, WITH WASHER 4 4 4 4
33 9011908M56 BOLT, WITH WASHER 2 2 2 2
34 68A44517−009M MOUNT RUBBER 4 4 4 4
35 90119089UR BOLT, WITH WASHER 4 4 4 4 YMUS
36 90119089UN BOLT, WITH WASHER 8 8 8 8 YMUS
37 90201−099U3 WASHER, PLATE 4 4 4 4 YMUS
38 EU0U7354−00−01 SHIM (T=0.1) 10 10 10 10 UR, YMUS
PART NO. DESCRIPTION REMARKS
EU0U735400−03 SHIM (T=0.3) 10 10 10 10 UR, YMUS
EU0U735400−05 SHIM (T=0.5) 10 10 10 10 UR, YMUS
EU0U735400−10SHIM(T=1.0) 10 10 10 10 UR, YMUS
EU0U735400−20 SHIM (T=2.0) 10 10 10 10 UR, YMUS
USA
CAN
GENE
JPN
B3
39 90101−06917BOLT 2222
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
10 66E−1131S−10 VALVE ASSY. 2 2 2 2
11 9011 0−05008 BOLT, HEXAGON SOCKET HEAD 2 2 2 2
12 66E−1131V00 SHAFT 11111
13 66E−1132C00 PULLEY, SHAFT 1111
1490110−04M03 BOLT, HEXAGON SOCKET HEAD 2 2 2 2
15 66E−1183201 LEVER, LINK 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 66E−1132500 ANODE 2 2 2 2
2 9878005020 SCREW, FLAT HEAD 2 2 2 2
3 66E−1131M01−8P COVER 2 2 2 2
4 66E−1131B01 GASKET, COVER 2 2 2 2
5 97013−06025 BOLT 8 8 8 8
6 9290306600 WASHER, PLATE 8 8 8 8
7 66E−11998−10 BRACKET 11111
8 66E−1133E−10 CABLE, PULLEY 11111
9 66E−1133F−10 CABLE, PULLEY 2 1111
USA
CAN
GENE
JPN
B4
16 90201−08M09 WASHER, PLATE 3 3 3 3
17 9341008M12 CIRCLIP 3333
189310908M07 OIL SEAL 4 4 4 4
19 66E−1131H00 JOINT 11111
20 66E−1131J−10 JOINT 2 1111
21 66E−1131C−10 COVER, JOINT 1111
22 GU06824E−00 BRACKET, YPVS 1111
23 9299R08200 WASHER 3 3 3 3 YMUS
24 9572R08300 NUT, FLANGE 3 3 3 3 YMUS
25 90601−200U2 BAND 1111 YMUS
26 90601−200U2 BAND 1111 YMUS
27 66E8582020 SERVO MOTOR ASSY 1111
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
28 90480−14023 .GROMMET 2 2 2 2
29 9011606M67 BOLT, STUD 2 2 2 2
30 9572R06300 NUT, FLANGE 2 2 2 2 YMUS
31 66E851120094 BRACKET, REFLECTOR 11111
32 66E8582500 COVER, WIRE 1111
33 90201−065F3 WASHER, PLATE 2 2 2 2
34 90465−11M10 CLAMP 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B5
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 93306208U1 .BEARING 2 2 2 2
11 66E−11515−00 .SEAL, LABYRINTH 11111
12 93306308U1 .BEARING 1111
139310335M03 OIL SEAL 1111
1493101−36M62 OIL SEAL 1111
1593101−36M61 OIL SEAL 1111
PART NO. DESCRIPTION REMARKS
1 66E−1140000 CRANKSHAFT ASSY 1111
2 93305307U0 .BEARING 1111
3 66E−1141200 .CRANK 11111
4 66E−1142200 .CRANK 2 2 2 2 2
5 66E−11431−00 .CRANK 3 1111
6 66E−1144200 .CRANK 4 1111
7 66E−1168500 .WASHER, CRANK PIN 4 4 4 4
8 93310−627U6 .BEARING 2 2 2 2
9 66E−11651−00 .ROD, CONNECTING 2 2 2 2
USA
CAN
GENE
JPN
B6
16 66E−11631−00A0 PISTON (STD) 2 2 2 2 UR RED
66E−11631−00B0 PISTON (STD) 2 2 2 2 UR ORANGE
66E−11631−00C0 PISTON (STD) 2 2 2 2 UR GREEN
66E−11631−00D0 PISTON (STD) 2 2 2 2 UR PURPLE
17 66E−1160301 PISTON RING SET (STD) 2 2 2 2
18 66E−1163300 PIN, PISTON 2 2 2 2
19 93310422U2 BEARING 2 2 2 2
20 90201−22M04 WASHER, PLATE 4 4 4 4
21 66E−1163400 CLIP, PISTON PIN 4 4 4 4
22 66E45813−10−94 FLANGE, COUPLING 1111
23 66E4581J−00 RUBBER SHAFT COUPLING 1111
24 68N45593−0094 FLANGE, COUPLING 11111
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
25 90201−248M5 WASHER, PLATE 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B7
FIG. 4 INTAKE
REF. NO.
10 66EW000400 .REED SET 1111
11 66E−1 441E00 COVER, CLEANER CASE 2 1111
12 66E4271700 .RUBBER, SEAL 2 2 2 2 2
13 66E−14480−11 COVER SUB ASSY 1111
14 66E−14457−10 .SEAL 1111
15 66E−1445200 .SEAL 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 90465−11M10 CLAMP 2 2 2 2
290105−08M86 BOLT, FLANGE 4 4 4 4
390109−06M00 BOLT 2 2 2 2
4 66E−1355600 GASKET, MANIFOLD 1111
5 66E−13624−1094 PLATE,REED VALVE 1111
6 97013−06025 BOLT 12 12 12 12
7 9290306600 WASHER, PLATE 12 12 12 12
8 93606−19M23 PIN, DOWEL 2 2 2 2
9 66E−13610−00 REED VALVE ASSY 2 2 2 2
USA
CAN
GENE
JPN
B8
16 66E−1443500 .GROMMET 1111
17 66E−13898−11 .HOLDER 6 6 6 6
18 66E−14451−00 ELEMENT, AIR CLEANER 1111
19 9709506035 BOLT 3 3 3 3
20 9299506600 WASHER 3 3 3 3
21 9701306045 BOLT 4 4 4 4
22 9290306600 WASHER, PLATE 4 4 4 4
23 66E−1347300 ORING 2 2 2 2
FIG. 5 CARBURETOR
REF. NO.
106R7−1454200 .BODY, PUMP 11111CARBURETOR 2
11 6K8−14536−11 .GASKET 2 2 2 2
12 6K8−1450302 .SCREW 2 2 2 2
133G2−14231−30 .JET, MAIN (#150) 1111 UR CARBURETOR 1
14 66E−1456301 .ORING 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 68A−14301−01 CARBURETOR ASSY 11111
2 68A−14302−01 CARBURETOR ASSY 2 11 11
36R7−14569−00 .STRAINER 2 2 2 2
4 64T−14916−00 .NEEDLE 2 2 2 2
5 8F2−1414700 ..ORING 1111
6 7EG−1415900 ..CLIP 1111
7 6K8−14547−01 .ARM,FLOAT 2222
86R7−14253−00 .SPRING 2 2 2 2
96R7−14541−00 .DIAPHRAGM, PUMP 2 2 2 2
3G2−14231−30 .JET, MAIN (#150) 1111 UR CARBURETOR 2
USA
CAN
GENE
JPN
B9
15 66E24471−00 .DIAPHRAGM 2 2 2 2
16 66E24411−00 .DIAPHRAGM 2 2 2 2
17 66E2441301 .BODY 2 2 2 2 2
18 66E2436200 ..VALVE, CHECK 11111
19 65U2449200 ..BUSH, FULEL PUMP 1111
20 66E24421−00 .VALVE, CHECK 2 2 2 2
21 66E24431−00 .GASKET, FUEL PUMP 1 2222
22 66E2445200 .COVER 2 2 2 2
23 9015705M17 .SCREW, PAN HEAD 8 8 8 8
24 66E−14564−01 .O−RING 2 2 2 2
25 830−14231−18 .JET, MAIN (# 90) 2 2 2 2
26 812−1414700 .ORING 3 3 3 3
FIG. 5 CARBURETOR
REF. NO.
27 812−1423500 .WASHER, NEEDLE 4 4 4 4
28 3KW−1493200 .SPRING, THROTTLE 2 3 3 3 3
29 66E−14521−00 .SCREW, ADJUST 1111 CARBURETOR 1
30 9788005010 .SCREW, PAN HEAD 4 4 4 4 CARBURETOR 2
31 9858005014 .SCREW, PAN HEAD 4 4 4 4 CARBURETOR 1
32 6K8−14471−10 .CAP, CARBURETOR 2 2 2 2
33 66E−14211 −00 .SCREW, PILOT ADJUSTING 2 2 2 2
34 6K8−1458900 .SPRING 2 2 2 2
35 822−1423500 .WASHER, NEEDLE 4 4 4 4
36 583−14561−00 .ORING 2 2 2 2
37 6K8−14946−10 .METERING NEEDLE 2 2 2 2
38 6M6−1450300 .SCREW 2 2 2 2
39 6K8−14527−11 .PLATE 2 2 2 2
40 439−1418600 .PIN, FLOAT 2 2 2 2
41 66E24412−01 .BODY 1 2222
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B10
42 6K8−14523−11 .SCREW, STOP 4 4 4 4
43 66E−1428000 .COVER, CARBURETOR 1111 CARBURETOR 1
44 66E−1417000 ..DIAPHRAGM ASS’Y 1111 CARBURETOR 1
45 66E−1428600 ..SPRING 1111 CARBURETOR 1
46 90101−06M25 BOLT 3 3 3 3
47 66E−1424300 PLATE 1111
48 66E−14291−00 BRACKET 11111
49 66E−41217−00 ROD, ACCEL. LEVER 2 2 2 2
50 66E−1439800 GASKET 2 2 2 2
51 66E−1416201 BOLT, HOLDING 4 4 4 4
52 9299006600 WASHER, PLATE 2 2 2 2
53 4KM−1413700 CLIP 1111
FIG. 5 CARBURETOR
REF. NO.
54 66E−1414600 PLATE 1111
55 35H−1413900 CLIP,PIPE 20202020
56 3XP−1429400 HOSE 11 11
57 4N0−14251−00 NIPPLE 1111
58 9044507M78 HOSE 1111
59 9044507M42 HOSE 1111
60 9044507M79 HOSE 1111
61 66E−14251−00 NIPPLE 11 11
62 90445−10MH0 HOSE 1111
63 90445−10MH1 HOSE 1111
64 90445−10MH2 HOSE 1111
65 66E−14251−00 NIPPLE 11 11
66 90445−10MH3 HOSE 1111
67 90445−10MH4 HOSE 1111
68 90445−10MH5 HOSE 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B11
69 90446−14M98 HOSE 1111
70 90446−14M99 HOSE 1111
71 90446−10MA2 HOSE 1111
72 66E24314−00 PIPE 4 1111
73 66E24315−00 PIPE 5 1111
74 9044607M96 HOSE 1111
75 90446−10MA0 HOSE 1111
76 9044607M97 HOSE 1111
77 90446−10MA1 HOSE 1111
78 66E−1416200 BOLT, HOLDING 2 2 2 2
79 90447−13004 HOSE, WITH SPRING 1111
80 90447−13003 HOSE, WITH SPRING 1111
FIG. 6 OIL PUMP
REF. NO.
10 63M−1311 600 GASKET, PUMP CASE 1111
11 9709506020 BOLT 2 2 2 2
12 9299506600 WASHER 2 2 2 2
13 9044507009 HOSE 1111
14 67X−1318300 VALVE, CHECK 1111
15 9046802001 CLIP 3333
PART NO. DESCRIPTION REMARKS
1 66E−1320002 OIL INJECTION PUMP ASSY 1111
2 66E2632000 PUMP CABLE ASSY 1111
3 90445−11M35 HOSE (L540) 1111
4 90446−17M72 HOSE 1111
5 90465−11M10 CLAMP 1111
6 66V−5114200 CONNECTION 1111
7 90445−14M00 HOSE (L11 8) 1111
8 66E−1346900 SPRING 1111
9 65U−1313200 JOINT 1111
USA
CAN
GENE
JPN
B12
16 9044507009 HOSE 1111
17 67X−1318300 VALVE, CHECK 1111
18 9046802001 CLIP 3333
19 9046407M20 CLAMP 1111
20 9044507M25 HOSE (L53) 2 2 2 2
21 9044507006 HOSE 1111
22 9044707002 HOSE, WITH SPRING 1111
23 9046802001 CLIP 5555
24 6E02437800 PIPE, JOINT 4 1111
25 63M−1313200 JOINT 1111
26 63M24378−00 PIPE, JOINT 4 1111
27 6G824376−00 PIPE, JOINT 11111
FIG. 6 OIL PUMP
REF. NO.
28 90465−11829 CLAMP 2 2 2 2 YMUS
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B13
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