WaveRunner GP800R
GP800A−A (F0W3/
GP800A−A (F0W4/
MJ−GP800R’02 (F0W5/
A2
68AC/68A2
68AD/68A2
68AE/68A2
2AF0W−1 00E1
)
)
)
GP800A− A/MJ− GP800R
PARTS CATALOGUE
E 200 1 by Yamaha Motor Co., Ltd.
1st Edition, Nov. 200 1
All rights reserved.
Any reprinting or unauthorized u se
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
GP800A− A(F0W3/68AC/68A2), GP800A− A(F0W4/68AD/68A2),
MJ− GP800R’02(F0W5/68AE/68A2)
1 . Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EU0− 62280− 00 DRAIN PLUG ASSY 2
EU0− 62282− 00 .PLUG,DRAIN 1
4. Quantity Column Information
NAME for Q’TY COLUMN
USA USA
CAN CANADA
GENE EXCEPT USA, CANADA, J APAN
JPN JAPAN
5. Note that the illustration for reference in finding parts numbers, not to be used for
assembling. When assembling, please use the applicable service manual.
6. A part with “YMUS” in the remarks column can be obtained from YMUS (USA)
and not from YAMAHA MOTOR CO.,LTD (JAPAN).
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EW2− U51 60− 00 ENGINE HATCH COMP. 2 YMUS ..
90601−1 68U7 BAND, HOSE 1 YMUS ..
ADDRESS
:
YAMAHA MOTOR CORPORATION U.S.A.
PARTS & ACCESSORY DIV.
6555 KATELLA AVENUE
CYPRESS, CALIFORNIA 90630 U.S.A.
COUNTRY (destination)
A5
7. Applicable Starting Serial No. a nd Color Code
Starting Serial No.
Hull Serial No. F0W− 804901 ....................................
Engine Serial No. 68A− 006301 ..................................
Color Code
Parts No./Part Name Color Code Color Name Abbreviation
F0X− U377B−1 0− P0
COVER,SIDE 1
F0X− U377C−1 0− P0
COVER,SIDE 2
F0X− U51 7H−1 0− P0
LID HATCH
ENGINE 008P BLACK SOLID 4 SS4
0770 DARK PURPLISH
0770 DARK PURPLISH
0770 DARK PURPLISH
FOREWORD
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F
A6
CONTENTS
CYLINDER. CRANKCASE 1 B2 ..........................
CYLINDER. CRANKCASE 2 B4 ..........................
CRANKSHAFT. PISTON B6 ..............................
INTAKE B8 ............................................
CARBURETOR B9 .....................................
OIL PUMP B12 ..........................................
EXHAUST 1 B14 ........................................
FUEL C3 ..............................................
JET UNIT 1 C4 .........................................
JET UNIT 2 C7 .........................................
GENERATOR C8 .......................................
STARTING MOTOR C9 ..................................
ELECTRICAL 1 C10 .....................................
ELECTRICAL 2 C12 .....................................
ENGINE HATCH 1 C14 ...................................
ENGINE HATCH 2 C15 ...................................
HULL. DECK D3 ........................................
GUNWALE. MAT D5 ....................................
VENTILATION D6 ......................................
SEAT. UNDER LOCKER D7 ..............................
OIL TANK D8 ..........................................
FUEL TANK D9 ........................................
EXHAUST 2 D11 ........................................
CONTROL CABLE D12 ..................................
STEERING 1 D14 .......................................
STEERING 2 E2 .......................................
GRAPHICS E3 .........................................
IMPORTANT LABELS E4 ................................
IMPORTANT LABELS 2 E5 ..............................
IMPORTANT LABELS 3 E6 ..............................
REPAIR KIT 1 E7 .......................................
REPAIR KIT 2 E8 .......................................
INDEX
NUMERICAL INDEX M1 .................................
FIG. 1 CYLINDER. CRANKCASE 1
REF.
NO.
10 90450 −14M05 HOSE CLAMP ASSY 1111
11 66E −1118 1−00 GASKET, CYLINDER HEAD 11 1 1 1
1290119−08MA1 BOLT, WITH WASHER 10 10 10 10
1390119−08MA2 BOLT, WITH WASHER 2 2 2 2
14 66E −14781−10 −94 STAY, MUFFLER 2 1111
1590119 −10M00 BOLT, WITH WASHER 1111
PART NO. DESCRIPTION REMARKS
1 66E−11 311− 00− 94 CYLINDER 1 2222
2 93606−1 201 9 PIN,DOWEL 4444
3 66E−11 351− 01 GASKET, CYLINDER 2 2 2 2
490119−1 0M07 BOLT, WITH WASHER 8 8 8 8
5 66E−11111− 00− 94 HEAD, CYLINDER 11 1 1 1
6 66E−511 29− 00 .NIPPLE 1111
7 6K8−511 29− 00 .NIPPLE 1111
8 90445−1 4M33 HOSE (L11 50) 1111
9 90446− 24M94 HOSE 1111
USA
CAN
GENE
JPN
B2
16 66E −2 1425 −10 −8P BRACKET, REAR UPPER 11 1 1 1
17 970 13 −08045 BOLT 3 3 3 3
18 92903 −08600 WASHER, PLATE 3 3 3 3
19 66E −2 1426 −10 −8P BRACKET, REAR UPPER 2 1111
20 97013− 08030 BOLT 3 3 3 3
21 92903− 08600 WASHER, PLATE 3 3 3 3
22 93606−1 201 9 PIN,DOWEL 4444
23 67A− 44532− 00 STOPPER, UPPER MOUNT 1111
24 66E− W0090−1 2− 8P CRANK CYLINDER ASSY 1111
25 66E−1 51 00−1 0− 8P CRANKCASE ASSY 1111
26 62T−1 4251−1 0 .NIPPLE 2 2 2 2
27 90380−1 2M29 .BUSH, SOLID 1111
FIG. 1 CYLINDER. CRANKCASE 1
REF.
NO.
28 9011 9− 08M55 BOLT, WITH WASHER 10 10 10 10
29 93606−1 201 9 PIN,DOWEL 2222
30 9011 9− 06M78 BOLT, WITH WASHER 3 3 3 3
31 9011 9− 08M61 BOLT, WITH WASHER 1111
32 9011 9− 06M1 3 BOLT, WITH WASHER 4 4 4 4
33 9011 9− 08M56 BOLT, WITH WASHER 2 2 2 2
34 68A− 44517−00− 9M MOUNT RUBBER 4 4 4 4
35 9011 9− 089UR BOLT, WITH WASHER 4 4 4 4 YMUS
36 9011 9− 089UN BOLT, WITH WASHER 8 8 8 8 YMUS
37 90201− 099U3 WASHER, PLATE 4 4 4 4 YMUS
38 EU0− U7354−00−01 SHIM (T=0.1) 10 10 10 1 0 UR, YMUS
PART NO. DESCRIPTION REMARKS
EU0− U7354− 00−03 SHIM (T=0.3) 10 10 10 1 0 UR, YMUS
EU0− U7354− 00−05 SHIM (T=0.5) 10 10 10 1 0 UR, YMUS
EU0− U7354− 00−1 0SHIM(T=1.0) 10 10 10 10 UR, YMUS
EU0− U7354− 00−20 SHIM (T=2.0) 10 10 10 1 0 UR, YMUS
USA
CAN
GENE
JPN
B3
39 90101− 0691 7B O L T 2 2 2 2
FIG. 2 CYLINDER. CRANKCASE 2
REF.
NO.
10 66E −113 1S −10 VALVE ASSY. 2 2 2 2
11 90 11 0−05008 BOLT, HEXAGON SOCKET HEAD 2 2 2 2
12 66E −113 1V −00 SHAFT 11 1 1 1
13 66E −1132C −00 PULLEY, SHAFT 1111
1490110−04M03 BOLT, HEXAGON SOCKET HEAD 2 2 2 2
15 66E −11832 −0 1 LEVER, LINK 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 66E−11 325− 00 ANODE 2 2 2 2
2 98780− 05020 SCREW, FLAT HEAD 2 2 2 2
3 66E−11 31 M− 01−8P COVER 2 2 2 2
4 66E−11 31 B− 01 GASKET, COVER 2 2 2 2
5 97013− 06025 BOLT 8 8 8 8
6 92903− 06600 WASHER, PLATE 8 8 8 8
7 66E−11 998−1 0 BRACKET 11 1 1 1
8 66E−11 33E−1 0 CABLE, PULLEY 11 1 1 1
9 66E−11 33F−1 0 CABLE, PULLEY 2 1111
USA
CAN
GENE
JPN
B4
16 90201−08M09 WASHER, PLATE 3 3 3 3
17 934 10 −08M 12 CIRCLIP 3333
1893109 −08M07 OIL SEAL 4 4 4 4
19 66E −113 1H −00 JOINT 11 1 1 1
20 66E−11 31 J−1 0 JOINT 2 1111
21 66E−11 31 C−1 0 COVER, JOINT 1111
22 GU0− 6824E−00 BRACKET, YPVS 1111
23 9299R− 08200 WASHER 3 3 3 3 YMUS
24 9572R− 08300 NUT, FLANGE 3 3 3 3 YMUS
25 90601− 200U2 BAND 1111 YMUS
26 90601− 200U2 BAND 1111 YMUS
27 66E− 85820− 20 SERVO MOTOR ASSY 1111
FIG. 2 CYLINDER. CRANKCASE 2
REF.
NO.
28 90480−1 4023 .GROMMET 2 2 2 2
29 9011 6− 06M67 BOLT, STUD 2 2 2 2
30 9572R− 06300 NUT, FLANGE 2 2 2 2 YMUS
31 66E− 8511 2− 00− 94 BRACKET, REFLECTOR 11 1 1 1
32 66E− 85825− 00 COVER, WIRE 1111
33 90201− 065F3 WASHER, PLATE 2 2 2 2
34 90465−11 M1 0 CLAMP 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B5
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
10 93306 −208U 1 .BEARING 2 2 2 2
11 66E −11515−00 .SEAL, LABYRINTH 11 1 1 1
12 93306 −308U 1 .BEARING 1111
1393103 −35M03 OIL SEAL 1111
149310 1−36M62 OIL SEAL 1111
159310 1−36M6 1 OIL SEAL 1111
PART NO. DESCRIPTION REMARKS
1 66E−11 400− 00 CRANKSHAFT ASSY 1111
2 93305− 307U0 .BEARING 1111
3 66E−11 41 2− 00 .CRANK 11 1 1 1
4 66E−11 422− 00 .CRANK 2 2 2 2 2
5 66E−11 431− 00 .CRANK 3 1111
6 66E−11 442− 00 .CRANK 4 1111
7 66E−11 685− 00 .WASHER, CRANK PIN 4 4 4 4
8 93310− 627U6 .BEARING 2 2 2 2
9 66E−11 651− 00 .ROD, CONNECTING 2 2 2 2
USA
CAN
GENE
JPN
B6
1 6 66E−11 631− 00 − A0 PISTON (STD) 2 2 2 2 UR RED
66E−11 631− 00− B0 PISTON (STD) 2 2 2 2 UR ORANGE
66E−11 631− 00− C0 PISTON (STD) 2 2 2 2 UR GREEN
66E−11 631− 00− D0 PISTON (STD) 2 2 2 2 UR PURPLE
17 66E −11603 −0 1 PISTON RING SET (STD) 2 2 2 2
18 66E −11633 −00 PIN, PISTON 2 2 2 2
19 933 10 −422U2 BEARING 2 2 2 2
20 90201− 22M04 WASHER, PLATE 4 4 4 4
21 66E−11 634− 00 CLIP, PISTON PIN 4 4 4 4
22 66E− 45813−10− 94 FLANGE, COUPLING 1111
23 66E− 4581J−00 RUBBER SHAFT COUPLING 1111
24 68N− 45593−00− 94 FLANGE, COUPLING 11 1 1 1
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
25 90201− 248M5 WASHER, PLATE 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B7
FIG. 4 INTAKE
REF.
NO.
10 66E −W0004 −00 .REED SET 1111
11 66E −1 44 1E −00 COVER, CLEANER CASE 2 1111
12 66E −427 17 −00 .RUBBER, SEAL 2 2 2 2 2
13 66E −14480 −11 COVER SUB ASSY 1111
14 66E −14457 −10 .SEAL 1111
15 66E −14452 −00 .SEAL 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 90465−11 M1 0 CLAMP 2 2 2 2
290105−08M86 BOLT, FLANGE 4 4 4 4
390109−06M00 BOLT 2 2 2 2
4 66E−1 3556− 00 GASKET, MANIFOLD 1111
5 66E−1 3624−1 0− 94 PLATE,REED VALVE 1111
6 97013− 06025 BOLT 12 12 12 12
7 92903− 06600 WASHER, PLATE 12 12 12 12
8 93606−1 9M23 PIN, DOWEL 2 2 2 2
9 66E−1 3610− 00 REED VALVE ASSY 2 2 2 2
USA
CAN
GENE
JPN
B8
16 66E −14435 −00 .GROMMET 1111
17 66E −13898 −11 .HOLDER 6 6 6 6
18 66E −14451−00 ELEMENT, AIR CLEANER 1111
19 97095 −06035 BOLT 3 3 3 3
20 92995− 06600 WASHER 3 3 3 3
21 9701 3− 06045 BOLT 4 4 4 4
22 92903− 06600 WASHER, PLATE 4 4 4 4
23 66E−1 3473− 00 O− RING 2 2 2 2
FIG. 5 CARBURETOR
REF.
NO.
106R7−14542 −00 .BODY, PUMP 11 1 1 1CARBURETOR 2
11 6K8 −14536 −11 .GASKET 2 2 2 2
12 6K8 −14503 −02 .SCREW 2 2 2 2
133G2−14231−30 .JET, MAIN (# 150) 1111 UR CARBURETOR 1
14 66E −14563 −0 1 .O −RING 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 68A−1 4301− 0 1 CARBURETOR ASSY 11 1 1 1
2 68A−1 4302−01 CARBURETOR ASSY 2 11 11
36R7−14569−00 .STRAINER 2 2 2 2
4 64T−1 4916− 00 .NEEDLE 2 2 2 2
5 8F2−1 41 47− 00 ..O− RING 1111
6 7EG−1 41 59− 00 ..CLIP 1111
7 6K8−1 4547−01 .ARM,FLOAT 2222
86R7−14253−00 .SPRING 2 2 2 2
96R7−14541− 00 .DIAPHRAGM, PUMP 2 2 2 2
3G2−1 4231− 30 .JET, MAIN (#1 50) 1111 UR CARBURETOR 2
USA
CAN
GENE
JPN
B9
15 66E −24471−00 .DIAPHRAGM 2 2 2 2
16 66E −244 11−00 .DIAPHRAGM 2 2 2 2
17 66E −244 13 −01 .BODY 2 2 2 2 2
18 66E −24362 −00 ..VALVE, CHECK 11 1 1 1
19 65U −24492 −00 ..BUSH, FULEL PUMP 1111
20 66E− 24421− 00 .VALVE, CHECK 2 2 2 2
21 66E− 24431− 00 .GASKET, FUEL PUMP 1 2222
22 66E− 24452− 00 .COVER 2 2 2 2
23 901 57− 05M1 7 .SCREW, PAN HEAD 8 8 8 8
24 66E−1 4564−01 .O− RING 2 2 2 2
25 830−1 4231−1 8 .JET, MAIN (# 90) 2 2 2 2
26 812−141 47− 00 .O− RING 3 3 3 3
FIG. 5 CARBURETOR
REF.
NO.
27 812−1 4235− 00 .WASHER, NEEDLE 4 4 4 4
28 3KW−1 4932− 00 .SPRING, THROTTLE 2 3 3 3 3
29 66E−1 4521− 00 .SCREW, ADJUST 1111 CARBURETOR 1
30 97880− 0501 0 .SCREW, PAN HEAD 4 4 4 4 CARBURETOR 2
31 98580− 0501 4 .SCREW, PAN HEAD 4 4 4 4 CARBURETOR 1
32 6K8−1 4471−1 0 .CAP, CARBURETOR 2 2 2 2
33 66E−1 4211 − 00 .SCREW, PILOT ADJUSTING 2 2 2 2
34 6K8−1 4589− 00 .SPRING 2 2 2 2
35 822−1 4235− 00 .WASHER, NEEDLE 4 4 4 4
36 583−1 4561− 00 .O− RING 2 2 2 2
37 6K8−1 4946−1 0 .METERING NEEDLE 2 2 2 2
38 6M6−1 4503− 00 .SCREW 2 2 2 2
39 6K8−1 4527−11 .PLATE 2 2 2 2
40 439−1 41 86− 00 .PIN, FLOAT 2 2 2 2
41 66E− 2441 2−01 .BODY 1 2222
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B10
42 6K8−1 4523−11 .SCREW, STOP 4 4 4 4
43 66E−1 4280− 00 .COVER, CARBURETOR 1111 CARBURETOR 1
44 66E−1 41 70− 00 ..DIAPHRAGM ASS’Y 1111 CARBURETOR 1
45 66E−1 4286− 00 ..SPRING 1111 CARBURETOR 1
46 90101− 06M25 BOLT 3 3 3 3
47 66E−1 4243− 00 PLATE 1111
48 66E−1 4291− 00 BRACKET 11 1 1 1
49 66E−41217−00 ROD, ACCEL. LEVER 2 2 2 2
50 66E−1 4398− 00 GASKET 2 2 2 2
51 66E−1 41 62− 01 BOLT, HOLDING 4 4 4 4
52 92990− 06600 WASHER, PLATE 2 2 2 2
53 4KM−1 41 37− 00 CLIP 1111
FIG. 5 CARBURETOR
REF.
NO.
54 66E−1 41 46− 00 PLATE 1111
55 35H−1 41 39− 00 CLIP,PIPE 20202020
56 3XP−1 4294− 00 HOSE 11 11
57 4N0−1 4251− 00 NIPPLE 1111
58 90445− 07M78 HOSE 1111
59 90445− 07M42 HOSE 1111
60 90445− 07M79 HOSE 1111
61 66E−1 4251− 00 NIPPLE 11 11
62 90445−1 0MH0 HOSE 1111
63 90445−1 0MH1 HOSE 1111
64 90445−1 0MH2 HOSE 1111
65 66E−1 4251− 00 NIPPLE 11 11
66 90445−1 0MH3 HOSE 1111
67 90445−1 0MH4 HOSE 1111
68 90445−1 0MH5 HOSE 1111
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B11
69 90446−1 4M98 HOSE 1111
70 90446−1 4M99 HOSE 1111
71 90446−1 0MA2 HOSE 1111
72 66E− 24314−00 PIPE 4 1111
73 66E− 24315−00 PIPE 5 1111
74 90446− 07M96 HOSE 1111
75 90446−1 0MA0 HOSE 1111
76 90446− 07M97 HOSE 1111
77 90446−1 0MA1 HOSE 1111
78 66E−1 41 62− 00 BOLT, HOLDING 2 2 2 2
79 90447−1 3004 HOSE, WITH SPRING 1111
80 90447−1 3003 HOSE, WITH SPRING 1111
FIG. 6 OIL PUMP
REF.
NO.
10 63M −13 11 6 −00 GASKET, PUMP CASE 1111
11 97095 −06020 BOLT 2 2 2 2
12 92995 −06600 WASHER 2 2 2 2
13 90445 −07009 HOSE 1111
14 67X −13 183 −00 VALVE, CHECK 1111
15 90468 −0200 1 CLIP 3333
PART NO. DESCRIPTION REMARKS
1 66E−1 3200− 02 OIL INJECTION PUMP ASSY 1111
2 66E− 26320− 00 PUMP CABLE ASSY 1111
3 90445−11 M35 HOSE (L540) 1111
4 90446−1 7M72 HOSE 1111
5 90465−11 M1 0 CLAMP 1111
6 66V−511 42− 00 CONNECTION 1111
7 90445−1 4M00 HOSE (L11 8) 1111
8 66E−1 3469− 00 SPRING 1111
9 65U−1 31 32− 00 JOINT 1111
USA
CAN
GENE
JPN
B12
16 90445 −07009 HOSE 1111
17 67X −13 183 −00 VALVE, CHECK 1111
18 90468 −0200 1 CLIP 3333
19 90464 −07M20 CLAMP 1111
20 90445− 07M25 HOSE (L53) 2 2 2 2
21 90445− 07006 HOSE 1111
22 90447− 07002 HOSE, WITH SPRING 1111
23 90468− 02001 CLIP 5555
24 6E0− 24378− 00 PIPE, JOINT 4 1111
25 63M−1 31 32− 00 JOINT 1111
26 63M− 24378−00 PIPE, JOINT 4 1111
27 6G8− 24376−00 PIPE, JOINT 11 1 1 1
FIG. 6 OIL PUMP
REF.
NO.
28 90465−11 829 CLAMP 2 2 2 2 YMUS
PART NO. DESCRIPTION REMARKS
USA
CAN
GENE
JPN
B13