F9.9HMH’10 (6CA2)
1J6CA-300F1
()
F9.9HMH
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, June 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
CATALOGUE DE PIECES DETACHEES
F9.9HMH
©2009 par Yamaha Motor Co., Ltd.
re
édition, juin 2009
1
Tous droits réservés
Toute réimpression ou utilisation
non autorisée sans la permission écrite
de la Yamaha Motor Co., Ltd.
est formellement interdite.
Imprimé au Japon
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
7. Applicable Serial No.
Engine Serial No.
8. Applicable Engine Starting Serial No.
Model Serial No. Model Serial No.
F9.9H 6CAK-1000685
9. Applicable Colour Code
Abbreviation Colour Name Colour Code
DBNM2 DARK BLUISH GRAY METALLIC 2 004D
10. Quantity Column Information
Column No. Name Of Q’ty Column Applicable Model
1 6CA2 F9.9HMH
AVANT–PROPOS
Ce catalogue de pièces détachées concerne les pièces pour le(s) modèle(s) indiqué(s) sur la
page de couverture. Lorsque vous commandez des pièces de rechange, veuillez vous référer
à ce catalogue de pieces détachées et indiquer clairement les numéros et les noms des pièces
détachées.
1. Les modifications ou ajouts ayant été effectués après la parution du catalogue de pièces
détachées seront décrits dans les Bulletins d’information concernant les pièces détachées.
ll est recommandé que vous apportiez les corrections nécessaires au catalogue des pièces détachées en vous référant aux Bulletins d’information.
2. Abréviations
Dans ce catalogue, les abréviations suivantes sont utilisées:
“UR” Utiliser le numéro de pièces spécifié.
“UN” Utiliser autant que nécessaire.
“AP” Pièces de substitution
“LM” Fabrication locale (les pièces doivent être commandées localement.)
“F#” N° de cadre (applicable au N° de série)
“O/S” Surdimensionné
3. Nombre de pièces d’un assemblage
• Les pièces fournies comme composants d’un assemblage sont précédées d’un point
(.) de la manière indiquée ci–dessous.
• Le chiffre apparaissant à la droite de chaque composant indique la quantité de pièces pour chaque unité d'assemblage.
N° PIECES DESCRIPTION QTE REMARQUES
2F5–83310–60 ENS. CLIGNOTANT AVANT 2
115–83311–60 .AMPOULE (6V–18W) 1
4. Les couleurs concernant les graphiques sont indiquées dans la colonne “REMARQUES”, comme indiqué ci–dessous.
N° PIECES DESCRIPTION QTE REMARQUES
2N4–24110–00–X5 RESERVOIR A ESSENCE. 2 MXR
3J1–24240–10 .GRAPHIQUE 1 POUR MXR
6. L’astérisque (*) placé devant un numéro de référence indique des éléments qui ont été
modifiés après la première édition.
7. N° de série applicable
N° de Série du moteur
8. N° de série initial du moteur applicable
Modèle N° de série Modèle N° de série
F9.9H 6CAK-1000685
9. Code couleur applicable
Abréviation Nom de la couleur Code couleur
DBNM2 DARK BLUISH GRAY METALLIC 2 004D
10. Informations relatives à la colonne Quantité
N° de la colonne Nom de la colonne Qté Modèle applicable
1 6CA2 F9.9HMH
5. Veuillez noter que les illustrations sont indiquées à titre de référence pour trouver les numéros de pièces, non pour être utilisées lors de I’assemblage. Lors de I’assemblage,
veuillez utiliser le manuel d’entretien adéquat.
TOP COWLING ..................................................................... 1
CYLINDER & CRANKCASE 1 ..............................................2
CRANKSHAFT & PISTON ....................................................4
CYLINDER & CRANKCASE 2 ..............................................5
VALVE ...................................................................................6
INTAKE .................................................................................7
CARBURETOR ..................................................................... 8
OIL PUMP .............................................................................10
FUEL .....................................................................................11
STARTER ..............................................................................13
GENERATOR ........................................................................ 15
ELECTRICAL 1 .....................................................................16
ELECTRICAL 2 .....................................................................18
ELECTRICAL 3 .....................................................................19
BOTTOM COWLING .............................................................20
STEERING ............................................................................22
STEERING FRICTION ..........................................................24
CONTROL ............................................................................. 25
BRACKET 1 .......................................................................... 27
BRACKET 2 .......................................................................... 29
UPPER CASING ...................................................................30
OIL PAN ................................................................................31
LOWER CASING & DRIVE 1 ................................................32
LOWER CASING & DRIVE 2 ................................................35
FUEL TANK ...........................................................................37
REPAIR KIT 1 .......................................................................38
REPAIR KIT 2 .......................................................................39
REPAIR KIT 3 .......................................................................40
INDEX
NUMERICAL INDEX .............................................................42
CONTENTS
TABLE DES MATIERES
CAPOT SUPERIEUR ............................................................1
CYLINDRE & CARTER 1 ...................................................... 2
VILEBREQUIN & PISTON ....................................................4
CYLINDRE & CARTER 2 ...................................................... 5
SOUPAPE .............................................................................6
ADMISSION ..........................................................................7
CARBURATEUR ...................................................................8
POMPE A HUILE .................................................................. 10
CARBURANT ........................................................................ 11
DEMARREUR .......................................................................13
GENERATRICE .................................................................... 15
PARTIE ELECTRIQUE 1 ......................................................16
PARTIE ELECTRIQUE 2 ......................................................18
PARTIE ELECTRIQUE 3 ......................................................19
CAPOT INFERIEUR ..............................................................20
DIRECTION ........................................................................... 22
CUVETTE POIGNEE DE DIRECTION .................................. 24
COMMANDE ......................................................................... 25
SUPPORT 1 ..........................................................................27
SUPPORT 2 ..........................................................................29
FOURREAU ..........................................................................30
VENTILATEUR D'HUILE .......................................................31
BOITIER D'HELICE TRANSMISSION1 ................................32
BOITIER D'HELICE TRANSMISSION2 ................................35
RESERVOIR A CARBURANT ..............................................37
KITS DE REPARATION 1 .....................................................38
KITS DE REPARATION 2 .....................................................39
KITS DE PEPARATION 3 ..................................................... 40
INDEX
INDEX NUMERIQUE ............................................................42
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART N O.
N° PIECES
6CA–42610–00–4D
6AH–42613–00
97780–50616
6AH–42651–00
90266–06M02
6AH–42615–00
60R–42652–00
97095–05014
92995–05600
6AH–42649–00
6CA–42677–00
6CA–W0070–00
6CA–42681–00
6CA–42682–00
6AH–42697–01
6AH–42735–00
67F–13434–10
DESCRIPTION
DESCRIPTION
TOP COWLING ASSY
CAPOT (ENS.)
.MOLDING, AIR DUCT
.MANCHON A AIR
.SCREW, TAPPING
.VIS, TETE BOMBEE
.HOOK
.CROCHET
.RIVET
.RIVET
.SEAL
.JOINT
.HOOK
.CROCHET
.BOLT
.BOULON
.WASHER
.RONDELLE
.HOLDER, CLAMP BAND
.SUPPORT, SANDOW DE SERRAGE
.GRAPHIC, FRONT
.ADHESIF, AVANT
.GRAPHIC SET
.JEU DIEMBLEMES
.MARK, COWLING
.ADHESIF, CAPOT
.MARK, COWLING
.ADHESIF, CAPOT
.TUNING FORK MARK
.MARQUE, YAMAHA
.PROTECTOR
.PROTECTEUR
LABEL, CAUTION
ETIQUETTE, ATTENTION
6CA2
1
1
4
1
2
1
1
2
2
1
2
1
1
1
1
1
1
REMARKS
REMARQUES
1
FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART N O.
N° PIECES
6AH–W009B–00–1S
6AH–15100–00–1S
93606–12019
90119–08093
97013–06040
92903–06600
6AH–11351–00
6AH–41113–00–1S
650–24378–00
676–11372–00
6G8–11325–00
97880–05025
6G8–11197–01
93210–13M63
6AH–41114–00
90119–06MA3
6AH–12411–00
688–12412–00
6AH–12413–00–1S
6AH–12414–00
90119–06MA3
6G8–11325–00
97880–05025
6AH–12481–00
90465–11M10
6E5–11325–00
98780–04016
DESCRIPTION
DESCRIPTION
CYLINDER BLOCK ASSY
CYLINDRE GROUPE (ENS.)
CRANKCASE ASSY
CARTER DE MOTEUR COMPLET
.PIN, DOWEL
.GOUPILLE
BOLT, WITH WASHER
BOULON, AVEC RONDELLE
BOLT
BOULON
WASHER, PLATE
RONDELLE, PLATE
GASKET, CYLINDER
JOINT, D'EMBASE
OUTER COVER, EXHAUST
COUVERCLE, ECHAPPEMENT
.PIPE, JOINT 4
.DURITE RACCORDEMENT 3
.NIPPLE, HOSE
.RACCORD, TUYAU
ANODE
ANODE
SCREW, PAN HEAD
VIS, TETE TRONCONIQUE
PLUG, BLIND
PLOT, BORGNE
O-RING
JOINT TORIQUE
GASKET, EXHAUST OUTER COVER
JOINT, COUVERCLE D'ECHAPPEMENT
BOLT, WITH WASHER
BOULON, AVEC RONDELLE
THERMOSTAT
THERMOSTAT
.SEAL, THERMOSTAT
.JOINT, THERMOSTAT
COVER, THERMOSTAT
COUVERCLE, THERMOSTAT
GASKET, COVER
JOINT, COUVERCLE
BOLT, WITH WASHER
BOULON, AVEC RONDELLE
ANODE
ANODE
SCREW, PAN HEAD
VIS, TETE TRONCONIQUE
PIPE 1
DURITE 1
CLAMP
BRIDE
ANODE
ANODE
SCREW, FLAT HEAD
VIS A TETE FRAISEE
6CA2
1
1
4
4
6
6
1
1
1
1
1
1
1
1
1
7
1
1
1
1
3
1
1
1
2
1
1
REMARKS
REMARQUES
2
FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1
REF.
NO.
28
29
PART N O.
N° PIECES
5GH–13440–20
6C5–12858–00
DESCRIPTION
DESCRIPTION
ELEMENT ASSY, OIL CLEANER
ELEMENT, FILTRE A HUILE
BOLT, UNION
BOULON, RACCORD
6CA2
1
1
REMARKS
REMARQUES
3
FIG. 3 CRANKSHAFT & PISTON VILEBREQUIN & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART N O.
N° PIECES
6AH–11411–00
6AH–11416–00
6AH–11416–10
6AH–11416–20
6AH–11650–00
6AH–11654–00
6AH–11631–00
6AH–11635–00
6AH–11636–00
6AH–11603–00
6AH–11604–00
6AH–11605–00
137–11633–10
93450–17129
93102–37004
93102–25014
DESCRIPTION
DESCRIPTION
CRANKSHAFT
VILEBREQUIN COMPLET
PLANE BEARING, CRANKSHAFT 1
COUSSINET DE VILEBREQUIN 1
PLANE BEARING, CRANKSHAFT 1
COUSSINET DE VILEBREQUIN 1
PLANE BEARING, CRANKSHAFT 1
COUSSINET DE VILEBREQUIN 1
CONNECTING ROD ASSY
BIELLE COMPLETTE
.BOLT, CONNECTING ROD
.BOULON, BIELLE
PISTON (STD)
PISTON (STD)
PISTON (0.25MM O/S)
PISTON (0.25MM O/S)
PISTON (0.50MM O/S)
PISTON (0.50MM O/S)
PISTON RING SET (STD)
JEU DE SEGMENTS (STD)
PISTON RING SET (0.25MM O/S)
JEU DE SEGMENTS (0.25MM O/S)
PISTON RING SET (0.50MM O/S)
JEU DE SEGMENTS (0.50MM O/S)
PIN, PISTON
AXE, PISTON
CIRCLIP
CIRCLIP, TYPE S
OIL SEAL
JOINT SPY
OIL SEAL
JOINT SPY
6CA2
1
4 UR BLUE
4 UR BLACK
4 UR BROWN
2
2
2
2A P
2A P
2
2A P
2A P
2
4
1
1
REMARKS
REMARQUES
UR BLUE
UR BLACK
UR BROWN
AP
AP
AP
AP
4
FIG. 4 CYLINDER & CRANKCASE 2 CYLINDRE & CARTER 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART N O.
N° PIECES
6AG–W009A–00–1S
6AH–11111–00–94
6AH–11133–10
6AG–11181–00
93606–12019
90105–09006
90119–06MA3
6AH–11191–00–1S
6AH–11372–00
6AH–11356–00
97095–06020
92995–06600
6AH–11168–00
6AH–11169–00
98507–04010
92907–04600
6G8–11325–00
97880–05025
6G8–11197–01
93210–13M63
6G8–15363–00
93210–24M79
90465–08059
62Y–12138–60
94702–00418
DESCRIPTION
DESCRIPTION
CYLINDER HEAD ASSY
CULASSE (ENS.)
HEAD, CYLINDER 1
CULASSE
.GUIDE, VALVE 1
.GUIDE, SOUPAPE 1
GASKET, CYLINDER HEAD 1
JOINT, DE CULASSE 1
PIN, DOWEL
GOUPILLE
BOLT, FLANGE
BOULON
BOLT, WITH WASHER
BOULON, AVEC RONDELLE
COVER, CYLINDER HEAD 1
COUVERCLE, CULASSE 1
.NIPPLE, HOSE
.RACCORD, TUYAU
SEAL, CYLINDER 2
JOINT, SPY CYLINDRE
BOLT
BOULON
WASHER
RONDELLE
COVER, BREATHER
COUVERCLE, RENIFLARD
GASKET, BREATHER COVER
JOINT, COUVERCLE DE RENIFLARD
SCREW, PAN HEAD
VIS, TETE TRONCONIQUE
WASHER
RONDELLE
ANODE
ANODE
SCREW, PAN HEAD
VIS, TETE TRONCONIQUE
PLUG, BLIND
PLOT, BORGNE
O-RING
JOINT TORIQUE
PLUG, OIL
PLOT, HUILE
O-RING
JOINT TORIQUE
CLAMP
BRIDE
MARK, CAUTION
MAKER
PLUG, SPARK (NGK DPR6EB)
BOUGIE D,ALLUMAGE (NGK DPR6EB)
6CA2
1
1
4
1
2
6
3
1
1
1
5
5
1
1
4
4
2
2
2
2
1
1
1
1
2
REMARKS
REMARQUES
5
FIG. 5 VALVE SOUPAPE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART N O.
N° PIECES
6AH–12111–00
6AH–12121–00
62Y–12116–00
3YF–12113–00
30X–12117–00
30X–12118–00
51Y–12119–00
66M–12146–00
6AH–12279–00
97013–06012
90387–13006
90501–120A5
6AH–12151–00
64J–12159–00
62Y–12158–00
DESCRIPTION
DESCRIPTION
VALVE, INTAKE
SOUPAPE, ADMISSION
VALVE, EXHAUST
SOUPAPE, ECHAPPEMENT
SEAT, VALVE SPRING
SIEGE, RESSORT DE SOUPAPE
SPRING, VALVE INNER
RESSORT DE SOUPAPE, INTERNE
RETAINER, VALVE SPRING
BUTEE DE RESSORT DE SOUPAPE
COTTER, VALVE
FRAISE, SOUPAPE
SEAL, VALVE STEM
JOINT, QUEUE DE SOUPAPE
SHAFT, ROCKER
AXE, CULBUTEUR
PLATE
PLAQUE
BOLT
BOULON
COLLAR
COLLERETTE
SPRING, COMPRESSION
RESSORT, COMPRESSION
ARM, VALVE ROCKER
CULBUTEUR
SCREW, VALVE ADJUSTING
VIS, REGLAGE DE SOUPAPE
NUT, LOCK
CONTRE-ECROU
REMARKS
6CA2
2
2
4
4
4
8
4
1
1
1
2
2
4
4
4
REMARQUES
6
FIG. 6 INTAKE ADMISSION
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART N O.
N° PIECES
6AH–13641–00–94
6AH–13645–00
97595–06555
91690–50014
90465–08M83
97095–06012
92995–06600
6AH–13646–00
6AH–14271–00
6AH–14440–00
93210–35M86
95895–06100
6AH–15373–00
90109–06MA1
90480–16616
90465–13M18
DESCRIPTION
DESCRIPTION
MANIFOLD 1
TUBULURE 1
GASKET, MANIFOLD 1
JOINT, TUBULURE 1
BOLT, WITH WASHER
VIS HEXAGONAL AVC RONDELLE
PIN, SPRING
AGRAFFE
CLAMP
BRIDE
BOLT
BOULON
WASHER
RONDELLE
GASKET, MANIFOLD 2
JOINT, TUBULURE 2
INSULATOR
ISOLATEUR
SILENCER ASSY, INTAKE
SIENCIEUX D'ADMISSION
O-RING
JOINT TORIQUE
BOLT, FLANGE
BOULON
PIPE, BREATHER
DURITE DE RENIFLARD
BOLT
BOULON
GROMMET
PASSE-FIL
CLAMP
BRIDE
REMARKS
6CA2
1
1
4
2
2
2
2
2
1
1
1
2
1
1
1
1
REMARQUES
7
FIG. 7 CARBURETOR CARBURATEUR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART N O.
N° PIECES
6AG–14301–11
98580–04006
65W–14572–00
65W–14126–10
97980–04110
6AG–14948–02
679–14966–00
90501–10326
63V–14523–00
6AH–14947–20
676–14943–19
6AH–14985–00
6AH–14546–00
663–14159–00
98580–04008
6H4–14548–00
65W–14373–02
6AH–14379–00
67C–14923–20
67C–14397–00
67C–14555–00
65W–14335–00
6AH–14371–00
6AH–14384–00
6AH–14980–00
65W–14398–00
65W–14992–00
DESCRIPTION
DESCRIPTION
CARBURETOR ASSY 1
CARBURATEUR COMPLET 1
.SCREW, PAN HEAD
.VIS
.PLATE
.PLAQUE
.GASKET
.JOINT
.SCREW, WITH WASHER
.VIS, AVEC RONDELLE
.JET (#38)
.GICLEUR (#38)
.RUBBER CAP
.CAOUTCHOUC CASQUILLO
.SPRING, COMPRESSION
.RESSORT, COMPRESSION
.SCREW, STOP
.VIS, BUTEE
.JET, NEEDLE
.GICLEUR DE STARTER
.JET, MAIN (#80)
.GICLEUR, PRINCIPAL (#80)
.FLOAT
.FLOTTEUR
.VALVE, NEEDLE
.POINTEAU
.CLIP
.JONC
.SCREW, PAN HEAD
.VIS
.PIN, FLOAT ARM
.AXE, BRAS DE FLOTTEUR
.COVER, PLUNGER CAP
.COUVERCLE DE PLONGEUR
.ROD, STARTER
.TRINGLE, STARTER
.SCREW, PILOT
.VIS, RALENTI
.O-RING
.JOINT TORIQUE
.SPRING
.RESSORT
.SPRING, PLUNGER
.RESSORT, PLONGEUR
.PLUNGER, STARTER
.PLONGEUR, STARTER
.GASKET, FLOAT CHAMBER
.JOINT, CUVE DE FLOTTEUR
.BODY, FLOAT CHAMBER
.CORPS, CUVE DE FLOTTEUR
.GASKET
.JOINT
.SCREW, DRAIN
.BOUCHON, PURGE
REMARKS
6CA2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARQUES
8
FIG. 7 CARBURETOR CARBURATEUR
REF.
NO.
28
29
30
31
32
33
34
PART N O.
N° PIECES
97980–04114
6AH–14380–00
97980–04108
6AH–14346–00
67C–14567–00
65W–14346–00
65W–1439G–00
DESCRIPTION
DESCRIPTION
.SCREW, WITH WASHER
.VIS, AVEC RONDELLE
.PRIME STARTER ASSY
.STARTER AUTOMATIQUE
.SCREW, WITH WASHER
.VIS, AVEC RONDELLE
.PLATE
.PLAQUE
.SCREW
.VIS
.PLATE
.PLAQUE
.CLIP 1
.JONC 1
REMARKS
6CA2
4
1
2
1
1
1
1
REMARQUES
9