YAMAHA F9.9HMH’10 PARTS CATALOGUE 10

F9.9HMH’10 (6CA2)
1J6CA-300F1
()
F9.9HMH
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, June 2009
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
CATALOGUE DE PIECES DETACHEES
F9.9HMH
©2009 par Yamaha Motor Co., Ltd.
re
édition, juin 2009
1 Tous droits réservés
Toute réimpression ou utilisation
non autorisée sans la permission écrite
de la Yamaha Motor Co., Ltd.
est formellement interdite.
Imprimé au Japon
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
7. Applicable Serial No.
Engine Serial No.
8. Applicable Engine Starting Serial No.
Model Serial No. Model Serial No.
F9.9H 6CAK-1000685
9. Applicable Colour Code
Abbreviation Colour Name Colour Code
DBNM2 DARK BLUISH GRAY METALLIC 2 004D
10. Quantity Column Information
Column No. Name Of Q’ty Column Applicable Model
1 6CA2 F9.9HMH
AVANT–PROPOS
Ce catalogue de pièces détachées concerne les pièces pour le(s) modèle(s) indiqué(s) sur la page de couverture. Lorsque vous commandez des pièces de rechange, veuillez vous référer à ce catalogue de pieces détachées et indiquer clairement les numéros et les noms des pièces détachées.
1. Les modifications ou ajouts ayant été effectués après la parution du catalogue de pièces détachées seront décrits dans les Bulletins d’information concernant les pièces déta­chées. ll est recommandé que vous apportiez les corrections nécessaires au catalogue des piè­ces détachées en vous référant aux Bulletins d’information.
2. Abréviations Dans ce catalogue, les abréviations suivantes sont utilisées:
“UR” Utiliser le numéro de pièces spécifié. “UN” Utiliser autant que nécessaire. “AP” Pièces de substitution “LM” Fabrication locale (les pièces doivent être commandées localement.) “F#” N° de cadre (applicable au N° de série) “O/S” Surdimensionné
3. Nombre de pièces d’un assemblage
• Les pièces fournies comme composants d’un assemblage sont précédées d’un point (.) de la manière indiquée ci–dessous.
• Le chiffre apparaissant à la droite de chaque composant indique la quantité de piè­ces pour chaque unité d'assemblage.
N° PIECES DESCRIPTION QTE REMARQUES
2F5–83310–60 ENS. CLIGNOTANT AVANT 2
115–83311–60 .AMPOULE (6V–18W) 1
4. Les couleurs concernant les graphiques sont indiquées dans la colonne “REMAR­QUES”, comme indiqué ci–dessous.
N° PIECES DESCRIPTION QTE REMARQUES
2N4–24110–00–X5 RESERVOIR A ESSENCE. 2 MXR
3J1–24240–10 .GRAPHIQUE 1 POUR MXR
6. L’astérisque (*) placé devant un numéro de référence indique des éléments qui ont été modifiés après la première édition.
7. N° de série applicable
N° de Série du moteur
8. N° de série initial du moteur applicable
Modèle N° de série Modèle N° de série
F9.9H 6CAK-1000685
9. Code couleur applicable
Abréviation Nom de la couleur Code couleur
DBNM2 DARK BLUISH GRAY METALLIC 2 004D
10. Informations relatives à la colonne Quantité
N° de la colonne Nom de la colonne Qté Modèle applicable
1 6CA2 F9.9HMH
5. Veuillez noter que les illustrations sont indiquées à titre de référence pour trouver les nu­méros de pièces, non pour être utilisées lors de I’assemblage. Lors de I’assemblage, veuillez utiliser le manuel d’entretien adéquat.
TOP COWLING ..................................................................... 1
CYLINDER & CRANKCASE 1 ..............................................2
CRANKSHAFT & PISTON ....................................................4
CYLINDER & CRANKCASE 2 ..............................................5
VALVE ...................................................................................6
INTAKE .................................................................................7
CARBURETOR ..................................................................... 8
OIL PUMP .............................................................................10
FUEL .....................................................................................11
STARTER ..............................................................................13
GENERATOR ........................................................................ 15
ELECTRICAL 1 .....................................................................16
ELECTRICAL 2 .....................................................................18
ELECTRICAL 3 .....................................................................19
BOTTOM COWLING .............................................................20
STEERING ............................................................................22
STEERING FRICTION ..........................................................24
CONTROL ............................................................................. 25
BRACKET 1 .......................................................................... 27
BRACKET 2 .......................................................................... 29
UPPER CASING ...................................................................30
OIL PAN ................................................................................31
LOWER CASING & DRIVE 1 ................................................32
LOWER CASING & DRIVE 2 ................................................35
FUEL TANK ...........................................................................37
REPAIR KIT 1 .......................................................................38
REPAIR KIT 2 .......................................................................39
REPAIR KIT 3 .......................................................................40
INDEX
NUMERICAL INDEX .............................................................42
CONTENTS
TABLE DES MATIERES
CAPOT SUPERIEUR ............................................................1
CYLINDRE & CARTER 1 ...................................................... 2
VILEBREQUIN & PISTON ....................................................4
CYLINDRE & CARTER 2 ...................................................... 5
SOUPAPE .............................................................................6
ADMISSION ..........................................................................7
CARBURATEUR ...................................................................8
POMPE A HUILE .................................................................. 10
CARBURANT ........................................................................ 11
DEMARREUR .......................................................................13
GENERATRICE .................................................................... 15
PARTIE ELECTRIQUE 1 ......................................................16
PARTIE ELECTRIQUE 2 ......................................................18
PARTIE ELECTRIQUE 3 ......................................................19
CAPOT INFERIEUR ..............................................................20
DIRECTION ........................................................................... 22
CUVETTE POIGNEE DE DIRECTION .................................. 24
COMMANDE ......................................................................... 25
SUPPORT 1 ..........................................................................27
SUPPORT 2 ..........................................................................29
FOURREAU ..........................................................................30
VENTILATEUR D'HUILE .......................................................31
BOITIER D'HELICE TRANSMISSION1 ................................32
BOITIER D'HELICE TRANSMISSION2 ................................35
RESERVOIR A CARBURANT ..............................................37
KITS DE REPARATION 1 .....................................................38
KITS DE REPARATION 2 .....................................................39
KITS DE PEPARATION 3 ..................................................... 40
INDEX
INDEX NUMERIQUE ............................................................42
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART N O. N° PIECES
6CA–42610–00–4D
6AH–42613–00
97780–50616
6AH–42651–00
90266–06M02
6AH–42615–00
60R–42652–00
97095–05014
92995–05600
6AH–42649–00
6CA–42677–00
6CA–W0070–00
6CA–42681–00
6CA–42682–00
6AH–42697–01
6AH–42735–00
67F–13434–10
DESCRIPTION DESCRIPTION
TOP COWLING ASSY CAPOT (ENS.)
.MOLDING, AIR DUCT .MANCHON A AIR
.SCREW, TAPPING .VIS, TETE BOMBEE
.HOOK .CROCHET
.RIVET .RIVET
.SEAL .JOINT
.HOOK .CROCHET
.BOLT .BOULON
.WASHER .RONDELLE
.HOLDER, CLAMP BAND .SUPPORT, SANDOW DE SERRAGE
.GRAPHIC, FRONT .ADHESIF, AVANT
.GRAPHIC SET .JEU DIEMBLEMES
.MARK, COWLING .ADHESIF, CAPOT
.MARK, COWLING .ADHESIF, CAPOT
.TUNING FORK MARK .MARQUE, YAMAHA
.PROTECTOR .PROTECTEUR
LABEL, CAUTION ETIQUETTE, ATTENTION
6CA2
1
1
4
1
2
1
1
2
2
1
2
1
1
1
1
1
1
REMARKS REMARQUES
1
FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART N O. N° PIECES
6AH–W009B–00–1S
6AH–15100–00–1S
93606–12019
90119–08093
97013–06040
92903–06600
6AH–11351–00
6AH–41113–00–1S
650–24378–00
676–11372–00
6G8–11325–00
97880–05025
6G8–11197–01
93210–13M63
6AH–41114–00
90119–06MA3
6AH–12411–00
688–12412–00
6AH–12413–00–1S
6AH–12414–00
90119–06MA3
6G8–11325–00
97880–05025
6AH–12481–00
90465–11M10
6E5–11325–00
98780–04016
DESCRIPTION DESCRIPTION
CYLINDER BLOCK ASSY CYLINDRE GROUPE (ENS.)
CRANKCASE ASSY CARTER DE MOTEUR COMPLET
.PIN, DOWEL .GOUPILLE
BOLT, WITH WASHER BOULON, AVEC RONDELLE
BOLT BOULON
WASHER, PLATE RONDELLE, PLATE
GASKET, CYLINDER JOINT, D'EMBASE
OUTER COVER, EXHAUST COUVERCLE, ECHAPPEMENT
.PIPE, JOINT 4 .DURITE RACCORDEMENT 3
.NIPPLE, HOSE .RACCORD, TUYAU
ANODE ANODE
SCREW, PAN HEAD VIS, TETE TRONCONIQUE
PLUG, BLIND PLOT, BORGNE
O-RING JOINT TORIQUE
GASKET, EXHAUST OUTER COVER JOINT, COUVERCLE D'ECHAPPEMENT
BOLT, WITH WASHER BOULON, AVEC RONDELLE
THERMOSTAT THERMOSTAT
.SEAL, THERMOSTAT .JOINT, THERMOSTAT
COVER, THERMOSTAT COUVERCLE, THERMOSTAT
GASKET, COVER JOINT, COUVERCLE
BOLT, WITH WASHER BOULON, AVEC RONDELLE
ANODE ANODE
SCREW, PAN HEAD VIS, TETE TRONCONIQUE
PIPE 1 DURITE 1
CLAMP BRIDE
ANODE ANODE
SCREW, FLAT HEAD VIS A TETE FRAISEE
6CA2
1
1
4
4
6
6
1
1
1
1
1
1
1
1
1
7
1
1
1
1
3
1
1
1
2
1
1
REMARKS REMARQUES
2
FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1
REF. NO.
28
29
PART N O. N° PIECES
5GH–13440–20
6C5–12858–00
DESCRIPTION DESCRIPTION
ELEMENT ASSY, OIL CLEANER ELEMENT, FILTRE A HUILE
BOLT, UNION BOULON, RACCORD
6CA2
1
1
REMARKS REMARQUES
3
FIG. 3 CRANKSHAFT & PISTON VILEBREQUIN & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
PART N O. N° PIECES
6AH–11411–00
6AH–11416–00
6AH–11416–10
6AH–11416–20
6AH–11650–00
6AH–11654–00
6AH–11631–00
6AH–11635–00
6AH–11636–00
6AH–11603–00
6AH–11604–00
6AH–11605–00
137–11633–10
93450–17129
93102–37004
93102–25014
DESCRIPTION DESCRIPTION
CRANKSHAFT VILEBREQUIN COMPLET
PLANE BEARING, CRANKSHAFT 1 COUSSINET DE VILEBREQUIN 1
PLANE BEARING, CRANKSHAFT 1 COUSSINET DE VILEBREQUIN 1
PLANE BEARING, CRANKSHAFT 1 COUSSINET DE VILEBREQUIN 1
CONNECTING ROD ASSY BIELLE COMPLETTE
.BOLT, CONNECTING ROD .BOULON, BIELLE
PISTON (STD) PISTON (STD)
PISTON (0.25MM O/S) PISTON (0.25MM O/S)
PISTON (0.50MM O/S) PISTON (0.50MM O/S)
PISTON RING SET (STD) JEU DE SEGMENTS (STD)
PISTON RING SET (0.25MM O/S) JEU DE SEGMENTS (0.25MM O/S)
PISTON RING SET (0.50MM O/S) JEU DE SEGMENTS (0.50MM O/S)
PIN, PISTON AXE, PISTON
CIRCLIP CIRCLIP, TYPE S
OIL SEAL JOINT SPY
OIL SEAL JOINT SPY
6CA2
1
4 UR BLUE
4 UR BLACK
4 UR BROWN
2
2
2
2AP
2AP
2
2AP
2AP
2
4
1
1
REMARKS REMARQUES
UR BLUE
UR BLACK
UR BROWN
AP
AP
AP
AP
4
FIG. 4 CYLINDER & CRANKCASE 2 CYLINDRE & CARTER 2
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART N O. N° PIECES
6AG–W009A–00–1S
6AH–11111–00–94
6AH–11133–10
6AG–11181–00
93606–12019
90105–09006
90119–06MA3
6AH–11191–00–1S
6AH–11372–00
6AH–11356–00
97095–06020
92995–06600
6AH–11168–00
6AH–11169–00
98507–04010
92907–04600
6G8–11325–00
97880–05025
6G8–11197–01
93210–13M63
6G8–15363–00
93210–24M79
90465–08059
62Y–12138–60
94702–00418
DESCRIPTION DESCRIPTION
CYLINDER HEAD ASSY CULASSE (ENS.)
HEAD, CYLINDER 1 CULASSE
.GUIDE, VALVE 1 .GUIDE, SOUPAPE 1
GASKET, CYLINDER HEAD 1 JOINT, DE CULASSE 1
PIN, DOWEL GOUPILLE
BOLT, FLANGE BOULON
BOLT, WITH WASHER BOULON, AVEC RONDELLE
COVER, CYLINDER HEAD 1 COUVERCLE, CULASSE 1
.NIPPLE, HOSE .RACCORD, TUYAU
SEAL, CYLINDER 2 JOINT, SPY CYLINDRE
BOLT BOULON
WASHER RONDELLE
COVER, BREATHER COUVERCLE, RENIFLARD
GASKET, BREATHER COVER JOINT, COUVERCLE DE RENIFLARD
SCREW, PAN HEAD VIS, TETE TRONCONIQUE
WASHER RONDELLE
ANODE ANODE
SCREW, PAN HEAD VIS, TETE TRONCONIQUE
PLUG, BLIND PLOT, BORGNE
O-RING JOINT TORIQUE
PLUG, OIL PLOT, HUILE
O-RING JOINT TORIQUE
CLAMP BRIDE
MARK, CAUTION MAKER
PLUG, SPARK (NGK DPR6EB) BOUGIE D,ALLUMAGE (NGK DPR6EB)
6CA2
1
1
4
1
2
6
3
1
1
1
5
5
1
1
4
4
2
2
2
2
1
1
1
1
2
REMARKS REMARQUES
5
FIG. 5 VALVE SOUPAPE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART N O. N° PIECES
6AH–12111–00
6AH–12121–00
62Y–12116–00
3YF–12113–00
30X–12117–00
30X–12118–00
51Y–12119–00
66M–12146–00
6AH–12279–00
97013–06012
90387–13006
90501–120A5
6AH–12151–00
64J–12159–00
62Y–12158–00
DESCRIPTION DESCRIPTION
VALVE, INTAKE SOUPAPE, ADMISSION
VALVE, EXHAUST SOUPAPE, ECHAPPEMENT
SEAT, VALVE SPRING SIEGE, RESSORT DE SOUPAPE
SPRING, VALVE INNER RESSORT DE SOUPAPE, INTERNE
RETAINER, VALVE SPRING BUTEE DE RESSORT DE SOUPAPE
COTTER, VALVE FRAISE, SOUPAPE
SEAL, VALVE STEM JOINT, QUEUE DE SOUPAPE
SHAFT, ROCKER AXE, CULBUTEUR
PLATE PLAQUE
BOLT BOULON
COLLAR COLLERETTE
SPRING, COMPRESSION RESSORT, COMPRESSION
ARM, VALVE ROCKER CULBUTEUR
SCREW, VALVE ADJUSTING VIS, REGLAGE DE SOUPAPE
NUT, LOCK CONTRE-ECROU
REMARKS
6CA2
2
2
4
4
4
8
4
1
1
1
2
2
4
4
4
REMARQUES
6
FIG. 6 INTAKE ADMISSION
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART N O. N° PIECES
6AH–13641–00–94
6AH–13645–00
97595–06555
91690–50014
90465–08M83
97095–06012
92995–06600
6AH–13646–00
6AH–14271–00
6AH–14440–00
93210–35M86
95895–06100
6AH–15373–00
90109–06MA1
90480–16616
90465–13M18
DESCRIPTION DESCRIPTION
MANIFOLD 1 TUBULURE 1
GASKET, MANIFOLD 1 JOINT, TUBULURE 1
BOLT, WITH WASHER VIS HEXAGONAL AVC RONDELLE
PIN, SPRING AGRAFFE
CLAMP BRIDE
BOLT BOULON
WASHER RONDELLE
GASKET, MANIFOLD 2 JOINT, TUBULURE 2
INSULATOR ISOLATEUR
SILENCER ASSY, INTAKE SIENCIEUX D'ADMISSION
O-RING JOINT TORIQUE
BOLT, FLANGE BOULON
PIPE, BREATHER DURITE DE RENIFLARD
BOLT BOULON
GROMMET PASSE-FIL
CLAMP BRIDE
REMARKS
6CA2
1
1
4
2
2
2
2
2
1
1
1
2
1
1
1
1
REMARQUES
7
FIG. 7 CARBURETOR CARBURATEUR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART N O. N° PIECES
6AG–14301–11
98580–04006
65W–14572–00
65W–14126–10
97980–04110
6AG–14948–02
679–14966–00
90501–10326
63V–14523–00
6AH–14947–20
676–14943–19
6AH–14985–00
6AH–14546–00
663–14159–00
98580–04008
6H4–14548–00
65W–14373–02
6AH–14379–00
67C–14923–20
67C–14397–00
67C–14555–00
65W–14335–00
6AH–14371–00
6AH–14384–00
6AH–14980–00
65W–14398–00
65W–14992–00
DESCRIPTION DESCRIPTION
CARBURETOR ASSY 1 CARBURATEUR COMPLET 1
.SCREW, PAN HEAD .VIS
.PLATE .PLAQUE
.GASKET .JOINT
.SCREW, WITH WASHER .VIS, AVEC RONDELLE
.JET (#38) .GICLEUR (#38)
.RUBBER CAP .CAOUTCHOUC CASQUILLO
.SPRING, COMPRESSION .RESSORT, COMPRESSION
.SCREW, STOP .VIS, BUTEE
.JET, NEEDLE .GICLEUR DE STARTER
.JET, MAIN (#80) .GICLEUR, PRINCIPAL (#80)
.FLOAT .FLOTTEUR
.VALVE, NEEDLE .POINTEAU
.CLIP .JONC
.SCREW, PAN HEAD .VIS
.PIN, FLOAT ARM .AXE, BRAS DE FLOTTEUR
.COVER, PLUNGER CAP .COUVERCLE DE PLONGEUR
.ROD, STARTER .TRINGLE, STARTER
.SCREW, PILOT .VIS, RALENTI
.O-RING .JOINT TORIQUE
.SPRING .RESSORT
.SPRING, PLUNGER .RESSORT, PLONGEUR
.PLUNGER, STARTER .PLONGEUR, STARTER
.GASKET, FLOAT CHAMBER .JOINT, CUVE DE FLOTTEUR
.BODY, FLOAT CHAMBER .CORPS, CUVE DE FLOTTEUR
.GASKET .JOINT
.SCREW, DRAIN .BOUCHON, PURGE
REMARKS
6CA2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARQUES
8
FIG. 7 CARBURETOR CARBURATEUR
REF. NO.
28
29
30
31
32
33
34
PART N O. N° PIECES
97980–04114
6AH–14380–00
97980–04108
6AH–14346–00
67C–14567–00
65W–14346–00
65W–1439G–00
DESCRIPTION DESCRIPTION
.SCREW, WITH WASHER .VIS, AVEC RONDELLE
.PRIME STARTER ASSY .STARTER AUTOMATIQUE
.SCREW, WITH WASHER .VIS, AVEC RONDELLE
.PLATE .PLAQUE
.SCREW .VIS
.PLATE .PLAQUE
.CLIP 1 .JONC 1
REMARKS
6CA2
4
1
2
1
1
1
1
REMARQUES
9
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