YAMAHA F9.9HMH’10 PARTS CATALOGUE 10

F9.9HMH’10 (6CA2)

1J6CA-300F1

()

F9.9HMH

PARTS CATALOGUE

1st edition, June 2009

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

CATALOGUE DE PIECES DETACHEES

F9.9HMH

édition, juin 2009

Toute réimpression ou utilisation

non autorisée sans la permission écrite

de la Yamaha Motor Co., Ltd.

est formellement interdite.

Imprimé au Japon

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

7. Applicable Serial No.

Engine Serial No.

8. Applicable Engine Starting Serial No.

Model Serial No. Model Serial No.

F9.9H 6CAK-1000685

9. Applicable Colour Code

Abbreviation Colour Name Colour Code

DBNM2 DARK BLUISH GRAY METALLIC 2 004D

10. Quantity Column Information

Column No. Name Of Q’ty Column Applicable Model

1 6CA2 F9.9HMH

AVANT–PROPOS

Ce catalogue de pièces détachées concerne les pièces pour le(s) modèle(s) indiqué(s) sur la page de couverture. Lorsque vous commandez des pièces de rechange, veuillez vous référer à ce catalogue de pieces détachées et indiquer clairement les numéros et les noms des pièces détachées.

1. Les modifications ou ajouts ayant été effectués après la parution du catalogue de pièces détachées seront décrits dans les Bulletins d’information concernant les pièces détachées. ll est recommandé que vous apportiez les corrections nécessaires au catalogue des pièces détachées en vous référant aux Bulletins d’information.

2. Abréviations Dans ce catalogue, les abréviations suivantes sont utilisées:

“UR” Utiliser le numéro de pièces spécifié. “UN” Utiliser autant que nécessaire. “AP” Pièces de substitution “LM” Fabrication locale (les pièces doivent être commandées localement.) “F#” N° de cadre (applicable au N° de série) “O/S” Surdimensionné

3. Nombre de pièces d’un assemblage

• Les pièces fournies comme composants d’un assemblage sont précédées d’un point (.) de la manière indiquée ci–dessous.

• Le chiffre apparaissant à la droite de chaque composant indique la quantité de pièces pour chaque unité d'assemblage.

N° PIECES DESCRIPTION QTE REMARQUES

2F5–83310–60 ENS. CLIGNOTANT AVANT 2

115–83311–60 .AMPOULE (6V–18W) 1

4. Les couleurs concernant les graphiques sont indiquées dans la colonne “REMARQUES”, comme indiqué ci–dessous.

N° PIECES DESCRIPTION QTE REMARQUES

2N4–24110–00–X5 RESERVOIR A ESSENCE. 2 MXR

3J1–24240–10 .GRAPHIQUE 1 POUR MXR

6. L’astérisque (*) placé devant un numéro de référence indique des éléments qui ont été modifiés après la première édition.

7. N° de série applicable

N° de Série du moteur

8. N° de série initial du moteur applicable

Modèle N° de série Modèle N° de série

F9.9H 6CAK-1000685

9. Code couleur applicable

Abréviation Nom de la couleur Code couleur

DBNM2 DARK BLUISH GRAY METALLIC 2 004D

10. Informations relatives à la colonne Quantité

N° de la colonne Nom de la colonne Qté Modèle applicable

1 6CA2 F9.9HMH

5. Veuillez noter que les illustrations sont indiquées à titre de référence pour trouver les numéros de pièces, non pour être utilisées lors de I’assemblage. Lors de I’assemblage, veuillez utiliser le manuel d’entretien adéquat.

TOP COWLING ..................................................................... 1

CYLINDER & CRANKCASE 1 ..............................................2

CRANKSHAFT & PISTON ....................................................4

CYLINDER & CRANKCASE 2 ..............................................5

VALVE ...................................................................................6

INTAKE .................................................................................7

CARBURETOR ..................................................................... 8

OIL PUMP .............................................................................10

FUEL .....................................................................................11

STARTER ..............................................................................13

GENERATOR ........................................................................ 15

ELECTRICAL 1 .....................................................................16

ELECTRICAL 2 .....................................................................18

ELECTRICAL 3 .....................................................................19

BOTTOM COWLING .............................................................20

STEERING ............................................................................22

STEERING FRICTION ..........................................................24

CONTROL ............................................................................. 25

BRACKET 1 .......................................................................... 27

BRACKET 2 .......................................................................... 29

UPPER CASING ...................................................................30

OIL PAN ................................................................................31

LOWER CASING & DRIVE 1 ................................................32

LOWER CASING & DRIVE 2 ................................................35

FUEL TANK ...........................................................................37

REPAIR KIT 1 .......................................................................38

REPAIR KIT 2 .......................................................................39

REPAIR KIT 3 .......................................................................40

INDEX

NUMERICAL INDEX .............................................................42

CONTENTS

TABLE DES MATIERES

CAPOT SUPERIEUR ............................................................1

CYLINDRE & CARTER 1 ...................................................... 2

VILEBREQUIN & PISTON ....................................................4

CYLINDRE & CARTER 2 ...................................................... 5

SOUPAPE .............................................................................6

ADMISSION ..........................................................................7

CARBURATEUR ...................................................................8

POMPE A HUILE .................................................................. 10

CARBURANT ........................................................................ 11

DEMARREUR .......................................................................13

GENERATRICE .................................................................... 15

PARTIE ELECTRIQUE 1 ......................................................16

PARTIE ELECTRIQUE 2 ......................................................18

PARTIE ELECTRIQUE 3 ......................................................19

CAPOT INFERIEUR ..............................................................20

DIRECTION ........................................................................... 22

CUVETTE POIGNEE DE DIRECTION .................................. 24

COMMANDE ......................................................................... 25

SUPPORT 1 ..........................................................................27

SUPPORT 2 ..........................................................................29

FOURREAU ..........................................................................30

VENTILATEUR D'HUILE .......................................................31

BOITIER D'HELICE TRANSMISSION1 ................................32

BOITIER D'HELICE TRANSMISSION2 ................................35

RESERVOIR A CARBURANT ..............................................37

KITS DE REPARATION 1 .....................................................38

KITS DE REPARATION 2 .....................................................39

KITS DE PEPARATION 3 ..................................................... 40

INDEX

INDEX NUMERIQUE ............................................................42

FIG. 1 TOP COWLING CAPOT SUPERIEUR

REF. NO.

PART N O. N° PIECES

6CA–42610–00–4D

6AH–42613–00

97780–50616

6AH–42651–00

90266–06M02

6AH–42615–00

60R–42652–00

97095–05014

92995–05600

6AH–42649–00

6CA–42677–00

6CA–W0070–00

6CA–42681–00

6CA–42682–00

6AH–42697–01

6AH–42735–00

67F–13434–10

DESCRIPTION DESCRIPTION

TOP COWLING ASSY CAPOT (ENS.)

.MOLDING, AIR DUCT .MANCHON A AIR

.SCREW, TAPPING .VIS, TETE BOMBEE

.HOOK .CROCHET

.RIVET .RIVET

.SEAL .JOINT

.HOOK .CROCHET

.BOLT .BOULON

.WASHER .RONDELLE

.HOLDER, CLAMP BAND .SUPPORT, SANDOW DE SERRAGE

.GRAPHIC, FRONT .ADHESIF, AVANT

.GRAPHIC SET .JEU DIEMBLEMES

.MARK, COWLING .ADHESIF, CAPOT

.TUNING FORK MARK .MARQUE, YAMAHA

.PROTECTOR .PROTECTEUR

LABEL, CAUTION ETIQUETTE, ATTENTION

6CA2

REMARKS REMARQUES

FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1

REF. NO.

PART N O. N° PIECES

6AH–W009B–00–1S

6AH–15100–00–1S

93606–12019

90119–08093

97013–06040

92903–06600

6AH–11351–00

6AH–41113–00–1S

650–24378–00

676–11372–00

6G8–11325–00

97880–05025

6G8–11197–01

93210–13M63

6AH–41114–00

90119–06MA3

6AH–12411–00

688–12412–00

6AH–12413–00–1S

6AH–12414–00

90119–06MA3

6G8–11325–00

97880–05025

6AH–12481–00

90465–11M10

6E5–11325–00

98780–04016

DESCRIPTION DESCRIPTION

CYLINDER BLOCK ASSY CYLINDRE GROUPE (ENS.)

CRANKCASE ASSY CARTER DE MOTEUR COMPLET

.PIN, DOWEL .GOUPILLE

BOLT, WITH WASHER BOULON, AVEC RONDELLE

BOLT BOULON

WASHER, PLATE RONDELLE, PLATE

GASKET, CYLINDER JOINT, D'EMBASE

OUTER COVER, EXHAUST COUVERCLE, ECHAPPEMENT

.PIPE, JOINT 4 .DURITE RACCORDEMENT 3

.NIPPLE, HOSE .RACCORD, TUYAU

ANODE ANODE

SCREW, PAN HEAD VIS, TETE TRONCONIQUE

PLUG, BLIND PLOT, BORGNE

O-RING JOINT TORIQUE

GASKET, EXHAUST OUTER COVER JOINT, COUVERCLE D'ECHAPPEMENT

BOLT, WITH WASHER BOULON, AVEC RONDELLE

THERMOSTAT THERMOSTAT

.SEAL, THERMOSTAT .JOINT, THERMOSTAT

COVER, THERMOSTAT COUVERCLE, THERMOSTAT

GASKET, COVER JOINT, COUVERCLE

BOLT, WITH WASHER BOULON, AVEC RONDELLE

ANODE ANODE

SCREW, PAN HEAD VIS, TETE TRONCONIQUE

PIPE 1 DURITE 1

CLAMP BRIDE

ANODE ANODE

SCREW, FLAT HEAD VIS A TETE FRAISEE

6CA2

REMARKS REMARQUES

FIG. 2 CYLINDER & CRANKCASE 1 CYLINDRE & CARTER 1

REF. NO.

PART N O. N° PIECES

5GH–13440–20

6C5–12858–00

DESCRIPTION DESCRIPTION

ELEMENT ASSY, OIL CLEANER ELEMENT, FILTRE A HUILE

BOLT, UNION BOULON, RACCORD

6CA2

REMARKS REMARQUES

FIG. 3 CRANKSHAFT & PISTON VILEBREQUIN & PISTON

REF. NO.

PART N O. N° PIECES

6AH–11411–00

6AH–11416–00

6AH–11416–10

6AH–11416–20

6AH–11650–00

6AH–11654–00

6AH–11631–00

6AH–11635–00

6AH–11636–00

6AH–11603–00

6AH–11604–00

6AH–11605–00

137–11633–10

93450–17129

93102–37004

93102–25014

DESCRIPTION DESCRIPTION

CRANKSHAFT VILEBREQUIN COMPLET

PLANE BEARING, CRANKSHAFT 1 COUSSINET DE VILEBREQUIN 1

CONNECTING ROD ASSY BIELLE COMPLETTE

.BOLT, CONNECTING ROD .BOULON, BIELLE

PISTON (STD) PISTON (STD)

PISTON (0.25MM O/S) PISTON (0.25MM O/S)

PISTON (0.50MM O/S) PISTON (0.50MM O/S)

PISTON RING SET (STD) JEU DE SEGMENTS (STD)

PISTON RING SET (0.25MM O/S) JEU DE SEGMENTS (0.25MM O/S)

PISTON RING SET (0.50MM O/S) JEU DE SEGMENTS (0.50MM O/S)

PIN, PISTON AXE, PISTON

CIRCLIP CIRCLIP, TYPE S

OIL SEAL JOINT SPY

6CA2

4 UR BLUE

4 UR BLACK

4 UR BROWN

2AP

REMARKS REMARQUES

UR BLUE

UR BLACK

UR BROWN

FIG. 4 CYLINDER & CRANKCASE 2 CYLINDRE & CARTER 2

REF. NO.

PART N O. N° PIECES

6AG–W009A–00–1S

6AH–11111–00–94

6AH–11133–10

6AG–11181–00

93606–12019

90105–09006

90119–06MA3

6AH–11191–00–1S

6AH–11372–00

6AH–11356–00

97095–06020

92995–06600

6AH–11168–00

6AH–11169–00

98507–04010

92907–04600

6G8–11325–00

97880–05025

6G8–11197–01

93210–13M63

6G8–15363–00

93210–24M79

90465–08059

62Y–12138–60

94702–00418

DESCRIPTION DESCRIPTION

CYLINDER HEAD ASSY CULASSE (ENS.)

HEAD, CYLINDER 1 CULASSE

.GUIDE, VALVE 1 .GUIDE, SOUPAPE 1

GASKET, CYLINDER HEAD 1 JOINT, DE CULASSE 1

PIN, DOWEL GOUPILLE

BOLT, FLANGE BOULON

BOLT, WITH WASHER BOULON, AVEC RONDELLE

COVER, CYLINDER HEAD 1 COUVERCLE, CULASSE 1

.NIPPLE, HOSE .RACCORD, TUYAU

SEAL, CYLINDER 2 JOINT, SPY CYLINDRE

BOLT BOULON

WASHER RONDELLE

COVER, BREATHER COUVERCLE, RENIFLARD

GASKET, BREATHER COVER JOINT, COUVERCLE DE RENIFLARD

SCREW, PAN HEAD VIS, TETE TRONCONIQUE

WASHER RONDELLE

ANODE ANODE

SCREW, PAN HEAD VIS, TETE TRONCONIQUE

PLUG, BLIND PLOT, BORGNE

O-RING JOINT TORIQUE

PLUG, OIL PLOT, HUILE

O-RING JOINT TORIQUE

CLAMP BRIDE

MARK, CAUTION MAKER

PLUG, SPARK (NGK DPR6EB) BOUGIE D,ALLUMAGE (NGK DPR6EB)

6CA2

REMARKS REMARQUES

FIG. 5 VALVE SOUPAPE

REF. NO.

PART N O. N° PIECES

6AH–12111–00

6AH–12121–00

62Y–12116–00

3YF–12113–00

30X–12117–00

30X–12118–00

51Y–12119–00

66M–12146–00

6AH–12279–00

97013–06012

90387–13006

90501–120A5

6AH–12151–00

64J–12159–00

62Y–12158–00

DESCRIPTION DESCRIPTION

VALVE, INTAKE SOUPAPE, ADMISSION

VALVE, EXHAUST SOUPAPE, ECHAPPEMENT

SEAT, VALVE SPRING SIEGE, RESSORT DE SOUPAPE

SPRING, VALVE INNER RESSORT DE SOUPAPE, INTERNE

RETAINER, VALVE SPRING BUTEE DE RESSORT DE SOUPAPE

COTTER, VALVE FRAISE, SOUPAPE

SEAL, VALVE STEM JOINT, QUEUE DE SOUPAPE

SHAFT, ROCKER AXE, CULBUTEUR

PLATE PLAQUE

BOLT BOULON

COLLAR COLLERETTE

SPRING, COMPRESSION RESSORT, COMPRESSION

ARM, VALVE ROCKER CULBUTEUR

SCREW, VALVE ADJUSTING VIS, REGLAGE DE SOUPAPE

NUT, LOCK CONTRE-ECROU

REMARKS

6CA2

REMARQUES

FIG. 6 INTAKE ADMISSION

REF. NO.

PART N O. N° PIECES

6AH–13641–00–94

6AH–13645–00

97595–06555

91690–50014

90465–08M83

97095–06012

92995–06600

6AH–13646–00

6AH–14271–00

6AH–14440–00

93210–35M86

95895–06100

6AH–15373–00

90109–06MA1

90480–16616

90465–13M18

DESCRIPTION DESCRIPTION

MANIFOLD 1 TUBULURE 1

GASKET, MANIFOLD 1 JOINT, TUBULURE 1

BOLT, WITH WASHER VIS HEXAGONAL AVC RONDELLE

PIN, SPRING AGRAFFE

CLAMP BRIDE

BOLT BOULON

WASHER RONDELLE

GASKET, MANIFOLD 2 JOINT, TUBULURE 2

INSULATOR ISOLATEUR

SILENCER ASSY, INTAKE SIENCIEUX D'ADMISSION

O-RING JOINT TORIQUE

BOLT, FLANGE BOULON

PIPE, BREATHER DURITE DE RENIFLARD

BOLT BOULON

GROMMET PASSE-FIL

CLAMP BRIDE

REMARKS

6CA2

REMARQUES

FIG. 7 CARBURETOR CARBURATEUR

REF. NO.

PART N O. N° PIECES

6AG–14301–11

98580–04006

65W–14572–00

65W–14126–10

97980–04110

6AG–14948–02

679–14966–00

90501–10326

63V–14523–00

6AH–14947–20

676–14943–19

6AH–14985–00

6AH–14546–00

663–14159–00

98580–04008

6H4–14548–00

65W–14373–02

6AH–14379–00

67C–14923–20

67C–14397–00

67C–14555–00

65W–14335–00

6AH–14371–00

6AH–14384–00

6AH–14980–00

65W–14398–00

65W–14992–00

DESCRIPTION DESCRIPTION

CARBURETOR ASSY 1 CARBURATEUR COMPLET 1

.SCREW, PAN HEAD .VIS

.PLATE .PLAQUE

.GASKET .JOINT

.SCREW, WITH WASHER .VIS, AVEC RONDELLE

.JET (#38) .GICLEUR (#38)

.RUBBER CAP .CAOUTCHOUC CASQUILLO

.SPRING, COMPRESSION .RESSORT, COMPRESSION

.SCREW, STOP .VIS, BUTEE

.JET, NEEDLE .GICLEUR DE STARTER

.JET, MAIN (#80) .GICLEUR, PRINCIPAL (#80)

.FLOAT .FLOTTEUR

.VALVE, NEEDLE .POINTEAU

.CLIP .JONC

.SCREW, PAN HEAD .VIS

.PIN, FLOAT ARM .AXE, BRAS DE FLOTTEUR

.COVER, PLUNGER CAP .COUVERCLE DE PLONGEUR

.ROD, STARTER .TRINGLE, STARTER

.SCREW, PILOT .VIS, RALENTI

.O-RING .JOINT TORIQUE

.SPRING .RESSORT

.SPRING, PLUNGER .RESSORT, PLONGEUR

.PLUNGER, STARTER .PLONGEUR, STARTER

.GASKET, FLOAT CHAMBER .JOINT, CUVE DE FLOTTEUR

.BODY, FLOAT CHAMBER .CORPS, CUVE DE FLOTTEUR

.GASKET .JOINT

.SCREW, DRAIN .BOUCHON, PURGE

REMARKS

6CA2

REMARQUES

FIG. 7 CARBURETOR CARBURATEUR

REF. NO.

PART N O. N° PIECES

97980–04114

6AH–14380–00

97980–04108

6AH–14346–00

67C–14567–00

65W–14346–00

65W–1439G–00

DESCRIPTION DESCRIPTION

.SCREW, WITH WASHER .VIS, AVEC RONDELLE

.PRIME STARTER ASSY .STARTER AUTOMATIQUE

.SCREW, WITH WASHER .VIS, AVEC RONDELLE

.PLATE .PLAQUE

.SCREW .VIS

.PLATE .PLAQUE

.CLIP 1 .JONC 1

REMARKS

6CA2

REMARQUES

+ 35 hidden pages

YAMAHA F9.9HMH’10 PARTS CATALOGUE 10

Specifications and Main Features

Frequently Asked Questions

User Manual