Yamaha F8 Owner's Manual

OWNER’S MANUAL
F8
Read this manual carefully before operating this
outboard motor.
LIT-18626-10-14
60R-F8199-3B-E0
Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction.
Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.

Important manual information

WARNING
NOTICE
TIP:
TIP:
EMU44140
To the owner
Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
: This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EWM00781
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECM00701
A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.
A TIP provides key information to make pro­cedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between
your machine and this manual. If there is any question concerning this manual, please con­sult your Yamaha dealer. To ensure long product life, Yamaha recom­mends that you use the product and perform the specified periodic inspections and mainte­nance by correctly following the instructions in the owner’s manual. Any damage resulting from neglect of these instructions is not cov­ered by warranty. Some countries have laws or regulations re­stricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the war­ranty may not apply in certain regions. When planning to take the product to another coun­try, consult the dealer where the product was purchased for further information. If you purchased this outboard motor used, see your Yamaha dealer to have it registered in your name in Yamaha records.
The F8MHA and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.
EMU44200
F8
OWNER’S MANUAL
©2013 by Yamaha Motor Co., Ltd.
1st Edition, April 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in France

Table of contents

Safety information............................. 1
Outboard motor safety .................... 1
Propeller............................................. 1
Rotating parts..................................... 1
Hot parts............................................. 1
Electric shock ..................................... 1
Engine shut-off cord (lanyard)............ 1
Gasoline ............................................. 1
Gasoline exposure and spills ............. 1
Carbon monoxide............................... 1
Modifications ...................................... 2
Boating safety ................................. 2
Alcohol and drugs............................... 2
Personal flotation devices (PFDs)...... 2
People in the water............................. 2
Passengers ........................................ 2
Overloading........................................ 2
Avoid collisions................................... 2
Weather.............................................. 3
Accident reporting .............................. 3
Boat education and training................ 3
Passenger training ............................. 3
Boating safety publications................. 3
Laws and regulations ......................... 3
Boating organizations...................... 4
Basic boating rules
(Rules of the road) ....................... 4
Steering and sailing rules and sound
signals............................................. 4
Rules when encountering vessels...... 5
Other special situations ...................... 6
General information ..........................9
Identification numbers record.......... 9
Outboard motor serial number ........... 9
Read manuals and labels.............. 10
Warning labels.................................. 10
Specifications and requirements... 13
Specifications ................................ 13
Installation requirements ............... 14
Boat horsepower rating .................... 14
Mounting motor ................................ 14
Battery requirements ..................... 14
Without a rectifier or Rectifier
Regulator ...................................... 14
Propeller selection ........................ 14
Start-in-gear protection ................. 15
Engine oil requirements ................ 15
Fuel requirements ......................... 16
Gasoline ........................................... 16
Gasoline Additives............................ 17
Muddy or acidic water ................... 17
Anti-fouling paint ........................... 17
Motor disposal requirements......... 18
Emergency equipment .................. 18
Emission control information......... 18
North American models.................... 18
Star labels ........................................ 19
Components .................................... 21
Components diagram.................... 21
Fuel tank........................................... 21
Fuel joint........................................... 22
Fuel gauge ....................................... 22
Pressure relief tab ............................ 22
Fuel tank cap.................................... 22
Air vent screw................................... 22
Tiller handle...................................... 22
Gear shift lever ................................. 22
Throttle grip ...................................... 23
Throttle indicator............................... 23
Throttle friction adjuster.................... 23
Engine shut-off cord (lanyard) and
clip................................................. 23
Engine stop button ........................... 24
Choke knob for pull type................... 24
Manual starter handle....................... 24
Steering friction adjuster................... 24
Trim rod (tilt pin) ............................... 25
Tilt lock mechanism.......................... 25
Tilt support bar ................................. 25
Cowling lock lever (pull up type)....... 26
Flushing device ................................ 26
Alert indicator ................................... 26
Instruments and indicators ............ 27
Indicators ...................................... 27
Low oil pressure-alert indicator ........ 27
Table of contents
Engine control system.................... 28
Alert system .................................. 28
Low oil pressure alert....................... 28
Installation ....................................... 29
Installation ..................................... 29
Mounting the outboard motor ........... 29
Clamping the outboard motor........... 30
Operation ......................................... 32
First-time operation ....................... 32
Fill engine oil .................................... 32
Breaking in engine............................ 32
Getting to know your boat ................ 32
Checks before starting engine ...... 32
Fuel level.......................................... 32
Remove the top cowling ................... 33
Fuel system...................................... 33
Controls............................................ 33
Engine shut-off cord (lanyard).......... 33
Engine oil.......................................... 33
Engine .............................................. 34
Flushing device ................................ 34
Install top cowling............................. 34
Filling fuel ...................................... 35
Operating engine........................... 37
Sending fuel (portable tank) ............. 37
Starting engine ................................. 38
Checks after starting engine ......... 40
Cooling water ................................... 40
Warming up engine ....................... 40
Manual start models......................... 40
Checks after engine warm up ....... 41
Shifting ............................................. 41
Stop switches ................................... 41
Shifting .......................................... 41
Stopping boat ................................ 42
Stopping engine ............................ 42
Procedure......................................... 42
Trimming outboard motor .............. 43
Adjusting trim angle for manual tilt
models .......................................... 43
Adjusting boat trim............................ 44
Tilting up and down....................... 45
Procedure for tilting up
(manual tilt models)....................... 45
Procedure for tilting down
(manual tilt models)....................... 46
Shallow water................................ 46
Cruising in shallow water
(manual tilt models)....................... 46
Cruising in other conditions........... 47
Maintenance .................................... 49
Transporting and storing outboard
motor.......................................... 49
Clamp screw mounting models ........ 49
Storing outboard motor..................... 50
Procedure......................................... 50
Lubrication........................................ 51
Cleaning and anticorrosion
measures ...................................... 51
Flushing power unit .......................... 51
Cleaning the outboard motor............ 52
Checking painted surface of
outboard motor.............................. 52
Periodic maintenance ................... 53
Replacement parts ........................... 53
Maintenance interval guidelines ....... 53
Maintenance chart 1......................... 54
Maintenance chart 2......................... 56
Greasing........................................... 57
Cleaning and adjusting spark plug ... 58
Checking fuel filter............................ 58
Inspecting idle speed........................ 59
Changing engine oil.......................... 59
Inspecting wiring and connectors..... 61
Checking propeller ........................... 61
Removing propeller .......................... 62
Installing propeller ............................ 62
Changing gear oil ............................. 63
Inspecting and replacing anode(s) ... 64
Trouble Recovery............................ 65
Troubleshooting ............................ 65
Temporary action in emergency ... 68
Impact damage................................. 68
Starter will not operate ..................... 68
Emergency starting engine............... 69
Table of contents
Engine fails to operate .................. 70
Emergency engine operation ........... 70
Treatment of submerged motor..... 70
Consumer information.................... 71
YAMAHA FOUR-STROKE
OUTBOARD MOTOR THREE-YEAR LIMITED
WARRANTY............................... 71
IMPORTANT WARRANTY
INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE
U.S.A. OR CANADA .................. 73

Safety information

EMU33622
Outboard motor safety
Observe these precautions at all times.
EMU36501
Propeller
People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neu­tral, and sharp edges of the propeller can cut even when stationary.
Stop the engine when a person is in the wa-
ter near you.
Keep people out of reach of the propeller,
even when the engine is off.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD straps, etc. can become entangled with inter­nal rotating parts of the engine, resulting in se­rious injury or death. Keep the top cowling in place whenever pos­sible. Do not remove or replace the cowling with the engine running. Only operate the engine with the cowling re­moved according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc. away from any ex­posed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the en­gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while starting or operating the engine. They can cause shock or electrocution.
EMU33671
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the en­gine stops if the operator falls overboard or leaves the helm. This prevents the boat from
running away under power and leaving peo­ple stranded, or running over people or ob­jects. Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not at­tach the cord to clothing that could tear loose, or route the cord where it could become en­tangled, preventing it from functioning. Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and ob­jects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flam­mable and explosive. Always, refuel accord-
ing to the procedure on page 37 to reduce the risk of fire and explosion.
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immedi­ately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gaso­line vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which con­tain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking ex­haust outlets.
1
Safety information
EMU33780
Modifications
Do not attempt to modify this outboard motor. Modifications to your outboard motor may re­duce safety and reliability, and render the out­board unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im­portant safety precautions that you should fol­low when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking drugs. Intoxication is one of the most common factors contributing to boating fatalities.
EMU40280
Personal flotation devices (PFDs)
Have an approved PFD on board for every oc­cupant. Yamaha recommends that you must wear a PFD whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating conditions.
EMU33731
People in the water
Always watch carefully for people in the wa­ter, such as swimmers, skiers, or divers, whenever the engine is running. When some­one is in the water near the boat, shift into neutral and stop the engine. Stay away from swimming areas. Swimmers can be hard to see. The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instructions for details about appropriate passenger loca­tions in your boat and be sure all passengers are positioned properly before accelerating and when operating above an idle speed.
Standing or sitting in non-designated loca­tions may result in being thrown either over­board or within the boat due to waves, wakes, or sudden changes in speed or direction. Even when people are positioned properly, alert your passengers if you must make any unusual maneuver. Always avoid jumping waves or wakes.
EMU33761
Overloading
Do not overload the boat. Consult the boat ca­pacity plate or boat manufacturer for maxi­mum weight and number of passengers. Be sure that weight is properly distributed ac­cording to the boat manufacturer’s instruc­tions. Overloading or incorrect weight distribution can compromise the boats han­dling and lead to an accident, capsizing or swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and other boats. Be alert for conditions that limit your visibility or block your vision of others.
Operate defensively at safe speeds and keep a safe distance away from people, objects, and other boats.
Do not follow directly behind other boats or
waterskiers.
Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un­derstand where you are going.
2
Safety information
Avoid areas with submerged objects or
shallow water.
Ride within your limits and avoid aggressive
maneuvers to reduce the risk of loss of con­trol, ejection, and collision.
Take early action to avoid collisions. Re-
member, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in anoth­er direction.
EMU33790
Weather
Stay informed about the weather. Check weather forecasts before boating. Avoid boat­ing in hazardous weather.
EMU44160
Accident reporting
Boat operators are required by law to file a Boating Accident Report with their boating law enforcement agency if their boat is involved in any of the following accidents:
1. There is loss of life or probable loss of life.
2. There is personal injury that requires medical attention beyond first aid.
3. There is property damage to boats or oth­er property over a certain amount.
4. There is complete loss of a boat.
Contact local law enforcement personnel if a report is necessary.
EMU44170
Boat education and training
For U.S.A.
Operators should take a boating safety course. This may be required in your state. Many of the organizations listed in the next section can provide information about cours­es in your area. You may also want to consider an Internet­based program for basic boater education. The Online Boating Safety Course provided by the BoatU.S. Foundation, is approved by
the National Association of State Boating Law Administrators (NASBLA) and recognized by the United States Coast Guard. Most, but not all, states accept this course to meet their minimum requirements. While it cannot re­place an in-depth course such as one offered by the U.S. Coast Guard, U.S. Power Squad­ron, or other organization, this online course does provide a general overview of the basics in boating safety, requirements, navigation, and operation. Upon successful completion of the course, the user can download a certifi­cate of completion immediately or, for a small charge, request one by mail. To take this free course, go to boatus.org.
For Canada
All operators of pleasure craft must illustrate competency by means of a Pleasure Craft Operators Card with the exception of Person­al Water Craft used for rental purposes which require a rental checklist be completed. Plea­sure Craft Operators Cards can be obtained following the completion of a competency course, with an on-line option. Details can be found on Transport Canada’s website. www.tc.gc.ca
EMU33880
Passenger training
Make sure at least one other passenger is trained to operate the boat in the event of an emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.
EMU33590
Laws and regulations
Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road. The rules
3
Safety information
presented in the following section are con­densed- and have been provided for your convenience only. Contact the U.S. Coast Guard, the National Association of State Boating Law Administra­tors, or your local Power Squadron for a com­plete set of rules governing the waters in which you will be using your boat.
EMU44180
Boating organizations
The following organizations provide boating safety training and information about boating safety and laws.
In the U.S.A. United States Coast Guard
Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Af­fairs U.S. Coast Guard Headquarters Washington, D.C. 20593-0001 http://www.uscgboating.org/
United States Power Squadrons
1-888-FOR-USPS (1-888-367-8777) http://www.usps.org/
Boat Owners Association of The United States
1-800-336-BOAT (1-800-336-2628) http://www.boatus.com/
National Association of State Boating Law Administrators (NASBLA)
1500 Leestown Road, Suite 330 Lexington, KY 40511 859-225-9497 http://www.nasbla.org/
National Marine Manufacturers Associa­tion (NMMA)
200 East Randolph Drive Suite 5100
Chicago, IL 60601 http://www.nmma.org/
Marine Retailers Association of America
155 N. Michigan Ave. Chicago, IL 60304 http://www.mraa.com/
In the Canada National Marine Manufacturers Associa-
tion Canada
14 McEwan Drive Suite 8 Bolton, ON L7E 1H1 http://www.nmma.org/
EMU33691
Basic boating rules (Rules of
the road)
Just as there are rules that apply when you are driving on streets and highways, there are waterway rules that apply when you are driv­ing your boat. These rules are used interna­tionally. (For U.S.A.: and are also enforced by the United States Coast Guard and local agencies.) You should be aware of these rules, and follow them whenever you encoun­ter another vessel on the water.
EMU33700
Steering and sailing rules and sound signals
Whenever two vessels on the water meet one another, one vessel has the right-of-way; it is called the “stand-on” vessel. The vessel that does not have the right-of-way is called the “give-way” or “burdened”vessel. These rules determine which vessel has the right-of-way, and what each vessel should do.
4
Safety information
Stand-on vessel
The vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you main­tain your direction and speed, the other vessel will be able to determine how best to avoid you.
Give-way vessel
The vessel that does not have the right-of­way has the duty to take positive and timely action to stay out of the way of the Stand-On vessel. Normally, you should not cross in front of the vessel with the right-of-way. You should slow down or change directions briefly and pass behind the other vessel. You should al­ways move in such a way that the operator of the other vessel can see what you are doing.
“ The general prudential rule ”
This rule is called Rule 2 in the International Rules and says, “ In obeying and construing these rules due regard shall be had to all dangers of naviga­tion and collision, and to any special circum­stances, which may render a departure from the above rules necessary in order to avoid immediate danger.” In other words, follow the standard rules ex­cept when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become “ Give-Way ” ves­sels.
EMU25521
Rules when encountering vessels
There are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are fol­lowed: Meeting: (you are approaching another ves­sel head-on) Crossing: (you are traveling across the other vessel’s path)
Overtaking: (you are passing or being passed by another vessel) In the following illustration, your boat is in the center. You should give the right-of-way to any vessels shown in white area (you are the Give-Way vessel). Any vessels in the shaded area must yield to you (they are the Give-Way vessels). Both you and the meeting vessel must alter course to avoid each other.
Meeting
If you are meeting another power vessel head on, and are close enough to run the risk of col­lision, neither of you has the right-of-way Both of you should alter course to avoid an acci­dent. You should keep the other vessel on your port (left) side. This rule doesn’t apply if both of you will clear one another if you con­tinue on your set course and speed.
5
Safety information
Crossing
When two power driven vessels are crossing each other’s path close enough to run the risk of collision, the vessel which has the other on the starboard (right) side must keep out of the way of the other. If the other vessel is on your right, you must keep out of its way; you are the Give-Way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direction, provid­ed the other vessel gives you the right-of-way as it should.
Overtaking
If you are passing another vessel, you are the “Give-Way” vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you.
EMU25531
Other special situations
There are three other rules you should be aware of when driving your boat around other vessels.
Narrow channels and bends
When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator of a power­driven vessel is preparing to go around a bend that may obstruct the view of other water
vessels, the operator should sound a pro­longed blast on the whistle (4 to 6 seconds). If another vessel is around the bend, it too should sound the whistle. Even if no reply is heard, however, the vessel should still pro­ceed around the bend with caution. If you nav­igate such waters with your boat, you will need to carry a portable air horn, available from local marine supply stores.
Fishing vessel right-of-way
All vessels that are fishing with nets, lines or trawls are considered to be “fishing vessels” under the International Rules. Vessels with trolling lines are not considered fishing ves­sels. Fishing vessels have the right-of-way re­gardless of position. Fishing vessels cannot, however, impede the passage of other ves­sels in narrow channels.
Sailing vessel right-of-way
Sailing vessels should normally be given the right-of-way. The exceptions to this are:
1. When the sailing vessel is overtaking the power-driven vessel, the power-driven vessel has the right-of-way.
2. Sailing vessels should keep clear of any fishing vessel.
3. In a narrow channel, a sailing vessel should not hamper the safe passage of a power-driven vessel that can navigate only in such a channel.
Reading buoys and other markers
The waters of the United States are marked for safe navigation by the lateral system of buoyage. Simply put, buoys and markers have an arrangement of shapes, colors, num­bers and lights to show which side of the buoy a boater should pass on when navigating in a particular direction. The markings on these buoys are oriented from the perspective of be­ing entered from seaward (the boater is going towards the port). This means that red buoys
6
are passed on the starboard (right) side when proceeding from open water into port, and black buoys are to port (left) side. When navi­gating out of port, your position with respect to the buoys should be reversed; red buoys should be to port and black buoys to star­board. Many bodies of water used by boaters are en­tirely within the boundaries of a particular state. The Uniform State Waterway Marking System has been devised for these waters. This system uses buoys and signs with dis­tinctive shapes and colors to show regulatory or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geograph­ic location. Always consult local boating au­thorities before driving your boat in unfamiliar waters.
Safety information
7
Safety information
8
EMU25171
Identification numbers record
EMU25184
Outboard motor serial number
The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Outboard motor serial number location

General information

9
General information
EMU33523
Read manuals and labels
Before operating or working on this outboard motor:
Read this manual.
Read any manuals supplied with the boat.
Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
F8
10
General information
WARNING
WARNING
WARNING
1
2
3
EMU33912
Contents of labels
The above warning labels mean as follows.
1
EWM01691
Emergency starting does not have start­in-gear protection. Ensure shift control is in neutral before starting engine.
2
EWM01681
Keep hands, hair, and clothing away
from rotating parts while the engine is running.
Do not touch or remove electrical parts
when starting or during operation.
3
EWM01671
Read Owner’s Manuals and labels.
Wear an approved personal flotation de-
vice (PFD).
Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine stops if you accidentally leave the helm, which could prevent a runaway boat.
11
General information
EMU35132
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Electrical hazard
Hazard caused by continuous rotation
12

Specifications and requirements

TIP:
EMU34521
Specifications
“(AL)” stated in the specification data below represents the numerical value for the alumi­num propeller installed. Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed.
EMU2821S
Dimension and weight:
Overall length:
1038 mm (40.9 in)
Overall width:
358 mm (14.1 in)
Overall height S:
998 mm (39.3 in)
Overall height L:
1125 mm (44.3 in)
Motor transom height S:
435 mm (17.1 in)
Motor transom height L:
562 mm (22.1 in)
Dry weight (AL) S:
39 kg (86 lb)
Dry weight (AL) L:
40 kg (88 lb)
Performance:
Full throttle operating range:
5000–6000 r/min
Rated power:
5.9 kW (8 HP)
Idle speed (in neutral):
1000-1100 r/min
Power unit:
Type:
4-stroke SOHC L2 4valves
Total displacement:
197 cm³ (12.0 c.i.)
Bore × stroke:
56.0 × 40.0 mm (2.20 × 1.57 in)
Ignition system:
CDI
Spark plug (NGK):
BR6HS-10
Spark plug gap:
0.9–1.0 mm (0.035–0.039 in)
Steering system:
Tiller handle
Starting system:
Manual starter
Starting carburetion system:
Choke valve
Valve clearance IN (cold engine):
0.15–0.20 mm (0.0059–0.0079 in)
Valve clearance EX (cold engine):
0.20–0.25 mm (0.0079–0.0098 in)
Maximum generator output:
6 A
Lower unit:
Gear shift positions:
Forward-neutral-reverse
Gear ratio:
2.08(27/13)
Trim and tilt system:
Manual tilt
Propeller mark:
N
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Min. pump octane number (PON):
86
Fuel tank capacity:
12 L (3.17 US gal, 2.64 Imp.gal)
Recommended engine oil:
YAMALUBE 4M FC-W or 4-stroke outboard motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL
13
Specifications and requirements
WARNING
WARNING
NOTICE
Engine oil quantity:
0.8 L (0.85 US qt, 0.70 Imp.qt)
Lubrication system:
Wet sump
Recommended gear oil:
Yamalube Marine Gearcase Lube or Hypoid gear oil
Recommended gear oil grade:
SAE 90 API GL-4
Gear oil quantity:
0.150 L (0.159 US qt, 0.132 Imp.qt)
Tightening torque:
Spark plug:
25 Nm (2.55 kgf-m, 18.4 ft-lb)
Propeller nut:
17 Nm (1.73 kgf-m, 12.5 ft-lb)
Engine oil drain bolt:
24 Nm (2.45 kgf-m, 17.7 ft-lb)
EMU33554
Installation requirements
EMU33564
Boat horsepower rating
EWM01560
Overpowering a boat can cause severe in­stability.
Before installing the outboard motor(s), con­firm that the total horsepower of your out­board motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.
EMU33571
Mounting motor
EWM01570
Improper mounting of the outboard mo-
tor could result in hazardous conditions such as poor handling, loss of control, or fire hazards.
Because the motor is very heavy, spe-
cial equipment and training is required to mount it safely.
Your dealer or other person experienced in proper rigging should mount the motor using correct equipment and complete rigging in­structions. For further information, see page
29.
EMU25694
Battery requirements
EMU25730
Without a rectifier or Rectifier Regula­tor
ECM01090
A battery cannot be connected to models that do not have a rectifier or Rectifier Regulator.
If you wish to use a battery with the models without a rectifier or Rectifier Regulator, install an optional Rectifier Regulator. Using a maintenance-free battery with the above models can shorten the life of the bat­tery significantly. Install an optional Rectifier Regulator or use accessories rated to withstand 18 volts or higher with the above models. Consult your Yamaha dealer for details on installing an op­tional Rectifier Regulator.
EMU34195
Propeller selection
Next to selecting an outboard motor, selecting the right propeller is one of the most important purchasing decisions a boater can make. The type, size, and design of your propeller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures propellers for ev­ery Yamaha outboard motor and every appli­cation. Your outboard motor came with a Yamaha propeller selected to perform well over a range of applications, but there may be uses where a different propeller would be more ap­propriate.
14
Specifications and requirements
-
x
123
122˚F
50˚C
104
40
86
30
68
SAE API
SE SF SG SH
SJ
SL
20
50
10
32
0
14
-10
-4
-20
10W–30
10W–40
5W–30
122˚F
50˚C
104
40
86
30
68
SAE API
SH
SJ
SL
20
50
10
32
0
14
-10
-4
-20
15W–40
20W–40
20W–50
Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boat­load. Generally, select a larger pitch propeller for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads. To check the propeller, see page 61.
Recommended engine oil:
YAMALUBE 4M FC-W or 4-stroke outboard motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL
Recommended engine oil grade 2:
SAE 15W-40/20W-40/20W-50 API SH/SJ/SL
Engine oil quantity:
0.8 L (0.85 US qt, 0.70 Imp.qt)
If oil grades listed under Recommended en­gine oil grade 1 are not available, select an al­ternative oil grade listed under Recommended engine oil grade 2.
Recommended engine oil grade 1
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-ap­proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.
EMU39692
Select an oil grade according to the average temperatures in the area where the outboard motor will be used.
Engine oil requirements
Recommended engine oil grade 2
15
Specifications and requirements
NOTICE
NOTICE
EMU36360
Fuel requirements
EMU41331
Gasoline
Use a good quality gasoline that meets the minimum octane requirement. If knocking or pinging occurs, use a different brand of gaso­line or premium unleaded fuel. Yamaha rec­ommends that you use alcohol-free gasoline (see Gasoline with Ethanol) whenever possi­ble. The use of a poor quality gasoline may result in starting and running problems. If you en­counter drivability problems, which you sus­pect could be related to the fuel you are using, we recommend that you switch to a recog­nized high quality brand of gasoline, such as a gasoline that is advertised as Top Tier De­tergent Gasoline. Failure to comply with these recommendations may also result in un­scheduled maintenance, fuel system dam­age, and internal engine damage.
Recommended fuel:
Regular unleaded gasoline
Min. pump octane number (PON):
86
ECM01981
Do not use leaded gasoline. Leaded gas-
oline can seriously damage the engine.
Avoid getting water and contaminants in
the fuel tank. Contaminated fuel can cause poor performance or engine dam­age. Use only fresh gasoline that has been stored in clean containers.
Gasoline with Ethanol
Two types of gasoline are commonly avail­able in the U.S.A. and Canada for use in au­tomobiles and boats: conventional gasoline without Ethanol and gasoline with Ethanol,
which is typically referred to as E10 gasoline. According to federal regulations, E10 gaso­line may contain up to 10% Ethanol. A high quality gasoline without Ethanol is the preferred fuel for your Yamaha outboard mo­tor. However, if gasoline with Ethanol is the only fuel available in your area, your Yamaha outboard motor is calibrated to run properly on fresh E10 gasoline that meets the mini­mum octane requirement specified for this model.
ECM02401
Never use a gasoline for your outboard motor that contains more than 10% Etha­nol, such as E15 which contains 15% Eth­anol or E85 which contains 85% Ethanol, or gasoline containing any amount of Methanol. These fuels can cause starting and running problems, as well as serious fuel system and internal engine damage.
Gasoline containing ethanol has several properties that may cause boat fuel system problems.
Ethanol is a strong solvent (cleaning agent)
that can clean gum and varnish deposits from a boat’s fuel system, particularly in old­er boats, as well as tanks and pipes used in gasoline distribution. These released de­posits contaminate the fuel and can cause problems, such as clogged fuel filters, car­buretors, or fuel injectors, which could re­sult in engine damage.
Ethanol may dissolve resins used in the
construction of fiberglass fuel tanks. The dissolved resins contaminate the fuel and can cause problems, such as clogged fuel filters, carburetors, or fuel injectors, which could result in engine damage.
16
Specifications and requirements
Ethanol is hygroscopic (has a strong attrac-
tion to water). Therefore, any water that in­advertently enters the fuel system, including moisture that is absorbed from the air, will mix with the ethanol in the gasoline. If the amount of water is excessive, the eth­anol and water mixture will separate from the gasoline in a layer at the bottom of the fuel tank. This ethanol and water mixture is very corrosive to aluminum fuel tanks and fuel system components.
The usable life span of E10 gasoline may
be shorter than the normal length of off-sea­son boat storage, causing starting and run-
ning problems related to stale fuel. For more information on using fuel containing ethanol, visit: http://www.yamaha-motor.com
Gasoline Filtration
Yamaha outboard motors are equipped with internal fuel filters. However, excessive water or debris entering your engine’s fuel system could prematurely clog the internal filters, causing starting and running problems, fuel system damage, and internal engine damage. Therefore, it is recommended that an external 10-micron water-separating fuel filter be in­stalled on your boat and serviced frequently. Consult your authorized Yamaha dealer for a 10-micron filter that meets your engine’s re­quirements.
EMU41341
Gasoline Additives
Gasoline blends change to meet automobile emission regulations and economic condi­tions. Additives, added by gasoline distribu­tors, necessary for proper automobile engine operation and durability, may not be sufficient for typical boat applications. Intake valve and combustion chamber deposits may accumu­late in boat engines more rapidly than en­countered in automotive use. In addition, gasoline used for boating will typically age
longer between refills than gasoline used in automobiles, resulting in stale and unusable gasoline that may cause starting and running problems, fuel system damage, and internal engine damage. Yamaha recommends the use of two Ya­malube gasoline additives to reduce internal deposits and extend the storage life of gaso­line. Continuous use of Yamalube Ring Free Fuel Additive Plus reduces harmful internal deposits. Yamalube Fuel Stabilizer & Condi­tioner Plus added to fresh gasoline will help protect the fuel system from varnishing while helping to keep the gasoline’s octane level from decreasing excessively during storage. Other additives may also be available on the market that may have varying degrees of ef­fectiveness. Consult your Yamaha dealer concerning what may work best for the locally available gasoline and environmental condi­tions.
EMU36880
Muddy or acidic water
Yamaha strongly recommends that you have your dealer install the optional chromium-plat­ed water pump kit if you use the outboard mo­tor in muddy or acidic water conditions. However, depending on the model it might not be required.
EMU41350
Anti-fouling paint
A clean hull is required to maintain your boat’s performance. Boats moored in the water should be protected from marine growth (bar­nacles, mussels, and marine plants). If ap­proved by regulations for your area, the bottom of the hull can be coated with an anti­fouling paint to inhibit marine growth. Anti-fouling paints specifically formulated for use on aluminum may be applied to the out­board motor. The original Yamaha paint sur­face may be scuffed lightly before applying
17
Specifications and requirements
NOTICE
NOTICE
EMISSION CONTROL INFORMATION EM
THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
MEETS U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS. FAMILY: DISPLACEMENT: liters SPARK PLUG: FUEL: GASOLINE
FELs(HC+NOx / CO)
: / g/kW-hr MAX POWER: kW IDLE SPEED: ± rpm IN NEUTRAL SPARK PLUG GAP (mm): VALVE LASH (mm) IN: EX:
YAMAHA MOTOR CO.,LTD.
INFORMATION ANTIPOLLUTION EM
CE MOTEUR EST CONFORME AUX NORMES D’ÉMISSIONS EPA DES É.-U. ET DE LA CALIFORNIE POUR MOTEURS MARINS À ÉTINCELLE. POUR LES SPÉCIFICATIONS ET LES RÉGLAGES À EFFECTUER, CONSULTEZ LE MANUEL DU PROPRIÉTAIRE. INSTALLÉ AVEC LES COMPOSANTS HOMOLOGUÉS, IL SATISFAIT AUX NORMES EVAP EPA DES É.-U.
YAMAHA MOTOR CO.,LTD.
FAMILLE : CYLINDRÉE : litre BOUGIE : CARBURANT : ESSENCE
FELs(HC+NOx / CO)
: / g/kW-h PUISS. MAX. : kW
RALENTI : ± tr/mm AU POINT MORT BOUGIE-ÉCARTEMENT (mm) : JEU DE SOUPAPES (mm) ADM: ÉCH:
anti-fouling paint, but do not remove the origi­nal paint. Removal of the original paint will in­crease the rate of corrosion.
ECM02410
Anti-fouling paint for fiberglass and wood may contain materials, such as copper, graphite, and tin, that can cause corrosion if applied to aluminum boats and outboard motor components. Never apply these types of paint to your outboard motor be­cause rapid corrosion damage could oc­cur.
Sacrificial anodes are attached to the out­board motor to provide corrosion protection and must never be painted.
ECM02420
Painted sacrificial anodes will not provide corrosion protection.
EMU36341
Motor disposal requirements
Never illegally discard (dump) the motor. Yamaha recommends consulting the dealer about discarding the motor.
EMU36352
Emergency equipment
Keep the following items onboard in case there is trouble with the outboard motor.
A tool kit with assorted screwdrivers, pliers,
wrenches (including metric sizes), and electrical tape.
Waterproof flashlight with extra batteries.
An extra engine shut-off cord (lanyard) with
clip.
Spare parts, such as an extra set of spark
Consult your Yamaha dealer for details.
plugs.
18
EMU25222
Emission control information
EMU25230
North American models
This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma­rine SI engines. See the label affixed to your engine for details.
EMU25243
Approval label of emission control certifi­cate
This label is attached to the bottom cowling. New Technology; (4-stroke/HPDI) EM
1. Approval label location
EMU25263
Manufactured date label
This label is attached to the clamp bracket or the swivel bracket.
Specifications and requirements
Manufactured:
1. Manufactured date label location
EMU25274
Star labels
Your outboard motor is labeled with a Califor­nia Air Resources Board (CARB) star label. See below for a description of your particular label.
EMU40330
One Star—Low Emission
The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meet­ing these standards have 75% lower emis­sions than conventional carbureted two­stroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.
EMU40340
Two Stars—Very Low Emission
The two-star label identifies engines that meet the Air Resources Board’s Personal Water­craft and Outboard marine engine 2004 ex­haust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines.
1. Star labels location
19
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