YAMAHA F4AMH’02 PARTS CATALOGUE 02
F4AMH’02(68D2)
A1
2A68D–300F1
FOREWORD
ThisParts Catalogueisrelatedtotheparts forthemodel(s)inthebelowframe. Whenyouare orderingreplacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
F4AMH’02(68D2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S”Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E0–85500–70 C.D.I. MAGNETO ASSY 1
6E0–85550–70 .ROTOR ASSY 1
6E0–15723–00–94..PULLY,STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
F4A F4AMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Sserial No.
F4AMH 68D S : 008079
68D L : 303155
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first
edition.
Color Name Abbreviation
APPLICABLE MODEL
A2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE 1 A5..........................
CRANKSHAFT. PISTON A6..............................
CYLINDER. CRANKCASE 2 A7..........................
VALVE B2.............................................
INTAKE B3............................................
CARBURETOR B4.....................................
FUEL 1 B5............................................
FUEL 2 B6............................................
STARTER C1..........................................
GENERATOR C3.......................................
BOTTOM COWLING C4.................................
STEERING C5.........................................
CONTROL C7.........................................
BRACKET D1..........................................
UPPER CASING D3....................................
LOWER CASING. DRIVE 1 D4...........................
LOWER CASING. DRIVE 2 D6...........................
REPAIR KIT 1 D7.......................................
REPAIR KIT 2 E1.......................................
INDEX
NUMERICAL INDEX E2.................................
CONTENTS
A3
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 68D–G2610–40–4D TOP COWLING ASSY 1
CAPOT (ENS.)
2 68D–G2613–01 .MOLDING, AIR DUCT 1
.MANCHON A AIR
3 97780–40012 .SCREW, TAPPING 3
.VIS, TETE FRAISEE
4 68D–WG070–00 .GRAPHIC SET 1
.JEU DIEMBLEMES
5 68D–G2677–00 .GRAPHIC, FRONT 1
.ADHESIF, AVANT
6 68D–G2678–00 .GRAPHIC, REAR 1
.ADHESIF, ARRIERE
7 68D–42662–00 .DAMPER 2
.AMORTISSEUR
8 67F–13434–02 LABEL, CAUTION 1
ETIQUETTE, ATTENTION
F4A
A4
FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 1
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 68D–WE090–01–4D CRANK CYLINDER ASSY 1
EMBIELLAGE CYLINDRE (ENS.)
2 68D–E1111–00–94 HEAD, CYLINDER 1 1
CULASSE
3 67D–11133–10 .GUIDE, INTAKE VALVE 2
.GUIDE, SOUP D’ADM
4 97095–08014 BOLT 1
BOULON
5 90430–08800 GASKET 1
JOINT
6 90105–08M81 BOLT, FLANGE 3
BOULON
7 90105–08M80 BOLT, FLANGE 1
BOULON
8 90105–06M25 BOLT, FLANGE 1
BOULON
9 99510–10114 PIN, DOWEL 2
GOUJON, D’ASSEMBLAGE
10 67D–11181–A0 GASKET, CYLINDER HEAD 1 1
JOINT, DE CULASSE 1
11 67D–11191–00 COVER, CYLINDER HEAD 1 1
COUVERCLE, CULASSE 1
12 68D–E1193–A0 GASKET, HEAD COVER 1 1
JOINT, COUVERCLE DE CULASSE 1
13 90105–06M14 BOLT FLANGE 4
BOULON
14 66M–12411–00 THERMOSTAT 1
THERMOSTAT
15 68D–E2413–00–9M COVER, THERMOSTAT 1
COUVERCLE, THERMOSTAT
16 650–24378–00 .PIPE, JOINT 4 1
.DURITE RACCORDEMENT 4
17 68D–E1325–00 ANODE 1
ANODE
18 97880–05025 SCREW, PAN HEAD 1
VIS, TETE TRONCONIQUE
19 68D–E2414–A0 GASKET, COVER 1
JOINT, COUVERCLE
20 97095–06020 BOLT 3
BOULON
21 92995–06600 WASHER 3
RONDELLE
22 90445–09807 HOSE (L180) 1
DURITE (L180)
23 94702–00248 PLUG, SPARK (NGK BR6HS) 1
BOUGIE D,ALLUMAGE (NGK BR6HS)
F4A
A5
FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 67D–11400–00 CRANKSHAFT ASSY 1
VILEBREQUIN COMPLET
2 90201–266P2 WASHER, PLATE 1
RONDELLE, PLATE
3 67D–11650–00 CONNECTING ROD ASSY 1
BIELLE COMPLETTE
4 67D–11654–00 .BOLT, CONNECTING ROD 2
.BOULON, BIELLE
5 68D–E1631–00–96 PISTON (STD) 1
PISTON (STD)
68D–E1635–00 PISTON (0.25MM O/S) 1 AP
PISTON (0.25MM O/S)
68D–E1636–00 PISTON (0.50MM O/S) 1 AP
PISTON (0.50MM O/S)
6 68D–E1603–00 PISTON RING SET (STD) 1
JUE DE SEGMENTS (STD)
68D–E1604–00 PISTON RING SET (0.25MM O/S) 1 AP
JUE DE SEGMENTS (0.25MM O/S)
68D–E1605–00 PISTON RING SET (0.50MM O/S) 1 AP
JUE DE SEGMENTS (0.50MM O/S)
7 67D–11633–00 PIN, PISTON 1
AXE, PISTON
8 93450–14088 CIRCLIP 2
CIRCLIP, TYPE S
F4A
A6
FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 68D–E1311–01–94 CYLINDER 1 1
CYLINDRE 1
2 650–24378–00 .PIPE, JOINT 4 1
.DURITE RACCORDEMENT 4
3 6H1–14485–00 .PIPE, JOINT 3
.DURITE
4 90445–07806 HOSE (L167) 1
DURITE (L167)
5 93102–25090 OIL SEAL 1
JOINT SPY
6 93306–205YD BEARING 1
ROULEMENT
7 68D–E5111–00–94 CRANKCASE 1 1
CARTER DE MOTEUR
8 650–24378–00 .PIPE, JOINT 4 1
.DURITE RACCORDEMENT 4
9 68D–11351–A0 GASKET, CYLINDER 1
JOINT, D’EMBASE
10 97575–08550 BOLT, WITH WASHER 7
VIS HEXAGONAL AVC RONDELLE
11 99510–10114 PIN, DOWEL 2
GOUJON, D’ASSEMBLAGE
12 97095–08020 BOLT 1
BOULON
13 92995–08600 WASHER 1
RONDELLE
14 90430–08209 GASKET 1
JOINT
15 68D–E5396–00–5B HOUSING,OIL SEAL 1
LOGEMENT DE JOINT SPY
16 93210–35537 O–RING 1
JOINT TORIQUE
17 93102–20108 OIL SEAL 1
JOINT SPY
18 93102–10004 OIL SEAL 2
JOINT SPY
19 97095–08020 BOLT 1
BOULON
20 92995–08600 WASHER 1
RONDELLE
21 68D–E1168–00 COVER, BREATHER 1
COUVERCLE, RENIFLARD
22 68D–E1169–A0 GASKET, BREATHER COVER 1
JOINT, COUVERCLE DE RENIFLARD
23 90119–06M80 BOLT, WITH WASHER 3
BOULON, AVEC RONDELLE
24 68D–E5346–00 BREATHER 1 1
RENIFLARD 1
25 98503–04006 SCREW, PAN HEAD 1
VIS, TETE TRONCONIQUE
26 68D–E3102–00 GEAR UNIT ASSY 1
PIGNON
27 95817–06012 BOLT, FLANGE 1
BOULON, A COLLERETTE
F4A
A7
FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
28 68D–E5362–00 PLUG, OIL LEVEL 1
PLOT, NIVEAU D’HUILE
29 93210–24M79 O–RING 1
JOINT TORIQUE
F4A
B1
FIG. 5 VALVE SOUPAPE
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 68D–E2170–00 CAMSHAFT ASSY 1 1
ENS ARBRE A CAMES 1
2 67D–12111–00 VALVE, INTAKE 1
SOUPAPE, ADMISSION
3 67D–12121–00 VAL VE, EXHAUST 1
SOUPAPE, ECHAPPEMENT
4 51Y–12119–00 SEAL, VALVE STEM 2
JOINT, QUEUE DE SOUPAPE
5 68D–E2113–00 SPRING, VALVE INNER 2
RESSORT DE SOUPAPE, INTERNE
6 7NJ–12117–00 RETAINER, VALVE SPRING 2
BUTEE DE RESSORT DE SOUPAPA
7 7NJ–12118–00 COTTER, VALVE 2
FRAISE, SOUPAPE
8 67D–12151–00 ARM, V ALVE ROCKER 2
CULBUTEUR
9 7FK–12165–00 PIVOT, ROCKER ARM 2
PIVOT, CULBUTEUR
10 7FK–12158–00 NUT, LOCK 2
CONTRE–ECROU
11 67D–12157–00 BOLT 2
BOULON
12 68D–E2155–00 GUIDE, PUSH ROD 1
GUIDE, TIGE–POUSSOIR
13 67D–12154–00 ROD, VALVE PUSH 2
TIGE DE LEVE–SOUPAPE
14 JA9–12153–00 LIFTER, VALVE 2
LEVE–SOUPAPE
F4A
B2
FIG. 6 INTAKE ADMISSION
REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES
1 68D–E4440–00 SILENCER ASSY, INTAKE 1
SIENCIEUX D’ADMISSION
2 93210–31MJ5 O–RING 1
JOINT TORIQUE
3 90464–13249 CLAMP 1
BRIDE
4 97095–06090 BOLT 2
BOULON
5 92995–06600 WASHER 2
RONDELLE
6 90480–18M74 GROMMET 2
PASSE–FIL
7 68D–F4314–00 PIPE 4 1
DURITE 4
8 90445–07805 HOSE (L70) 1
DURITE (L70)
9 68D–E3646–A0 GASKET, MANIFOLD 2 2
JOINT, TUBULURE 2
10 68D–E3647–00 GASKET, MANIFOLD 3 1
JOINT, TUBULURE 3
11 68D–E3641–00–94 MANIFOLD 1 1
TUBULURE 1
12 68D–E3645–A0 GASKET, MANIFOLD 1 1
JOINT, TUBULURE 1
13 97095–06025 BOLT 2
BOULON
14 92995–06600 WASHER 2
RONDELLE
15 68D–F6330–00 STARTER CABLE ASSY 1
CABLE DE STARTER
16 90464–05122 CLAMP 1
BRIDE
F4A
B3
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