Yamaha F350A, FL350A, F350A2, FL350A2 User Manual

OWNER’S MANUAL
Read this manual carefully before operating this
outboard motor.
F350A FL350A F350A2 FL350A2
6AW-28199-78-E0
EMU25052
Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
Important manual information
WARNING
NOTICE
TIP:
TIP:
EMU25107
To the owner
Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you ob­tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that fol­low this symbol to avoid possible injury or death.
EWM00781
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECM00701
A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.
there is any question concerning this manu­al, please consult your Yamaha dealer. To ensure long product life, Yamaha recom­mends that you use the product and perform the specified periodic inspections and main­tenance by correctly following the instruc­tions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty. Some countries have laws or regulations re­stricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the war­ranty may not apply in certain regions. When planning to take the product to another coun­try, consult the dealer where the product was purchased for further information. If the product was purchased used, please consult your closest dealer for customer re­registration, and to be eligible for the speci­fied services.
The F350AET, FL350AET, F350AET2, FL350AET2 and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.
EMU25121
A TIP provides key information to make pro­cedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your machine and this manual. If
F350A, FL350A, F350A2, FL350A2
OWNER’S MANUAL
©2011 by Yamaha Motor Co., Ltd.
1st Edition, December 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan
Table of contents
Safety information............................. 1
Outboard motor safety .....................1
Propeller............................................ 1
Rotating parts.................................... 1
Hot parts ........................................... 1
Electric shock.................................... 1
Power trim and tilt ............................. 1
Engine shut-off cord (lanyard)........... 1
Gasoline............................................ 1
Gasoline exposure and spills ............ 2
Carbon monoxide.............................. 2
Modifications ..................................... 2
Boating safety ..................................2
Alcohol and drugs ............................. 2
Personal flotation devices ................. 2
People in the water ........................... 2
Passengers ....................................... 2
Overloading....................................... 2
Avoid collisions ................................. 3
Weather ............................................ 3
Passenger training ............................ 3
Boating safety publications ............... 3
Laws and regulations ........................ 3
General information .......................... 4
Identification numbers record...........4
Outboard motor serial number .......... 4
Digital electronic control serial
number............................................ 4
Key number....................................... 5
EC Declaration of Conformity
(DoC) ............................................. 5
CE Marking .....................................5
Read manuals and labels................. 7
Warning labels ................................. 7
Specifications and
requirements.................................... 10
Specifications ................................. 10
Installation requirements ................ 11
Boat horsepower rating................... 11
Mounting motor ............................... 11
Yamaha Security System ............... 11
Digital electronic control
requirements ................................ 12
Battery requirements......................12
Battery specifications ...................... 12
Mounting battery ............................. 12
Multiple batteries ............................. 12
Propeller selection ......................... 13
Counter rotation models..................13
Start-in-gear protection .................. 13
Engine oil requirements ................. 14
Fuel requirements.......................... 14
Gasoline .......................................... 14
Anti-fouling paint ............................ 15
Motor disposal requirements.......... 15
Emergency equipment................... 15
Emission control information.......... 15
North American models................... 15
Star labels ....................................... 16
Components .................................... 18
Components diagram..................... 18
Remote control transmitter ............. 23
Receiver ......................................... 24
Yamaha Security System lock
and unlock mode........................... 24
Digital electronic control .................. 25
Digital electronic control-active
indicator ........................................26
Digital electronic control-alert
indicator ........................................26
Control lever....................................27
Neutral interlock trigger ................... 28
Free throttle switch..........................28
Throttle friction adjuster................... 29
Station selector switch .................... 30
Engine selector switch .................... 30
Engine shut-off cord (lanyard)
and clip.......................................... 31
Main switch ..................................... 32
Start/Stop switch panel ................... 33
All Start/Stop switch panel .............. 34
Power trim and tilt switch on
digital electronic control ................34
Power trim and tilt switch on
bottom cowling .............................. 35
Power trim and tilt switches............. 35
Tilt limiter.........................................36
Tilt support lever for power trim
and tilt model................................. 36
Cowling lock lever (turn type)..........36
Table of contents
Flushing device ............................... 37
Fuel filter ......................................... 37
Instruments and indicators ............ 38
6Y9 Multifunction Color
Gauge ..........................................38
YAMAHA SECURITY SYSTEM
indicator ........................................ 38
Engine warm-up indicator ............... 38
Engine synchronization
indicator ........................................ 38
Overheat alert ................................. 39
Low oil pressure-alert...................... 39
Water separator alert ...................... 40
Low battery voltage-alert................. 40
Engine trouble alert......................... 40
6Y8 Multifunction meters................ 41
6Y8 Multifunction tachometers.......41
Yamaha Security System
information ................................... 42
Low oil pressure-alert...................... 42
Overheat alert ................................. 43
Water separator alert ...................... 43
Engine trouble alert......................... 43
Low battery voltage-alert................. 43
6Y8 Multifunction speed & fuel
meters .......................................... 44
6Y8 Multifunction
speedometers ..............................44
6Y8 Multifunction fuel
management meters .................... 45
Optional meters..............................46
Engine control system.................... 47
Alert system ...................................47
Digital Electronic Control alert......... 47
Overheat alert ................................. 47
Low oil pressure alert...................... 49
Water separator alert ...................... 50
Installation .......................................51
Installation ...................................... 51
Mounting the outboard motor.......... 51
Operation .........................................53
First-time operation ........................ 53
Fill engine oil ................................... 53
Breaking in engine .......................... 53
Getting to know your boat ............... 53
Checks before starting engine ....... 53
Fuel level.........................................53
Remove cowling..............................54
Fuel system.....................................54
Controls...........................................54
Engine shut-off cord (lanyard).........55
Engine oil ........................................ 55
Engine ............................................. 55
Flushing device ............................... 55
Install cowling..................................56
Checking power trim and tilt
system........................................... 56
Battery.............................................57
Filling fuel ...................................... 58
Operating engine ........................... 58
Sending fuel .................................... 58
Change of station ............................ 59
Starting engine ................................ 59
Checks after starting engine .......... 65
Cooling water .................................. 65
Warming up engine........................ 65
Electric start models........................65
Checks after engine warm up ........ 66
Shifting ............................................ 66
Stop switches .................................. 66
Selecting outboard motor (triple
engine)......................................... 66
Shifting........................................... 68
Stopping boat................................. 69
Operating the port / center /
starboard engine.......................... 69
Boat direction................................. 73
Trolling ........................................... 76
Adjusting trolling speed ................... 76
Stopping engine............................. 76
Procedure for single station and
dual station (main station)
models ..........................................76
Procedure for dual station models
(sub station) .................................. 78
Trimming outboard motor............... 79
Adjusting trim angle (Power trim
and tilt) .......................................... 79
Adjusting boat trim .......................... 80
Tilting up and down........................ 81
Table of contents
Procedure for tilting up (power
trim and tilt models) ...................... 81
Procedure for tilting down (power
trim and tilt models) ...................... 83
Shallow water ................................84
Power trim and tilt models............... 84
Operating in other conditions ......... 87
Maintenance..................................... 88
Transporting and storing
outboard motor.............................88
Storing outboard motor ................... 88
Procedure ....................................... 88
Lubrication ...................................... 89
Flushing power unit......................... 89
Cleaning the outboard motor ......... 90
Checking painted surface of
outboard motor ............................. 90
Periodic maintenance..................... 90
Replacement parts.......................... 90
Severe operating conditions ........... 91
Maintenance chart 1 ....................... 92
Maintenance chart 2 ....................... 94
Greasing ......................................... 95
Inspecting spark plug ...................... 96
Inspecting engine idle speed .......... 97
Changing engine oil ........................ 98
Inspecting wiring and
connectors .................................... 98
Checking propeller .......................... 98
Removing propeller......................... 99
Installing propeller........................... 99
Changing gear oil.......................... 101
Inspecting and replacing
anode(s)...................................... 102
Checking battery (for electric
start models) ............................... 103
Connecting the battery.................. 103
Disconnecting the battery ............. 105
Storing the battery......................... 106
Trouble Recovery.......................... 107
Troubleshooting ...........................107
Temporary action in
emergency .................................110
Impact damage ............................. 110
Running in an emergency (twin
engines or triple engines)............ 110
Replacing fuse .............................. 111
Power trim and tilt will not
operate........................................ 112
Water separator-alert indicator
blinks while cruising .................... 112
Treatment of submerged
motor.......................................... 114

Safety information

EMU33622
Outboard motor safety
Observe these precautions at all times.
EMU36501
Propeller
People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.
Stop the engine when a person is in the
water near you.
Keep people out of reach of the propeller,
even when the engine is off.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD straps, etc. can become entangled with inter­nal rotating parts of the engine, resulting in serious injury or death. Keep the top cowling in place whenever pos­sible. Do not remove or replace the cowling with the engine running. Only operate the engine with the cowling re­moved according to the specific instructions in the manual. Keep hands, feet, hair, jewel­ry, clothing, PFD straps, etc. away from any exposed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the en­gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while start­ing or operating the engine. They can cause shock or electrocution.
EMU33660
Power trim and tilt
Body parts can be crushed between the mo-
tor and the clamp bracket when the motor is trimmed or tilted. Keep body parts out of this area at all times. Be sure no one is in this area before operating the power trim and tilt mechanism. The power trim and tilt switches operate even when the main switch is off. Keep peo­ple be away from the switches whenever working around the motor. Never get under the lower unit while it is tilt­ed, even when the tilt support lever is locked. Severe injury could occur if the outboard mo­tor accidentally falls.
EMU33671
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from running away under power and leaving people stranded, or running over people or objects. Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not at­tach the cord to clothing that could tear loose, or route the cord where it could be­come entangled, preventing it from function­ing. Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and ob­jects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flam­mable and explosive. Always, refuel ac-
cording to the procedure on page 58 to reduce the risk of fire and explosion.
1
Safety information
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immedi­ately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gaso­line vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which con­tain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.
EMU33780
Modifications
Do not attempt to modify this outboard mo­tor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im­portant safety precautions that you should follow when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking drugs. Intoxication is one of the most com­mon factors contributing to boating fatalities.
EMU33720
Personal flotation devices
Have an approved personal flotation device (PFD) on board for every occupant. Yamaha recommends that you must wear a PFD
whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boat­ing conditions.
EMU33731
People in the water
Always watch carefully for people in the wa­ter, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine. Stay away from swimming areas. Swimmers can be hard to see. The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instruc­tions for details about appropriate passenger locations in your boat and be sure all pas­sengers are positioned properly before ac­celerating and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direc­tion. Even when people are positioned prop­erly, alert your passengers if you must make any unusual maneuver. Always avoid jump­ing waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boat capacity plate or boat manufacturer for max­imum weight and number of passengers. Be sure that weight is properly distributed ac­cording to the boat manufacturers instruc­tions. Overloading or incorrect weight distribution can compromise the boats han­dling and lead to an accident, capsizing or
2
Safety information
ZMU06025
swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and oth­er boats. Be alert for conditions that limit your visibility or block your vision of others.
Operate defensively at safe speeds and keep a safe distance away from people, ob­jects, and other boats.
Do not follow directly behind other boats or
waterskiers.
Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un­derstand where you are going.
Avoid areas with submerged objects or
shallow water.
Ride within your limits and avoid aggres-
sive maneuvers to reduce the risk of loss of control, ejection, and collision.
Take early action to avoid collisions. Re-
member, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in another direction.
EMU33790
Weather
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
EMU33880
Passenger training
Make sure at least one other passenger is trained to operate the boat in the event of an emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.
EMU33600
Laws and regulations
Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road.
3

General information

TIP:
1
ZMU05814
ZMU06224
1
ZMU05885
1
ZMU05887
1
EMU25171
Identification numbers record
EMU25184
Outboard motor serial number
The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Outboard motor serial number location
Record your digital electronic control serial number in the spaces provided to assist you in newly connecting the digital electronic control to the outboard motor.
Consult your Yamaha dealer if you have any questions concerning the digital electronic control serial number.
EMU34943
Digital electronic control serial number
The digital electronic control serial number is stamped on the label attached to the digital electronic control box.
4
1. Digital electronic control serial number loca-
ZMU05958
1
1
ZMU07133
tion
EMU25191
Key number
If a main key switch is equipped with the mo­tor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key.
General information
1. Key number
EMU37291
EC Declaration of Conformity
(DoC)
This outboard motor conforms to certain por­tions of the European Parliament directive relating to machinery. Each conformed outboard motor accompa­nied with EC DoC.EC DoC contains the fol­lowing information;
Name of Engine ManufactureModel nameProduct code of model (Approved model
code)
Code of conformed directives
EMU25205
CE Marking
Outboard motors affixed with this “CE”mark­ing conform with the directives of; 98/37/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.
5
General information
ZMU05943
1
ZMU06040
1. CE marking location
6
General information
3
2
1
ZMU05950
EMU33523
Read manuals and labels
Before operating or working on this outboard motor:
Read this manual.Read any manuals supplied with the boat.Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
F350A, FL350A, F350A2, FL350A2
7
General information
WARNING
WARNING
1
2
ZMU06191
3
ZMU05710
EMU34651
Contents of labels
The above warning labels mean as follows.
1
EWM01681
Keep hands, hair, and clothing away
from rotating parts while the engine is running.
Do not touch or remove electrical parts
when starting or during operation.
2
EWM01671
Read Owner’s Manuals and labels.Wear an approved personal flotation
device (PFD).
Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine stops if you accidentally leave the
8
helm, which could prevent a runaway boat.
EMU33850
Other labels
General information
ZMU05696
ZMU05664
ZMU05665
ZMU05666
EMU35132
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Electrical hazard
Hazard caused by continuous rotation
9

Specifications and requirements

TIP:
EMU34521
Specifications
“(AL)” stated in the specification data below represents the numerical value for the alumi­num propeller installed. Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed.
EMU2821P
Dimension:
Overall length:
1029 mm (40.5 in)
Overall width:
633 mm (24.9 in)
Overall height X:
2006 mm (79.0 in)
Overall height U:
2133 mm (84.0 in)
Motor transom height X:
637 mm (25.1 in)
Motor transom height U:
764 mm (30.1 in)
Dry weight (SUS) X:
358 kg (789 lb)
Dry weight (SUS) U:
366 kg (807 lb)
Performance:
Full throttle operating range:
5000–6000 r/min
Rated power:
257.4 kW (350 HP)
Idle speed (in neutral):
600-700 r/min
Engine:
Type:
4-stroke DOHC V8 32valves
Displacement:
5330 cm (180.2 US oz, 188.0 Imp.oz)
3
Bore stroke:
94.0 96.0 mm (3.70 3.78 in)
Ignition system:
TCI
Spark plug (NGK):
LFR6A-11
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)
Control system:
Remote control
Starting system:
Electric starter
Starting carburetion system:
Electronic fuel injection
Valve clearance IN (cold engine):
0.17–0.24 mm (0.0067–0.0094 in)
Valve clearance EX (cold engine):
0.31–0.38 mm (0.0122–0.0150 in)
Min. cold cranking amps (CCA/EN):
670 A
Min. rated capacity (20HR/IEC):
110 Ah
Maximum generator output:
49 A
Drive unit:
Gear shift positions:
Forward-neutral-reverse
Gear ratio:
1.73(26/15)
Trim and tilt system:
Power trim and tilt
Propeller mark:
F350AET X
F350AET2 X
FL350AET XL
FL350AET2 XL
Fuel and oil:
Recommended fuel:
Premium unleaded gasoline
Min. research octane number:
94
10
Specifications and requirements
WARNING
WARNING
NOTICE
Recommended engine oil:
4-stroke outboard motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30
API SE/SF/SG/SH/SJ/SL Engine oil quantity (without oil filter re­placement):
6.3 L (6.66 US qt, 5.54 Imp.qt) Engine oil quantity (with oil filter replace­ment):
6.5 L (6.87 US qt, 5.72 Imp.qt) Lubrication system:
Wet sump
Recommended gear oil:
Hypoid gear oil
Recommended gear oil grade:
SAE 80W API GL-5/SAE 90 API GL-5
Gear oil quantity:
F350AET 1.520 L (1.607 US qt,
1.338 Imp.qt)
F350AET2 1.520 L (1.607 US qt,
1.338 Imp.qt)
FL350AET 1.310 L (1.385 US qt,
1.153 Imp.qt)
FL350AET2 1.310 L (1.385 US qt,
1.153 Imp.qt)
Tightening torque for engine:
Spark plug:
28 Nm (2.86 kgf-m, 20.7 ft-lb)
Propeller nut:
54 Nm (5.51 kgf-m, 39.8 ft-lb)
Engine oil drain bolt:
27 Nm (2.75 kgf-m, 19.9 ft-lb)
Engine oil filter:
18 Nm (1.84 kgf-m, 13.3 ft-lb)
Noise and vibration level:
Operator sound pressure level:
79.1 dB(A)
EMU33554
Installation requirements
EMU33564
Boat horsepower rating
EWM01560
Overpowering a boat can cause severe instability.
Before installing the outboard motor(s), con­firm that the total horsepower of your out­board motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.
EMU33571
Mounting motor
EWM01570
Improper mounting of the outboard mo-
tor could result in hazardous condi­tions such as poor handling, loss of control, or fire hazards.
Because the motor is very heavy, spe-
cial equipment and training is required to mount it safely.
Your dealer or other person experienced in proper rigging should mount the motor using correct equipment and complete rigging in­structions. For further information, see page
51.
EMU41592
Yamaha Security System
ECM02460
The Yamaha Security System is sold in conformity with the relevant laws and regulations regarding radio wave trans­mission. Therefore, if this product is used outside the country where it was sold, it may violate the laws or regulations re­garding radio wave transmission in the country it is used in. For details, consult
11
Specifications and requirements
WARNING
ZMU07305
your Yamaha dealer.
The outboard motor with this label is equipped with the Yamaha Security System to protect against theft, which consists of the receiver and remote control transmitter. The engine can not be started if the security sys­tem is in the lock mode, and only be started in the unlock mode. Consult your Yamaha dealer for installation of the receiver.
EMU34952
Digital electronic control
requirements
The digital electronic control be equipped with a start-in-gear protection device(s). This device prevents the engine from starting un­less it is in neutral.
EWM01580
If the engine starts in gear, the boat can
move suddenly and unexpectedly, pos­sibly causing a collision or throwing passengers overboard.
If the engine ever starts in gear, the
start-in-gear protection device is not working correctly and you should dis­continue using the outboard. Contact your Yamaha dealer.
This digital electronic control unit is only available for the outboard motor which you have purchased.
Prior to use of the digital electronic control unit, set it in order to operate your outboard motor only. Otherwise, it will not be possible to operate the outboard motor. Perform setting of the outboard motor and the digital electronic control unit in the follow­ing cases.
If a used outboard motor is installedIf the digital electronic control unit is re-
placed
If the ECM (Electronic control module) of
the used outboard motor is replaced
If the ECM (Electronic control module) of
the digital electronic control unit is re­placed
Consult your Yamaha dealer for setting.
EMU25694
Battery requirements
EMU25721
Battery specifications
Minimum cold cranking amps (CCA/EN):
670 A
Minimum rated capacity (20HR/IEC):
110 Ah
The engine cannot be started if battery volt­age is too low.
EMU36290
Mounting battery
Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat. WARNING! Do not put flammable
items, or loose heavy or metal objects in the same compartment as the battery. Fire, explosion or sparks could result.
[EWM01820]
EMU36300
Multiple batteries
To connect multiple batteries, such as for multiple engine configurations or for an ac­cessory battery, consult your Yamaha dealer
12
Specifications and requirements
ZMU05937
-
3
12
about battery selection and correct wiring.
EMU41600
Propeller selection
Next to selecting an outboard motor, select­ing the right propeller is one of the most im­portant purchasing decisions a boater can make. The type, size, and design of your pro­peller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures pro­pellers for every Yamaha outboard motor and every application. Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boat­load. Generally, select a larger pitch propel­ler for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads. Yamaha recommends to use a propeller suit­able for the “Shift Dampener System (SDS)”. For further information, consult your Yamaha dealer. To check the propeller, see page 98.
1. Propeller pitch in inches
2. Type of propeller (propeller mark)
3. Propeller diameter in inches
EMU36310
Counter rotation models
Standard outboard motors rotate clockwise. Counter rotation models rotate counterclock­wise. Counter rotation models are typically used in multiple motor setups and are marked with an “L” on the gear case above the anti-ventilation plate. On counter rotation models, be sure to use a propeller intended for counterclockwise rota­tion. These propellers are identified with the letter “L” after the size indication on the pro­peller. WARNING! Never use a standard
propeller with a counter rotation motor, or a counter rotation propeller with a standard motor. Otherwise the boat could go in the direction opposite of that ex­pected (for example, reverse instead of forward), which could lead to an accident.
[EWM01810]
For instructions on propeller removal and in­stallation, see page 99 and 99.
EMU35140
Start-in-gear protection
Yamaha outboard motors or Yamaha-ap­proved digital electronic control units are equipped with start-in-gear protection de­vice(s). This feature permits the engine to be
13
Specifications and requirements
NOTICE
ZMU06854
122˚F
50˚C
104
40
86
30
68
SAE API
SE SF SG SH
SJ
SL
20
50
10
32
0
14
-10
-4
-20
10W–30
10W–40
5W–30
ZMU06855
122˚F
50˚C
104
40
86
30
68
SAE API
SH
SJ
SL
20
50
10
32
0
14
-10
-4
-20
15W–40
20W–40
20W–50
started only when it is in neutral. Always se­lect neutral before starting the engine.
EMU41952
Engine oil requirements
Select an oil grade according to the average temperatures in the area where the outboard motor will be used.
Recommended engine oil:
4-stroke outboard motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL
Recommended engine oil grade 2:
SAE 15W-40/20W-40/20W-50
API SH/SJ/SL Engine oil quantity (without oil filter re­placement):
6.3 L (6.66 US qt, 5.54 Imp.qt) Engine oil quantity (with oil filter replace­ment):
6.5 L (6.87 US qt, 5.72 Imp.qt)
If oil grades listed under Recommended en­gine oil grade 1 are not available, select an alternative oil grade listed under Recom­mended engine oil grade 2.
Recommended engine oil grade 1
Recommended engine oil grade 2
EMU36360
Fuel requirements
EMU40201
Gasoline
Use a good quality gasoline that meets the minimum octane rating. If knocking or ping­ing occurs, use a different brand of gasoline or premium unleaded fuel.
Recommended fuel:
Premium unleaded gasoline
Min. research octane number:
94
ECM01981
Do not use leaded gasoline. Leaded
gasoline can seriously damage the en­gine.
Avoid getting water and contaminants
in the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.
14
Gasohol
There are two types of gasohol: gasohol con­taining ethanol (E10) and that containing methanol. Ethanol can be used if the ethanol content does not exceed 10% and the fuel meets the minimum octane ratings. E85 is a fuel containing 85% ethanol and must not be
Specifications and requirements
1
ZMU06024
used in your outboard motor. All ethanol blends containing more than 10% ethanol can cause fuel system damage or cause en­gine starting and running problems. Yamaha does not recommend gasohol containing methanol because it can cause fuel system damage or engine performance problems. It is recommended that you install a water­separating marine fuel filter assembly (10 mi­cron minimum) between your boat’s fuel tank and outboard motor when using ethanol. Ethanol is known to allow moisture to be ab­sorbed into boat fuel tanks and systems. Moisture in the fuel can cause corrosion of metallic fuel system components, starting and running complaints and require addition­al fuel system maintenance.
EMU36330
Anti-fouling paint
A clean hull improves boat performance. The boat bottom should be kept as clean of ma­rine growth as possible. If necessary, the boat bottom can be coated with an anti-foul­ing paint approved for your area to inhibit marine growth. Do not use anti-fouling paint which includes copper or graphite. These paints can cause more rapid engine corrosion.
Yamaha recommends consulting the dealer about discarding the motor.
EMU36352
Emergency equipment
Keep the following items onboard in case there is trouble with the outboard motor.
A tool kit with assorted screwdrivers, pli-
ers, wrenches (including metric sizes), and electrical tape.
Waterproof flashlight with extra batteries.An extra engine shut-off cord (lanyard)
with clip.
Spare parts, such as an extra set of spark
plugs.
Consult your Yamaha dealer for details.
EMU39000
Emission control information
The following labels are affixed to outboard motors that conform to US regulations.
EMU25230
North American models
This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma­rine SI engines. See the label affixed to your engine for details.
EMU31561
Approval label of emission control certif­icate
This label is attached to the bottom cowling. New Technology; (4-stroke) MFI
EMU36341
Motor disposal requirements
Never illegally discard (dump) the motor.
1. Approval label location
15
Specifications and requirements
ZMU06895
EMISSION CONTROL INFORMATION MFI
THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
MEETS U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS. FAMILY: DISPLACEMENT: liters SPARK PLUG: FUEL: GASOLINE
FELs(HC+NOx / CO)
: / g/kW-hr MAX POWER: kW IDLE SPEED: ± rpm IN NEUTRAL SPARK PLUG GAP (mm): VALVE LASH (mm) IN: EX:
YAMAHA MOTOR CO.,LTD.
INFORMATION ANTIPOLLUTION MFI
CE MOTEUR EST CONFORME AUX NORMES D’ÉMISSIONS EPA DES É.-U. ET DE LA CALIFORNIE POUR MOTEURS MARINS À ÉTINCELLE. POUR LES SPÉCIFICATIONS ET LES RÉGLAGES À EFFECTUER, CONSULTEZ LE MANUEL DU PROPRIÉTAIRE. INSTALLÉ AVEC LES COMPOSANTS HOMOLOGUÉS, IL SATISFAIT AUX NORMES EVAP EPA DES É.-U.
YAMAHA MOTOR CO.,LTD.
FAMILLE : CYLINDRÉE : litre BOUGIE : CARBURANT : ESSENCE
FELs(HC+NOx / CO)
: / g/kW-h PUISS. MAX. : kW RALENTI : ± tr/mm AU POINT MORT BOUGIE-ÉCARTEMENT (mm) : JEU DE SOUPAPES (mm) ADM: ÉCH:
1
ZMU05816
1
ZMU05817
EMU25263
Manufactured date label
This label is attached to the clamp bracket or the swivel bracket.
EMU25274
Star labels
Your outboard motor is labeled with a Cali­fornia Air Resources Board (CARB) star la­bel. See below for a description of your particular label.
1. Manufactured date label location
16
1. Star labels location
EMU40330
One StarLow Emission The one-star label identifies engines that
meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two­stroke engines. These engines are equiva­lent to the U.S. EPA’s 2006 standards for marine engines.
Specifications and requirements
ZMU01702
ZMU01703
ZMU01704
ZMU05663
EMU40340
Two StarsVery Low Emission The two-star label identifies engines that
meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission en­gines.
EMU40350
Three StarsUltra Low Emission The three-star label identifies engines that
meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003­2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission en­gines.
EMU33861
Four StarsSuper Ultra Low Emission The four-star label identifies engines that
meet the Air Resources Board’s Sterndrive and Inboard marine engine 2009 exhaust emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meet­ing these standards have 90% lower emis­sions than One Star-Low-Emission engines.
17

Components

TIP:
1
2
3
4
5
6
7
7
8
9
7
10
10
6
ZMU05813
EMU2579Y
Components diagram
* May not be exactly as shown; also may not be included as standard equipment on all mod­els (order from dealer).
F350A, FL350A, F350A2, FL350A2
1. Top cowling
2. Anti-cavitation plate
3. Propeller*
4. Cooling water inlet
5. Clamp bracket
6. Tilt support lever
7. Cowling lock lever(s)
8. Fuel filter/water separator
9. Flushing device
10. Power trim and tilt switch
18
Single station models (single type)
ZMU07273
5
1
4
2
3
6
2
6
2
3
3
8
7
1. Digital electronic control (side-mount type)*
2. Engine shut-off switch*
3. Clip*
4. Switch panel (for use with side-mount type)*
5. Digital electronic control (single type)*
6. Switch panel (for use with single type)*
7. Remote control transmitter*
8. Receiver*
Components
19
Components
ZMU07280
3
2
1
6
9
4
7
5
8
10
11
12
3
2
3
2
Single station models (twin/triple type)
1. Digital electronic control (twin type)*
2. Engine shut-off switch*
3. Clip*
4. Switch panel (for use with twin type)*
5. Start/Stop switch panel (for use with twin type)*
6. Digital electronic control (triple type)*
7. Switch panel (for use with triple type)*
8. Start/Stop switch panel (for use with triple type)*
9. Switch panel (for use with twin/triple type)*
10. All Start/Stop switch panel (for use with twin/triple type)*
11. Remote control transmitter*
12. Receiver*
20
Dual station models / main station
ZMU07274
1
8
5
13
11
3
4
9
12
15
14
10
4
3
2
3
4
2 3
4
6
7
3
4
Components
1. Digital electronic control (single type)*
2. Switch panel (for use with single type)*
3. Engine shut-off switch*
4. Clip*
5. Digital electronic control (twin type)*
6. Switch panel (for use with twin type)*
7. Start/Stop switch panel (for use with twin type)*
8. Digital electronic control (triple type)*
9. Switch panel (for use with triple type)*
10. Start/Stop switch panel (for use with triple type)*
11. Switch panel (for use with twin/triple type)*
12. All Start/Stop switch panel (for use with twin/triple type)*
13. Station selector switch panel
14. Remote control transmitter*
15. Receiver*
21
Components
ZMU07275
1
5
3
68
2 4
9
10
7
Dual station models / sub station
1. Digital electronic control (single type)*
2. Start/Stop switch panel (for use with single type)*
3. Digital electronic control (twin type)*
4. Start/Stop switch panel (for use with twin type)*
5. Digital electronic control (triple type)*
6. Start/Stop switch panel (for use with triple type)*
7. Engine shut-off switch panel*
8. Station selector switch panel
9. Engine shut-off switch*
10. Clip*
22
NOTICE
SET
MENU
CANCEL
1
3
4
2
5
ZMU07266
1. Tachometer unit (Square type)*
ZMU06455
2. Speedometer unit (Square type)*
3. Speed & fuel meter unit (Square type)*
4. Fuel management meter (Square type)*
5. 6Y9 Multifunction Color Gauge*
Components
EMU38591
Remote control transmitter
The lock and unlock modes of the Yamaha Security System are selected using the re­mote control transmitter. While the engine is running, input from the remote control trans­mitter is not received.
Store the remote control transmitter carefully so it will not be lost.
ECM02100
The remote control transmitter is not
completely waterproof. Do not sub­merge the transmitter or operate it un­derwater. If the transmitter is submerged, dry it with a soft, dry cloth,
23
Components
TIP:
12
ZMU06456
and then check that it is operating prop­erly. If the transmitter is not operating properly, contact a Yamaha dealer.
Keep the remote control transmitter
away from high temperatures and do not place it in direct sunlight.
Do not drop the remote control trans-
mitter, subject it to strong shocks, or place any heavy items on it.
Use a soft, dry cloth to clean the remote
control transmitter. Do not use deter­gent, alcohol, or other chemicals.
Do not attempt to disassemble the re-
mote control transmitter yourself. Oth­erwise, the transmitter may not operate properly. If the transmitter needs a new battery, contact a Yamaha dealer.
If you have lost the remote control
transmitter, consult your Yamaha deal­er. Keep the least 2 transmitters at all the time. If you have lost both transmit­ters, consult your Yamaha dealer.
Since the receiver is programmed to rec-
ognize the internal code from this transmit­ter only, the security system setting can only be changed with this transmitter. If the remote control transmitter does not oper­ate properly, contact a Yamaha dealer.
Replace the battery cell after 1 year, and
every two years thereafter as a standard measure.
Refer to local hazardous waste regulations
when disposing of transmitter batteries.
The Yamaha Security System permits to
register up to 5 remote control transmit­ters. Consult your yamaha dealer for de­tails.
EMU38601
Receiver
The receiver control the ECM (Electronic
control module) to prevent the engine from starting. Consult your Yamaha dealer for in­stallation of the receiver.
EMU41610
Yamaha Security System lock and unlock mode
The Yamaha Security System settings are selected by pressing the lock or unlock but­ton on the remote control transmitter briefly.
1. Lock button
2. Unlock button
LOCK
When the lock button on the remote control transmitter is pressed briefly, the beeper sounds once. This indicates the lock mode is selected and the engine cannot be started. The lock mode is selected only when the main switch is in the “ ” (off) position.
UNLOCK
When the unlock button on the remote con­trol transmitter is pressed briefly, the beeper sounds twice. This indicates the unlock mode is selected and the engine can be started.
Yama ha
Security
System
mode
Lock 1 beep
Unlock 2 beeps
Number
of beeps
Main
switch
“”
“”/
“”
Engine
can be
started
NO
YES
24
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