Yamaha F200G, FL200G, FL200G1, F200G1 User Manual

OWNER’S MANUAL

Read this manual carefully before operating this

outboard motor.

F200G FL200G F200G1 FL200G1

6DV-28199-72-E0

Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.

Important manual information

WARNING

NOTICE

TIP:

EMU25108

To the owner

Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.

: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

EWM00782

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

ECM00702

A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.

between your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer. To ensure long product life, Yamaha recommends that you use the product and perform the specified periodic inspections and maintenance by correctly following the instructions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty. Some countries have laws or regulations restricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the warranty may not apply in certain regions. When planning to take the product to another country, consult the dealer where the product was purchased for further information. If the product was purchased used, please consult your closest dealer for customer reregistration, and to be eligible for the specified services.

The F200GET, FL200GET, F200GET1, FL200GET1 and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.

EMU25122

A TIP provides key information to make procedures easier or clearer.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies

F200G, FL200G, F200G1, FL200G1

OWNER’S MANUAL

1st Edition, November 2014

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

Safety information ............................. 1

Outboard motor safety .................... 1

Propeller............................................. 1

Rotating parts..................................... 1

Hot parts ............................................ 1

Electric shock..................................... 1

Power trim and tilt.............................. 1

Engine shut-off cord (lanyard)............ 1

Gasoline ............................................. 2

Gasoline exposure and spills ............. 2

Carbon monoxide .............................. 2

Modifications...................................... 2

Boating safety ................................. 2

Alcohol and drugs.............................. 2

Personal flotation devices (PFDs) ...... 2

People in the water ............................ 2

Passengers......................................... 2

Overloading........................................ 2

Avoid collisions .................................. 3

Weather.............................................. 3

Passenger training ............................. 3

Boating safety publications................ 3

Laws and regulations......................... 3

General information .......................... 4

Identification numbers record ......... 4

Outboard motor serial number........... 4

Digital electronic control serial

number............................................ 4

Key number........................................ 5

EC Declaration of Conformity

(DoC) ........................................... 5

CE Marking .................................... 5

Compliance mark and

manufactured date label .............. 5

Read manuals and labels ................ 7

Warning labels ................................... 7

Specifications and requirements... 10

Specifications................................ 10

Installation requirements............... 11

Boat horsepower rating.................... 11

Mounting outboard motor................ 11

Yamaha Security System (if

equipped)...................................... 11

Digital electronic control

requirements.............................. 12

Battery requirements .................... 12

Battery specifications....................... 12

Mounting battery.............................. 12

Multiple batteries.............................. 13

Propeller selection ........................ 13

Counter rotation models .................. 13

Start-in-gear protection ................ 13

Engine oil requirements ................ 14

Fuel requirements ......................... 14

Gasoline ........................................... 14

Muddy or acidic water .................. 15

Anti-fouling paint .......................... 15

Outboard motor disposal

requirements.............................. 15

Emergency equipment.................. 15

Emission control information ........ 15

Star labels ........................................ 16

Components .................................... 18

Components diagram ................... 18

Remote control transmitter (if

equipped)...................................... 21

Receiver (if equipped)....................... 22

Yamaha Security System lock and

unlock mode (if equipped) ............ 22

Digital Electronic Control box........... 23

Digital electronic control-active

indicator ........................................ 23

Digital electronic control-alert

indicator ........................................ 24

Control lever..................................... 24

Free throttle switch........................... 24

Throttle friction adjuster ................... 25

Engine shut-off cord (lanyard) and

clip ................................................ 26

Main switch ...................................... 26

Start/Stop switch panel.................... 27

All Start/Stop switch panel............... 27

Table of contents

Power trim and tilt switch on digital

electronic control.......................... 27

Power trim and tilt switch on bottom

cowling.......................................... 28

Power trim and tilt switches (twin

type) .............................................. 28

Trim tab with anode ......................... 29

Tilt support lever for power trim and

tilt model ....................................... 29

Cowling lock lever............................ 30

Flushing device ................................ 30

Fuel filter........................................... 30

Instruments and indicators ............31

6Y9 Multifunction Color Gauge..... 31

YAMAHA SECURITY SYSTEM

indicator (if equipped)................... 31

Engine warm-up indicator................ 31

Engine synchronization indicator ..... 31

Overheat alert................................... 32

Low oil pressure-alert....................... 32

Water separator alert........................ 33

Low battery voltage-alert ................. 33

Engine trouble alert.......................... 34

6Y8 Multifunction meters .............. 34

6Y8 Multifunction tachometers ..... 34

Yamaha Security System

information (if equipped)............... 35

Low oil pressure-alert....................... 36

Overheat alert................................... 36

Water separator alert........................ 37

Engine trouble alert.......................... 37

Low battery voltage-alert ................. 38

6Y8 Multifunction speed & fuel

meters ........................................ 38

6Y8 Multifunction

speedometers ............................ 39

6Y8 Multifunction fuel

management meters .................. 40

Optional meters............................. 40

Engine control system.................... 42

Alert system .................................. 42

Digital Electronic Control alert.......... 42

Overheat alert................................... 42

Low oil pressure alert ....................... 43

Water separator alert........................ 44

Installation ....................................... 46

Installation..................................... 46

Mounting the outboard motor .......... 46

Operation ......................................... 48

First-time operation ...................... 48

Filling engine oil................................ 48

Breaking in engine............................ 48

Getting to know your boat ............... 48

Checks before starting engine...... 49

Fuel level .......................................... 49

Removing top cowling...................... 49

Fuel system ...................................... 49

Controls............................................ 50

Engine shut-off cord (lanyard) .......... 50

Engine oil.......................................... 50

Outboard motor................................ 51

Flushing device ................................ 51

Installing top cowling ....................... 51

Checking power trim and tilt

system........................................... 52

Battery.............................................. 53

Filling fuel ..................................... 54

Operating engine .......................... 54

Sending fuel ..................................... 54

Starting engine ................................. 54

Checks after starting engine......... 57

Cooling water ................................... 57

Warming up engine....................... 57

Electric start models......................... 57

Checks after engine warm up ....... 57

Shifting ............................................. 57

Stop switches................................... 57

Table of contents

Shifting .......................................... 57

Stopping boat ............................... 58

Trolling .......................................... 58

Adjusting trolling speed.................... 58

Stopping engine ............................ 59

Procedure for stopping engine ........ 59

Trimming outboard motor ............. 60

Adjusting trim angle (Power trim

and tilt) .......................................... 60

Adjusting boat trim........................... 61

Tilting up and down ...................... 62

Procedure for tilting up (power trim

and tilt models) ............................. 62

Procedure for tilting down................ 64

Shallow water ............................... 64

Cruising in shallow water ................. 64

Operating in other conditions ....... 65

Maintenance .................................... 66

Transporting and storing outboard

motor.......................................... 66

Storing outboard motor.................... 66

Procedure......................................... 67

Lubrication ....................................... 68

Flushing cooling water passage....... 68

Cleaning the outboard motor........... 69

Checking painted surface of

outboard motor............................. 69

Periodic maintenance ................... 69

Replacement parts........................... 70

Severe operating conditions ............ 70

Maintenance chart 1 ........................ 71

Maintenance chart 2 ........................ 73

Greasing........................................... 74

Inspecting spark plug....................... 75

Inspecting engine idle speed ........... 76

Changing engine oil.......................... 76

Inspecting wiring and connectors.... 80

Inspecting propeller ......................... 80

Removing propeller.......................... 81

Installing propeller............................ 81

Changing gear oil ............................. 82

Inspecting and replacing anode(s) ... 84

Checking battery (for electric start

models) ......................................... 84

Connecting the battery..................... 85

Disconnecting the battery ................ 86

Storing the battery............................ 86

Trouble Recovery............................ 87

Troubleshooting............................ 87

Temporary action in emergency... 90

Impact damage ................................ 90

Running single engine (twin

engines)......................................... 91

Replacing fuse.................................. 91

Power trim and tilt unit will not

operate.......................................... 92

Water separator-alert indicator

blinks while cruising...................... 92

Treatment of submerged motor.... 93

INDEX ............................................... 94

Safety information

EMU33623

Outboard motor safety

Observe these precautions at all times.

EMU36502

Propeller

People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.  Stop the engine when a person is in the

water near you.

 Keep people out of reach of the propeller,

even when the engine is off.

EMU40272

Rotating parts

Hands, feet, hair, jewelry, clothing, personal flotation device (PFD) straps, etc., can become entangled with internal rotating parts of the engine, resulting in serious injury or death. Keep the top cowling in place whenever possible. Do not remove or replace the top cowling with the engine running. Only operate the engine with the top cowling removed according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc., away from any exposed moving parts.

EMU33641

Hot parts

During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the engine has cooled.

EMU33651

Electric shock

Do not touch any electrical parts while starting or operating the engine. They can cause shock or electrocution.

EMU33661

Power trim and tilt

Body parts can be crushed between the motor and the clamp bracket when the motor is trimmed or tilted. Keep body parts out of this area at all times. Be sure no one is in this area before operating the power trim and tilt mechanism. The power trim and tilt switches operate even when the main switch is off. Keep people be away from the switches whenever working around the motor. Never get under the lower unit while it is tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls.

EMU33672

Engine shut-off cord (lanyard)

Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from running away under power and leaving people stranded, or running over people or objects. Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not attach the cord to clothing that could tear loose, or route the cord where it could become entangled, preventing it from functioning. Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and objects forward.

Safety information

EMU33811

Gasoline

Gasoline and its vapors are highly flammable and explosive. Always, refuel according

to the procedure on page 54 to reduce the risk of fire and explosion.

EMU33821

Gasoline exposure and spills

Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.

EMU33901

Carbon monoxide

This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.

EMU33781

Modifications

Do not attempt to modify this outboard motor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.

EMU33741

Boating safety

This section includes a few of the many important safety precautions that you should follow when boating.

EMU33711

Alcohol and drugs

Never operate after drinking alcohol or taking drugs. Intoxication is one of the most common factors contributing to boating fatalities.

EMU40281

Personal flotation devices (PFDs)

Have an approved PFD on board for every occupant. Yamaha recommends that you must wear a PFD whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating conditions.

EMU33732

People in the water

Always watch carefully for people in the water, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine. Stay away from swimming areas. Swimmers can be hard to see. The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.

EMU33752

Passengers

Consult your boat manufacturer’s instructions for details about appropriate passenger locations in your boat and be sure all passengers are positioned properly before accelerating and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direction. Even when people are positioned properly, alert your passengers if you must make any unusual maneuver. Always avoid jumping waves or wakes.

EMU33762

Overloading

Do not overload the boat. Consult the boat capacity plate or boat manufacturer for maximum weight and number of passengers. Be sure that weight is properly distributed according to the boat manufacturer’s instruc-

Safety information

ZMU06025

tions. Overloading or incorrect weight distribution can compromise the boats handling and lead to an accident, capsizing or swamping.

EMU33773

Avoid collisions

Scan constantly for people, objects, and other boats. Be alert for conditions that limit your visibility or block your vision of others.

Operate defensively at safe speeds and keep a safe distance away from people, objects, and other boats.  Do not follow directly behind other boats or

waterskiers.

 Avoid sharp turns or other maneuvers that

make it hard for others to avoid you or understand where you are going.

 Avoid areas with submerged objects or

shallow water.

 Ride within your limits and avoid aggres-

sive maneuvers to reduce the risk of loss of control, ejection, and collision.

 Take early action to avoid collisions. Re-

member, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in another direction.

EMU33791

Weather

Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.

EMU33881

Passenger training

Make sure at least one other passenger is trained to operate the boat in the event of an emergency.

EMU33891

Boating safety publications

Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.

EMU33601

Laws and regulations

Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road.

General information

TIP:

ZMU07733

3412

ZMU01692

ZMU05885

ZMU05887

EMU25172

Identification numbers record

EMU25186

Outboard motor serial number

The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is stolen.

1. Outboard motor serial number location

EMU34944

Digital electronic control serial number

The digital electronic control serial number is stamped on the label attached to the digital electronic control box. Record your digital electronic control serial number in the spaces provided to assist you in newly connecting the digital electronic control to the outboard motor.

Consult your Yamaha dealer if you have any questions concerning the digital electronic control serial number.

1. Digital electronic control serial number location

1. Serial number

2. Model name

3. Motor transom height

4. Approved model code

1. Digital electronic control serial number location

1. Serial number

231

ZMU05917

ZMU07133

ZMU07868

ZMU06040

2. Motor transom height

3. Approved model code

EMU41571

Key number

The key identification number is stamped on the spare key as shown in the illustration. Keep the spare key in a safe place and record this number in the space provided for reference in case that you need a new key.

General information

Each conformed outboard motor accompanied with EC DoC.EC DoC contains the following information;

 Name of Engine Manufacture  Model name  Product code of model (Approved model

code)

 Code of conformed directives

EMU25207

CE Marking

Outboard motors affixed with this “CE”marking conform with the directives of; 2006/42/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.

1. Key number

EMU37292

EC Declaration of Conformity

(DoC)

This outboard motor conforms to certain portions of the European Parliament directive relating to machinery.

1. CE marking location

EMU46132

Compliance mark and manu-

factured date label

Engines affixed with this label conform to the regulations for each country.

General information

ZMU07736

ZMU08190

ZMU08191

ZMU08192

This label is affixed to the clamp bracket or swivel bracket.

1. Compliance mark and manufactured date label location

Regulatory Compliance Mark (RCM)

Engines affixed with this mark conform to certain portion(s) of the Australian Radio Communications Act.

1. ICES-002 Compliance Label

Manufactured date

The manufactured date is stamped on the label for the engines that conform to the regulations for U.S. Environmental Protection Agency (EPA). The models that manufactured exclusively for the Oceanian countries may not have manufactured date on the label.

1. Regulatory Compliance Mark (RCM)

ICES-002 Compliance Label

Engines affixed with this mark meet all requirements of the Canadian Interference Causing Equipment Regulations.

1. Manufactured date

General information

ZMU07865

EMU33524

Read manuals and labels

Before operating or working on this outboard motor:

 Read this manual.  Read any manuals supplied with the boat.  Read all labels on the outboard motor and the boat.

If you need any additional information, contact your Yamaha dealer.

EMU33836

Warning labels

If these labels are damaged or missing, contact your Yamaha dealer for replacements.

General information

WARNING

ZMU06191

ZMU05710

EMU34652

Contents of labels

The above warning labels mean as follows.

EWM01682

 Keep hands, hair, and clothing away

from rotating parts while the engine is running.

 Do not touch or remove electrical parts

when starting or during operation.

EWM01672

 Read Owner’s Manuals and labels.  Wear an approved personal flotation de-

vice (PFD).

 Attach engine shut-off cord (lanyard) to

your PFD, arm, or leg so the engine stops if you accidentally leave the helm, which could prevent a runaway boat.

EMU33851

Other labels

General information

ZMU05696

ZMU05664

ZMU05665

ZMU05666

EMU35133

Symbols

The following symbols mean as follows.

Notice/Warning

Read Owner’s Manual

Electrical hazard

Hazard caused by continuous rotation

Specifications and requirements

TIP:

EMU40501

Specifications

“(SUS)” indicates that the specification is for the outboard motor when it is equipped with a stainless steel propeller.

EMU2821V

Dimension and weight:

Overall length:

920 mm (36.2 in)

Overall width:

548 mm (21.6 in)

Overall height X:

1869 mm (73.6 in)

Motor transom height X:

643 mm (25.3 in)

Dry weight (SUS) X:

228 kg (503 lb)

Performance:

Full throttle operating range:

5000–6000 r/min

Rated power:

147.1 kW (200 HP)

Idle speed (in neutral):

650–750 r/min

Power unit:

Type:

4-stroke DOHC L4 16 valves

Total displacement:

2785 cm³ (169.9 c.i.)

Bore × stroke:

96.0 × 96.2 mm (3.78 × 3.79 in)

Ignition system:

TCI

Spark plug (NGK):

LFR6A-11

Spark plug gap:

1.0–1.1 mm (0.039–0.043 in)

Steering system:

Remote steering

Starting system:

Electric starter

Starting carburetion system:

Fuel injection

Valve clearance IN (cold engine):

0.17–0.24 mm (0.0067–0.0094 in)

Valve clearance EX (cold engine):

0.31–0.38 mm (0.0122–0.0150 in)

Battery rating (CCA/SAE):

680–1150 A

Battery rating (MCA/ABYC):

770–1370 A

Battery rating (RC/SAE):

160 minutes

Battery rating (CCA/EN):

640–1080 A

Battery rating (20HR/IEC):

80 Ah

Maximum generator output:

50 A

Lower unit:

Gear shift positions:

Forward-neutral-reverse

Gear ratio:

1.86 (26/14)

Trim and tilt system:

Power trim and tilt

Propeller mark:

F200GET M/T F200GET1 M/T FL200GET ML/TL FL200GET1 ML/TL

Fuel and oil:

Recommended fuel:

Premium unleaded gasoline

Min. pump octane number (PON):

Min. research octane number (RON):

Specifications and requirements

WARNING

NOTICE

Recommended engine oil:

YAMALUBE 4 or 4-stroke outboard motor oil

Recommended engine oil grade 1:

SAE 10W-30/10W-40/5W-30

API SE/SF/SG/SH/SJ/SL Engine oil quantity (without oil filter replacement):

4.3 L (4.55 US qt, 3.78 Imp.qt) Engine oil quantity (with oil filter replacement):

4.5 L (4.76 US qt, 3.96 Imp.qt) Lubrication system:

Wet sump

Recommended gear oil:

YAMALUBE outboard gear oil or Hypoid gear oil

Recommended gear oil grade:

SAE 90 API GL-4 / SAE 80W API GL-5 / SAE 90 API GL-5

Gear oil quantity:

0.980 L (1.036 US qt, 0.862 Imp.qt)

Tightening torque:

Spark plug:

28 Nm (2.86 kgf-m, 20.7 ft-lb)

Propeller nut:

54 Nm (5.51 kgf-m, 39.8 ft-lb)

Engine oil drain bolt:

27 Nm (2.75 kgf-m, 19.9 ft-lb)

Engine oil filter:

18 Nm (1.84 kgf-m, 13.3 ft-lb)

Noise and vibration level:

Operator sound pressure level (ICOMIA 39/94):

80.8 dB(A)

EMU33555

Installation requirements

EMU33565

Boat horsepower rating

EWM01561

Overpowering a boat can cause severe instability.

Before installing the outboard motor(s), confirm that the total horsepower of your outboard motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.

EMU40491

Mounting outboard motor

EWM02501

 Improper mounting of the outboard mo-

tor could result in hazardous conditions such as poor handling, loss of control, or fire hazards.

 Because the outboard motor is very

heavy, special equipment and training is required to mount it safely.

Your dealer or other person experienced in proper rigging should mount the outboard motor using correct equipment and complete rigging instructions. For further information, see page 46.

EMU41593

Yamaha Security System (if equipped)

ECM02461

The Yamaha Security System is sold in conformity with the relevant laws and regulations regarding radio wave transmission. Therefore, if this product is used outside the country where it was sold, it may violate the laws or regulations regarding radio wave transmission in the country it is used in. For details, consult your Yamaha dealer.

Specifications and requirements

WARNING

ZMU07305

The outboard motor with this label is equipped with the Yamaha Security System to protect against theft, which consists of the receiver and remote control transmitter. The engine can not be started if the security system is in the lock mode, and only be started in the unlock mode. Consult your Yamaha dealer for installation of the receiver.

EMU34954

Digital electronic control re-

quirements

The digital electronic control is equipped with a start-in-gear protection device(s). This device prevents the engine from starting unless it is in neutral.

EWM01581

Prior to use of the digital electronic control unit, set it in order to operate your outboard motor only. Otherwise, it will not be possible to operate the outboard motor. Perform setting of the outboard motor and the digital electronic control unit in the following cases.

 If a used outboard motor is installed  If the digital electronic control unit is re-

placed

 If the ECM (Electronic control module) of

the used outboard motor is replaced

 If the ECM (Electronic control module) of

the digital electronic control unit is replaced

Consult your Yamaha dealer for setting.

EMU25695

Battery requirements

EMU46560

Battery specifications

For U.S. insular areas

Battery rating (CCA/SAE):

680–1150 A

Battery rating (MCA/ABYC):

770–1370 A

Battery rating (RC/SAE):

160 minutes

 If the engine starts in gear, the boat can

move suddenly and unexpectedly, possibly causing a collision or throwing passengers overboard.

 If the engine ever starts in gear, the

start-in-gear protection device is not working correctly and you should discontinue using the outboard. Contact your Yamaha dealer.

This digital electronic control unit is only available for the outboard motor which you have purchased.

For Europe

Battery rating (CCA/EN):

640–1080 A

Battery rating (20HR/IEC):

80 Ah

The engine cannot be started if battery voltage is too low.

EMU36291

Mounting battery

Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat. WARNING! Do not put flammable

items, or loose heavy or metal objects in

Specifications and requirements

ZMU07044

the same compartment as the battery. Fire, explosion or sparks could result.

[EWM01821]

EMU36301

Multiple batteries

To connect multiple batteries, such as for multiple engine configurations or for an accessory battery, consult your Yamaha dealer about battery selection and correct wiring.

EMU41603

Propeller selection

Next to selecting an outboard motor, selecting the right propeller is one of the most important purchasing decisions a boater can make. The type, size, and design of your propeller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures propellers for every Yamaha outboard motor and every application. Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boatload. Generally, select a larger pitch propeller for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads. Yamaha recommends to use a propeller suitable for the “Shift Dampener System (SDS)”. For further information, consult your Yamaha dealer. To check the propeller, see page 80.

1. Propeller diameter in inches

2. Propeller pitch in inches

3. Type of propeller (propeller mark)

EMU36313

Counter rotation models

Standard outboard motors rotate clockwise. Counter rotation models rotate counterclockwise and are typically used in multiple motor setups. On counter rotation models, be sure to use a propeller intended for counterclockwise rotation. These propellers are identified with the letter “L” after the size indication on the propeller. WARNING! Never use a standard

propeller with a counter rotation motor, or a counter rotation propeller with a standard motor. Otherwise the boat could go in the direction opposite of that expected (for example, reverse instead of forward), which could lead to an accident.

[EWM01811]

For instructions on propeller removal and installation, see page 81.

EMU35141

Start-in-gear protection

Yamaha outboard motors or Yamaha-approved digital electronic control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.

Specifications and requirements

NOTICE

ZMU06854

122˚F

50˚C

104

SAE API

SE SF SG SH

-10

-4

-20

10W–30

10W–40

5W–30

ZMU06855

122˚F

50˚C

104

SAE API

-10

-4

-20

15W–40

20W–40

20W–50

EMU41953

Engine oil requirements

Select an oil grade according to the average temperatures in the area where the outboard motor will be used.

Recommended engine oil:

YAMALUBE 4 or 4-stroke outboard motor oil

Recommended engine oil grade 1:

SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL

Recommended engine oil grade 2:

SAE 15W-40/20W-40/20W-50 API SH/SJ/SL Engine oil quantity (without oil filter replacement):

4.3 L (4.55 US qt, 3.78 Imp.qt) Engine oil quantity (with oil filter replacement):

4.5 L (4.76 US qt, 3.96 Imp.qt)

If oil grades listed under Recommended engine oil grade 1 are not available, select an alternative oil grade listed under Recommended engine oil grade 2.

Recommended engine oil grade 1

Recommended engine oil grade 2

EMU36361

Fuel requirements

EMU44860

Gasoline

Use a good quality gasoline that meets the minimum octane rating.

Recommended fuel:

Premium unleaded gasoline

Min. pump octane number (PON):

Min. research octane number (RON):

ECM01982

 Do not use leaded gasoline. Leaded

gasoline can seriously damage the engine.

 Avoid getting water and contaminants in

the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.

Gasohol

There are two types of gasohol: gasohol containing ethanol (E10) and that containing methanol. Ethanol can be used if the ethanol content does not exceed 10% and the fuel meets the minimum octane ratings. E85 is a fuel containing 85% ethanol and must not be used in your outboard motor. All ethanol

Specifications and requirements

ZMU07871

blends containing more than 10% ethanol can cause fuel system damage or cause engine starting and running problems. Yamaha does not recommend gasohol containing methanol because it can cause fuel system damage or engine performance problems. It is recommended that you install a waterseparating marine fuel filter assembly (10 micron minimum) between your boat’s fuel tank and outboard motor when using ethanol. Ethanol is known to allow moisture to be absorbed into boat fuel tanks and systems. Moisture in the fuel can cause corrosion of metallic fuel system components, starting and running complaints and require additional fuel system maintenance.

EMU36881

Muddy or acidic water

Yamaha strongly recommends that you have your dealer install the optional chromiumplated water pump kit if you use the outboard motor in muddy or acidic water conditions. However, depending on the model it might not be required.

EMU36331

Anti-fouling paint

A clean hull improves boat performance. The boat bottom should be kept as clean of marine growth as possible. If necessary, the boat bottom can be coated with an anti-fouling paint approved for your area to inhibit marine growth. Do not use anti-fouling paint which includes copper or graphite. These paints can cause more rapid engine corrosion.

EMU40302

Outboard motor disposal re-

quirements

Never illegally discard (dump) the outboard motor. Yamaha recommends consulting the dealer about discarding the outboard motor.

EMU36353

Emergency equipment

Keep the following items onboard in case there is trouble with the outboard motor.  A tool kit with assorted screwdrivers, pliers,

wrenches (including metric sizes), and electrical tape.

 Waterproof flashlight with extra batteries.  An extra engine shut-off cord (lanyard) with

clip.

 Spare parts, such as an extra set of spark

plugs.

Consult your Yamaha dealer for details.

EMU39001

Emission control information

The following labels are affixed to outboard motors that conform to US regulations.

EMU25232

This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for marine SI engines. See the label affixed to your engine for details.

EMU31563

Approval label of emission control certificate

This label is attached at the location shown. New Technology; (4-stroke) MFI

1. Approval label location

Specifications and requirements

ZMU06894

EMISSION CONTROL INFORMATION

THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. MEETS U.S. EPA EVAP STANDARDS USING

CERTIFIED COMPONENTS. FAMILY : MAX POWER : kW FELs(HC+NOx / CO) : / g/kW-hr DISPLACEMENT : liters IDLE SPEED : ± rpm IN NEUTRAL FUEL : GASOLINE SPARK PLUG : SPARK PLUG GAP (mm) : VALVE LASH (mm) IN : EX :

MFI

YAMAHA MOTOR CO.,LTD.

ZMU07737

ZMU01702

ZMU01703

EMU25275

Star labels

Your outboard motor is labeled with a California Air Resources Board (CARB) star label. See below for a description of your particular label.

1. Star labels location

EMU40331

One Star—Low Emission

The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted twostroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.

EMU40341

Two Stars—Very Low Emission

The two-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines.

EMU40351

Three Stars—Ultra Low Emission

The three-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003-2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission engines.

Specifications and requirements

ZMU01704

ZMU05663

EMU33862

Four Stars—Super Ultra Low Emission

The four-star label identifies engines that meet the Air Resources Board’s Sterndrive and Inboard marine engine 2009 exhaust emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meeting these standards have 90% lower emissions than One Star-Low-Emission engines.

Components

TIP:

ZMU07738

EMU2579Z

Components diagram

* May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer).

1. Top cowling

2. Cowling lock lever

3. Clamp bracket

4. Power trim and tilt unit

5. Anode

6. Flushing device

7. Anti-cavitation plate

8. Trim tab (anode)

9. Propeller*

10.Cooling water inlet

Components

ZMU07739

1. Ignition coil

2. Oil dipstick

3. Cowling lock lever

4. Power trim and tilt switch

5. Oil level plug

6. Oil filler cap

7. Fuse box

8. Fuel filter

9. Cooling water inlet

10.Gear oil drain screw

Components

ZMU07202

1. Digital electronic control (single type)*

2. Switch panel (for use with single type)*

3. Digital electronic control (twin type)*

4. Switch panel (for use with twin type)*

5. Start/Stop switch panel (for use with twin type)*

6. All Start/Stop switch panel (for use with twin type)*

7. Engine shut-off switch*

8. Clip*

9. Remote control transmitter*

10.Receiver*

Components

NOTICE

SET

CANCEL

SET MODE

ZMU07205

ZMU06455

1. Tachometer unit (Square type)*

2. Tachometer unit (Round type)*

3. Speedometer unit (Square type)*

4. Speed & fuel meter unit (Square type)*

5. Speed & fuel meter unit (Round type)*

6. Fuel management meter unit (Square type)*

7. 6Y9 Multifunction Color Gauge*

EMU38593

Remote control transmitter (if equipped)

The lock and unlock modes of the Yamaha Security System are selected using the remote control transmitter. While the engine is running, input from the remote control transmitter is not received.

Store the remote control transmitter carefully so it will not be lost.

ECM02101

 The remote control transmitter is not

completely waterproof. Do not submerge the transmitter or operate it underwater. If the transmitter is submerged, dry it with a soft, dry cloth,

Components

TIP:

ZMU06456

and then check that it is operating properly. If the transmitter is not operating properly, contact a Yamaha dealer.

 Keep the remote control transmitter

away from high temperatures and do not place it in direct sunlight.

 Do not drop the remote control trans-

mitter, subject it to strong shocks, or place any heavy items on it.

 Use a soft, dry cloth to clean the remote

control transmitter. Do not use detergent, alcohol, or other chemicals.

 Do not attempt to disassemble the re-

mote control transmitter yourself. Otherwise, the transmitter may not operate properly. If the transmitter needs a new battery, contact a Yamaha dealer.

 If you have lost the remote control trans-

mitter, consult your Yamaha dealer. Keep the least 2 transmitters at all the time. If you have lost both transmitters, consult your Yamaha dealer.

 Since the receiver is programmed to rec-

ognize the internal code from this transmitter only, the security system setting can only be changed with this transmitter. If the remote control transmitter does not operate properly, contact a Yamaha dealer.

 Have your Yamaha dealer replace the

transmitter battery after 1 year, and every 2 years thereafter as a standard practice.

 Refer to local hazardous waste regulations

when disposing of transmitter batteries.

 The Yamaha Security System permits reg-

istration of up to 5 remote control transmitters. It is recommended that you have at least 2 transmitters at all times in case one is lost or damaged. Consult your Yamaha dealer for details.

EMU38603

Receiver (if equipped)

The receiver controls the ECM (Electronic Control Module) to prevent the engine from starting. Consult your Yamaha dealer for installation of the receiver.

EMU41612

Yamaha Security System lock and unlock mode (if equipped)

The Yamaha Security System settings are selected by pressing the lock or unlock button on the remote control transmitter briefly.

1. Lock button

2. Unlock button

LOCK

When the lock button on the remote control transmitter is pressed briefly, the beeper sounds once. This indicates the lock mode is selected and the engine cannot be started. The lock mode is selected only when the main switch is in the “ ” (off) position.

UNLOCK

When the unlock button on the remote control transmitter is pressed briefly, the beeper sounds twice. This indicates the unlock mode is selected and the engine can be started.

Yam ah a Security

System

mode

Lock 1 beep “ ” NO

Unlock 2 beeps

Number

of beeps

Main

switch

“”/

“”

Engine can be started

YES

Components

ZMU05850

ZMU05851

ZMU05888

ZMU05890

Yam ah a Security

System

mode

Lock Off

Unlock Light

EMU34963

Digital electronic control-active

indicator

Digital Electronic Control box

The digital electronic control box actuates the shifter, the throttle and remote electrical operations. Make sure that the active indicator lights and that the digital electronic control unit is correctly connected to the outboard motor.

1. Control lever

2. Digital electronic control-active indicator

3. Digital electronic control-alert indicator

4. Free throttle switch

5. Throttle friction adjuster

6. Power trim and tilt switch

3. Digital electronic control-alert indicator

4. Free throttle switch

5. Throttle friction adjuster

6. Power trim and tilt switch

EMU34974

Digital electronic control-active indicator

The digital electronic control-active indicator indicates that the digital electronic control system is in the operating state.  Lights: Operation of both shift and throttle

possible.

 Blinks (when the gear shift is in neutral

only): Shift not operable. Only throttle op-

eration available.

 Off: Shift and throttle not operable.

1. Digital electronic control-active indicator

1. Control lever

2. Digital electronic control-active indicator

1. Digital electronic control-active indicator

Components

ZMU05889

ZMU05891

ZMU05878

ZMU05880

EMU34985

Digital electronic control-alert indicator

The digital electronic control-alert indicator lights when trouble occurs in the connection between the digital electronic control and outboard motor. Consult your Yamaha dealer for details.

1. Digital electronic control-alert indicator

EMU34993

Control lever

Moving the lever forward from the neutral position engages forward gear. Pulling the lever back from neutral engages reverse. The engine will continue to run at idle until the lever is moved 22.5° (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate.

Digital electronic control for twin type has the function of automatically synchronizing the engine speeds of both engines of the port and starboard sides.

1. Neutral “ ”

2. Forward “ ”

3. Reverse “ ”

4. Shift

5. Fully closed

6. Throttle

7. Fully open

EMU35003

Free throttle switch

In neutral, keep this switch pressed, move the control lever forward, and release the switch after the digital electronic control-active indicator starts blinking. While the indicator blinks, you can open or close the throttle. This can also be done when the control lever is set in reverse.

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