YAMAHA EK9.9HMH’03, EK15NMH ’03 PARTS CATALOGUE 03

EK9.9HMH’03
(62S1)
EK15NMH ’03
(65G2)
1B65G200E1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
EK9.9HMH’03(62S1), EK15NMH’03(65G2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E08550070 C.D.I. MAGNETO ASSY 1
6E08555070 .ROTOR ASSY 1
6E0157230094..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
EK99 EK9.9HMH
EK15 EK15NMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Serial No.
EK9.9HMH L 6M7K : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
Color Name Abbreviation
APPLICABLE MODEL
EK15NMH S/L 6M7K : 1000001
A2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE A5............................
CRANKSHAFT. PISTON A6..............................
INTAKE B1............................................
CARBURETOR B2.....................................
FUEL 1 B4............................................
FUEL 2 B7............................................
STARTER C1..........................................
GENERATOR C2.......................................
ELECTRICAL C3.......................................
BOTTOM COWLING C4.................................
STEERING C5.........................................
CONTROL C7.........................................
BRACKET 1 D2........................................
BRACKET 2 D4........................................
UPPER CASING D6....................................
LOWER CASING. DRIVE 1 D7...........................
LOWER CASING. DRIVE 2 E3...........................
FUEL TANK E5........................................
REPAIR KIT 1 E6.......................................
REPAIR KIT 2 F1.......................................
INDEX
NUMERICAL INDEX F2.................................

CONTENTS

A3
FIG. 1 TOP COWLING
REF. NO.
10 67742677−J0 .GRAPHIC, FRONT 1 1
11 65G42678K0 .GRAPHIC, REAR 1
12 67713437−08 .MARK, CAUTION 1 1
PART NO. DESCRIPTION REMARKS
1 65G42610−L04D TOP COWLING ASSY 1
65G42610−M04D TOP COWLING ASSY 1
2 63V4261500 .SEAL 1 1
3 6G142651−02 .HOOK 1 1
4 9026604M04 .RIVET 2 2
5 6L242647−00 .HOLDER, CLAMP BAND 1 1
6 9026604M04 .RIVET 2 2
7 63V4261301−4D .MOLDING, AIR DUCT 1 1
8 9759506516 .BOLT, WITH WASHER 4 4
9 65FW0070H0 .GRAPHIC SET 1
65EW0070H0 .GRAPHIC SET 1
65G42678−W0 .GRAPHIC, REAR 1
EK99
EK15
A4
FIG. 2 CYLINDER. CRANKCASE
REF. NO.
10 6761137200 .NIPPLE, HOSE 1 1
11 9044509105 HOSE (L300) 1 1
12 9011906MA4 BOLT, WITH WASHER 13 13
13 65G11111001S HEAD, CYLINDER 1 1 1
14 63V11181A1 GASKET, CYLINDER HEAD 1 1 1
15 9010507002 BOLT, FLANGE 11 11
PART NO. DESCRIPTION REMARKS
1 65GW0090−021S CRANK CYLINDER ASSY 1 1
2 65G15100−011S CRANKCASE ASSY 1 1
3 68211325−00 ANODE 1 1
4 9878005015 SCREW, FLAT HEAD 1 1
5 9360612019 PIN, DOWEL 2 2
6 90119−08M07 BOLT, WITH WASHER 6 6
7 63V41111−001S INNER COVER, EXHAUST 1 1
8 63V41112A0 GASKET, EXHAUST INNER COVER 2 2
9 63V41113001S OUTER COVER, EXHAUST 1 1
EK99
EK15
A5
16 68212413−001S COVER, THERMOSTAT 1 1
17 6F51241102 THERMOSTAT 1 1
18 9020121567 WASHER, PLATE 1 1
19 68212414−A1 GASKET, COVER 1 1
20 9011906MA2 BOLT, WITH WASHER 4 4
21 6761137200 NIPPLE, HOSE 1 1
22 65G11951−00 PLATE 1 1
23 9709006012 BOLT 1 1
24 9470200217 PLUG, SPARK (NGK B7HS−10) 2 2
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 63V11422−00 .CRANK 2 1 1
11 63V1143200 .CRANK 3 1 1
12 63V11442−00 .CRANK 4 1 1
13 93306205U7 .BEARING 3 3
14 63V1151502 .SEAL, LABYRINTH 1 1 1
15 6821168100 .PIN, CRANK 1 2 2
PART NO. DESCRIPTION REMARKS
1 63V1539601−94 HOUSING, OIL SEAL 1 1
2 93210−46MH8 O−RING 1 1
3 9310125018 OIL SEAL 1 1
4 93102−25M48 OIL SEAL 1 1
5 9310113018 OIL SEAL 2 2
6 9709506016 BOLT 1 1
7 9299506600 WASHER 1 1
8 65G11400−01 CRANKSHAFT ASSY 1 1
9 63V11412−00 .CRANK 1 1 1
EK99
EK15
A6
16 6K41165100 .ROD, CONNECTING 2 2
17 93310620W5 .BEARING 2 2
18 90209−20M23 .WASHER 4 4
19 9160920008 .PIN, SPRING 1 1
20 9344052009 .CIRCLIP 1 1
21 6E711631−00−97 PISTON (STD) 2 2
6E71163500 PISTON (0.25MM O/S) 2 2 AP
6E71163600 PISTON (0.50MM O/S) 2 2 AP
22 6821161001 PISTON RING SET (STD) 2 2
6821161011 PISTON RING SET (0.25MM O/S) 2 2 AP
6821161021 PISTON RING SET (0.50MM O/S) 2 2 AP
23 6341163300 PIN, PISTON 2 2
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
24 9360214104 PIN, DOWEL 50 50
25 9020114377 WASHER, PLATE 4 4
26 9345015023 CIRCLIP 4 4
27 9311023M00 OIL SEAL 1 1
28 63V11445−00 SPACER 2 2
29 90201−46M29 WASHER, PLATE 1 1
PART NO. DESCRIPTION REMARKS
EK99
EK15
A7
FIG. 4 INTAKE
REF. NO.
10 9788005030 SCREW, PAN HEAD 2 2
11 9299005600 WASHER, PLATE 2 2
12 90209−05M24 WASHER 2 2
13 9538006700 NUT 2 2
14 9299506600 WASHER 2 2
15 65G41271−00 KNOB, CHOKE 1 1
PART NO. DESCRIPTION REMARKS
1 65G13610−00 REED VALVE ASSY 1 1
2 682W0004−00 .REED SET 1 1
3 68213621−00 GASKET, VALVE SEAT 1 1
4 9709506016 BOLT 3 3
5 9299506600 WASHER 3 3
6 9010106128 BOLT 1 1
7 9290306100 WASHER, SPRING 1 1
8 67714198−00 GASKET 1 1
9 65G14417−00 COVER 1 1 1
EK99
EK15
B1
16 65G41256−00 ROD, CHOKE 1 1 1
17 68941273−00 GROMMET 1 1
18 6J84127400 GROMMET 2 1 1
19 6M741252−00 LEVER, CHOKE 1 1 1
20 90201−05M09 WASHER, PLATE 1 1
21 90164−05M00 SCREW, TAPPING 1 1
22 9538004700 NUT 1 1
23 9046810004 CLIP 1 1
24 9020205203 WASHER, PLATE 1 1
25 9011606130 BOLT, STUD 1 1
26 9562706325 BOLT, STUD 1 1
FIG. 5 CARBURETOR
REF. NO.
10 64714385−00 .FLOAT 1 1
11 6261438610 .PIN, FLOAT 1 1
12 62614387−90 .ARM, DIAPHRAGM 1 1
PART NO. DESCRIPTION REMARKS
1 65G14301−01 CARBURETOR ASSY 1 1 1
65G14301−10 CARBURETOR ASSY 1 1 1 FOR SRI LANKA
2 65G14315−00 .LEVER, THROTTLE 1 1 1
65G14315−10 .LEVER, THROTTLE 1 1 1 FOR SRI LANKA
3 64814331−00 .SPRING, THROTTLE VALVE 1 1
4 65014321−01 .SCREW, THROTTLE 1 1
5 62614333−00 .SPRING, THROTTLE STOP 1 1
6 64614212−01 .SPRING, PILOT ADJUSTING 1 1
7 68014381−20 .BODY, FLOAT CHAMBER 1 1
68014381−30 .BODY, FLOAT CHAMBER 1 1 FOR SRI LANKA
8 65014384−00 .GASKET, FLOAT CHAMBER 1 1
9 97980−04115 .SCREW, WITH WASHER 4 4
EK99
EK15
B2
13 62614398−00 .GASKET 1 1
14 62614371−00 .PLUNGER, STARTER 1 1
15 62614335−00 .SPRING, PLUNGER 1 1
16 62614373−00 .COVER, PLUNGER CAP 1 1
17 62614378−00 .PLATE, STARTER LEVER 1 1 1
18 6M714376−00 .LEVER, STARTER 2 1 1
19 65014327−01 .SCREW 1 1
20 65014349−00 .PIPE 1 1
21 9789004005 .SCREW, PAN HEAD 3 3
22 6L214398−00 .GASKET 2 2
23 65G14182−00 .COVER, FLOAT CHAMBER 1 1
65G14182−10 .COVER, FLOAT CHAMBER 1 1 FOR SRI LANKA
FIG. 5 CARBURETOR
REF. NO.
24 68014181−00 .BODY, FLOAT CHAMBER 1 1 1
25 65214384−00 .GASKET, FLOAT CHAMBER 1 1
26 6F514392−00 .VALVE, NEEDLE 1 1
27 65214387−40 .ARM, DIAPHRAGM 1 1
28 6M714386−00 .PIN, FLOAT 1 1
29 65214385−00 .FLOAT 1 1
30 6A41434800 .PIPE 1 1 1
31 65G14261−00 .HOLDER 1 1 FOR SRI LANKA
32 6M714348−00 .PIPE 1 1 1
33 65G14346−00 .PLATE 1 1
34 65214147−00 .ORING 1 1
35 9343004301 .CIRCLIP 1 1
36 97980−04112 .SCREW, WITH WASHER 2 2
37 65G14348−00 .PIPE 1 1 1
PART NO. DESCRIPTION REMARKS
65G14348−11 .PIPE 1 1 1 FOR SRI LANKA
EK99
EK15
B3
38 6M714341−00 .NOZZLE, MAIN 1 1
39 67714390−12 .NEEDLE VALVE ASSY 1 1
40 64714323−00 .SCREW, AIR ADJUSTING 1 1
41 64814344−25 .JET, STARTER (# 50) 1 1
42 64814343−51 .JET, MAIN (#102) 1 1
64814343−45 .JET, MAIN (# 90) 1 1 FOR SRI LANKA
43 65214353−34 .JET, PILOT (# 68) 1 1
44 62614374−00 .CAP, PLUNGER 1 1
45 64814342−23 .JET, PILOT (# 46) 1 1
FIG. 6 FUEL 1
REF. NO.
10 9701306010 BOLT 1 1
11 6A42441006 FUEL PUMP ASSY 1 1
12 65224461−00 .PIPE, JOINT 1 1
13 62C24461−00 .PIPE, JOINT 1 1
14 65224471−10 .DIAPHRAGM 1 1
15 65224415−01 .BODY 4 1 1
PART NO. DESCRIPTION REMARKS
1 68024304−01 FUEL PIPE JOINT COMP. 1 1 1
2 9709506020 BOLT 1 1
3 61N24560−00 FILTER ASSY 2 2
4 61N24563−00 .ELEMENT, FILTER 1 1
5 61N24521−00 .CUP, FILTER 1 1
6 9321032738 .O−RING 1 1
7 9538008600 NUT 2 2
8 9046708004 CLIP 6 6
9 68224566−01 BRACKET, FILTER 1 1
EK99
EK15
B4
16 9878004010 .SCREW, FLAT HEAD 3 3
17 9299004500 .WASHER 3 3
18 6A42447100 .DIAPHRAGM 1 1
19 65224432−00 .GASKET, FUEL PUMP 2 1 1
20 64824434−01 .GASKET, BODY 1 1
21 6482441100 .DIAPHRAGM 1 1
22 64824424−00 .SEAT, SPRING 1 1
23 64824423−00 .SPRING, DIAPHRAGM 1 1
24 6A02442101 .VALVE, CHECK 2 2
25 6A01432500 .SCREW, PAN HEAD 2 2
26 9538003600 .NUT 2 2
27 6632441100 .DIAPHRAGM 1 1
FIG. 6 FUEL 1
REF. NO.
28 64824435−02 .GASKET, BODY 2 1 1
29 6A02441300 .BODY 2 1 1
30 9850305028 .SCREW, PAN HEAD 3 3
31 9299005100 .WASHER, SPRING 3 3
32 6A02441202 .BODY 1 1 1
33 65G24491−004D BRACKET, FUEL PUMP 1 1
34 9709506025 BOLT 1 1
35 9299506600 WASHER 1 1
36 9709506055 BOLT 2 2
37 9299506600 WASHER 2 2
38 6M724431−00 GASKET, FUEL PUMP 1 1 1
39 6L224566−00 BRACKET, FILTER 1 1
40 9701306010 BOLT 1 1
41 90467−09M03 CLIP 8 8
42 9044510M16 HOSE (L120) 1 1
PART NO. DESCRIPTION REMARKS
EK99
EK15
B5
43 9044516M07 HOSE (L80) 1 1
44 9044510M50 HOSE (L170) 1 1
45 65G2431100 PIPE, FUEL 1 1 1
46 9044510M49 HOSE (L660) 1 1
47 9044509M30 HOSE (L630) 1 1
48 9044509228 HOSE 1 1
49 61A2431400 PIPE 4 1 1
50 90446−14M58 HOSE 4 4
51 65G24364−00 STAY 1 1
52 9709506020 BOLT 2 2
53 9299506600 WASHER 2 2
54 65G24329−00 SEAL 1 1
Loading...
+ 28 hidden pages