EK9.9HMH’03
(62S1)
EK15NMH ’03
(65G2)
1B65G− 200E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
EK9.9HMH’03(62S1), EK15NMH’03(65G2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E0− 85500− 70 C.D.I. MAGNETO ASSY 1
6E0− 85550− 70 .ROTOR ASSY 1
6E0− 15723− 00− 94..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
EK99 EK9.9HMH
EK15 EK15NMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Serial No.
EK9.9HMH L 6M7K : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first
edition.
Color Name Abbreviation
APPLICABLE MODEL
EK15NMH S/L 6M7K : 1000001
A2
TOP COWLING A4 .....................................
CYLINDER. CRANKCASE A5 ............................
CRANKSHAFT. PISTON A6 ..............................
INTAKE B1 ............................................
CARBURETOR B2 .....................................
FUEL 1 B4 ............................................
FUEL 2 B7 ............................................
STARTER C1 ..........................................
GENERATOR C2 .......................................
ELECTRICAL C3 .......................................
BOTTOM COWLING C4 .................................
STEERING C5 .........................................
CONTROL C7 .........................................
BRACKET 1 D2 ........................................
BRACKET 2 D4 ........................................
UPPER CASING D6 ....................................
LOWER CASING. DRIVE 1 D7 ...........................
LOWER CASING. DRIVE 2 E3 ...........................
FUEL TANK E5 ........................................
REPAIR KIT 1 E6 .......................................
REPAIR KIT 2 F1 .......................................
INDEX
NUMERICAL INDEX F2 .................................
CONTENTS
A3
FIG. 1 TOP COWLING
REF.
NO.
10 677− 42677−J0 .GRAPHIC, FRONT 1 1
11 65G− 42678− K0 .GRAPHIC, REAR 1
12 677− 13437−08 .MARK, CAUTION 1 1
PART NO. DESCRIPTION REMARKS
1 65G− 42610−L0− 4D TOP COWLING ASSY 1
65G− 42610−M0− 4D TOP COWLING ASSY 1
2 63V− 42615− 00 .SEAL 1 1
3 6G1− 42651−02 .HOOK 1 1
4 90266− 04M04 .RIVET 2 2
5 6L2− 42647−00 .HOLDER, CLAMP BAND 1 1
6 90266− 04M04 .RIVET 2 2
7 63V− 42613− 01−4D .MOLDING, AIR DUCT 1 1
8 97595− 06516 .BOLT, WITH WASHER 4 4
9 65F− W0070− H0 .GRAPHIC SET 1
65E− W0070− H0 .GRAPHIC SET 1
65G− 42678−W0 .GRAPHIC, REAR 1
EK99
EK15
A4
FIG. 2 CYLINDER. CRANKCASE
REF.
NO.
10 676− 11372− 00 .NIPPLE, HOSE 1 1
11 90445− 09105 HOSE (L300) 1 1
12 90119− 06MA4 BOLT, WITH WASHER 13 13
13 65G− 11111− 00− 1S HEAD, CYLINDER 1 1 1
14 63V− 11181− A1 GASKET, CYLINDER HEAD 1 1 1
15 90105− 07002 BOLT, FLANGE 11 11
PART NO. DESCRIPTION REMARKS
1 65G− W0090−02− 1S CRANK CYLINDER ASSY 1 1
2 65G− 15100−01− 1S CRANKCASE ASSY 1 1
3 682− 11325−00 ANODE 1 1
4 98780− 05015 SCREW, FLAT HEAD 1 1
5 93606− 12019 PIN, DOWEL 2 2
6 90119−08M07 BOLT, WITH WASHER 6 6
7 63V− 41111−00− 1S INNER COVER, EXHAUST 1 1
8 63V− 41112− A0 GASKET, EXHAUST INNER COVER 2 2
9 63V− 41113− 00− 1S OUTER COVER, EXHAUST 1 1
EK99
EK15
A5
16 682− 12413−00− 1S COVER, THERMOSTAT 1 1
17 6F5− 12411− 02 THERMOSTAT 1 1
18 90201− 21567 WASHER, PLATE 1 1
19 682− 12414−A1 GASKET, COVER 1 1
20 90119− 06MA2 BOLT, WITH WASHER 4 4
21 676− 11372− 00 NIPPLE, HOSE 1 1
22 65G− 11951−00 PLATE 1 1
23 97090− 06012 BOLT 1 1
24 94702− 00217 PLUG, SPARK (NGK B7HS−10) 2 2
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
10 63V− 11422−00 .CRANK 2 1 1
11 63V− 11432− 00 .CRANK 3 1 1
12 63V− 11442−00 .CRANK 4 1 1
13 93306− 205U7 .BEARING 3 3
14 63V− 11515− 02 .SEAL, LABYRINTH 1 1 1
15 682− 11681− 00 .PIN, CRANK 1 2 2
PART NO. DESCRIPTION REMARKS
1 63V− 15396− 01−94 HOUSING, OIL SEAL 1 1
2 93210−46MH8 O−RING 1 1
3 93101− 25018 OIL SEAL 1 1
4 93102−25M48 OIL SEAL 1 1
5 93101− 13018 OIL SEAL 2 2
6 97095− 06016 BOLT 1 1
7 92995− 06600 WASHER 1 1
8 65G− 11400−01 CRANKSHAFT ASSY 1 1
9 63V− 11412−00 .CRANK 1 1 1
EK99
EK15
A6
16 6K4− 11651− 00 .ROD, CONNECTING 2 2
17 93310− 620W5 .BEARING 2 2
18 90209−20M23 .WASHER 4 4
19 91609− 20008 .PIN, SPRING 1 1
20 93440− 52009 .CIRCLIP 1 1
21 6E7− 11631−00−97 PISTON (STD) 2 2
6E7− 11635− 00 PISTON (0.25MM O/S) 2 2 AP
6E7− 11636− 00 PISTON (0.50MM O/S) 2 2 AP
22 682− 11610− 01 PISTON RING SET (STD) 2 2
682− 11610− 11 PISTON RING SET (0.25MM O/S) 2 2 AP
682− 11610− 21 PISTON RING SET (0.50MM O/S) 2 2 AP
23 634− 11633− 00 PIN, PISTON 2 2
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
24 93602− 14104 PIN, DOWEL 50 50
25 90201− 14377 WASHER, PLATE 4 4
26 93450− 15023 CIRCLIP 4 4
27 93110− 23M00 OIL SEAL 1 1
28 63V− 11445−00 SPACER 2 2
29 90201−46M29 WASHER, PLATE 1 1
PART NO. DESCRIPTION REMARKS
EK99
EK15
A7
FIG. 4 INTAKE
REF.
NO.
10 97880− 05030 SCREW, PAN HEAD 2 2
11 92990− 05600 WASHER, PLATE 2 2
12 90209−05M24 WASHER 2 2
13 95380− 06700 NUT 2 2
14 92995− 06600 WASHER 2 2
15 65G− 41271−00 KNOB, CHOKE 1 1
PART NO. DESCRIPTION REMARKS
1 65G− 13610−00 REED VALVE ASSY 1 1
2 682− W0004−00 .REED SET 1 1
3 682− 13621−00 GASKET, VALVE SEAT 1 1
4 97095− 06016 BOLT 3 3
5 92995− 06600 WASHER 3 3
6 90101− 06128 BOLT 1 1
7 92903− 06100 WASHER, SPRING 1 1
8 677− 14198−00 GASKET 1 1
9 65G− 14417−00 COVER 1 1 1
EK99
EK15
B1
16 65G− 41256−00 ROD, CHOKE 1 1 1
17 689− 41273−00 GROMMET 1 1
18 6J8− 41274− 00 GROMMET 2 1 1
19 6M7− 41252−00 LEVER, CHOKE 1 1 1
20 90201−05M09 WASHER, PLATE 1 1
21 90164−05M00 SCREW, TAPPING 1 1
22 95380− 04700 NUT 1 1
23 90468− 10004 CLIP 1 1
24 90202− 05203 WASHER, PLATE 1 1
25 90116− 06130 BOLT, STUD 1 1
26 95627− 06325 BOLT, STUD 1 1
FIG. 5 CARBURETOR
REF.
NO.
10 647− 14385−00 .FLOAT 1 1
11 626− 14386− 10 .PIN, FLOAT 1 1
12 626− 14387−90 .ARM, DIAPHRAGM 1 1
PART NO. DESCRIPTION REMARKS
1 65G− 14301−01 CARBURETOR ASSY 1 1 1
65G− 14301−10 CARBURETOR ASSY 1 1 1 FOR SRI LANKA
2 65G− 14315−00 .LEVER, THROTTLE 1 1 1
65G− 14315−10 .LEVER, THROTTLE 1 1 1 FOR SRI LANKA
3 648− 14331−00 .SPRING, THROTTLE VALVE 1 1
4 650− 14321−01 .SCREW, THROTTLE 1 1
5 626− 14333−00 .SPRING, THROTTLE STOP 1 1
6 646− 14212−01 .SPRING, PILOT ADJUSTING 1 1
7 680− 14381−20 .BODY, FLOAT CHAMBER 1 1
680− 14381−30 .BODY, FLOAT CHAMBER 1 1 FOR SRI LANKA
8 650− 14384−00 .GASKET, FLOAT CHAMBER 1 1
9 97980−04115 .SCREW, WITH WASHER 4 4
EK99
EK15
B2
13 626− 14398−00 .GASKET 1 1
14 626− 14371−00 .PLUNGER, STARTER 1 1
15 626− 14335−00 .SPRING, PLUNGER 1 1
16 626− 14373−00 .COVER, PLUNGER CAP 1 1
17 626− 14378−00 .PLATE, STARTER LEVER 1 1 1
18 6M7− 14376−00 .LEVER, STARTER 2 1 1
19 650− 14327−01 .SCREW 1 1
20 650− 14349−00 .PIPE 1 1
21 97890− 04005 .SCREW, PAN HEAD 3 3
22 6L2− 14398−00 .GASKET 2 2
23 65G− 14182−00 .COVER, FLOAT CHAMBER 1 1
65G− 14182−10 .COVER, FLOAT CHAMBER 1 1 FOR SRI LANKA
FIG. 5 CARBURETOR
REF.
NO.
24 680− 14181−00 .BODY, FLOAT CHAMBER 1 1 1
25 652− 14384−00 .GASKET, FLOAT CHAMBER 1 1
26 6F5− 14392−00 .VALVE, NEEDLE 1 1
27 652− 14387−40 .ARM, DIAPHRAGM 1 1
28 6M7− 14386−00 .PIN, FLOAT 1 1
29 652− 14385−00 .FLOAT 1 1
30 6A4− 14348− 00 .PIPE 1 1 1
31 65G− 14261−00 .HOLDER 1 1 FOR SRI LANKA
32 6M7− 14348−00 .PIPE 1 1 1
33 65G− 14346−00 .PLATE 1 1
34 652− 14147−00 .O− RING 1 1
35 93430− 04301 .CIRCLIP 1 1
36 97980−04112 .SCREW, WITH WASHER 2 2
37 65G− 14348−00 .PIPE 1 1 1
PART NO. DESCRIPTION REMARKS
65G− 14348−11 .PIPE 1 1 1 FOR SRI LANKA
EK99
EK15
B3
38 6M7− 14341−00 .NOZZLE, MAIN 1 1
39 677− 14390−12 .NEEDLE VALVE ASSY 1 1
40 647− 14323−00 .SCREW, AIR ADJUSTING 1 1
41 648− 14344−25 .JET, STARTER (# 50) 1 1
42 648− 14343−51 .JET, MAIN (#102) 1 1
648− 14343−45 .JET, MAIN (# 90) 1 1 FOR SRI LANKA
43 652− 14353−34 .JET, PILOT (# 68) 1 1
44 626− 14374−00 .CAP, PLUNGER 1 1
45 648− 14342−23 .JET, PILOT (# 46) 1 1
FIG. 6 FUEL 1
REF.
NO.
10 97013− 06010 BOLT 1 1
11 6A4− 24410− 06 FUEL PUMP ASSY 1 1
12 652− 24461−00 .PIPE, JOINT 1 1
13 62C− 24461−00 .PIPE, JOINT 1 1
14 652− 24471−10 .DIAPHRAGM 1 1
15 652− 24415−01 .BODY 4 1 1
PART NO. DESCRIPTION REMARKS
1 680− 24304−01 FUEL PIPE JOINT COMP. 1 1 1
2 97095− 06020 BOLT 1 1
3 61N− 24560−00 FILTER ASSY 2 2
4 61N− 24563−00 .ELEMENT, FILTER 1 1
5 61N− 24521−00 .CUP, FILTER 1 1
6 93210− 32738 .O−RING 1 1
7 95380− 08600 NUT 2 2
8 90467− 08004 CLIP 6 6
9 682− 24566−01 BRACKET, FILTER 1 1
EK99
EK15
B4
16 98780− 04010 .SCREW, FLAT HEAD 3 3
17 92990− 04500 .WASHER 3 3
18 6A4− 24471− 00 .DIAPHRAGM 1 1
19 652− 24432−00 .GASKET, FUEL PUMP 2 1 1
20 648− 24434−01 .GASKET, BODY 1 1
21 648− 24411− 00 .DIAPHRAGM 1 1
22 648− 24424−00 .SEAT, SPRING 1 1
23 648− 24423−00 .SPRING, DIAPHRAGM 1 1
24 6A0− 24421− 01 .VALVE, CHECK 2 2
25 6A0− 14325− 00 .SCREW, PAN HEAD 2 2
26 95380− 03600 .NUT 2 2
27 663− 24411− 00 .DIAPHRAGM 1 1
FIG. 6 FUEL 1
REF.
NO.
28 648− 24435−02 .GASKET, BODY 2 1 1
29 6A0− 24413− 00 .BODY 2 1 1
30 98503− 05028 .SCREW, PAN HEAD 3 3
31 92990− 05100 .WASHER, SPRING 3 3
32 6A0− 24412− 02 .BODY 1 1 1
33 65G− 24491−00− 4D BRACKET, FUEL PUMP 1 1
34 97095− 06025 BOLT 1 1
35 92995− 06600 WASHER 1 1
36 97095− 06055 BOLT 2 2
37 92995− 06600 WASHER 2 2
38 6M7− 24431−00 GASKET, FUEL PUMP 1 1 1
39 6L2− 24566−00 BRACKET, FILTER 1 1
40 97013− 06010 BOLT 1 1
41 90467−09M03 CLIP 8 8
42 90445− 10M16 HOSE (L120) 1 1
PART NO. DESCRIPTION REMARKS
EK99
EK15
B5
43 90445− 16M07 HOSE (L80) 1 1
44 90445− 10M50 HOSE (L170) 1 1
45 65G− 24311− 00 PIPE, FUEL 1 1 1
46 90445− 10M49 HOSE (L660) 1 1
47 90445− 09M30 HOSE (L630) 1 1
48 90445− 09228 HOSE 1 1
49 61A− 24314− 00 PIPE 4 1 1
50 90446−14M58 HOSE 4 4
51 65G− 24364−00 STAY 1 1
52 97095− 06020 BOLT 2 2
53 92995− 06600 WASHER 2 2
54 65G− 24329−00 SEAL 1 1