Xerox Phaser 6020, Phaser 6022, WorkCentre 6025, WorkCentre 6027 MFP Service Manual
November 2014
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708P90826
®
Xerox
WorkCentre
Phaser® 6020/6022
®
6025/6027 MFP
Service Manual
WARNING: The following servicing instructions are for use by qualified service personnel only.
Parts List
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In this chapter...
• Serial Number Location and Format
• Using the Parts List
• Print Engine Parts
• Service Kits and Cables
5
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-1
Parts List
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Serial Number Location and Format
Changes to Xerox products are made to accommodate improved components as they become
available. It is important when ordering parts to include the following information:
• Component's part number
• Product type or model number
• Serial Number of the printer
The serial number is found on a label located on the left side frame near the Fuser. The Front
Cover must be opened to view the Serial Number.
MANUFACTURED: March, 2011
Xerox S/N: YXN000524
The nine-digit serial number uses the format PPPRSSSSS.
• PPP = Three digit alphanumeric product code (example)
Product Code Product
P3A 6020, 110V Engine
P4A 6020, 220V Engine
P5A 6022, 110V Engine
s6020-211
P6A 6022, 220V Engine
P0B 6025, 110V Engine
P9A 6025, 220V Engine
5-2
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Parts List
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Product Code Product
P7A 6027, 110V Engine
P8A 6027, 220V Engine
• R = Single digit numeric revision digit, 0-9. To be rolled when the ending serial number is reached
or when a major product change occurs.
• SSSSS =
reset only when the ending number is reached or when the revision number is rolled.
Product Starting Serial Number Ending Serial Number
6020, 110V Engine 057701 059700
6020, 220V Engine 337096501x 337146500x
6022, 110V Engine 59701 79700
6022, 220V Engine 337146501x 337186500x
6025, 110V Engine 186501 236500
Five digit numeric serial number based on the following table. The serial numbers are
6025, 220V Engine 337236501x 337286500x
6027, 110V Engine 286501 336500
6027, 220V Engine 337415501x 337515500x
Example
P3A1057701 Xerox Serial Number
P3A: Product Code for the Phaser 6020, 110V printer
1= Revision Level
057701 = Serial Number for 6020
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-3
Parts List
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Using the Parts List
Only parts showing part numbers are available for ordering by support. Parts not showing part
numbers are available on the parent assembly.
• Item: The callout number from the exploded part diagram.
• Name/Description:
order.
• Part Number: The material part number used to order that specific part.
• Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10 means the
part is item 10 of Parts List 3.1.
• A Black triangle preceding a number followed by a parenthetical statement in an illustrated parts
list means the item is a parent assembly, made up of the individual parts called out in
parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is made up of
components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and
part 4.
• An asterisk (*) following a part name indicates the page contains a note about this part.
• The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector Jack 1 is
attached to one end of the wire harness and connector J2 is attached to the other end that is
plugged into P2.
• Fastener location and type are indicated using designators listed in the following table. Refer to
“Fastener Types” on page 4-4” for a complete list of fasteners used, and “Hardware Kit” on
page 5-98 for fasteners available in the Hardware Kit.
The name of the part to be ordered and the number of parts supplied per
Designator Fastener Type
E E-ring
KL K-clip
ST Screw, self-tapping
SM Screw, sheet metal
5-4
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Print Engine Parts
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Phaser 6020
PL1.1 Covers
Parts List
SM2
26
25
21
1 (with 4,23-26)
2
4
ST1
ST1
SM2
(J204)
23
ST1
13
ST1
12(with 13)
7
9
24
ST1
ST1
6
8
10
ST1
ST1
18
ST1
15
s6020-648
5-5
17
ST1
16
Front
ST1
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Parts List
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PL Item Part Name Part Number
1. COVER ASSY TOP (WITH 2-4,23) (TOP COVER) 848K 93531
2. TRAY EXTENSION CBV 050E 26771
3. PANEL ASSY LED LT REF only
4. COVER ASSY TOP FRONT WPS LQ REF only
5. - --
6. COVER ASSY REAR 640K 93720
7. BEARING BTR L 013E 38091
8. BEARING BTR R 013E 38101
9. ROLL ASSY BTR 022K 78520
10. KIT COVER REAR INNER LQ 604K 92560
11. -- --
12. SWITCH I/L ASSY (with 13) 676K 12440
13. HOLDER IL REAR --
14. -- --
15. COVER WINDOW TNR 848E 67341
16. HINGE CVR SFP 803E 06441
17. KIT COVER MSI LQ 604K 92570
18. KIT COVER FRONT LQ 604K 92580
19. -- --
20. -- --
21. COVER SIDE L LQ 848E 67322
22. -- --
23. COVER TOP REAR --
24. COVER INNER TOP --
25. COVER OPP 822E 10600
26. PWB ASSY LED 101K 68030
5-6
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 2.1 Feeder (1/3)
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Parts List
SM2
SM2
ST1
4
1
2
ST1
SM2
5
6
7
8
8
9
Front
11
6
s6020-649
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-7
Parts List
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PL Item Part name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. -- --
4. GUIDE SIDE MSI L --
5. GUIDE SIDE MSI R --
6. FOOT ASSY --
7. TRAY ASSY MSI EXTENSION 050K 66341
8. RACK GUIDE SIDE V --
9. GEAR PINION --
10. -- --
11. COVER DUST MSI V 848E 67650
5-8
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 2.2 Feeder (2/3)
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Parts List
4
29
1 (with 2-7)
27
28
12
6
3
7
9 (with 27,28)
10
30
31
11 (with 29-31)
2
3
5
8
13
24
18
14
Front
18
17
s6020-650
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-9
Parts List
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Item Part Name Part Number
1. ROLL ASSY FEED MSI (with 2-7) 059K 75531
2. CAM MSI R 008E 97492
3. ROLL CORE MSI --
4. ROLL ASSY FEED 059K 75520
5. HOLDER FEED --
6. SHAFT FEED --
7. CAM MSI L 008E 97481
8. HOLDER BTM R --
9. PLATE ASSY BOTTOM (with 27,28) --
10. HOLDER BTM L --
11. HOLDER ASSY SEPARATOR (with 29-31) 019K 11790
12. SPRING SEPARATOR 809E 91661
13. FOLLOWER R 008E 97513
14. FOLLOWER L 008E 97503
15. -- --
16. -- --
17. ARM MSI L 031E 98380
18. SPRING NF 809E 91681
19. -- --
20. -- --
21. -- --
22. -- --
23. -- --
24. ARM MSI R 013E 98390
25. -- --
26. -- --
27. PLATE BOTTOM --
28. PAD MSI --
29. CLUTCH ASSY FRICTION --
30. ROLL ASSY SEPARATOR --
31. HOLDER SEPARATOR --
5-10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 2.3 Feeder (3/3)
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Parts List
1
13
15
14
16
17
3
2 (with 15-17)
16
4
(P120)
5
Registration
Sensor
15
Front
9
6
7
(J25)
11
12
(J120)
10
18
(J122)
8
9
(J12)
s6020-651
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-11
Parts List
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PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (with 15-17) 059K 67751
3. CHUTE MSI 054E 55090
4. COVER SENSOR --
5. SENSOR PHOTO (REGI SENSOR) 930W 00123
6. BEARING REGI --
7. CLUTCH REGI 121K 46582
8. BEARING REGI METAL --
9. SPRING REGI 809E 91700
10. SPRING ACT REGI 809E 91650
11. ACTUATOR REGI 120E 32561
12. CHUTE LOW --
13. BEARING REGI METAL EARTH --
14. BEARING REGI EARTH --
15. ROLL PINCH REGI 10 --
16. ROLL PINCH REGI 30 --
17. SHAFT PINCH REGI --
18. HARNESS ASSY RK SNS (J12-J120,J122)
5-12
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 3.1 Xerographics (1/3)
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ST1
ST1
Parts List
1 (PL3.2,PL3.3)
(J2) (LPH M)
(J3) (LPH Y)
(J5) (LPH C)
(J4) (LPH K)
ST1
ST1
(J14)
Front
s6020-652
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) REF Only
99. BELT TRANSFER 064K 93751
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-13
Parts List
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PL 3.2 Xerographics (2/3)
Front
1
1
1
ST4
2
ST4
2
ST4
2
ST4
4
5
5
ST1
(J14)
2
ST1
5
5
ST1
ST1
1
6
[Ref PL3.3]
10
10
10
10
7
8
9
s6020-653
5-14
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Parts List
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PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. -- --
4. HOUSING ASSY TRANSFER A --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Y 848K 92910
7. HOUSING ASSY DEVE M 848K 92920
8. HOUSING ASSY DEVE C 848K 92930
9. HOUSING ASSY DEVE K 848K 92940
10. SPRING DEVE AD 809E 91880
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-15
Parts List
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PL 3.3 Xerographics (3/3)
1
Front
2
12
(J7)
ST4
5
ST4
(J3)
(J5)
5
ST4
(J4)
4
5
(J2)
ST4
ST4
3
1
2
1
2
6
2
ST4
3
ST4
3
(P7)
ST4
3
(P6)
4
(P9)
4
(P8)
4
5
(J6)
(J9)
(J8)
8
7
s6020-654
5-16
11
10
9
11
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Parts List
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PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P H V 848K 93180
2. SPRING-FG PART2 --
3. SPRING LPH V --
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD --
6. HOUSING ASSY XERO HIGH K 848K 93200
7. CABLE FFC KPN --
8. CABLE FFC CPB --
9. CABLE FFC MPB --
10. CABLE FFC YPB --
11. CORE FERRITE --
12. TAPE --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-17
Parts List
6
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PL 4.1 Dispenser
(J13)
20
2
4
4
4
ST1
ST1
6
6
6
6
1 (with 2-11,18,19)
3
5
ST1
ST1
(P201)
ST1
9
Front
7
(P200)
ST1
ST1
7
7
10
(J20)
7
(J206)
ST1
11
11
11
11
11
11
11
18
19
8
9
(J201)
12
(J208)
(J200)
13
14
17
1
15
s6020-655
5-18
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Parts List
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PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY-HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200,J201) --
20. GUIDE HARNESS FUSING ASSY --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-19
Parts List
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PL 5.1 Fusing
ST10
(J201)
(J18)
(J26)
1
ST10
Front
s6020-656
PL Item Part Name Part Number
1. FUSING ASSY 110V LQ 126K 34961
1. FUSING ASSY 220V LQ 126K 34971
5-20
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 6.1 Drive
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Parts List
Front
1
ST1
ST1
ST1
SM2
ST1
SM2
5
8
9
(J19)
ST1
SM3
ST1
SM3
SM2
SM3
(P122)
3
4
SM2
6
K Mode
Switching Sensor
(J16)
SM3
2
ST1
(J160)
7
(P160)
SM3
SM3
SM3
(J10)
ST1
ST1
10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
s6020-657
5-21
Parts List
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PL Item Part Name Part Number
1. DRIVE ASSY MU V --
2. DRIVE ASSY MOT V 007K 17073
3. GEAR F3 V 807E 32381
4. GEAR PH3 V 807E 32391
5. DRIVE ASSY PH V 007K 17092
6. DRIVE ASSY DEVE V 007K 17088
7. HARNESS ASSY MAIN MOT (J16-J160) --
8. GEAR FEED V --
9. SPRING FEED V --
10. SOLENOID FEED MSI V 121E 22671
5-22
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 7.1 Electrical (1/2)
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Parts List
1
2
(J205)
6
Front
(P112)
SM2
SM2
8
SM2
(J23)
(J1)
(P1)
7
(P1)
9
5
(P2)
(P3)
(P5)
(P4)
(J1)
SM2
SM2
SM2
4
3
SM2
SM2
SM2
SM2
11
SM7
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
SM2
SM2
(P9)
(P8)
Service Manual
(P11)
(J10)
s6020-658
5-23
Parts List
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PL Item Part Name Part Number
1. DUCT FAN --
2. FAN MAIN 127E 86170
3. GUIDE HARNESS DRIVE --
4. PLATE BITZ --
5. PWB ASSY TOP TOKI2 960K 76820
6. FFC ASSY LIGHT BIZ (J1-J23) 962K 79920
7. HARNESS ASSY TOKI (P1-P112) 962K 81970
8. PLATE ESS LT WF --
9. PWBA ESS SFP Phaser 6020 and WorkCentre 6025 MFP 110V 604K 92520
10. -- --
11. GUIDE HARNESS MSI --
5-24
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 7.2 Electrical (2/2)
www MK-Electronic de
*: Not in used.
(P15)*
(P13)
(P20)
(P200)
(P201)
SM2
(P16)
(P10)
(P19)
(P25)
(P23)
(P14)
(P22)
Parts List
11
SM2
(J202)
(P202)
SM2
1
(J210)
ST1
SM2
(P206)
(P205)
14
(P204)
ST1
SM2
ST1
(J17)
(J21)
SM2
2
SM2
(P210)
13
12
(J22)
SM2
(J401)
(J402)
ST1
ST1
3
(P17)
SM5
[Ref PL7.2.2]
6
ST1
(P21)
SM2
9
(J200)
7
(P18)
(P26)
5
(P12)
SM2
Front
ST1
8
ST1
10
s6020-659
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
5-25
Service Manual
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1a. PWBA LVPS 100V 105K 31173
1b. PWBA LVPS 200V 105K 31183
2 PWBA MCU MC02KC 960K 77511
3. PWBA HVPS 105K 23996
4. -- --
5. GUIDE HARNESS FRONT --
6. GUIDE HARNESS AC --
7. HOLDER SW SFP --
8. GUIDE HARNESS INLET --
9. HARNESS ASSY INLET SFP (AC INLET-MAIN SW,J200) --
10. POWER CORD 110V --
10. POWER CORD 220V
11. HARNESS ASSY LVES (J202-J401) --
12. FFC ASSY ESS (J22-J402) --
13. HARNESS ASSY HVPS (J21-J210) 962K 79910
14. FFC ASSY MCLV --
5-26
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Phaser 6022
www MK-Electronic de
PL1.1 Covers
Parts List
3 (with 14)
SM2
98
15
13
ST1
ST1
ST1
SM2
2
(J204)
10
ST1
ST1
14
5
9 (with 10)
7
1 (with 3,14,15,98)
ST1
ST1
4
6
8 (with Label)
ST1
ST1
16
ST1
21
12
11
Front
s6020-624
5-27
Service Manual
20
ST1
ST1
18
17 (with 18-21)
19
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Parts List
www MK-Electronic de
Item Parts Name Part Number
1. COVER ASSY TOP (WITH 3, 14, 15, 98) 848K 89792
2. TRAY EXTENSION CBV 050E 26771
3. COVER ASSY SUB TOP (with 14) REF Only
4. COVER ASSY REAR 604K 93730
5. BEARING BTR L 013E 38091
6. BEARING BTR R 013E 38101
7. ROLL ASSY BTR 022K 78520
8. KIT COVER REAR INNER LQ (WITH LABEL) 604K 92630
9. SWITCH I/L ASSY (with 10) 676K 12440
10. HOLDER IL REAR --
11. COVER WINDOW TNR 822E 10711
12. HINGE CVR SFP 803E 21931
13. COVER SIDE L 822E 10672
14. COVER TOP REAR --
15. COVER OPP --
16. COVER FRONT TOP SFP 822E10631
17. COVER ASSY FRONT (WITH 18-21) 848K 89812
18. COVER FRONT SIDE SFP 822E 10770
19. COVER JAM CL PE 822E 10650
20. BRACKET COVER JAM 869E 09731
21. COVER FRONT SFP --
98. PWB ASSY LED 101K 68040
5-28
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
PL 2.1 Feeder (1/3)
www MK-Electronic de
Parts List
1
SM2
2
SM2
ST1
ST1
SM2
3
ST1
4
6
Front
5
4
5
6
ST1
3
s6020-625
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-29
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