Xerox Phaser 6020, Phaser 6022, WorkCentre 6025, WorkCentre 6027 MFP Service Manual

Page 1
November 2014
www MK-Electronic de
708P90826
®
Xerox WorkCentre
Phaser® 6020/6022
®
6025/6027 MFP
Service Manual
WARNING: The following servicing instructions are for use by qualified service personnel only.
Page 2
Parts List
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In this chapter...
Serial Number Location and Format
Using the Parts List
Print Engine Parts
Service Kits and Cables
5
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-1
Page 3
Parts List
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Serial Number Location and Format
Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information:
Component's part number
Product type or model number
Serial Number of the printer
The serial number is found on a label located on the left side frame near the Fuser. The Front Cover must be opened to view the Serial Number.
MANUFACTURED: March, 2011
Xerox S/N: YXN000524
The nine-digit serial number uses the format PPPRSSSSS.
PPP = Three digit alphanumeric product code (example)
Product Code Product
P3A 6020, 110V Engine
P4A 6020, 220V Engine
P5A 6022, 110V Engine
s6020-211
P6A 6022, 220V Engine
P0B 6025, 110V Engine
P9A 6025, 220V Engine
5-2
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
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Parts List
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Product Code Product
P7A 6027, 110V Engine
P8A 6027, 220V Engine
R = Single digit numeric revision digit, 0-9. To be rolled when the ending serial number is reached or when a major product change occurs.
SSSSS = reset only when the ending number is reached or when the revision number is rolled.
Product Starting Serial Number Ending Serial Number
6020, 110V Engine 057701 059700
6020, 220V Engine 337096501x 337146500x
6022, 110V Engine 59701 79700
6022, 220V Engine 337146501x 337186500x
6025, 110V Engine 186501 236500
Five digit numeric serial number based on the following table. The serial numbers are
6025, 220V Engine 337236501x 337286500x
6027, 110V Engine 286501 336500
6027, 220V Engine 337415501x 337515500x
Example
P3A1057701 Xerox Serial Number
P3A: Product Code for the Phaser 6020, 110V printer
1= Revision Level
057701 = Serial Number for 6020
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-3
Page 5
Parts List
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Using the Parts List
Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly.
Item: The callout number from the exploded part diagram.
Name/Description: order.
Part Number: The material part number used to order that specific part.
Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10 means the part is item 10 of Parts List 3.1.
A Black triangle preceding a number followed by a parenthetical statement in an illustrated parts list means the item is a parent assembly, made up of the individual parts called out in parentheses.
The notation “with X~Y” following a part name indicates an assembly that is made up of components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and part 4.
An asterisk (*) following a part name indicates the page contains a note about this part.
The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2.
Fastener location and type are indicated using designators listed in the following table. Refer to “Fastener Types” on page 4-4” for a complete list of fasteners used, and “Hardware Kit” on page 5-98 for fasteners available in the Hardware Kit.
The name of the part to be ordered and the number of parts supplied per
Designator Fastener Type
E E-ring
KL K-clip
ST Screw, self-tapping
SM Screw, sheet metal
5-4
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 6
Print Engine Parts
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Phaser 6020
PL1.1 Covers
Parts List
SM2
26
25
21
1 (with 4,23-26)
2
4
ST1
ST1
SM2
(J204)
23
ST1
13
ST1
12(with 13)
7
9
24
ST1
ST1
6
8
10
ST1
ST1
18
ST1
15
s6020-648
5-5
17
ST1
16
Front
ST1
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
Page 7
Parts List
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PL Item Part Name Part Number
1. COVER ASSY TOP (WITH 2-4,23) (TOP COVER) 848K 93531
2. TRAY EXTENSION CBV 050E 26771
3. PANEL ASSY LED LT REF only
4. COVER ASSY TOP FRONT WPS LQ REF only
5. - --
6. COVER ASSY REAR 640K 93720
7. BEARING BTR L 013E 38091
8. BEARING BTR R 013E 38101
9. ROLL ASSY BTR 022K 78520
10. KIT COVER REAR INNER LQ 604K 92560
11. -- --
12. SWITCH I/L ASSY (with 13) 676K 12440
13. HOLDER IL REAR --
14. -- --
15. COVER WINDOW TNR 848E 67341
16. HINGE CVR SFP 803E 06441
17. KIT COVER MSI LQ 604K 92570
18. KIT COVER FRONT LQ 604K 92580
19. -- --
20. -- --
21. COVER SIDE L LQ 848E 67322
22. -- --
23. COVER TOP REAR --
24. COVER INNER TOP --
25. COVER OPP 822E 10600
26. PWB ASSY LED 101K 68030
5-6
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 8
PL 2.1 Feeder (1/3)
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Parts List
SM2
SM2
ST1
4
1
2
ST1
SM2
5
6
7
8
8
9
Front
11
6
s6020-649
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-7
Page 9
Parts List
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PL Item Part name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. -- --
4. GUIDE SIDE MSI L --
5. GUIDE SIDE MSI R --
6. FOOT ASSY --
7. TRAY ASSY MSI EXTENSION 050K 66341
8. RACK GUIDE SIDE V --
9. GEAR PINION --
10. -- --
11. COVER DUST MSI V 848E 67650
5-8
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 10
PL 2.2 Feeder (2/3)
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Parts List
4
29
1 (with 2-7)
27
28
12
6
3
7
9 (with 27,28)
10
30
31
11 (with 29-31)
2
3
5
8
13
24
18
14
Front
18
17
s6020-650
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-9
Page 11
Parts List
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Item Part Name Part Number
1. ROLL ASSY FEED MSI (with 2-7) 059K 75531
2. CAM MSI R 008E 97492
3. ROLL CORE MSI --
4. ROLL ASSY FEED 059K 75520
5. HOLDER FEED --
6. SHAFT FEED --
7. CAM MSI L 008E 97481
8. HOLDER BTM R --
9. PLATE ASSY BOTTOM (with 27,28) --
10. HOLDER BTM L --
11. HOLDER ASSY SEPARATOR (with 29-31) 019K 11790
12. SPRING SEPARATOR 809E 91661
13. FOLLOWER R 008E 97513
14. FOLLOWER L 008E 97503
15. -- --
16. -- --
17. ARM MSI L 031E 98380
18. SPRING NF 809E 91681
19. -- --
20. -- --
21. -- --
22. -- --
23. -- --
24. ARM MSI R 013E 98390
25. -- --
26. -- --
27. PLATE BOTTOM --
28. PAD MSI --
29. CLUTCH ASSY FRICTION --
30. ROLL ASSY SEPARATOR --
31. HOLDER SEPARATOR --
5-10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 12
PL 2.3 Feeder (3/3)
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Parts List
1
13
15
14
16
17
3
2 (with 15-17)
16
4
(P120)
5
Registration Sensor
15
Front
9
6
7
(J25)
11
12
(J120)
10
18
(J122)
8
9
(J12)
s6020-651
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-11
Page 13
Parts List
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PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (with 15-17) 059K 67751
3. CHUTE MSI 054E 55090
4. COVER SENSOR --
5. SENSOR PHOTO (REGI SENSOR) 930W 00123
6. BEARING REGI --
7. CLUTCH REGI 121K 46582
8. BEARING REGI METAL --
9. SPRING REGI 809E 91700
10. SPRING ACT REGI 809E 91650
11. ACTUATOR REGI 120E 32561
12. CHUTE LOW --
13. BEARING REGI METAL EARTH --
14. BEARING REGI EARTH --
15. ROLL PINCH REGI 10 --
16. ROLL PINCH REGI 30 --
17. SHAFT PINCH REGI --
18. HARNESS ASSY RK SNS (J12-J120,J122)
5-12
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 14
PL 3.1 Xerographics (1/3)
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ST1
ST1
Parts List
1 (PL3.2,PL3.3)
(J2) (LPH M)
(J3) (LPH Y)
(J5) (LPH C)
(J4) (LPH K)
ST1
ST1
(J14)
Front
s6020-652
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) REF Only
99. BELT TRANSFER 064K 93751
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-13
Page 15
Parts List
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PL 3.2 Xerographics (2/3)
Front
1
1
1
ST4
2
ST4
2
ST4
2
ST4
4
5
5
ST1
(J14)
2
ST1
5
5
ST1
ST1
1
6
[Ref PL3.3]
10
10
10
10
7
8
9
s6020-653
5-14
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
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Parts List
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PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. -- --
4. HOUSING ASSY TRANSFER A --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Y 848K 92910
7. HOUSING ASSY DEVE M 848K 92920
8. HOUSING ASSY DEVE C 848K 92930
9. HOUSING ASSY DEVE K 848K 92940
10. SPRING DEVE AD 809E 91880
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-15
Page 17
Parts List
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PL 3.3 Xerographics (3/3)
1
Front
2
12
(J7)
ST4
5
ST4
(J3)
(J5)
5
ST4
(J4)
4
5 (J2)
ST4
ST4
3
1
2
1
2
6
2
ST4
3
ST4
3
(P7)
ST4
3
(P6)
4
(P9)
4
(P8)
4
5
(J6)
(J9)
(J8)
8
7
s6020-654
5-16
11
10
9
11
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 18
Parts List
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PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P H V 848K 93180
2. SPRING-FG PART2 --
3. SPRING LPH V --
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD --
6. HOUSING ASSY XERO HIGH K 848K 93200
7. CABLE FFC KPN --
8. CABLE FFC CPB --
9. CABLE FFC MPB --
10. CABLE FFC YPB --
11. CORE FERRITE --
12. TAPE --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-17
Page 19
Parts List
6
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PL 4.1 Dispenser
(J13)
20
2
4
4
4
ST1
ST1
6
6
6
6
1 (with 2-11,18,19)
3
5
ST1
ST1
(P201)
ST1
9
Front
7
(P200)
ST1
ST1
7
7
10
(J20)
7
(J206)
ST1
11
11
11
11
11
11
11
18
19
8
9
(J201)
12
(J208)
(J200)
13
14
17
1
15
s6020-655
5-18
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 20
Parts List
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PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY-HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200,J201) --
20. GUIDE HARNESS FUSING ASSY --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-19
Page 21
Parts List
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PL 5.1 Fusing
ST10
(J201)
(J18)
(J26)
1
ST10
Front
s6020-656
PL Item Part Name Part Number
1. FUSING ASSY 110V LQ 126K 34961
1. FUSING ASSY 220V LQ 126K 34971
5-20
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 22
PL 6.1 Drive
www MK-Electronic de
Parts List
Front
1
ST1
ST1
ST1
SM2
ST1
SM2
5
8
9
(J19)
ST1
SM3
ST1
SM3
SM2
SM3
(P122)
3
4
SM2
6
K Mode Switching Sensor
(J16)
SM3
2
ST1
(J160)
7
(P160)
SM3
SM3
SM3
(J10)
ST1
ST1
10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
s6020-657
5-21
Page 23
Parts List
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PL Item Part Name Part Number
1. DRIVE ASSY MU V --
2. DRIVE ASSY MOT V 007K 17073
3. GEAR F3 V 807E 32381
4. GEAR PH3 V 807E 32391
5. DRIVE ASSY PH V 007K 17092
6. DRIVE ASSY DEVE V 007K 17088
7. HARNESS ASSY MAIN MOT (J16-J160) --
8. GEAR FEED V --
9. SPRING FEED V --
10. SOLENOID FEED MSI V 121E 22671
5-22
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 24
PL 7.1 Electrical (1/2)
www MK-Electronic de
Parts List
1
2
(J205)
6
Front
(P112)
SM2
SM2
8
SM2
(J23)
(J1)
(P1)
7
(P1)
9
5
(P2)
(P3)
(P5)
(P4)
(J1)
SM2
SM2
SM2
4
3
SM2
SM2
SM2
SM2
11
SM7
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
SM2
SM2
(P9)
(P8)
Service Manual
(P11)
(J10)
s6020-658
5-23
Page 25
Parts List
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PL Item Part Name Part Number
1. DUCT FAN --
2. FAN MAIN 127E 86170
3. GUIDE HARNESS DRIVE --
4. PLATE BITZ --
5. PWB ASSY TOP TOKI2 960K 76820
6. FFC ASSY LIGHT BIZ (J1-J23) 962K 79920
7. HARNESS ASSY TOKI (P1-P112) 962K 81970
8. PLATE ESS LT WF --
9. PWBA ESS SFP Phaser 6020 and WorkCentre 6025 MFP 110V 604K 92520
10. -- --
11. GUIDE HARNESS MSI --
5-24
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 26
PL 7.2 Electrical (2/2)
www MK-Electronic de
*: Not in used.
(P15)*
(P13)
(P20)
(P200)
(P201)
SM2
(P16) (P10) (P19) (P25) (P23) (P14) (P22)
Parts List
11
SM2
(J202)
(P202)
SM2
1
(J210)
ST1
SM2
(P206)
(P205)
14
(P204)
ST1
SM2
ST1
(J17)
(J21)
SM2
2
SM2
(P210)
13
12
(J22)
SM2
(J401)
(J402)
ST1
ST1
3
(P17)
SM5
[Ref PL7.2.2]
6
ST1
(P21)
SM2
9
(J200)
7
(P18)
(P26)
5
(P12)
SM2
Front
ST1
8
ST1
10
s6020-659
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
5-25
Service Manual
Page 27
Parts List
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PL Item Part Name Part Number
1a. PWBA LVPS 100V 105K 31173 1b. PWBA LVPS 200V 105K 31183 2 PWBA MCU MC02KC 960K 77511
3. PWBA HVPS 105K 23996
4. -- --
5. GUIDE HARNESS FRONT --
6. GUIDE HARNESS AC --
7. HOLDER SW SFP --
8. GUIDE HARNESS INLET --
9. HARNESS ASSY INLET SFP (AC INLET-MAIN SW,J200) --
10. POWER CORD 110V --
10. POWER CORD 220V
11. HARNESS ASSY LVES (J202-J401) --
12. FFC ASSY ESS (J22-J402) --
13. HARNESS ASSY HVPS (J21-J210) 962K 79910
14. FFC ASSY MCLV --
5-26
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 28
Phaser 6022
www MK-Electronic de
PL1.1 Covers
Parts List
3 (with 14)
SM2
98
15
13
ST1
ST1
ST1
SM2
2
(J204)
10
ST1
ST1
14
5
9 (with 10)
7
1 (with 3,14,15,98)
ST1
ST1
4
6
8 (with Label)
ST1
ST1
16
ST1
21
12
11
Front
s6020-624
5-27
Service Manual
20
ST1
ST1
18
17 (with 18-21)
19
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Page 29
Parts List
www MK-Electronic de
Item Parts Name Part Number
1. COVER ASSY TOP (WITH 3, 14, 15, 98) 848K 89792
2. TRAY EXTENSION CBV 050E 26771
3. COVER ASSY SUB TOP (with 14) REF Only
4. COVER ASSY REAR 604K 93730
5. BEARING BTR L 013E 38091
6. BEARING BTR R 013E 38101
7. ROLL ASSY BTR 022K 78520
8. KIT COVER REAR INNER LQ (WITH LABEL) 604K 92630
9. SWITCH I/L ASSY (with 10) 676K 12440
10. HOLDER IL REAR --
11. COVER WINDOW TNR 822E 10711
12. HINGE CVR SFP 803E 21931
13. COVER SIDE L 822E 10672
14. COVER TOP REAR --
15. COVER OPP --
16. COVER FRONT TOP SFP 822E10631
17. COVER ASSY FRONT (WITH 18-21) 848K 89812
18. COVER FRONT SIDE SFP 822E 10770
19. COVER JAM CL PE 822E 10650
20. BRACKET COVER JAM 869E 09731
21. COVER FRONT SFP --
98. PWB ASSY LED 101K 68040
5-28
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 30
PL 2.1 Feeder (1/3)
www MK-Electronic de
Parts List
1
SM2
2
SM2
ST1
ST1
SM2
3
ST1
4
6
Front
5
4
5
6
ST1
3
s6020-625
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-29
Page 31
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. FOOT ASSY --
4. HOLDER LATCH CST 019E 89730
5. LATCH CST --
6. SPRING LATCH CST --
5-30
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 32
PL 2.2 Feeder (2/3)
www MK-Electronic de
Parts List
15
34
19
2
SM8
27
1 (with 2-7)
3
4
6
5
10 (with 22-24)
12
22
26
8
11
23
13
24
25
9
Front
3
7
Registration Sensor (PL2.3.4)
ST1
17
ST1
28
29
ST1
ST1
30
16
18
No Paper Sensor
(J120)
21
31
(J121)
32
21
ST1
ST1
20
SM8
ST1
(J122)
ST1
14
33
15
(J12)
s6020-626
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-31
Page 33
Parts List
www MK-Electronic de
Item Part Name Part Number
1. FEED ASSY MSI (with 2-7) 059K 88840 2 CAM MSI R -­3 ROLL CORE MSI -­4 ROLL ASSY FEED 059K 78701 5 HOLDER FEED -­6 SHAFT FEED -­7 CAM MSI L -­8 HOLDER BTM R -­9 HOLDER BTM L -­10 HOLDER ASSY SEPARATOR (with 22-24) 019K 16020 11 SPRING SEPARATOR 809E 91661 12 FOLLOWER R 008E 97513 13 FOLLOWER L 008E 97503 14 HOLDER ARM L 019E 89680 15 SPRING NF 809E 91681 16 ACTUATOR NO PAPER 120E 35361 17 COVER NO PAPER 019E 89721 18 SENSOR PHOTO (NO PAPER SENSOR) 930W 00123 19 ARM MSI R 019E 89690 20 HARNESS ASSY RKN SNS (J12-J120,J121,J122) -­21 PLATE BOTTOM TIE -­22 CLUTCH ASSY FRICTION -­23 ROLL ASSY SEPARATOR -­24 HOLDER SEPARATOR -­25 ARM BOTTOM IN L -­26 ARM BOTTOM IN R -­27 PLATE ASSY SEPARATOR -­28 SLIDE STOPPER -­29 SPRING STOPPER -­30 SPRING ACT NO PAPER MAIN -­31 SPRING ACT NO PAPER SUB -­32 ACTUATOR NO PAPER SUB -­33 PLATE ARM L -­34 PLATE ARM R --
5-32
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 34
PL 2.3 Feeder (3/3)
www MK-Electronic de
Parts List
2 (with 14-16)
12
14
13
15
16
1
(P120)
Registration
4
Sensor
15
11
14
3
Front
8
10
5
7
8
17
9
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
6
(J25)
s6020-627
5-33
Page 35
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (WITH 14-16) 059K 67751
3. CHUTE UPPER 054E 55420
4. SENSOR PHOTO (REGI SENSOR) 930W 00123
5. BEARING REGI --
6. CLUTCH REGI 121K 46582
7. BEARING REGI METAL --
8. SPRING REGI 809E 91700
9. SPRING ACT REGI 809E 91650
10. ACTUATOR REGI 120E 35351
11. CHUTE LOW --
12. BEARING REGI METAL EARTH --
13. BEARING REGI EARTH --
14. ROLL PINCH REGI 10 --
15. ROLL PINCH REGI 30 --
16. SHAFT PINCH REGI --
17. CHUTE SEPARATOR --
5-34
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 36
PL 3.1 Xerographics (1/3)
www MK-Electronic de
ST1
ST1
Parts List
1 (PL3.2,PL3.3)
(J2) (LPH M)
(J3) (LPH Y)
(J5) (LPH C)
(J4) (LPH K)
ST1
ST1
(J14)
Front
s6020-628
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) REF Only
99. BELT TRANSFER 064K 93751
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-35
Page 37
Parts List
www MK-Electronic de
PL 3.2 Xerographics (2/3)
3
4
Front
ST4
ST4
2
ST4
1
1
1
1
2
ST4
2
2
5
ST1
(J14)
5
ST1
5
5
ST1
ST1
5-36
[Ref PL3.3]
10
10
10
10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
6
7
8
9
s6020-629
Page 38
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. GUIDE FFC LPH --
4. HOUSING ASSY TRANSFER B --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP Y 848K 93080
7. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP M 848K 93090
8. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP C 848K 93100
9. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP K 848K 93110
10. SPRING DEVE AD 809E 91880
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-37
Page 39
Parts List
www MK-Electronic de
PL 3.3 Xerographics (3/3)
1
Front
2
12
ST4
(J7)
ST4
13
ST4
13
ST4
(J5)
(J3)
13
5
ST4
(J4)
5
ST4
(J2)
ST4
13
5
4
ST4
ST4
3
1
2
1
2
6
2
ST4
3
ST4
3
(P7)
ST4
3
(P6)
4
(P9)
4
(P8)
4
5
11
5-38
10
9
11
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
8
(J6)
(J9)
(J8)
7
s6020-630
Page 40
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P H V 848K 93440
2. SPRING-FG PART2 --
3. SPRING LPH V --
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD PART2 899E 09850
6. HOUSING ASSY XERO HIGH K 848K 93460
7. CABLE FFC K KRN --
8. CABLE FFC C KRN --
9. CABLE FFC M KRN --
10. CABLE FFC Y KRN --
11. CORE FERRITE --
12. TAPE --
13. PLATE EARTH LPH --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-39
Page 41
Parts List
6
www MK-Electronic de
PL 4.1 Dispenser
(J13)
20
2
4
4
4
ST1
ST1
6
6
6
6
1 (with 2-11,18,19)
3
5
ST1
ST1
(P201)
ST1
9
Front
7
(P200)
ST1
ST1
7
7
10
(J20)
7
(J206)
ST1
11
11
11
11
11
11
11
18
19
8
9
(J201)
12
(J208)
(J200)
13
14
17
1
15
s6020-655
5-40
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 42
Parts List
www MK-Electronic de
PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200, J201) --
20. GUIDE HARNESS FUSING ASSY --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-41
Page 43
Parts List
www MK-Electronic de
PL 5.1 Fusing
ST10
(J201)
(J18)
(J26)
1
ST10
Front
s6020-656
PL Item Part Name Part Number
1 FUSING ASSY Phaser 6022 and WorkCentre 6027 MFP 110V 126K 34981 1 FUSING ASSY Phaser 6022 and WorkCentre 6027 MFP 220V 126K 34991
5-42
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 44
PL 6.1 Drive
www MK-Electronic de
Parts List
Front
(P16)(P10)
1
ST1
SM3
(J16)
SM3
SM3
ST1
10
2
ST1
(J160)
7
SM3
(J10)
ST1
s6020-631
ST1
ST1
SM2
SM2
8
9
5
ST1
(J19)
3
SM2
ST1
4
SM2
6
SM3
SM3
(P160)
SM3
ST1
K Mode Switching Sensor
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-43
Page 45
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DRIVE ASSY MU --
2. DRIVE ASSY MOT Phaser 6022 and WorkCentre 6027 MFP 007K 20960
3. GEAR F3 807E 32381
4. GEAR PH3 807E 47660
5. DRIVE ASSY PH 007K 20970
6. DRIVE ASSY DEVE 007K 17088
7. HARNESS ASSY MAIN MOT (J16-J160) --
8. GEAR FEED --
9. SPRING FEED --
10. SOLENOID FEED PTH 121E 22671
5-44
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 46
PL 7.1 Electrical (1/2)
www MK-Electronic de
Parts List
1
(P205)
(P23)
SM7
2
Front
(J205)
6
(J23)
(J1)
(P1)
7
(P1)
(P112)
(J1)
8
9
(P9)
SM2
SM2
SM2
SM2
SM2
(P8)
SM2
(P11)
(J10)
SM2
5
(P2)
(P3)
(P5)
(P4)
SM2
4
3
SM2
SM2
SM2
SM2
10
s6020-632
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-45
Page 47
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DUCT FAN --
2. FAN MAIN 127E 86170
3. GUIDE HARNESS DRIVE --
4. PLATE BITZ --
5. PWB ASSY TOP TOKI 2 960K 76820
6. FFC ASSY LIGHT BIZ (J1-J23) 962K 79920
7. HARNESS ASSY TOKI (P1-P112) 962K 81970
8. PLATE ESS IOT --
9. PWBA ESS SFP Phaser 6022 and WorkCentre 6027 MFP 960K 92540
10. GUIDE HARNESS MSI --
5-46
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 48
PL 7.2 Electrical (2/2)
www MK-Electronic de
SM2
Parts List
10
SM2
(J202)
SM2
SM2
1
(P202)
(P206)
13
SM2
2
(J22)
11
SM2
SM2
*: Not in use.
(P17)
SM5
(P13)
(P20)
[Ref PL7.2.2]
SM2
(P15)*
(P21)
5
6
(P18)
(J200)
(P200)
(P201)
4
(P26)
(P16) (P10) (P19) (P25) (P23) (P14) (P22)
(P12)
ST1
SM2
(P205)
(J210)
ST1
(P204)
SM2
ST1
(J21)
12
(P210)
(J402)
(J401)
ST1
ST1
3
Front
ST1
ST1
7
ST1
8
9
s6020-633
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
5-47
Service Manual
Page 49
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. PWBA LVPS 100V 105K 31173
1. PWBA LVPS 200V 105K 31183
2. PWBA MCU MC02KC 960K 77511
3. PWBA HVPS 105K 23996
4. GUIDE HARNESS FRONT --
5. GUIDE HARNESS AC --
6. HOLDER SW SFP --
7. GUIDE HARNESS INLET --
8. HARNESS ASSY INLET SFP (AC INLET-MAIN SW,J200) --
9. POWER CORD 110V --
9. POWER CORD 220V
10. HARNESS ASSY LVES (J202-J401) --
11. FFC ASSY ESS (J22-J402) --
12. HARNESS ASSY HVPS (J21-J210) 962K 79910
13. FFC ASSY MCLV --
5-48
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 50
PL 9.1 Cassette Assembly
www MK-Electronic de
1
Parts List
2
s6020-634
PL Item Part Name Part Number
1. KIT CASSETTE ASSY 640K 92642
2. COVER CST 822E 05630
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-49
Page 51
Parts List
www MK-Electronic de
WorkCentre 6025 MFP
PL1.1 Covers
21
27
23
24
ST1
SM2
25
4
33 (with 23-25)
23
24
SM2
ST1
SM2
2
98 (with 2,27)
34 (with 23,24,26)
26
ST1
13
ST1
(J204)
7
SM2
12(with 13)
9
1 (with 2,4,27)
ST1
ST1
ST1
6
ST1
8
10
ST1
ST1
35
ST1
15
s6020-635
5-50
37
ST1
17
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
18
ST1
37
36
38 (with 18,35-37)
16
Front
Page 52
Item Part Name Part Number
www MK-Electronic de
1. COVER ASSY TOP AIO (WITH 2, 4, 27) --
2. COVER EXTENSION AIO V --
3. -- --
4. COVER TOP AIO 848K90550
5. -- --
6. COVER ASSY REAR AIO LQ 604K 93720
7. BEARING BTR L 013E 38091
8. BEARING BTR R 013E 38101
9. ROLL ASSY BTR 022K 78520
10. KIT COVER REAR INNER AIO 3inLQ 604K 92590
11. -- --
12. SWITCH I/L ASSY (with 13) 676K 12440
13. HOLDER IL REAR --
14. -- --
15. COVER WINDOW TNR AIO LQ 848E 67463
16. HINGE CVR AIO --
17. KIT COVER MSI AIO LQ 604K 92600
18. COVER FRONT LOWER AIO VB --
19. -- --
20. -- --
21. COVER SIDE L AIO 848E 67452
22. -- --
23. SPRING IIT --
24. ARM IIT V --
25. HOLDER ARM L V --
26. HOLDER ARM R V --
27. TRAY EXTENSION AIO --
28. -- --
29. -- --
30. -- --
31. -- --
32. -- --
33. HOLDER ASSY ARM L (with 23-25) 019K 11690
34. HOLDER ASSY ARM R (with 23,24,26) 019K 11700
35. COVER FRONT UPPER AIO --
36. COVER FRONT INNER AIO --
37. LATCH MSI --
38. KIT COVER FRONT UPPER AIO (WITH 18, 35-37) 604K 92610
Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-51
Page 53
Parts List
www MK-Electronic de
PL 2.1 Feeder (1/3)
SM2
SM2
ST1
3
4
1
2
ST1
12
SM2
5
6
7
8
8
9
Front
10
6
s6020-636
5-52
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 54
Parts List
www MK-Electronic de
PL Item Part name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. TRAY PSI BASE --
4. GUIDE SIDE MSI L --
5. GUIDE SIDE MSI R --
6. FOOT ASSY --
7. TRAY ASSY MSI EXTENSION X V 050K 66341
8. RACK GUIDE SIDE V --
9. GEAR PINION --
10. TRAY ASSY PSI COVER 050K 66350
11. -- --
12. GUIDE PAPER PSI 038E 39310
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-53
Page 55
Parts List
www MK-Electronic de
PL 2.2 Feeder (2/3)
1 (with 2-7)
24
2
3
5
4
6
3
7
27
8
29
13
28
12
9 (with 27,28)
30
31
11 (with 29-31)
14
10
Front
18
17
s6020-637
5-54
18
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 56
Parts List
www MK-Electronic de
Item Part Name Part Number
1. ROLL ASSY FEED MSI (with 2-7) 059K 75531
2. CAM MSI R --
3. ROLL CORE MSI --
4. ROLL ASSY FEED 059K 75520
5. HOLDER FEED --
6. SHAFT FEED --
7. CAM MSI L --
8. HOLDER BTM R --
9. PLATE ASSY BOTTOM (with 27,28) --
10. HOLDER BTM L --
11. HOLDER ASSY SEPARATOR (with 29-31) 019K 11790
12. SPRING SEPARATOR 809E 91661
13. FOLLOWER R 008E 97513
14. FOLLOWER L 008E 97503
15. -- --
16. -- --
17. ARM MSI L 031E 12020
18. SPRING NF 809E 91681
19. -- --
20. -- --
21. -- --
22. -- --
23. -- --
24. ARM MSI R 031E 98390
25. -- --
26. -- --
27. PLATE BOTTOM --
28. PAD MSI --
29. CLUTCH ASSY FRICTION --
30. ROLL ASSY SEPARATOR --
31. HOLDER SEPARATOR --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-55
Page 57
Parts List
www MK-Electronic de
PL 2.3 Feeder (3/3)
1
13
15
14
9
16
17
2 (with 15-17)
16
15
3
Front
4
(P120)
Registration
5
Sensor
12
11
10
(J120)
18
6
7
(J25)
8
9
(J122)
(J12)
s6020-638
5-56
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 58
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (with 15-17) 059K 67751
3. CHUTE MSI 054E 42892
4. COVER SENSOR --
5. SENSOR PHOTO (REGI SENSOR) 930W 00123
6. BEARING REGI --
7. CLUTCH REGI 121K 46582
8. BEARING REGI METAL --
9. SPRING REGI --
10. SPRING ACT REGI 809E 91650
11. ACTUATOR REGI 120E 32561
12. CHUTE LOW --
13. BEARING REGI METAL EARTH --
14. BEARING REGI EARTH --
15. ROLL PINCH REGI 10 --
16. ROLL PINCH REGI 30 --
17. SHAFT PINCH REGI --
18. HARNESS ASSY RK SNS (J12-J120, J122) --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-57
Page 59
Parts List
www MK-Electronic de
PL 3.1 Xerographics (1/3)
ST1
ST1
1 (PL3.2,PL3.3)
(J2) (LPH M)
(J3) (LPH Y)
(J5) (LPH C)
(J4) (LPH K)
ST1
ST1
(J14)
Front
s6020-639
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) REF Only
99. BELT TRANSFER 064K 93751
5-58
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 60
PL 3.2 Xerographics (2/3)
www MK-Electronic de
Front
1
1
1
ST4
2
ST4
2
ST4
2
ST4
Parts List
4
5
5
ST1
(J14)
2
ST1
5
5
ST1
ST1
1
6
[Ref PL3.3]
10
10
10
10
7
8
9
s6020-640
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-59
Page 61
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. -- --
4. HOUSING ASSY TRANSFER B --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Y 848K 92910
7. HOUSING ASSY DEVE M 848K 92920
8. HOUSING ASSY DEVE C 848K 92930
9. HOUSING ASSY DEVE K 848K 92940
10. SPRING DEVE AD 809E 91880
5-60
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 62
PL 3.3 Xerographics (3/3)
www MK-Electronic de
Parts List
1
Front
2
12
(J7)
ST4
5
ST4
(J3)
(J5)
5
ST4
(J4)
4
5
(J2)
ST4
ST4
3
1
2
1
2
6
2
ST4
3
ST4
3
(P7)
ST4
3
(P6)
4
(P9)
4
(P8)
4
5
11
10
11
9
8
(J6)
(J9)
(J8)
7
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
s6020-641
5-61
Page 63
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P HIGH 848K 93180
2. SPRING FG PART2 809E 93301
3. SPRING LPH V 809E 93280
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD PART2 899E 08490
6. HOUSING ASSY XERO HIGH K 848K 93200
7. CABLE FFC K KRN --
8. CABLE FFC C KRN --
9. CABLE FFC M KRN --
10. CABLE FFC Y KRN --
11. CORE FERRITE --
12. TAPE --
5-62
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 64
PL 4.1 Dispenser
6
www MK-Electronic de
Parts List
1 (with 2-11,18,19)
2
3
(P201)
(J13)
7
(P200)
4
4
4
5
ST1
ST1
ST1
6
6
6
6
ST1
ST1
7
7
8
7
ST1
11
11
12
13
14
1
15
ST1
9
Front
ST1
17
9
11
10
(J206)
(J20)
11
11
11
11
18
(J208)
19
(J201)
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
(J200)
Service Manual
s6020-642
5-63
Page 65
Parts List
www MK-Electronic de
PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200,J201) --
5-64
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 66
PL 5.1 Fusing
www MK-Electronic de
ST10
Parts List
(J201)
(J18)
(J26)
1
ST10
Front
s6020-643
PL Item Part Name Part Number
1 FUSING ASSY 110V LQ 126K 34981 1 FUSING ASSY 220V LQ 126K 34991
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-65
Page 67
Parts List
www MK-Electronic de
PL 6.1 Drive
Front
1
ST1
ST1
ST1
SM2
ST1
SM2
5
8
9
(J19)
ST1
SM3
ST1
SM3
3
4
SM2
SM3
(P122)
SM2
6
K Mode Switching Sensor
(J16)
SM3
2
ST1
(J160)
7
(P160)
SM3
SM3
SM3
(J10)
ST1
ST1
s6020-644
5-66
10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 68
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DRIVE ASSY MU V --
2. DRIVE ASSY MOT V 007K 17073
3. GEAR F3 V 807E 32381
4. GEAR PH3 V 807E 32391
5. DRIVE ASSY PH V 007K 17092
6. DRIVE ASSY DEVE V 007K 17088
7. HARNESS ASSY MAIN MOT (J16-J160) --
8. GEAR FEED --
9. SPRING FEED --
10. SOLENOID FEED MSI 121E 22671
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-67
Page 69
Parts List
www MK-Electronic de
PL 7.1 Electrical (1/2)
1
2
(J205)
6
Front
(SP11)
(SP9)
SM2
(J23)
18
(J1)
SM2
SM2
9
5
(P2)
(P3)
(P5)
(P4)
(P2)
19
SM2
(J1)
(P1)
7
(P1)
17
ST1
(J2)
SM2
4
3
SM2
SM2
SM2
SM2
5-68
8
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
SM2
SM2
SM2
SM2
20
SM2
SM2
(SJ22)
(SJ21)
(SJ4)
(SJ16)
11
(SJ1)
(J1)
(SJ18)
(SJ17)
(SJ6)*
(SJ14)*
(SJ19)
*: Not in use
s6020-645
Page 70
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DUCT FAN --
2. FAN MAIN 127E 86170
3. GUIDE HARNESS DRIVE --
4. PLATE BITZ --
5. PWB ASSY TOP TOKI 2 960K 76820
6. FFC ASSY LIGHT BIZ (J1-J23) 962K 79920
7. HARNESS ASSY TOKI (P1-P112) 962K 81970
8. PLATE ESS AIO --
9. PWBA ESS AIO 3IN1 604K 92530
10. -- --
11. GUIDE HARNESS MSI --
12. -- --
13. -- --
14. -- --
15. -- --
16. -- --
17. FRONT BRACKET USB --
18. PWB ASSY USB FRONT 960K 47000
19. HARNESS ASSY USB FRONT (P2-SP11) --
20. GUIDE HARNESS ESS --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-69
Page 71
Parts List
www MK-Electronic de
PL 7.2 Electrical (2/2)
SM2
11
SM2
(J202)
SM2
1
(P202)
SM2
14
(P206)
SM2
2
12
SM2
(J22)
SM2
(P1)
*: Not in used.
(P20)
(P17)
[Ref PL7.2.2]
SM5
(P13)
6
(P15)*
(P21)
SM2
(J200)
7
(P200)
(P18)
(P201)
(P26)
5
(P16) (P10) (P19) (P25) (P23) (P14) (P22)
(P12)
SM2
ST1
(P205)
(J210)
ST1
(P204)
(J17)
ST1
SM2
(J21)
(SP8)
13
ST1
ST1
(P210)
3
4
Front
ST1
ST1
8
ST1
5-70
9
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
10
s6020-646
Service Manual
Page 72
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. PWBA LVPS 100V 105K 31173
1. PWBA LVPS 200V 105K 31183
2. PWBA MCU MC02KC 960K 77511
3. PWBA HVPS 105K 23996
4. HOUSING HVPS --
5. GUIDE HARNESS FRONT --
6. GUIDE HARNESS AC --
7. HOLDER SW AIO --
8. GUIDE HARNESS INLET --
9. HARNESS ASSY INLET AIO (AC INLET-MAIN SW, J200) --
10. POWER CORD 110V --
10. POWER CORD 220V
11. HARNESS ASSY LVES AIO (J202-P1) 962K 81490
12. FFC ASSY ESS AIO (J22-SP8) --
13. HARNESS ASSY HVPS (J21-J210) 962K 81910
14. FFC ASSY MCLV --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-71
Page 73
Parts List
www MK-Electronic de
PL 9.1 Scanner Assembly
1 (with 2,8,10,11,12)
9
8 (with 9)
2 (with 7)
7
7
10
[Ref PL1.1.33]
Front
ST1
12
11
12
[Ref PL1.1.34]
ST1
s6020-647
5-72
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 74
Parts List
www MK-Electronic de
Item Part Name Part Number
1. SCANNER ASSY 3IN1 (WITH 2,7,8,10,11,12) 604K 92720
2. PLATEN COVER (WITH 7)
3. -- --
4. -- --
5. -- --
6. -- --
7. HINGE ASSY FB AIO 3IN 604K 92740
8. IIT ASSY 3INVB (WITH9) --
9. SPEAKER --
10. CONSOLE ASSY AIO 3IN --
11. COVER SSB --
12. PANEL IIT FB --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-73
Page 75
Parts List
3
www MK-Electronic de
WorkCentre 6027 MFP
PL1.1 Covers
98 (with 2,15)
SM2
19
15
SM2
3
SM2
2
24
14 (with 19)
1 (with 2,3,15)
24
(J204)
SM2
10
ST1
ST1
9 (with 10)
5
7
ST1
8 (with 23)
20
4
6
ST1
ST1
ST1
2
5-74
16
13
ST1
ST1
22
21
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
17
18 (with 13,16,17,21,22)
ST1
12
11
Front
s6020-610
Page 76
Parts List
www MK-Electronic de
Item Part Name Part Number
1. COVER TOP AIO (WITH 2, 3, 15) --
2. COVER EXTENSION AIO --
3. COVER TOP AIO 822E 12945
4. COVER ASSY REAR AIO 604K 93750
5. BEARING BRT L 013E 38091
6. BEARING BTR R 013E 38101
7. ROLL ASSY BTR 022K 78520
8. COVER ASSY INNER REAR (with 43) AIO-4inLQ 6027 604K 92650
9. SWITCH I/L ASSY (WITH 10) 676K 12440
10. HOLDER IL REAR --
11. COVER WINDOW TNR AIO LQ 822E 11203
12. HINGE CVR AIO 803E 21980
13. COVER FRONT LOWER AIO VB --
14. COVER ASSY SIDE L AIO (with 19) 848K 90573
15. TRAY EXIT AIO --
16. COVER FRONT UPPER AIO --
17. COVER SIDE R AIO --
18. KIT COVER FRONT AIO (WITH 13,16,17,21,22) 604K 93781
19. COVER SIDE L UPPER AIO 822E 12961
20. COVER SIDE R UPPER AIO 822E 12971
21. COVER JAM CL PE --
22. BRACKET COVER JAM --
23. COVER SIDE REAR 822E11221
24. FILM ASSY EXIT --
98. KIT COVER EXTENSION ASSY AIO (WITH 2,15) 604K 92660
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-75
Page 77
Parts List
www MK-Electronic de
PL 2.1 Feeder (1/3)
1
SM2
3
2
SM2
ST1
ST1
SM2
ST1
4
6
5
PL Item Part name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. FOOT ASSY --
4. HOLDER LATCH CST 019E 89730
5. LATCH CST --
6. SPRING LATCH CST --
5-76
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Front
4
5
6
ST1
3
s6020-611
Page 78
PL 2.2 Feeder (2/3)
www MK-Electronic de
Parts List
15
34
19
SM8
5
12
1 (with 2-7)
4
10 (with 22-24)
22
26
8
11
6
3
7
23
24
25
13
9
14
33
SM8
2
3
27
Registration Sensor (PL2.3.4)
ST1
17
ST1
29
ST1
ST1
30
28
18
No Paper Sensor
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
16
(J120)
21
31
(J121)
32
21
ST1
ST1
ST1
(J122)
20
Service Manual
15
ST1
(J12)
s6020-612
5-77
Page 79
Parts List
www MK-Electronic de
Item Part Name Part Number
1. ROLL ASSY FEED MSI (WITH 2-7) 059K 88840
2. CAM MSI R 008E 97492
3. ROLL CORE MSI --
4. ROLL ASSY FEED 059K 78701
5. HOLDER FEED --
6. SHAFT FEED --
7. CAM MSI L 008E 97481
8. HOLDER BTM R --
9. HOLDER BTM L
10. HOLDER ASSY SEPARATOR (WITH 22-24) 019K 16020
11. SPRING SEPARATOR 809E 91661
12. FOLLOWER R 008E 97513
13. FOLLOWER L 008E 97503
14. ARM MSI L 031E 89680
15. SPRING NF 809E 91681
16. ACTUATOR NO PAPER 120E 35360
17. COVER NO PAPER 019E 89720
18. SENSOR PHOTO (NO PAPER SENSOR) 930W 00123
19. ARM MSI R 019E 89690
20. HARNESS ASSY RKN SNS (J12,-J20,J121,J122) --
21. PLATE BOTTOM TIE --
22. CLUTCH ASSY FRICTION --
23. ROLL ASSY SEPARATOR --
24. HOLDER SEPARATOR --
25. ARM BOTTOM IN L
26. ARM BOTTOM IN R --
27. PLATE ASSY SEPERATOR --
28. SLIDE STOPPER --
29. SPRING STOPPER --
30. SPRING ACTUATOR NO PAPER MAIN --
31. SPRING ACTUATOR NO PAPER SUB --
32. ACTUATOR NO PAPER SUB --
33. PLATE ARM L --
34. PLATE ARM R --
5-78
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 80
PL 2.3 Feeder (3/3)
www MK-Electronic de
Parts List
12
14
2 (with 14-16)
13
15
16
1
(P120)
Registration
4
Sensor
15
14
3
Front
8
10
5
7
11
17
9
8
6
(J25)
s6020-613
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-79
Page 81
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (WITH 14-16) 059K 67751
3. CHUTE UPPER 054E 55420
4. SENSOR PHOTO (REGI SENSOR) 930W 00123
5. BEARING REGI 013E 44760
6. CLUTCH REGI 121K 46582
7. BEARING REGI METAL --
8. SPRING REGI 809E 91700
9. SPRING ACT REGI 809E 91650
10. ACTUATOR REGI 120E 35351
11. CHUTE LOW 054E 55441
12. BEARING REGI METAL EARTH --
13. BEARING REGI EARTH --
14. ROLL PINCH REGI 10 --
15. ROLL PINCH REGI 30 --
16. SHAFT PINCH REGI --
17. CHUTE SEPARATOR --
5-80
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 82
PL 3.1 Xerographics (1/3)
www MK-Electronic de
Parts List
1 (PL3.2,PL3.3)
(J2) (LPH M)
(J3) (LPH Y)
SM3
SM3
ST1
SM3
SM3
ST1
ST1
(J5) (LPH C)
(J4) (LPH K)
(J14)
Front
s6020-614
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) --
99. BELT TRANSFER 064K 93751
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-81
Page 83
Parts List
www MK-Electronic de
PL 3.2 Xerographics (2/3)
3
4
Front
ST4
ST4
2
ST4
1
1
1
1
2
ST4
2
2
5
ST1
(J14)
5
ST1
5
5
ST1
ST1
5-82
[Ref PL3.3]
10
10
10
10
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
6
7
8
9
s6020-615
Page 84
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. GUIDE FFC LPH --
4. HOUSING ASSY TRANSFER B --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP Y 848K 93080
7. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP M 848K 93090
8. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP C 848K 93100
9. HOUSING ASSY DEVE Phaser 6022 and WorkCentre 6027 MFP K 848K 93110
10. SPRING DEVE AD 809E 91880
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-83
Page 85
Parts List
www MK-Electronic de
PL 3.3 Xerographics (3/3)
ST4
13
ST4
13
ST4
ST4
13
5
ST4
5
ST4
ST4
3
ST4
3
1
2
1
2
1
2
6
2
Front
ST4
3
(P7)
4
(P6)
4
(P9)
4
12
11
10
11
(J3)
(J5)
(J7)
(J6)
(J9)
9
8
7
(J4)
(J8)
(J2)
ST4
13
5
ST4
ST4
3
(P8)
4
5
s6020-616
5-84
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 86
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P H V 848K 93440
2. SPRING FG PART2 809E 93301
3. SPRING LPH V 809E 93280
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD 899E 09850
6. HOUSING ASSY XERO HIGH K Phaser 6022 and WorkCentre 6027 MFP 848K 93460
7. CABLE FFC K KRN --
8. CABLE FFC C KRN --
9. CABLE FFC M KRN --
10. CABLE FFC Y KRN --
11. CORE FERRITE --
12. TAPE --
13. PLATE EARTH LPH --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-85
Page 87
Parts List
www MK-Electronic de
PL 4.1 Dispenser
(J13)
(J20)
(J206)
19
18
(J201)
(J200)
20
(J208)
4
2
4
4
ST1
ST1
1 (with 2-11)
3
5
ST1
ST1
5-86
8
(P200)
(P201)
ST1
ST1
9
9
10
Front
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
ST1
11
11
11
11
6
6
11
11
11
ST1
12
6
6
7
7
7
7
13
17
14
16
15
s6020-617
Page 88
Parts List
www MK-Electronic de
PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200,J201) --
20. GUIDE HARNESS FUSING ASSY --
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-87
Page 89
Parts List
www MK-Electronic de
PL 5.1 Fusing
ST10
(J201)
(J18)
(J26)
1
ST10
Front
s6020-618
PL Item Part Name Part Number
1 FUSING ASSY Phaser 6022 and WorkCentre 6027 MFP 110V 126K 34891 1 FUSING ASSY Phaser 6022 and WorkCentre 6027 MFP 220V 126K 34991
5-88
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 90
PL 6.1 Drive
www MK-Electronic de
Parts List
Front
(P16)(P10)
1
ST1
ST1
ST1
SM2
SM2
5
8
9
SM3
SM3
3
SM2
ST1
4
SM2
(J16)
SM3
ST1
2
ST1
(J160)
7
SM3
(P160)
SM3
6
SM3
(J10)
ST1
s6020-219
5-89
10
ST1
SM3
(J19)
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
ST1
K Mode Switching Sensor
Service Manual
Page 91
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DRIVE ASSY MU --
2. DRIVE ASSY MOT Phaser 6022 and WorkCentre 6027 MFP 007K 20960
3. GEAR F3 807E 32381
4. GEAR PH3 807E 47660
5. DRIVE ASSY PH 007K 20970
6. DRIVE ASSY DEVE 007K 17088
7. HARNESS ASSY MAIN MOT (J16-J160) --
8. GEAR FEED --
9. SPRING FEED --
10. SOLENOID FEED PTH 121E 22671
5-90
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 92
PL 7.1 Electrical (1/2)
www MK-Electronic de
Parts List
(P205)
16
(P23)
1
2
6
(J23)
11
5
(P2)
(P3)
(P5)
(P4)
SM2
SM2
(J1)
(P1)
7 (P1)
(SP9)
(J1)
(P7601)
8
9
(J205)
SM2
4
3
SM2
SM2
SM2
SM2
(P7501)
12
17
SM2
SM2
SM2
14
15 (with 13,14)
SM2
SM2
SM2
SM2
SM2
SM2
SM2
SM2
13
(S11)
(S16)
(S4)
(S19)
*: Not in use
(S15)
(S8)
10
(S13)
(1)
(S18)
(S17 (S6*)
(S14)
(S10)
s6020-620
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-91
Page 93
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. DUCT FAN --
2. FAN MAIN 127E 86170
3. GUIDE HARNESS DRIVE --
4. PLATE BITZ --
5. PWB ASSY TOP TOKI 2 --
6. FFC ASSY LIGHT BIZ (J1-J23) 962K 79920
7. HARNESS ASSY TOKI (P1-SP9) 962K 81970
8. PLATE ESS AIO --
9. PWBA ESS AIO 4IN1 604K 92550
10. GUIDE HARNESS MSI --
11. PWB ASSY USB FRONT 960K 47000
12. HARNESS ASSY USB FRONT (7501-J7601) --
13. HARNESS ASSY SWIFT FAX --
14. PWBA SWIFT FAX --
15. PACKAGE ASSY FAX LT (WITH 13,14) 101K 68570
16. GUIDE HARNESS ESS --
17. GUIDE HARNESS FFC UI --
5-92
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 94
PL 7.2 Electrical (2/2)
www MK-Electronic de
Parts List
*: Not in used.
(P20)
(P17)
[Ref PL7.2.2]
SM5
(P13)
(P21)
SM2
(P15)*
(P18)
(J200)
(P200)
(P201)
(P26)
11
(SP8)
(P1)
3
4
SM2
(P12)
(P16) (P10) (P19) (P25) (P23) (P14) (P22)
SM2
(J202)
SM2
1
(P202)
ST1
(P205)
(J210)
SM2
ST1
(P206)
14
SM2
(P204)
ST1
2
SM2
(J21)
SM2
(P210)
13
12
(J22)
SM2
ST1
ST1
SM2
5
Front
ST1
6
7
ST1
8
ST1
9
10
s6020-621
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
5-93
Service Manual
Page 95
Parts List
www MK-Electronic de
PL Item Part Name Part Number
1. PWBA LVPS 100V 105K 31173
1. PWBA LVPS 200V 105K 31183
2. PWBA MCU MC02KC 960K 77511
3. PWBA HVPS 105K 23996
4. HOUSING HVPS --
5. GUIDE HARNESS FRONT --
6. GUIDE HARNESS AC --
7. HOLDER SW AIO --
8. GUIDE HARNESS INLET --
9. HARNESS ASSY INLET AIO (AC INLET-MAIN SW,J200) --
10. POWER CORD 110V --
10. POWER CORD 220V --
11. HARNESS ASSY LVES AIO (J202-P1) 962K 81490
12. FFC ASSY ESS AIO (J22-SP8) 962K 81910
13. HARNESS ASSY HVPS (J21-J210) --
14. FFC ASSY MCLV --
5-94
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 96
PL 8.1 Scanner/ADF Assembly
www MK-Electronic de
3
7
Parts List
1 (with 2,7,8)
5
4
2 (with 3-6)
ST
Front
6
6
8
ST
s6020-622
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-95
Page 97
Parts List
www MK-Electronic de
Item Part Name Part Number
1. SCANNER ASSY 4IN1 (with 2,7,8) 604K 92730
2. ADF ASSY (with 3-6) --
3. COVER ASSY TOP ADF 604K 92930
4. SEPARATOR PAD ADF 604K 65560
5. TRAY ASSY INPUT ADF 604K 65530
6. HINGE ASSY ADF AIO 4IN 604K 92750
7. IIT ASSY 4IN VB --
8. CONSOLE ASSY AIO 4IN 604K 92500
5-96
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
Page 98
PL 9.1 Cassette Assembly
www MK-Electronic de
1
Parts List
2
s6020-623
Item Part Name Part Number
1. KIT CASSETTE ASSY 604K 92643
2. COVER CST 822E 05630
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-97
Page 99
Parts List
www MK-Electronic de
Service Kits and Cables
Service Kits provide spare parts normally associated with larger assemblies.
Cables
Item Part Name Part Number
PL10.1 USB CABLE -­PL90.1 USB CABLE --
1. KIT PACKAGING-ASSY TEL CABLE 3M --
Hardware Kit
Item Part Name Part Number
99.01.01 KIT HARDWARE KRN 604K 60070
Hardware Kit Contents
Fastener Type Size
Screw for plastic, Silver, self-tapping M3 x 6mm
M3 x 8mm Screw for plastic, Silver, self-tapping, with flange M3 x10 mm ST10 2 Sheet metal screw, Silver M3 x 6mm
M4 x 6mm
M3 x 6mm Screw for sheet metal, Silver, with external tooth
washer
M4 x 6mm SM5 1
Parts List Designator
ST4 ST1
SM2 SM3 SM7
Quantity
2 4
4 2 1
5-98
Phaser 6020/6022 and WorkCentre 6025/6027 MFP Service Manual
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