Xerox DocuTech 128, DocuPrint 115, DocuTech 180, DocuTech 6100, DocuTech 6115 Planning Manual

Finishing

Lasermax Roll System

DocuSheeter DP and

DocuSheeter DT with optional

Grain Rotator

Solutions

Planning

Guide

Supported Printers:

• Xerox DocuPrint 1xx

• Xerox DocuTech 1xx HighLight Color (HLC)

Xerox DocuTech 61xx

•

July 12, 2005
Rev. Draft 3

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are trademarks of, or licensed to, Xerox Corporation.
Other product names used herein are trademarks of their respective owners.

Table Of Contents

INTRODUCTION .......................................................................................................................................... I

About this guide .................................................................................................................................... I

Contents................................................................................................................................................. I

1. PRODUCT OVERVIEW ...................................................................................................................... 1-1

Install Planning.................................................................................................................................. 1-3

Device Configurations .................................................................................................................. 1-3

Space Requirements.................................................................................................................... 1-3

Electrical Requirements............................................................................................................... 1-5

Environmental Requirements...................................................................................................... 1-5

Estimated Installation Time ......................................................................................................... 1-5

Operating Supplies ....................................................................................................................... 1-5

Floor Load...................................................................................................................................... 1-6

Floor Level ..................................................................................................................................... 1-6

Unique Features Set ........................................................................................................................ 1-6

2. XEROX DOCUPRINT 1XX ................................................................................................................. 2-1

Performance Specifications............................................................................................................. 2-1

Limitations.......................................................................................................................................... 2-1

System Dependencies and Prerequisites ..................................................................................... 2-2

Configuration Guide.......................................................................................................................... 2-2

Productivity Guide............................................................................................................................. 2-2

3. XEROX DOCUTECH 1XX HIGHLIGHT COLOR (HLC)....................................................................... 3-1

Performance Specifications............................................................................................................. 3-1

Limitations.......................................................................................................................................... 3-1

System Dependencies and Prerequisites ..................................................................................... 3-2

Configuration Guide.......................................................................................................................... 3-2

Productivity Guide............................................................................................................................. 3-2

4. XEROX DOCUTECH 61XX ................................................................................................................ 4-3

Performance Specifications............................................................................................................. 4-3

Limitations.......................................................................................................................................... 4-3

System Dependencies and Prerequisites ..................................................................................... 4-4

Configuration Guide.......................................................................................................................... 4-4

Productivity Guide............................................................................................................................. 4-4

5. CUSTOMER AGREEMENT FORM ...................................................................................................... 5-1

Devices........................................................................................................................................... 5-1

Primary Customer Applications .................................................................................................. 5-1

Special Considerations / Limitations.......................................................................................... 5-1

I

Table Of Contents

II

Lasermax Roll System DocuSheeter with optional Grain Rotator

Introduction

The purpose of this document is to describe the features and
operation of Lasermax Roll Systems DocuSheeter and optional
Grain Rotator. It also provides information to be used when
planning the installation of the DocuSheeter and Grain Rotator
together with:

• Xerox DocuPrint 1xx (grain rotator not available)

• Xerox DocuTech 1xx HighLight Color (HLC) (grain rotator

not available)

• Xerox DocuTech 61xx

About this guide

This guide will provide the Analyst and the coordinating
Customer with common DocuSheeter and Grain Rotator
specifications and specific pre-installation tasks.

Contents

This section lists the contents of this guide:

• Introduction - provides information about the use of this
Guide.

• Product Overview– provides Performance Specifications and
Installation Planning including Space, Electrical,
Environmental requirements, Installation Time and Operating
Supplies.

• Xerox DocuPrint 1xx – provides information about
Performance Specifications, Limitations, System
Dependencies, Configuration Guide and Productivity Guide.

• Xerox DocuTech 1xx HighLight Color (HLC) - provides
information about Performance Specifications, Limitations,
System Dependencies, Configuration Guide and Productivity
Guide.

• Xerox DocuTech 61xx - provides information about
Performance Specifications, Limitations, System
Dependencies, Configuration Guide and Productivity Guide.

• Customer Agreement – contains the Customer Agreement
form.

I

Lasermax Roll System DocuSheeter with optional Grain Rotator

II

Lasermax Roll System DocuSheeter with optional Grain Rotator

1. Product Overview

Cutter

Unwinder

The DocuSheeter maximizes productivity on every job. Roll's
unique paper handling technology and simple design guarantee
it. Operators readily master the equipment. Easy roll loading,
simple thread-up and quick form size changes increase uptime.
DocuSheeter runs all the form sizes your printer can handle, and
accommodates wide rolls for two-up printing. Process plain or
pre-printed forms to produce bills, statements, checks, reports,
and other documents in record time. Keep jobs in-house by
running more efficiently. Optional hole-punch avoids changing
stock and saves more money on paper. With DocuSheeter you'll
do more with less.

The fast, quiet, and easy to use DocuSheeter is backed by
around-the-globe service and round-the-clock support. Discover
how DocuSheeter can increase your productivity, speed
turnaround, cut labor and paper costs, and widen your print
window.

The roll cart maneuvers smoothly to permit easy, quick loading
of rolls from pallet to unwinder. The height matches the standard
pallet for easy transfer, easily handled by one person. The
optional roll cart eliminates damage from rolling paper on floors
and spreads weight, reducing stress to raised floors. The roll cart
docks into the unwinder, allowing rolls to be loaded directly from
the cart.

1-1

Lasermax Roll System DocuSheeter with optional Grain Rotator

Optional Grain

Rotator (only

available with

DocuTech 61xx

family)

In addition, the DocuSheeter DT can also be equipped with an
optional Grain Rotator. This device is only available with the
DocuTech 61xx family printers.

Unwinder

Cutter

The rotator features a straightforward design and short paper
path that minimizes waste and maintains a small footprint. The
rotator is mobile, which allows the operator to detach it from the
DocuSheeter and return the grain perpendicular to the paper
path.

The user-friendly controls make changing sheet sizes easy and
can be done with one knob adjustment.

1-2

Lasermax Roll System DocuSheeter with optional Grain Rotator

Install Planning

This Install Planning guide will help you prepare for the
installation of the Lasermax Roll Systems DocuSheeter and
optional Grain Rotator.

Device Configurations

The Lasermax Roll Systems DocuSheeter components are:

• DocuSheeter DP / DT

• Grain Rotator (optional, only available with DT61xx)

• Cutter

• Roll Cart

• Sheet Transport

Space Requirements

The space requirements diagram provides machine footprint as
well as the overall operating and maintenance area.

In addition to the diagram below, there should be a minimum of
78 inches (1,981mm) clearance from the floor to the nearest
overhead obstruction.

1-3

Lasermax Roll System DocuSheeter with optional Grain Rotator

Note: The Grain

Rotator is only

available with the

DT61xx family.

Note: The space requirement diagrams for the DocuSheeter DP /
DT are representations only and not drawn to scale.

Dimensions Unwinder DP / DT Cutter Grain Rotator Sheet Transport

Width x Depth x
Height

Shipping Dimensions

Width x Depth x
Height

Weight 960 lbs (435 kg) 319 lbs (145 kg) 420 lbs (190 kg)

Shipping Weight Skidded for

Operator Clearance 53”(1350 mm), from

Service Clearance 28” (710 mm) 28” (710 mm) 28” (710 mm) N/A

95” * x 40” x 66” *

2413 * x 1016 x 1676 *
mm

* - loaded with full paper

roll

96” x 49” x 62”
2440 x 1240 x 1570 mm

US/Canada:
1000 lbs / 454 kg

Crated for rest of
world:

1200 lbs / 544 kg

docking end of unwinder,
to load rolls.

32” x 28” x 51”

813 x 711 x 1295 mm

50” x 45” x 59”
1270 x 1140 x 1500 mm

Skidded for
US/Canada:

350 lbs / 159 kg

Crated for rest of
world:

400 lbs / 181 kg

28” (710 mm) 28” (710 mm) N/A

53” x 27” x 37”

1350 x 690 x 940 mm

58” x 35” x 42”

1473 x 889 x 1067 mm

450 lbs (204 kg) Skidded for

The Sheet Transport is
installed within the
printer and does not
affect the solutions
footprint.

40” x 29” x 18”
1020 x 740 x 460 mm

US/Canada:

110 lbs / 50 kg

Crated for rest of
world:

125 lbs / 57 kg

Note: In addition to the above, there is also usually an
accessories skid shipped, containing a roll cart and pieces,
weighing about 325 pounds (147 kg), measuring 52” x 40” x 50”
(1321 x 1016 x 1270 mm).

1-4

Lasermax Roll System DocuSheeter with optional Grain Rotator

Electrical Requirements

Device North America Europe

DocuSheeter DP/DT 100-120 VAC 50/60 Hz, 6A 220-240 VAC 50/60 Hz, 4A

Cutter 100-120 VAC 50/60 Hz, 5A 220-240 VAC 50/60 Hz, 2.5A

Grain Rotator

Sheet Transport

Grain Rotator receives
power from the Cutter.
Sheet Transport receives
power from the Cutter.

Environmental Requirements

Temperature Recommended: 72° ± 4° F (22° ± 2.4° C)

Humidity Recommended: 40% to 60% RH (non-condensing)

Heat Emission Unwinder: 632 BTU/hour (157 kcal/hour)

Sound Emission All modules meet 90 dbA noise exposure limit

Altitude N/A

Grain Rotator receives power
from the Cutter.
Sheet Transport receives
power from the Cutter.

Minimum: 60° F (15° C)

Maximum: 80° F (27° C)

Cutter: 2000 BTU/hour (504 kcal/hour)
Grain Rotator: 3242 BTU/hour (817 kcal/hour)

Estimated Installation Time

Lasermax Roll Systems personnel install the DocuSheeter at the
customer site. Estimated installation time is 8 hours, assuming
the following:

• The Xerox printer to which the DocuSheeter DP will be
attached is installed and operational upon the arrival of the
Lasermax Roll Systems technician.

• A small supply of appropriate paper rolls is available, to
assist in the installation process and to run initial production.

Note: For pre-printed rolls (run on the DocuSheeter DP equipped
with the print register option), rolls must conform to the Lasermax
Roll Systems document, "Print Registration Mark Specification".

In addition to installation time, the Lasermax Roll technician will
train customer personnel in the operation of the DocuSheeter
DP. Up to three two-hour operator-training sessions per system
type are standard. Each session can accommodate up to four
people. Training must occur in the two consecutive business
days after installation. Weekend, holiday and other shift
personnel should be trained in these sessions or additional
training arrangements can be made at additional charge.

Operating Supplies

The system does not come with a paper roll, and only comes
with a roll cart if one is ordered. There are no operating supplies
for the DocuSheeter.

1-5

Lasermax Roll System DocuSheeter with optional Grain Rotator

Floor Load

Device Uniform load Point load

DocuSheeter DP

Grain Rotator

Roll Cart

Floor Level

Unique Features Set

1-6

Lasermax Roll System DocuSheeter with optional Grain Rotator

2. Xerox DocuPrint 1xx

Performance Specifications

Listed below are the Performance Specifications for the
DocuSheeter DP.

DocuSheeter Specifications

Roll Basis Weight 16 – 32 lb Bond (60 to 120 gsm)

Roll Diameter Maximum: 50” (1270 mm)

Roll Width Minimum: 7” (178 mm)

Maximum: 18.375” (467 mm)

Sheet Sizes Minimum: 7 x 10" (178 x 254 mm)

Roll Weight Maximum: 1500 lbs (680 kg)

Roll Core Size 3”, 5” and 6”, or 70, 150 and 200 mm

Maximum: 14.3 x 18.375" (364 x 467 mm)

Limitations

• Operator must walk behind the printer to access the various
controls on the DocuSheeter.

2-1

Lasermax Roll System DocuSheeter with optional Grain Rotator

System Dependencies and Prerequisites

Listed below are the dependencies and prerequisites for
installing the DocuSheeter.

• .

Configuration Guide

The Configuration Guide contains diagrams over the various
Finishing Solutions that are available.

Productivity Guide

The DocuSheeter DP does not affect the base printers output
speed.

2-2

Lasermax Roll System DocuSheeter with optional Grain Rotator

3. Xerox DocuTech 1xx HighLight Color (HLC)

Performance Specifications

Listed below are the Performance Specifications for the
DocuSheeter DP.

DocuSheeter Specifications

Roll Basis Weight 16 – 32 lb Bond (60 to 120 gsm)

Roll Diameter Maximum: 50” (1270 mm)

Roll Width Minimum: 7” (178 mm)

Maximum: 18.375” (467 mm)

Sheet Sizes Minimum: 7 x 10" (178 x 254 mm)

Roll Weight Maximum: 1500 lbs (680 kg)

Roll Core Size 3”, 5” and 6”, or 70, 150 and 200 mm

Maximum: 14.3 x 18.375" (364 x 467 mm)

Limitations

• Operator must walk behind the printer to access the various
controls on the DocuSheeter.

3-1

Lasermax Roll System DocuSheeter with optional Grain Rotator

System Dependencies and Prerequisites

Listed below are the dependencies and prerequisites for
installing the DocuSheeter.

• .

Configuration Guide

The Configuration Guide contains diagrams over the various
Finishing Solutions that are available.

Productivity Guide

The DocuSheeter DP does not affect the base printers output
speed.

3-2

Lasermax Roll System DocuSheeter with optional Grain Rotator

4. Xerox DocuTech 61xx

Performance Specifications

Listed below are the Performance Specifications for the
DocuSheeter DT with optional Grain Rotator.

DocuSheeter Specifications

Roll Basis Weight 16 – 32 lb Bond (60 to 120 gsm)

Roll Diameter Maximum: 50” (1270 mm)

Roll Width Minimum: 7” (178 mm)

Maximum: 18.375” (467 mm)

Sheet Sizes Minimum: 7 x 10" (178 x 254 mm)

Roll Weight Maximum: 1500 lbs (680 kg)

Roll Core Size 3”, 5” and 6”, or 70, 150 and 200 mm

Maximum: 14.3 x 18.375" (364 x 467 mm)

Limitations

• Operator must walk behind the printer to access the various
controls on the DocuSheeter.

4-3

Lasermax Roll System DocuSheeter with optional Grain Rotator

System Dependencies and Prerequisites

Listed below are the dependencies and prerequisites for
installing the DocuSheeter with Grain Rotator.

• The DT61xx must be equipped with a interposer.

Configuration Guide

The Configuration Guide contains diagrams over the various
Finishing Solutions that are available.

Productivity Guide

The DocuSheeter DT does not affect the base printers output
speed.

4-4

Lasermax Roll System DocuSheeter with optional Grain Rotator

5. Customer Agreement Form

As a final step in the install planning you must complete the
Customer Agreement form.

Devices

Check off the modules that will be part of this install:

• Roll Systems DocuSheeter DP

• Roll Systems Grain Rotator

• Rolls Systems Cutter

• Roll Cart

Primary Customer Applications

Record the primary customer applications:

Special Considerations / Limitations

Record any special considerations and / or limitations identified
by Xerox and agreed to by the customer:

I have reviewed the solution expectations and understand the specifications and
limitations for each of the modules that will be installed: (Signature and Date)

Customer

Xerox Sales Representative

Xerox Analyst Representative

Xerox Service Representative

Lasermax Roll Systems Representative

For installations made in the US and Canada, a copy of the signed Customer Agreement must
be:

A) Attached to the XOA / Customer purchase order and faxed to SPA: 1-800 –407-8430.
B) Scanned and emailed to [e-mail]

427-3140 (8*227-3140).

5-1

, or faxed to Phil Schmelzlen (585)