Xerox DocuTech 155, DocuTech 6100, DocuTech 180, DocuTech 135, DocuTech 6115 Planning Manual
...
r
Finishing
C.P. Bourg Document Finisher (BDFx)
with optional Cover Feeder,
Square Edge Module and Sheet Rotato
Solutions
Planning
Guide
Supported Printers:
• Xerox DocuTech 61xx
• Xerox DocuTech 1xx HighLight Color (HLC)
• Xerox DocuPrint 1xx
• Xerox iGen3 Digital Production Press
• Xerox Nuvera 100 / 120 Digital Production System
July 13, 2005
Rev. E
Xerox Corporation
Global Knowledge & Language Services
800 Philips Road Bldg. 845 – 17S
Webster, NY 14580
Copyright 2004 Xerox Corporation. All rights reserved.
Printed in the United States of America.
Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content
within this document:
xeroxfinishing@usa.xerox.com
Copyright protection claimed includes all forms and matters of copyrighted material and information now
allowed by statutory or judicial law of hereinafter granted, including without limitation, material generated
from the software programs that are displayed on the screen such as styles, icons, screen displays,
looks, etc.
Xerox, The Document Company, the digital X, the Xerox DocuTech, the Xerox DocuPrint,
Xerox iGen3 Digital Production Press and Xerox Nuvera Digital Production System are trademarks
of, or licensed to, Xerox Corporation.
Other product names used herein are trademarks of their respective owners.
Table Of Contents
INTRODUCTION .......................................................................................................................................... I
About this guide .................................................................................................................................... I
Contents................................................................................................................................................. I
1. PRODUCT OVERVIEW ...................................................................................................................... 1-1
Install Planning.................................................................................................................................. 1-2
Device Configurations .................................................................................................................. 1-2
Space Requirements.................................................................................................................... 1-2
Electrical Requirements............................................................................................................... 1-5
Environmental Requirements...................................................................................................... 1-6
Estimated Installation Time ......................................................................................................... 1-6
Operating Supplies ....................................................................................................................... 1-6
Floor Load...................................................................................................................................... 1-7
Floor Level ..................................................................................................................................... 1-7
Unique Features Set ........................................................................................................................ 1-8
Saddle Stitch.................................................................................................................................. 1-8
Edge / Top / Corner Stitch ........................................................................................................... 1-8
2. XEROX DOCUTECH 61XX ............................................................................................................. 2-1
Performance Specifications (DT61xx) ........................................................................................... 2-1
Performance Specifications (DT61xx with XSIS kit).................................................................... 2-1
Limitations.......................................................................................................................................... 2-2
System Dependencies and Prerequisites ..................................................................................... 2-2
Configuration Guide.......................................................................................................................... 2-2
Productivity Guide............................................................................................................................. 2-3
3. XEROX DOCUTECH 1XX HIGHLIGHT COLOR (HLC) ................................................................... 3-1
Performance Specifications (DT1xx HLC) .................................................................................... 3-1
Limitations.......................................................................................................................................... 3-2
System Dependencies and Prerequisites ..................................................................................... 3-2
Configuration Guide.......................................................................................................................... 3-3
Productivity Guide............................................................................................................................. 3-3
4. XEROX DOCUPRINT 1XX .............................................................................................................. 4-1
Performance Specifications (DP180)............................................................................................. 4-1
Performance Specifications (DP180 with XSIS kit) ..................................................................... 4-2
Limitations.......................................................................................................................................... 4-2
System Dependencies and Prerequisites ..................................................................................... 4-3
Configuration Guide.......................................................................................................................... 4-3
Productivity Guide............................................................................................................................. 4-4
5. XEROX IGEN3 DIGITAL PRODUCTION PRESS.............................................................................. 5-1
Performance Specifications............................................................................................................. 5-1
Limitations.......................................................................................................................................... 5-2
System Dependencies and Prerequisites ..................................................................................... 5-2
Configuration Guide.......................................................................................................................... 5-2
Productivity Guide............................................................................................................................. 5-3
6. XEROX NUVERA 100 / 120 DIGITAL PRODUCTION SYSTEM....................................................... 6-1
Performance Specifications............................................................................................................. 6-1
Limitations.......................................................................................................................................... 6-2
System Dependencies and Prerequisites ..................................................................................... 6-2
Configuration Guide.......................................................................................................................... 6-3
Productivity Guide............................................................................................................................. 6-3
7. CUSTOMER AGREEMENT................................................................................................................. 7-5
Devices............................................................................................................................................... 7-5
Primary Customer Applications ...................................................................................................... 7-5
Special Considerations / Limitations.............................................................................................. 7-5
Table Of Contents
C.P. Bourg Document Finisher (BDFx)
Introduction
About this guide
This Solutions Planning Guide contains information on how to
prepare for the installation of the C.P. Bourg Document Finisher
(BDFx) together with:
• Xerox DocuTech 61xx
• Xerox DocuTech 1xx HighLight Color (HLC)
• Xerox DocuPrint 1xx
• Xerox iGen3 Digital Production Press
• Xerox Nuvera 100 / 120 Digital Production System
This guide also contains information on the optional C.P. Bourg
Cover Feeder (BCFx), SquareEdge Module (SQEDG) and C.P.
Bourg Sheet Rotator (BSR).
This guide will provide the Analyst and the coordinating
Customer with common BDFx specifications and specific preinstallation tasks for the Xerox printer (DocuTech 61xx,
DocuTech 1xx HighLight Color (HLC), DocuPrint 1xx, Xerox
iGen3 Digital Production Press and Nuvera 100 / 120 Digital
Production System) to which the BDFx is to be installed with.
Contents
This section lists the contents of this guide:
• Introduction - provides information about the use of this
Guide.
• Product Overview– provides Installation Planning, including
Space requirements, Floor Load and Level, Electrical and
Environmental requirements, Installation Time and Operating
Supplies.
• Xerox DocuTech (DT 61xx) – provides information about
Limitations, System Dependencies, Configuration Guide and
Unique Features Set.
• Xerox DocuTech (DT 1xx HighLight Color (HLC)) – provides
information about Limitations, System Dependencies,
Configuration Guide and Unique Features Set.
• Xerox DocuPrint (DP1xx) – provides information about
Limitations, System Dependencies, Configuration Guide and
Unique Features Set.
• Xerox iGen3 Digital Production Press – provides information
about Limitations, System Dependencies, Configuration
Guide and Unique Features Set
• Xerox Nuvera 100 / 120 Digital Production System –
provides information about Limitations, System
Dependencies, Configuration Guide and Unique Features
Set.
I
C.P. Bourg Document Finisher (BDFx)
• Customer Agreement – contains the Customer Agreement
form.
II
Introduction
About this guide
This Solutions Planning Guide contains information on how to
prepare for the installation of the C.P. Bourg Document Finisher
(BDFx) together with:
• Xerox DocuTech 61xx
• Xerox DocuTech 1xx HighLight Color (HLC)
• Xerox DocuPrint 1xx
• Xerox iGen3 Digital Production Press
• Xerox Nuvera 100 / 120 Digital Production System
This guide also contains information on the optional C.P. Bourg
Cover Feeder (BCFx), SquareEdge Module (SQEDG) and C.P.
Bourg Sheet Rotator (BSR).
This guide will provide the Analyst and the coordinating
Customer with common BDFx specifications and specific preinstallation tasks for the Xerox printer (DocuTech 61xx,
DocuTech 1xx HighLight Color (HLC), DocuPrint 1xx, Xerox
iGen3 Digital Production Press and Nuvera 100 / 120 Digital
Production System) to which the BDFx is to be installed with.
Contents
This section lists the contents of this guide:
• Introduction - provides information about the use of this
Guide.
III
C.P. Bourg Document Finisher (BDFx)
1. Product Overview
Cover Feeder
(BCFx)
Booklet Maker
(BDFx)
Square Edge
(SQEDG)
The C.P. Bourg BDFx is a fully automated signature booklet maker,
which produces high quality saddle stitched booklets in-line. The
optional cover insertion module (BCFx) can feed preprinted cover
stock up to 300 gsm excluding window cutouts (the BCFx is not
available for iGen3).
The new Square Edge (SQEDG) Module option further expands its
capability by offering an optional square edge spine.
The BDFx can top or corner stitch from 2 to 50 sheets and it can
also be used in the fold only mode.
The Bourg Sheet Rotator (BSR) enables maximimum small Booklet
productivity on Xerox printers that are not equipped with an internal
rotator. (Not shown.) The BSR is mandatory when the BDFx is
installed with the iGen3 Digital Production Press.
1-1
C.P. Bourg Document Finisher (BDFx)
Install Planning
Device Configurations
This Install Planning guide will help you prepare for the installation
of the C.P Bourg Document Finisher (BDFx) together with:
• Xerox DocuTech 61xx
• Xerox DocuTech 1xx HighLight Color (HLC)
• Xerox DocuPrint 1xx
• Xerox iGen3 Digital Production Press
• Xerox Nuvera 100 / 120 Digital Production System
The Bourg Document Finisher components are:
• BDFx with Conveyor and 2 Cassette Stitch Heads
• Bourg Cover Feeder X (BCFx), optional (not available with
iGen3)
• Square Edge Module (SQEDG), optional
• Bourg Sheet Rotator (BSR), optional (mandatory with iGen3)
• Hohner or Cassette Stitch Heads (2 –4 heads total), optional
Note: The BDFx is delivered with 2 stitch heads. A third and / or
forth stitch head must be ordered and installed with the machine.
Space Requirements
The space requirements illustration provides machine footprint as
well as the overall operating and maintenance area.
In addition to the diagram below, there should be a minimum of 82
inches (2.083 mm) clearance from the floor to the nearest overhead
obstruction.
1-2
C.P. Bourg Document Finisher (BDFx)
r
r
Powe
35 inches
889 mm
Bourg Document
Finisher X
(BDFx)
35 inches
889 mm
68 inches
1736 mm
24 inches
613 mm
139 inches
3539 mm
Conveyor
36 inches
914 mm
35 inches
889 mm
94 inches
2391 mm
Powe
35 inches
889 mm
BSR
31.5 inches
805 mm
35 inches
889 mm
Bourg Document
Finisher X
(BDFx)
68 inches
1736 mm
170.5 inches
4344 mm
1-3
Conveyor
36 inches
914 mm
35 inches
889 mm
94 inches
2391 mm
C.P. Bourg Document Finisher (BDFx)
r
r
Powe
35 inches
889 mm
BCFx SQEDG
Bourg Document
Finisher X
24 inches
613 mm
(BDFx)
19.7 inches
500 mm
35 inches
889 mm
68 inches
1736 mm
162.8 inches
4145 mm
40.1 inches
1020 mm
Powe
35 inches
889 mm
35 inches
889 mm
94 inches
2391 mm
31.5 inches
805 mm
19.7 inches
BCFx BSR
Finisher X
Bourg Document
24 inches
613 mm
SQEDG
(BDFx)
500 mm
35 inches
889 mm
68 inches
1736 mm
194.3inches
4950 mm
40.1 inches
1020 mm
Note: The space requirements diagram for the BDFx and the
optional devices are representations only and not drawn to scale.
1-4
35 inches
889 mm
94 inches
2391 mm
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