Xerox 3300MFP Service Manual

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Phaser® 3300MFP
Multi Function Printer
Phaser® 3300MFP
Service Manual
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®
Warning
Phaser
3300MFP
Multifunction Product
Service Manual
701P48425
The following servicing instructions are for use by qualified service personnel only. To avoid personal injury, do not perform any servicing other than that contained in the operating instructions, unless you are qualified to do so.
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First Printing: July 2008
Prepared By: Xerox Corporation XOG Worldwide Product Training and Information 26600 SW Parkway Wilsonville, OR 97070
Unpublished rights reserved under the copyright laws of the United States. Contents of this publication may not be reproduced in any form without permission of Xerox Corporation.
Copyright protection claimed includes all forms and matters of copyrightable materials and information now allowed by statutory or judicial law or hereinafter granted, including without limitation, material generated from the software programs which are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.
Xerox technical training materials and service manuals are intended for use by authorized Xerox service technicians and service partners only and are not for resale. These materials may not be distributed, copied, or otherwise reproduced without prior written consent from Xerox Corporation.
®
XEROX countries.
Adobe
Apple other countries.
PCL
Microsoft
Novell
Sun
UNIX
As an ENERGY STAR The ENERGY STAR name and logo are registered U.S. marks.
, CentreWare®, Phaser®, PrintingScout®, and Walk-Up® are trademarks of Xerox Corporation in the United States and/or other
®
and PostScript® are trademarks of Adobe Systems Incorporated in the United States and/or other countries.
®
, Bonjour®, ColorSync®, EtherTalk®, Macintosh®, and Mac OS® are trademarks of Apple Computer, Inc. in the United States and/or
®
is a trademark of Hewlett-Packard Corporation in the United States and/or other countries.
®
, Vista™, Windows®, and Windows Server™ are trademarks of Microsoft Corporation in the United States and/or other countries.
®
, NetWare®, and IPX/SPX™ are trademarks of Novell, Incorporated in the United States and/or other countries.
SM
, Sun Microsystems™, and Solaris™ are trademarks of Sun Microsystems, Incorporated in the United States and/or other countries.
®
is a registered trademark in the US and other countries, licensed exclusively through X/Open Company Limited.
®
partner, Xerox Corporation has determined that this product meets the ENERGY STAR guidelines for energy efficiency.
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Service Terms

Note
Caution
Warning
Manual Terms
Various terms are used throughout this manual to either provide additional information on a specific topic or to warn of possible danger present during a procedure or action. Be aware of all symbols and terms when they are used, and always read Note, Caution, and Warning statements.
A note indicates an operating or maintenance procedure, practice or condition that is necessary to efficiently accomplish a task. A note can provide additional information related to a specific subject or add a comment on the results achieved through a previous action.
A caution indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, results in damage to, or destruction of, equipment.
Product Terms
A warning indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, may result in personal injury.
Caution: A personal injury hazard exists that may not be apparent. For example, a panel may cover the hazardous area.
Danger: A personal injury hazard exists in the area where you see the sign.
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Symbols Marked on the Product

35°C 95°F
0°C
32°F
Warning. Danger invisible laser radiation when open. Avoid direct exposure to beam.
Hot surface on or in the printer. Use caution to avoid personal injury.
Warning. Use caution to avoid personal injury.
Use caution (or draws attention to a particular component). Refer to the manual(s) for information.
Do not touch the OPC Drum.
Do not expose the item to sunlight.
Do not tilt the Print Cartridge.
Do not expose item to high temperature.
Recycle the item.
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Power Safety Precautions

Warning
Power Source
Disconnecting Power
For 115 VAC printers, do not apply more than 127 volts RMS between the supply conductors or between either supply conductor and ground. For 230 VAC printers, do not apply more than 254 volts RMS between the supply conductors or between either supply conductor and ground. Use only the specified power cord and connector. This manual assumes that the reader is a qualified service technician.
Plug the three-wire power cord (with grounding prong) into a grounded AC outlet only. If necessary, contact a licensed electrician to install a properly grounded outlet. If the product loses its ground connection, contact with conductive parts may cause an electrical shock. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation.
Turning the power Off using the power switch does not completely de­energize the printer. You must also disconnect the power cord from the printer’s Alternating Current (AC) inlet. Disconnect the power cord by pulling the plug, not the cord.
Disconnect the power cord in the following cases:
if the power cord or plug is frayed or otherwise damaged,
if any liquid or foreign material is spilled into the product,
if the printer is exposed to any excess moisture,
if the printer is dropped or damaged,
if you suspect that the product needs servicing or repair,
whenever you clean the product.
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Electrostatic Discharge Precautions

Some semiconductor components, and the respective sub-assemblies that contain them, are vulnerable to damage by Electrostatic Discharge (ESD). These components include Integrated Circuits (ICs), Large-Scale Integrated circuits (LSIs), field-effect transistors, and other semiconductor chip components. The following techniques will reduce the occurrence of component damage caused by static electricity.
Be sure the power is Off to the chassis or circuit board, and observe all other safety precautions.
Immediately before handling any semiconductor components assemblies,
drain the electrostatic charge from your body. This can be accomplished by touching an earth ground source or by wearing a wrist strap device connected to an earth ground source. Wearing a wrist strap will also prevent accumulation of additional bodily static charges. Be sure to remove the wrist strap before applying power to the unit under test to avoid potential shock.
After removing a static sensitive assembly from its anti-static bag, place it
on a grounded conductive surface. If the anti-static bag is conductive, you may ground the bag and use it as a conductive surface.
Do not use freon-propelled chemicals. These can generate electrical
charges sufficient to damage some devices.
Do not remove a replacement component or electrical sub-assembly from
its protective package until you are ready to install it.
Immediately before removing the protective material from the leads of a
replacement device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Minimize body motions when handling unpacked replacement devices.
Motion such as your clothes brushing together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an electro-statically sensitive device.
Handle ICs and Erasable Programmable Read-Only Memories
(EPROMs) carefully to avoid bending pins.
Pay attention to the direction of parts when mounting or inserting them on
Printed Circuit Boards (PCBs).
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Service Safety Summary

General Guidelines
Warning Labels
For qualified service personnel only: Refer also to the preceding “Power Safety
Precautions” on page v. Use care when servicing with power: Dangerous voltages may exist at several
points in this product. To avoid personal injury, do not touch exposed connections and components while power is On. Disconnect power before removing the power supply shield or replacing components.
Do not wear jewelry: Remove jewelry prior to servicing. Rings, necklaces, and other metallic objects could come into contact with dangerous voltages and currents.
Ozone: During normal operation, this machine produces ozone gas. The amount of ozone produced does not present a hazard to the operator. However, it is advisable that the machine be operated in a well ventilated area.
Read and obey all posted warning labels. Throughout the printer, warning labels are displayed on potentially dangerous components. As you service the printer, check to make certain that all warning labels remain in place.
Safety Interlocks
Make sure all covers are in place and all Interlock Switches are functioning correctly after you have completed a printer service call. If you bypass an Interlock Switch during a service call, use extreme caution when working on or around the printer.
Class 1 Laser Product
The Phaser 3300MFP is certified to comply with Laser Product Performance Standards set by the U.S. Department of Health and Human Services as a Class 1 Laser Product. This means that this product does not emit hazardous laser radiation; which is possible only because the laser beam is totally enclosed during all modes of customer operation. When servicing the printer or laser unit, follow the procedures specified in this manual and there will be no hazards from the laser.
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Maintenance
Warning
Cleaning
Print Cartridge
Fuses
Before cleaning this product, unplug the product from the electrical outlet. Always use materials specifically designated for this product, the use of other materials may result in poor performance and create a hazardous situation. Do not use aerosol cleaners; they may be explosive and flammable under certain conditions.
The product contains a dry image cartridge that is recyclable. Under various state and local laws, it may be illegal to dispose of the cartridge into the municipal waste. Check with the local waste officials for details on recycling options or the proper disposal procedures.
Do not install a Fuse of a different type or rating. Installing the wrong type or rating of Fuse can cause overheating and a risk of fire.
Part Replacement
Only use genuine Xerox approved spare parts or components to maintain compliance with legislation and safety certification.
Reassembly Precautions
Use extreme care during assembly. Check all harnesses to ensure they do not contact moving parts and do not get trapped between components.
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Servicing Electrical Components
Warning
Warning
Warning
Before starting any service procedure, switch the printer power Off and unplug the power cord from the wall outlet. If you must service the printer with power applied, be aware of the potential for electrical shock.
Do not touch any electrical component unless you are instructed to do so by a service procedure.
Servicing Mechanical Components
When servicing mechanical components within the printer, manually rotate the Drive Assemblies, Rollers, and Gears.
Do not try to manually rotate or manually stop the drive assemblies while any printer motor is running.
Servicing Fuser Components
This printer uses heat to fuse the toner image to paper. The Fuser is VERY HOT. Turn the printer power Off and wait at least 5 minutes for the Fuser to cool before attempting to service the Fuser or adjacent components.
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Moving the Printer
Warning
Warning
Caution
Parts of the printer are hot. Wait at least 30 minutes for the printer to cool before moving or packing the printer.
Use the power switch to turn Off the printer, and unplug all cables and cords. Do not turn the printer Off by pulling the power cord or using a power-strip with an On/Off switch.
Back injury could result if you do not lift the printer properly.
The printer should be lifted by two persons. Use safety lifting and handling
techniques when moving the printer.
Always move the printer separately from Tray 2.
19 kg
42 lb.
s3300mfp-208
When shipping the printer, repack the printer using the original packing material and boxes or a Xerox packaging kit. Instructions for repacking the printer are included in the kit. If you do not have all the original packaging, or are unable to repackage the printer, contact your local Xerox service representative.
Failure to repackage the printer properly for shipment can result in damage to the printer. Damage to the printer caused by improper packaging is not covered by the Xerox warranty, service agreement, or Total Satisfaction Guarantee.
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Regulatory Information

United States (FCC Regulations)
Xerox has tested this product to electromagnetic emission and immunity standards. These standards are designed to mitigate interference caused or received by this product in a typical office environment.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. If it is not installed and used in accordance with these instructions, it may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment Off and On, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiver (device being interfered with).
Increase the separation between the printer and the receiver.
Connect the equipment into an outlet on a circuit different from that which
Consult the dealer or an experienced radio/television technician for help.
Any changes or modifications not expressly approved by Xerox could void the user's authority to operate the equipment. To ensure compliance with Part 15 of the FCC rules, use shielded interface cables.
Canada (Regulations)
This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du
Canada.
the receiver is connected.
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European Union
The CE mark applied to this product symbolizes Xerox’s declaration of conformity with the following applicable Directives of the European Union as of the dates indicated:
December 15, 2004: Council Directive 2004/108/EC as amended. Approximation of the laws of the member states related to electromagnetic compatibility.
December 12, 2006: Council Directive 2006/95/EC as amended. Approximation of the laws of the member states related to low voltage equipment.
This product, if used properly in accordance with the user's instructions, is neither dangerous for the consumer nor for the environment.
To ensure compliance with European Union regulations, use shielded interface cables.
A signed copy of the Declaration of Conformity for this product can be obtained from Xerox.
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Manual Organization

The Phaser 3300MFP Multifunction Product Service Manual is the primary document used for repairing, maintaining, and troubleshooting the printer. Use this manual as your primary resource for understanding the operational characteristics of the printer and all available options. This manual describes specifications, theory, and the diagnosis and repair of problems occurring in the print engine and attached options. Also included are detailed replacement procedures, parts lists, and wiring diagrams.
The Phaser 3300MFP Multifunction Product Service Manual contains these sections:
Introductory, Safety, and Regulatory Information: This section contains important safety information and regulatory requirements.
Section 1 - General Information: This section contains an overview of the machine’s operation, configuration, specifications, and consumables.
Section 2 - Theory of Operation: This section contains detailed functional information on the print engine, scanner, and fax components.
Section 3 - Error Codes and Messages: This section provides detailed troubleshooting procedures for error messages and jam error codes displayed on the Control Panel display or on the CWIS status page.
Section 4 - General Troubleshooting: This section explains the operation of Tech Mode, and includes troubleshooting methods for situations where an error indicator is not available.
Section 5 - Print-Quality Troubleshooting: This section focuses on techniques to correct image quality problems associated with the printer output.
Section 6 - Adjustments and Calibrations: This section provides procedures for the adjustment of the print engine components.
Section 7 - Cleaning and Maintenance: This section provides periodic cleaning procedures for the machine, and procedures for upgrading system firmware.
Section 8 - Service Parts Disassembly: This section contains removal procedures for spare parts listed in the Parts List. A replacement procedure is included when necessary.
Section 9 - Parts List: This section contains exploded views of the print engine, scanner, and optional Field Replaceable Units (FRUs), as well as part numbers for orderable parts.
Section 10 - Wiring Diagrams: This section contains wiring diagrams for the machine.
Appendix A - Reference: This section provides an illustration of the machine’s Control Panel menu structure, and a list of acronyms and abbreviations.
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1 General Information
Printer Introduction and Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Technical Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Printer Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Parts of the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Duplex Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Printer Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Additional Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Optional 250-Sheet Feeder (Tray 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Maintenance Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Print Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Scan Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Telephone Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Fax Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Network Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Paper Handling Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Print Cartridge Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
CentreWare IS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Accessing CentreWare IS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Contents

Contents
2 Theory of Operation
Phaser 3300MFP Operational Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Paper Path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Engine H/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Assembly Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Mechanical Parts Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Feeding Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Transfer Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
LSU (Laser Scanner Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Print Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
FAX Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Line Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Scan Part. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Control Panel Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Printer Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Copier Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Telephone Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
SMPS & HVPS board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Engine F/W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Control Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
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Contents
S/W Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Data and Control Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
3 Error Messages and Codes
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Jam Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
JAM 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
JAM 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
JAM 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Duplex Jam 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Duplex Jam 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
4 General Troubleshooting
Procedure for Checking the Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Tech Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
How to Enter Tech Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Setting-up System in Tech Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Data Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Machine Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Paper Feeding Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Wrong Print Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Multi-Feeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Paper rolled in the fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Paper rolled in the OPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Defective ADF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Printing Problems (Malfunction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Defective Operation (LCD WINDOW) Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Defective LCD Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Fuser Gear not functioning due to melting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Paper Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Paper Empty without indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Door Open. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
No Beep when the Door is open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Defective Motor operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
No Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Vertical Line is Curved. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Fax & Phone Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
No Dial Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Defective MF DIAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Defective FAX FORWARD/RECEIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Defective FAX FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Defective FAX RECEIVE (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Defective FAX RECEIVE (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Defective FAX RECEIVE (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Defective FAX RECEIVE (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Defective Automatic Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
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Copy Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
White Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Black Copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Abnormal noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Defective Image Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Scanning Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Defective PC Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Defective Image Quality of PC Scan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Print Cartridge Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Safekeeping of the Print Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Service for the Life of the Print Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Print Cartridge Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Network Problems Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Macintosh Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Windows Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Abnormal Image Printing and Defective Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
5 Print-Quality Troubleshooting
Print-Quality Problems Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Defects Associated with Specific Printer Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Checklist Before Troubleshooting Print-Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checking the Printer Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Checklist Before Troubleshooting Image Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Print-Quality Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Quality Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Paper Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Printer Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Print-Quality Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Print-Quality Defect Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Repeating Defect Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Vertical Black Line and Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Vertical White Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Horizontal Black Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Black/White Spot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Light Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Dark or Black Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Uneven Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Background. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Ghost (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Ghost (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Ghost (3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Ghost (4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Stains on the front of the page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Stains on back of the page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Blank Page Print Out (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Blank Page Print Out (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Contents
6 Adjustments and Calibrations
Altitude Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Altitude Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Printer Settings Utility Method (USB Connection Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
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7 Cleaning and Maintenance
Service Maintenance Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Cleaning the Print Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Cleaning the Laser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
RIP (Repair, Inspect, and Prevent) Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Software Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Clearing the Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Flash Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Network Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Resetting Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Restoring Printer Setting and Network Setting (Network Connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
8 Service Parts Disassembly
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Standard Orientation of the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Laying the Unit on its Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Notations in the Disassembly Text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Maintenance Items and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
ADF Pickup Assembly (PL 13.0.4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
ADF Rubber Pad (PL 13.0.3-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Transfer Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Pick Up Roller (PL3.0.3-9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Fuser Assembly (PL3.0.61). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Tray Holder Pad (PL15.0.4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Print Cartridge (PL1.0.16). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Upper Cover (Left, Right) (PL2.0.7 & 2.0.8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
MP Tray Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Rear Cover (PL5.1.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Face Up Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25
Side Cover (Left, Right) (PL2.0.5 & 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
Control Board Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Control Panel (OPE Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29
Middle Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Mid-Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Duplex Unit (PL1.0.26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Paper Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Pick Up Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Pick Up Roller Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
Duplex Guide Housing (With Feed Roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
MPF Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
MP Pick Up Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40
Feed Roller Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Pick Up Gear Assembly & Solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45
Exit Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
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Contents
Scanner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47
ADF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47
Platen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52
Xerographics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
CRUM2 PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
Duplex Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65
Fuser Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68
Control Board Shield Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
Fax/Modem Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-72
SMPS Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-73
Connection PBA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76
HVPS Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79
Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79
Optional 250-Sheet Feeder (PL1.1.18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-81
9 Parts List
Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Using the Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Exploded Views and Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Xerox Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
Parts List 1.0 Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Parts List 2.0 Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Parts List 3.0 Middle Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Parts List 4.0 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Parts List 5.0 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Parts List 6.0 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Parts List 7.0 Fuser Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Parts List 8.0 Main Drive Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Parts List 9.0 MP Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Parts List 10.0 Scan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
Parts List 11.0 Platen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Parts List 12.0 Cover Platen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
Parts List 13.0 ADF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Parts List 14.0 Control Panel (OPE Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Parts List 15.0 Cassette Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
Parts List 16.0 Fuser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33
Parts List 17.0 Duplex Unit (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
10 Wiring Diagrams
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
WD 2 Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
WD 3 Power Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Control Board Power signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
OPE/ADF Power signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
HVPS/Voltage map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
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Contents
Interconnection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
A Appendix
Phaser 3300MFP Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Acronyms and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Control Board Connector Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Control Board to Laser Unit, Ethernet, USB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Control Board to Main and Flat Motors, Clutches, Sensors, Laser Interlock . . . . . . . . . . . . . . . . . . . . . . . 10-10
Control Board to HVPS, CRUM, Paper Empty Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Control Board to Opt. Tray, Control Panel, ADF Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Control Board to Modem Board, USB Host Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-13
SMPS to HVPS, HVPS to Connection Board (Motors, Fans) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Control Board to Fuser, CCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
xx Phaser 3300MFP Service Manual
Page 23

General Information

In this chapter…
Printer Introduction and Overview
Printer Configuration
Parts of the Printer
Printer Options
Maintenance Items
Consumables
Specifications
CentreWare IS
Chapter
1
Page 24
General Information

Printer Introduction and Overview

The Xerox Phaser 3300MFP Multifunction Product combines print, copy, scan, and fax functions in one unit. The print engine has a single-pass laser design architecture, which offers print speed at 30-ppm, and resolution up to 1200 x 1200 dots-per-inch image quality. The printer supports PostScript 3 and PCL 6 for Base and Network configurations. Automatic 2-sided printing and network capability are standard features of the Phaser 3300MFP unit.
The scanner uses a CCD for document scanning. Scanning is accomplished either manually or with the automatic document feeder (ADF). The scanner provides input for the copy, scan, and fax functions.
The Phaser 3300MFP provides a standard 250-Sheet Tray 1. The Multi­purpose Tray (MPT) holds 50 sheets, and supports specialty media, card stock, and envelopes. The Output Tray holds 150 sheets facedown. The Face­up Tray holds 1 sheet and is used when printing or copying on specialty media and heavy stock.
The printer options add memory, media capacity, and functionality:
Memory upgrades are available to increase from 96 MB standard RAM up
to 320 MB maximum.
A 250-Sheet Feeder (Tray 2) is available as an option.

Technical Support Information

The Xerox Phaser 3300MFP Multifunction Product Service Manual is the primary document used for repairing, maintaining, and troubleshooting the MFP.
To ensure complete understanding of this product, participation in Xerox Phaser 3300MFP Service Training is strongly recommended. To service this product, Xerox certification for this product is required.
For updates to the Service Manual, Service Bulletins, knowledge base, etc., go to:
Xerox Global Service Net: https://www.xrxgsn.com/secure/main.pl
Service Partners: http://www.office.xerox.com/partners
For further technical support, contact your assigned Xerox Technical Support for this product.
1-2 Phaser 3300MFP Service Manual
Page 25

Printer Configuration

General Information
The Phaser 3300MFP printer is configured as follows.
Features Configuration
Processor and Clock Speed 300 MHz Memory Configuration* 64 + 32 MB Duplex Unit Standard Print Speed
Simplex (ppm) 30ppm/Ltr, 28ppm/A4 (600 dpi)
Duplex (ipm) 21ipm/Ltr, 19ipm/A4 (600dpi)
Printer Resolutions (dpi)
Normal 600 x600
Best 1,200 x 1,200
Fonts
PostScript 3 Fonts Standard
PCL6 Fonts Standard
Interface
USB 2.0 Hi-Speed Standard
Ethernet Interface 10/100 Base-TX
Wired Network (Protocol) SPX/IPX, TCP/IP, EtherTalk, SNMP, HTTP
1.1
Wireless Network (Protocol) N/A
Tra y
Multi-purpose Tray (50 Sheet) Standard
Tray 1 (250 Sheet) Standard
Tray 2 250-Sheet Feeder (250 Sheet) Optional
Application
Printer Settings Utility Windows/Macintosh/UNIX
CentreWare IS (Network
Standard
Management)
Set IP Standard
* The MFP has one memory slot supporting 256 MB DDR2 DIMM to a maximum of 320 MB.
Phaser 3300MFP Service Manual 1-3
Page 26
General Information
s3300mfp-183

Parts of the Printer

Front View

1 ADF (automatic document feeder) 10 Tray 1
2 Document width guides 11 Optional tray 2
3 Document input tray 12 Multi-purpose tray
4 Scanner lid 13 Output support
5 Document output tray 14 USB memory port
6 Control panel 15 Multi-purpose tray extension
7 Output tray 16 Multi-purpose tray paper width guides
8 Front cover 17 Scanner glass
9 Paper level indicator 18 Print cartridge
1-4 Phaser 3300MFP Service Manual
Page 27

Rear View

General Information
5
6
s3300mfp-184
1 Control Board Cover 6 Extension telephone socket (EXT)
2 Network port 7 Duplex unit
3 USB port 8 Power receptacle
4 Optional tray 2 cable connector 9 Power switch
5 Telephone line socket (LINE) 10 Rear cover
Phaser 3300MFP Service Manual 1-5
Page 28
General Information

Duplex Unit

The Phaser 3300MFP includes a Duplex Unit. Users can install the Duplex Unit without using any tools.
s3300mfp-152
LAN
The Phaser 3300MFP can be used with a wired LAN.
LED State Printer State
Active LED Random Blink Normal NPC & Normal packet receive Active LED Regular Blink Normal NPC & No Packet Active LED Off/On Maintenance NPC Initial Error Link LED On Link LED On, Normally linked Link LED Off Link LED Off, Link Error
Active LED(Orange)
RJ-45 Jack
Link LED(Green)
s3250-004
1-6 Phaser 3300MFP Service Manual
Page 29

Control Panel

General Information
1
FAX COPY
3
Address Book
Resolution
4
Redial/Pause
5
2
6
9
10
Menu
7
Fax Copy Scan
11
12
8
Enter Exit
13
14
Lighten/Darken
15
Original Type Duplex
16
Reduce/Enlarge Toner Saver
17
USB Print
18
19
Button Description Button Description
1 Speed buttons: Allows you to store frequently-dialed
13 Exit: Sends you back to the upper menu level.
fax numbers and email addresses and enter them with the touch of a few buttons.
2 Shift: Allows you to shift the speed buttons to access
numbers 16 through 30.
3 Address Book: Allows you to store frequently used
fax numbers in memory or search for stored fax
14 Lighten/Darken: Adjusts the document brightness
for the current copy job.
15 Original Type: Selects the document type for the
current copy job. numbers or email addresses. Also allows you to print an Address Book/Phone Book list.
ABC
DEF
Stop/Clear
20
JKL
GHI
PQRS
TUV WXYZ
Symbols
Manual Dial
21
MNO
22
23
Start
s3300mfp-163
4 Resolution: Adjusts the document resolution for the
current fax job.
5 Redial/Pause: In Standby mode, redials the last
number, or in Edit mode, inserts a pause into a fax number.
16 Reduce/Enlarge: Makes a copy smaller or larger
than the original.
17 USB Print: Allows you to directly print files stored on
a USB Memory device when it is inserted into the
USB memory port on the front of your machine.
6 Fax: Activates Fax mode. 18 Duplex: Allows you to print documents on both sides
of the paper.
7 Copy: Activates Copy mode. 19 Toner Saver: Allows you to save on toner by using
less toner in printing.
8 Scan: Activates Scan mode. 20 Number keypad: dials a number or enters
alphanumeric characters.
9 Display: Shows the current status and prompts
21 Manual Dial: Engages the telephone line.
during an operation.
10 Menu: Enters Menu mode and scrolls through
the available menus.
22 Stop/Clear: Stops an operation at any time. In
Standby mode, clears/cancels the copy options, such
as the darkness, the document type setting, the copy
size, and the number of copies.
11 Scroll buttons: Scroll through the options
23 Start: Starts a job.
available in the selected menu, and increase or decrease values.
12 Enter: Confirms the selection on the screen.
Phaser 3300MFP Service Manual 1-7
Page 30
General Information
Note

Printer Options

Additional Memory

The Phaser 3300MFP printer options include:
Additional Memory (256 MB)
250-Sheet Feeder (Tray 2)
The standard 96 MB memory consists of 64 MB soldered to the board plus a 32 MB RAM DIMM in the memory slot. The one memory slot supports up to 256 MB for a maximum of 320 MB. Memory modules must meet the following characteristics:
200 Pin DDR2 DIMM (8 chip type)
Unbuffered, Non-parity
The printer’s Configuration page lists the amount of RAM installed in the printer.

Optional 250-Sheet Feeder (Tray 2)

The Optional 250-Sheet Feeder increases the input capacity of the printer and can be attached to the printer underneath Tray 1. The Optional 250-Sheet Feeder is customer installable.
Only one Optional 250-Sheet Feeder is supported.
RAM DIMM
s3300mfp-154
1-8 Phaser 3300MFP Service Manual
Page 31

Maintenance Items

General Information
The cycle period outlined below is a general guideline for maintenance. The example list is for an average usage of 50 transmitted and received
documents per day. Environmental conditions and actual use will vary. The cycle period given below is for reference only.
Component Replacement Cycle
ADF Rubber Pad 20.000 Pages ADF Roller 60.000 Pages Pick-up Roller 150.000 Pages Transfer Roller 70.000 Pages Fuser 80.000 Pages Tray Rubber Pad 150.000 Pages

Consumables

Consumables consist of the Print Cartridge used in the printer. The Print Cartridge has a CRUM (Customer Replaceable Unit Meter) to
record the usage information. A CRUM counts the amount of remaining toner. When toner empty is detected, Life End status will be sent to indicate toner empty.
Life ratings are based on A4 (Letter) sheets at 5% coverage.
Print Cartridge
Standard Capacity 4.000 pages High Capacity 8,000 pages
Print Life
s3300mfp-185
Phaser 3300MFP Service Manual 1-9
Page 32
General Information

Specifications

General Specifications

Characteristic
Major Features As Standalone: Copier, Printer,
Scan, Scan to USB, Fax As Network connected: Network
Print, Network Scan, Scan to E­mail, Scan to SMB, Scan to FTP
Size (W*D*H) w/o Hand Set 460 x 435 x 450 mm
(17.7 x 17.1 x 18inch) Net Weight (incl. Print Cartridge) 17.5 Kg (38.6 lbs) Net Weight (excl. Print Cartridge) 15.7kg Gross Weight (with package) 21.7kg LCD 16*2 Char (Export common) (w/o backlight) I/O Interface IEEE 1284/ USB 2.0/ Ethernet 10/
100 base Tx (Embedded type) MPU CHORUSm / 300MHz System Bus 100MHz Power Consumption Printing
Operation Sleep Mode Less than 30W
Less than 520W
Specification Remarks
Power Switch Yes
Power Supply Input Voltage Low Voltage: 110 ~ 127VAC
High Voltage: 220 ~ 240VAC
Input Frequency 50 / 60Hz(+/- 3Hz)
Noise Printing 54dBA
Copy 55dBA Standby 39dBA
Warm Up Time from Cold Status Less than 20 seconds, Cold
warm-Up time: 25sec Max. Monthly
Volume (Duty Cycle)
Machine Life 250,000 pages
Print 25,000 pages Scan 2,000 pages ADF 3,000 pages
1-10 Phaser 3300MFP Service Manual
Page 33
General Information
Characteristic
Specification Remarks
Periodic Replacing Pickup Roller 150,000 Pages
Pad Unit (Tray) 150,000 pages Pad Unit (ADF) 20,000 Pages Transfer Roller 70,000 Pages Fuser Unit 80,000 Pages ADF Roller 60,000 Pages
Device Memory Standard / Max. 96MB / 320MB(Std./Max) Standard memory is
64MB + 32MB expansion; Max. memory is 64MB +
256MB. Type SDRAM Expand Memory
Slot, Type
SDRAM DIMM Expand Memory
specification would be
defined separate note. Compression
YES
Technology
Phaser 3300MFP Service Manual 1-11
Page 34
General Information

Print Specifications

Characteristic Specification Remarks
Print Speed, Simplex 30ppm/Ltr, 28ppm/A4 (600 dpi) Print Speed, Duplex 21ipm/Ltr, 19ipm/A4 (600dpi) Usable paper sizes
Letter, A4, Folio,
Legal, Oficio Print Emulation PCL6, PS3 Auto Emulation Sensing YES Font Type 45 Scalable, 1 Bitmap Power Save Yes (5/10/15/30/45min.)

Scan Specifications

Resolution Normal (Up to 1200dpi Effective
Output (Addressable
1200x1200dpi)) Toner Save Yes Memory 16MB FPOT (From Stand by) Less than 8.5 sec. (From Ready) Duplex Print Yes Printable Area 208 x 273 mm (Letter) Halftone (Gray Scale) 256 levels
Characteristic Specification Remarks
Scan Method Color CCD Scan Speed
through ADF
Linearity Approx. 15sec
(USB 2.0)
Gray Approx. 20sec
(USB 2.0)
Color Approx. 30sec
(USB 2.0)
Scan Speed through Platen
Resolution Optical 600*1200dpi 75, 300, 600dpi
1-12 Phaser 3300MFP Service Manual
Linearity Approx. 15sec
(USB 2.0)
Gray Approx. 20sec
(USB 2.0)
Color 75dpi /300dpi
Enhanced 4800dpi*4800dpi
Approx. 30sec (USB 2.0)
horizontal
Page 35
General Information
Characteristic Specification Remarks
Halftone 256 level for only optical
resolution Scan Size (Max. Document Width) Max.216mm (8.5") Scan Size (Effective Scan Width) Max 208mm
(8.2inch)
Scan-to Scan-to-
Application, Scan-
to-USB Scan Depth Color (24 bit) Scan Depth Mono (1bit for Line
art, 8 Bit for Gray
scale) Copy Quality
Selection or Original Image type selection Mode
FOOT Stand by Less than 8.5 sec.
Copy Speed/ Letter SDMC at all mode 30cpm/Ltr, 28cpm/A4SDMC: Single
Resolution Scan:600x300dpi,
Zoom Range 25% to 400% for
Text 600x300dpi Text/Photo 600x300dpi Photo 600x300dpi Other N/A
(From Ready)
From Cold Status Less than 31.5
seconds
Document Multiple Copy
MDMC at mode 20cpm/A4 MDMC: Multi-all
document Multiple Copy
600*600dpi,
Print:600*600dpi
Platen 25% to
100% for ADF Number of Copies 1~99 Preset Yes Contrast Levels 3 level Copy Mode (=Quality) Text, Text/Photo,
Photo Collation Copy Yes (ADF only) Auto return to default mode Yes Time can be
changeable; 15,30,60,180sec, Off
Phaser 3300MFP Service Manual 1-13
Page 36
General Information
Characteristic Specification Remarks
Changeable Default mode Contrast, Image,
Reduce/Enlarge,
No. of Copies Special Copy (N-up copy) 2-up, 4-up (ADF
only) Special Copy (Auto Fit Copy) Yes (Platen only) Special Copy (AID Copy) Yes (Platen only) * Copy 2-side
printed original document into one page (ex. ID Card
Copy) Special Copy (Clone) Yes (Platen only) Poster Yes (Platen only)
1-14 Phaser 3300MFP Service Manual
Page 37

Telephone Specifications

Telephone Specifications
Characteristic Specification Remarks
Handset No On hook Dial Yes Search Yes (Phone Book) by using Phone
1-Touch Dial 30EA Speed Dial 200 locations Total locations can
TAD I/F Yes Tone/Pulse Selectable in Tech
Pause Yes Auto Redial Yes
General Information
Book Button
be stored
mode

Fax Specifications

Last Number Redial Yes Distinctive Ring Yes Caller ID No External Phone Interface Yes Report & List Print
out
Sound Control Ring Volume Yes (Off, Low, MED,
Tx/Rx Journal Yes Confirmation Yes Help List No Auto Dial List Yes System Data List List all user setting
HIGH) Key Volume Yes (On, Off) Alarm Volume Yes (On, Off) Speaker Yes (On, Off)
Characteristic Specification Remarks
Compatibility ITU-T G3 Communication System PSTN/PABX Modem Speed 33.6Kbps TX Speed 3sec LRT/MMR/ CCITT No.1
Chart/33.6Kbps
Phaser 3300MFP Service Manual 1-15
Page 38
General Information
Characteristic Specification Remarks
Compression MH/MR/MMR/
JPEG/JBIG Color Fax Yes (Sending Only) ECM Yes Resolution Fine 203*196dpi S.Fine 203*196dpi Std 300*300dpi Scan Speed (ADF) Std 2.5 sec./ LTR Fine/S.Fine 5 sec./ LTR Rx fax duplex print out No Multiple page scan speed 21ppm/LTR, Std
mode Receive Mode Fax, TEL, Ans/Fax,
DRPD Memory Capacity 8MB
Optional No Max locations to store
to 1 Group Dial Fax Forward Yes (On/Off), both
Broadcasting up to 239 locations Cover page No Delayed fax Yes (Tx only) Memory RX Yes Voice Request No
Functions TTI Yes
RTI Yes Polling No Earth/Recall No Auto Reduction Yes (On, Off) F/W Remote Yes
229 locations
Sent and Received
Junk Fax barrier Yes Secure Receive Yes Memory Back-up Yes, Max. 72hours
1-16 Phaser 3300MFP Service Manual
Page 39

Network Specifications

Characteristic Specification
Protocol TCP/IP (LPR, Standard TCP/IP Printing, IPP), NetWare,
General Information
Ethertalk
Operating System

Paper Handling Specifications

Characteristic Specification
Capacity (20lbs) Main Tray 250sheets
Optional Cassette 250sheets Output Capacity Face Down: 150Sheets/20lb,
Output Control Face Up/Down controlled manually by
Paper Size Main Tray A4, A5, Letter, Legal, Executive, Folio,
Paper Weight Main Tray
Windows 2000/XP(32/64bits)/Vista(32/64bits)/2003
Server(32/64bits)
Mac OS 10.3 and above
Various Linux OS (via USB interface only) including Red Hat
8~9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2
MP Tray 50 Sheets
Face Up: 1Sheet
opening rear cover
Oficio, ISO B5, JIS B5
MP Tray A4, A5, A6, Letter, Legal, Folio, Oficio,
Executive, ISO B5, JIS B5, 3"x5",Monarch, No.10, DL, C5, C6
16~24lb (60 to 90g/m
2
)
MP Tray 16~43 lb.
Paper Path Standard output Bottom to Middle Front (FIFO)
Straight Through Face up, Single Sheet
Paper Size Max 216 x 356mm(8.5"x14")
Min 76 x 127mm(3"x5")
ADF Paper Weight 12.5~28lb
Capacity 50 sheets Document Size
142mm - 216mm (5.6" - 8.5")
Width Document Size
148 mm - 356mm (5.8" - 14.0")
Length Document
0.075mm - 0.13mm (0.003 - 0.005)
Thickness
Phaser 3300MFP Service Manual 1-17
Page 40
General Information

Print Cartridge Specifications

Characteristic Specification
Toner Type One Piece Type Print Cartridge Toner Life Initial 4Kpages (ISO 19752 Standard Test Pattern), running
Standard: 4Kpages,High yield: 8K pages Toner Level Sensor No Toner Count Yes (CRUM)
1-18 Phaser 3300MFP Service Manual
Page 41

CentreWare IS

Accessing CentreWare IS

General Information
The CentreWare IS (CWIS) enables the user to monitor the printer’s status. User can access the CentreWare IS menu to add and/or update the printer’s information as needed.
1. Open a web browser.
2. Enter the printer’s IP address.
3. The CentreWare IS home page is displayed.
4. Various types of information are located under different categories:
Status: Provides General Status information of the printer.
Print: Prints the Printer or Network Configuration pages, and
provides a way to download firmware to the machine.
Properties: Provides general information about the machine, and a
way to change settings including General, Protocol, Fax, E-mail, FTP Setup, SMB Setup, Web Server, and Security settings.
Support: Provides web links and information for support including
Software, Documentation, Supplies, and Registration.
Phaser 3300MFP Service Manual 1-19
Page 42
General Information
The Index button provides links to specific topics in CWIS, and a site map for rapid navigation through the CWIS site.
1-20 Phaser 3300MFP Service Manual
Page 43

Theory of Operation

In this chapter...
Phaser 3300MFP Operational Overview
Mechanical Parts Specifications
Engine F/W
S/W Descriptions
Chapter
2
Page 44
Theory of Operation

Phaser 3300MFP Operational Overview

The Phaser 3300MFP is a monochrome multi-function product that uses Laser Scanner Unit (LSU) with an electrophotographic process in the print engine, a moving CCD in the automatic feed scanner, and a built-in fax­modem for fax functionality. The printer system consists of one print cartridge which creates toner image.

Summary

The Phaser 3300MFP is roughly made up of: Main Controller, Control Panel, Scanner, Line Interface, and Power subsystems. Each subsystem is a separate module that focuses on common and standard designs of different kind products. The Main controller consists of 1 CPU and 1 Board. The Scanner consists of the ADF and Platen, and is connected to the Main Controller by a harness. The Line Interface Unit is designed to apply TBR21 standard (Domestic, Europe, etc.)
1. CPU: ARM920T, which is exclusive controller to execute Printer & FAX
Function and to execute operation block by flash memory within system program, and to control whole system.
Main function block
Completely Integrated System for Embedded Applications
PVC — Dual/Single Beam, LVDS Pad (VDO, HSYNC), Support A3
1200 dpi, multi-pass color.
HPVC — Dual/Single Beam, LVDS Pad (VDO, HSYNC), Support A4
600 dpi, multi-pass color.
DMA — 6 Channels (if not use CIP4e, 4ch is available for external
DMA. If CIP4E used (a4 DMA channel use), 2ch available for external DMA)
Operation Frequency: CPU Core -> over 300 MHz, System Bus ->
100 MHz
Operation Voltage: Core Voltage -> 1.2 V, I/O Pad Voltage -> 3.3 V,
RTC Voltage -> 3 V
2. Flash Memory: Record System Program, and download System Program
by PC INTERFACE. FAX for Journal List, and Memory for One Touch Dial, Speed Dial List.
Size: 32 Mbyte (NAND Flash)
Random Access Time: 10 us (Max)
Serial Page Access Time: 50 ns (Min)
3. SDRAM: is used as Swath Buffer in Printing, Scan Buffer in Scanning,
ECM Buffer in FAX receiving, and System Working Memory Area. Size: 64 Mbyte (Basic), 96 (64 + 32) to 320 (64 + 256) Mbyte (Duplex) 20 MB: System Working Memory Area and Scan Buffer 6 MB: FAX Memory Receive Area
30 MB: Printing System Working Memory Area Max Frequency: 166 MHz Store Fax Receive Memory Data by using Battery
2-2 Phaser 3300MFP Service Manual
Page 45

Paper Path

Scanner
Theory of Operation
ADF Roller
Pickup Roller

Engine H/W

Sensor Input Circuit
Registration Roller
MPT Roller
Feed Roller
Engine
Pickup Roller
Feed Roller
OPC
Heat Roller
Transfer Roller
Exit Roller
Exit Roller
Duplex
Pressure Roller
s3300mfp-164
Paper Empty Sensing
The operation of the Paper empty sensor actuator (Photo Interrupter) on the HVPS reports to the CPU whether the tray is empty or not. When the tray is empty, the CPU sends a Paper Empty message to the Control Panel display.
MPT Sensing
By operation of Actuator on the frame, MP Sensor (Photo interrupter) on the HVPS reports to the CPU whether is present or not. If paper is present in the MPT, it is fed into the machine.
Phaser 3300MFP Service Manual 2-3
Page 46
Theory of Operation
Paper Feed Sensing
When paper passes the feed sensor actuator, the photo interrupter signals the CPU, which releases the image data after certain time.
If the CPU doesn’t detect the feed sensor within 1sec. after paper is fed, paper Jam0 occurs.
The fact whether the print cartridge is inserted or not is detected by CRUM. After the print cartridge is mounted, the sub-CRUM can read the information of print cartridge from contact with CRUM involved in print cartridge. If the information of print cartridge is invalid, it will show invalid sign on a LCD.
Paper Exit Sensing
It detects paper state whether paper gets out from the set with operation of exit sensor on the HVPS and actuator on the frame. Paper detects the on/off time of exit sensor by reading D22 of CPU, and the normal operation or jam information is informed to the CPU. The paper JAM2 is reported.
Cover Open Sensing
The Cover open sensor is located on the HVPS. After the front cover is opened, +24VS (DC fan, Solenoid, Main Motor, Polygon motor part of LSU and HVPS), which is supplied to the each unit, is cut off. The cover-open sensing is operated by the D23 of CPU. In case, the red will be ON for informing the facts to user.
DC FAN/SOLENOID Driving
The DC Fans are driven by transistor and controlled by D14 (FAN MAIN), E16 (FAN DUPLEX), C23 (PICK-UP CLUTCH), C18 (REGI CLUTCH), D15 (MPF CLUTCH) of CPU. When it is high, the fan is driven by turning on the TR, and it is off when the sleep mode is selected.
There are three solenoids, and they are driven by paper pick-up, regi and MPF signal. It is turned on or off by C23, C18, D15 of CPU. The diode protects the driving TR from the noise pulse generated when the solenoid is de-energizing.
Motor Drive
The main motor driving circuits are on the BLDC Motor Assembly Unit. The Main Controller has the interfacing circuits.
There is a motor driver IC on the motor control board of Motor Assembly Unit. The exit motor driving circuits are formed when the driver IC is selected.
2-4 Phaser 3300MFP Service Manual
Page 47

Assembly Description

s3300mfp-146
Feed Section
Paper Tray
Feed Method: Universal Cassette Type
Feed Standard: Center Loading
Theory of Operation
Capacity: Cassette 250 Sheets (75 g/m
2
, 20 lb. Standard Paper)
Multi-purpose Tray
Feeding method: Multi-purpose tray (MPT)
Capacity: 50 sheets (75 g/m
2
, 20 lb. Standard Paper)
s3300mfp-145
Phaser 3300MFP Service Manual 2-5
Page 48
Theory of Operation
s3300mfp-147
Transfer Assembly
In Warranty (Life time): Within 70.000 sheets printing
2-6 Phaser 3300MFP Service Manual
Page 49
Driver Assembly
The MAIN Motor assembly drives the Cassette, MPT, and Print Cartridge
The EXIT Motor assembly drives the fuser, exit roller and the initial duplex
feeding
The DUPLEX Motor assembly drives the duplex feeder
Theory of Operation
Main Motor
Duplex Motor
Exit Motor
s3300mfp-148
Phaser 3300MFP Service Manual 2-7
Page 50
Theory of Operation
Fuser Assembly
Fusing Type: Halogen Lamp (R2)
Heat Roller: 28.3 with 0.1 Crown
Pressure Roller: Electrically conductive
Thermistor - Temperature Detecting Sensor
Thermostat - Overheat Protection Device
s3300mfp-149
2-8 Phaser 3300MFP Service Manual
Page 51
LSU
s3300mfp-150
The LSU consists of LD (Laser Diode) and polygon motor control. When
Scanner (ADF)
Scanning Method: Color CCD (600 x 1200 dpi)
Theory of Operation
the controller generate the printing signal LD will turn on and Polygon motor starts. If the receiving part in LSU detect the beam and then Hsync is generated. When the rotation of polygon motor is steady, it is time of LSU ready status for printing. If either of two condition is not satisfied, LSU error is expected.
Trouble Failure Analysis
Polygon Motor Error No steady rotation of Polygon Motor
Hsync Error In spite of steady rotation of Polygon Motor,
No generation of the Hsync signal
Scan speed: SDMP 28 cpm/MDSP 20 cpm
Phaser 3300MFP Service Manual 2-9
Page 52
Theory of Operation
C
Print Cartridge
OPC Cleaning: Mechanical Cleaning by the cleaning blade
Waste toner: Room for the recycled toner
No shutter for protecting the OPC Drum
leaning Roller
-1.35KV
Charging Roller
Cleaning Blade
Laser Scanning Unit (LSU)
V
= -380V
DC
OPC Drum
Transfer Roller
Doctor Blade
Developing Roller
Max. +4.2kV
-+
-200V
Supply Roller
Pre-Transfer Lamp (PTL)
s3300mfp-151
2-10 Phaser 3300MFP Service Manual
Page 53
Duplex Unit
Theory of Operation
Duplex printing function as factory option
Available Paper: Letter, Oficio, Legal, Folio, and A4
s3300mfp-152
Optional Tray (SCF)
For customer convenience in managing paper
Capacity: 250 sheets
s3300mfp-154
Phaser 3300MFP Service Manual 2-11
Page 54
Theory of Operation

Mechanical Parts Specifications

Frame

Material: PC + ABS V0 NH-1000T (Cheil Industries)
Weight: 1.0 kg

Feeding Part

Feeding Type: Universal Cassette Type
Feeding Standard: Center Loading
Feeding Capacity:
Cassette 250 sheets (75 g/m
MP 50 sheets (75 g/m
Special Media 5 sheets in MP (OHP, Envelope, Label, PostCard,
2
, 20 lb. paper standard)
2
, 20 lb. paper standard)
Index Paper etc.)
Separating Type: Cassette - Friction Pad Type
MP - Friction Pad Type
Driver Type: Driving by Gearing from Main Motor
Pickup Roller Driver: Solenoid
Pickup Roller Rubber Material: EPDM+IR
Pickup Velocity: 217.27 mm/sec. (Process: 179.7 mm/sec.)
Paper detecting Sensor: Photo Sensor
Paper Size Sensor: None
Paper Separating Pad Material: NBB 52 °C,
Separating Pad Pressure: 190 gf
Pickup Roller RPM 139.71 RPM
μ
= 1.6 or more
μ
= 0.8 ~ 1.2
Feeding Pressure (Cassette): 250 ~ 320 gf
Paper Exit Type: Face Down
Feed roller Velocity:
Feed-roller Cassette; 182.34 mm/sec.
Feed-roller Frame; 180.42 mm/sec.
Feed Roller Material:
Feed-roller Cassette; EPDM
Feed-roller Frame; EPDM
ϕ
13.7 mm
ϕ
14.2 mm
2-12 Phaser 3300MFP Service Manual
Page 55

Transfer Assembly

Theory of Operation
The Transfer Assembly consists of the Transfer Roller and gear. The transfer roller delivers the toner from the OPC drum to the paper.
TR Voltage: +1.3 KV ± 5% (based on 200 ΜΩ, in accordance with media
area, Transfer table)
-1.20 KV ± 10% (In cleaning)
Transfer Efficiency: 85% or more (All environment: preferable media)
Voltage System: Voltage PWM Control System
Transfer Roller
Hardness: 40 °C ± 3% (ASKER-C)
Valid length: 224.2 + 0.5/-0 mm

Driver Assembly

Motor
OD:
SHAFT Material: SUM -24L + Non-electrolysis Ni. Coating
Life Span: Print over 70,000 sheets (in 15 ~ 30 °C)
Spec: BLDC
ϕ
15.0 ± 0.5 mm
φ
62 + PM φ 55 Motor (2-2 Bipolar) + PM φ 42 Motor (2-2
Bipolar)
Pull-Out Torque:
BLDC
φ
62: 1500 gf.cm (based on actual value) or more (1342.4 rpm,
1.8 A)
PM
PM
TORQUE MARGIN (Tp/o VTsys): BLDC
φ
55: 1490 gf.cm (based on actual value) or more (711 pps, 0.9 A)
φ
42: 240 gf.cm (based on actual value) or more (1850 pps, 0.6 A)
φ
62 Motor: 1500/1100 gf.cm =
1.36
PM
PM
Driving Frequency: BLDC
PM
PM
It is a power delivery unit by gearing: BLDC
φ
55 Motor: 1490/1053 gf.cm = 1.41
φ
42 Motor: 240/165 gf.cm = 1.45
φ
62 Motor: 1342.4 rpm (1006.8 Clock)
φ
55 Motor: 888.75 rpm (711 pps)
φ
42 Motor: 1156.25 rpm (1850 pps)
φ
62 Motor -> Pickup/Feeder/
Print Cartridge
PM
PM
φ
55 Motor -> Fuser/Exit
φ
42 Motor -> Duplex
Phaser 3300MFP Service Manual 2-13
Page 56
Theory of Operation
Process Speed
Print Speed: 28/30 PPM (based on A4/LTR)
OPC Drum Vp: 179.7 mm/sec.
Unit Relative Velocity (Paper Speed)
Pickup: 217.27 mm/sec., 21.72% C VS OPC Vp
Feeder (cassette): 182.34 mm/sec., 2.15% C VS OPC Vp
Feeder (Frame): 180.42 mm/sec., 1.08% C VS OPC Vp
Transfer: 183.02 mm/sec. 2.53% C VS OPC Vp
Fuser: 177.96 mm/sec., 0.3% 8 VS OPC Vp
Jitter
Horizontal: 3σ 0.022 or less in Vision System
Orthogonality: SPEC: ± 1.0 mm or less
Acoustic Noise

Fuser

Warming Up: 49 dB or less
Printing: 54 dB or less
Copying: 55 dB or less
Stand-by: 39 dB or less
The fuser consists of the halogen lamp, Heat Roller, Pressure Roller, Thermistor and Thermostat. It fuses the toner to the paper with pressure and a heat to complete the printing job.
Halogen Lamp
Voltage 120 V: 115 ± 5%
220 V: 230 ± 5%
Capacity: 800 Watt
Temp. Distribution: 120%
Temperature-Interception Device (Thermostat)
Thermostat Type: Non-Contact type THERMOSTAT
Control Temperature: 70 °C ± 5 °C
THERMOSTAT-ROLLER Gap: 1.1 ± 0.2 mm
2-14 Phaser 3300MFP Service Manual
Page 57
Temperature Detecting Sensor (Thermistor)
Thermistor Type: FS-50003 (SEMITEC 364 FL Type)
Temperature Resistance: 7 kQ (180 °C)
SYSTEM Temperature SETTING
Stand by:165 ± 5 °C
Printing:189 ± 5 °C (5 minutes before)
184 ± 5 °C (5 minutes after)
Overshoot: 200 °C less
Overheat: 210 °C less
Heat Roller
Length: 254 mm
Valid length: 224 mm
Theory of Operation
OD: ϕ 28.3 ± 0.05 (Coating incl., Crown 0.05 ~ -0.15)
Material: AL (AL5052) + PFA Coating
Thickness: 0.9 mm
Coating Material: PFA 100%
Coating Thickness: 20 um (Thickness after abrasion)
GND Type: H/R Bearing Grounding type By SECC Fuser lower frame
Pressure Roller
Shaft
Rubber
Length: 251.3 mm
Material: STKM
Thickness: 6 (12–RUBBER portion)
Material: Silicon Rubber (Tubing Type: 032.25)
Length: 226.4 mm
Thickness: 5.5 mm (one-side)
OD: 32.25 ± 0.2 (Center part Crown -0.3 ~ -0.5)
Media Separating System
Teflon Coating with SUS Plate Claw System
Phaser 3300MFP Service Manual 2-15
Page 58
Theory of Operation

LSU (Laser Scanner Unit)

Safety Features
To prevent overheating
1st protection device: H/W cuts off when detecting an overheating
2st protection device: S/W cuts off when detecting overheating
3st protection device: Thermostat cuts off power to the lamp
Safety device
Fuser power is cut-off when the front cover is open
LSU power is cut off when the front cover is open
The temperature of the fuser cover's surface is maintained at less
than 80ºC to protect the user and a caution label is attached where the customer can see it easily when the rear cover assembly is opened.
The LSU unit is controlled by the video controller. It scans the video data received from video controller with laser beam by using the rotation principle of the polygon mirror to create a latent image on the OPC drum. It is the core part of LBP.
The OPC drum rotates as the same speed as the paper feeding speed. It creates the /HSYNC signal and sends it to the engine when the laser beam of the LSU reaches the end of the polygon mirror, and the engine detects the / HSYNC signal to arrange the vertical line of the image on the paper. After detecting the /HSYNC signal, the image data is sent to the LSU to arrange the its margin on the paper.
Each facet of the polygon mirror scans a single line.
Item Specification Item
Resolution Real 600 dpi main direction x sub direction Spot Size Main
Sub
75 + 20/-20 85 + 25/-25
μ
m
μ
m
-beam diameter at the level of 1/e2 of intensity
-at the spot location of 0,
±100 mm of image height
Variation
40
μ
m/50 μm
Laser Property Wavelength 785 + 10/-15 nm at 25 °C
Power
0.33 mW
± 0.02 mW
Vignetting Min 80% spot power variation within image
f
θ
Property
Magnification error Max 0.7% based on the printable area,
Partial Magnification error max 1.5% based on the 2.54 mm width within
main/sub, within image height of ­100 ~ +100 mm range
at the center of image on the focal plane, with stationary condition, power supplied at DC 5 volt
height of -100 ~ +100 mm
216 mm
the printable area, 216 mm
2-16 Phaser 3300MFP Service Manual
Page 59
Theory of Operation
Beam Position Deviation of main scanning
Deviation of sub scanning
Scan Line Property
Sync. Property Position
Pitch Error Neighbor line
Unit assembly state Motor Control PWM control external clock (TTL pulse)
Mirror Facet number 4 faces
Jitter LF Max 0.030% within image height of
Motor Driver Supply voltage
Scanning Property
Environment Acoustical noise 45 dB at normal operation condition,
Use Temperature
Preservation Temperature
Size W x L x H
Bow Max 1 mm within image height Skew Max 1 mm -100 ~ +100 mm range
Pulse width
Within 6 lines
Direction of rotation CCW Rotational speed 31836.6 rpm normal rotational speed
Rising time Max 6.0 sec time to stable rotational speed
Inner diameter
RF Max 0.020%
Starting current Max 2.0 A required current for acceleration Running current Max 1.0 A required current to stable rotational
Effective scanning width 216 mm Scanning freq. 2.122.44 Hz one line scanning frequency Scanning time Scanning dot 5.102 dots 1 dot ON time 53.86 ns time interval from falling 0.9 VH to
Scanning effective 58.3% Video freq. 18.5648 MHz frequency of video data Process Speed 179.7 mm/s Drum Speed
Humidity 30 ~ 80%
Humidity
±1.0 mm ±1.0 mm
136.7
± 1.0 mm
Min 5.0 Max 10
Max 20
5
ϕ
24 V
471.15
+10 ~ +50
-20 ~ +60 10 ~ 90%
μ
μ
μ
°
14.14 mm
± 10%
μ
sec
m
m
s
°C
°C
at the center of image
distance to synchronization position from the center of image
pulse width of synchronization Pitch error in sub scanning direction
within image height of
-105 ~ +105 mm range within image height of
-105 ~ +105 mm range
(30 ppm)
-105 ~ +105 mm range application voltage to the driving
circuit of polygon motor
speed
rising again 0.9 VH
measuring at 1 m horizontal, 0.75 m vertical apart
Phaser 3300MFP Service Manual 2-17
Page 60
Theory of Operation

Print Cartridge

In the print cartridge, the OPC unit and the developer unit are housed in a single case. The OPC unit consists of the OPC drum and charging roller, and the developer unit includes toner, toner chamber, supply roller, developing roller, and the blade.
Summary
Developing Method: Non magnetic 1 element contacting method
Toner: Non magnetic 1 element shatter type toner
The life span of toner: 4k/8k sheets (ISO 19752 5% Pattern/A4 standard)
Toner Residual Sensor: Dot count with CRUM (CRU Monitor)
OPC Cleaning: Collect the toner by using cleaning blade + FILM OPC
Handling of wasted toner: Collect the wasted toner in the cleaning frame
by using cleaning blade
OPC Drum Protecting Shutter: None
Classifying device for print cartridge: ID is classified by interruption of the
frame channel.
Developing Roller
Rotary Speed: 203.06 mm/sec
Roller Bias: -220 V ~ -400 ± 20 V
Control Type: Bias PWM Control type
Structure: Mono layer
Valid Length: 228 mm
OD: ϕ 14.07 mm ± 0.05
Shaft material: SUS 303
Life: 8.000 sheets or more
Supply Roller
Roller Bias: -370 V ~ -550 V
Control Type: Bias
Valid Length: 220 mm
OD: ϕ 11.2 ± 0.1 mm
Shaft OD: ϕ 6 mm + 0 / -0.05
Driver: Gear Driver (in a direction opposed to D/R)
Sponge Density: 0.45, ± 0.1 g/m
Life: 8.000 sheets or more
3
2-18 Phaser 3300MFP Service Manual
Page 61
Regulating Blade
Type: Regulating toner layer by pressure
Valid Length: 228 mm
Voltage: -420 V ~ -600 V
Charging Portion
Type: Conductive Roller Contact-Charge
Rotary Velocity: 179.7 mm/sec
Length: 230 mm
OD: ϕ 12.0 ± 0.05 mm
Shaft OD: ϕ 6 + 0 / -0.05 mm
Driver: Gear Driver
Roller life: 8.000 sheets or more
Theory of Operation

FAX Section

Roller Voltage: -1.25 ~ -1.70 KV
Modem Block Diagram
Modem
CX86710(SFX336)
DSP
MC14051BD
Volume/Keyclick
Control
Sound Output
SSD
System
Side
Device
MC34119DR2
Implemented by based on Conexant DAA (Data Access Arrangement) Solution, and is roughly composed of two kinds Chip Solution
Speaker
Driver
Transformer
Transformer
CX20493
LSD Line
Side
Device
SDAA
Tel Line
Ext Line
LIU
s3300mfp-155
CX86710 (SFX336): Existing Modem Chip which adds SSD (System Side
Device) for interfacing between LSD and DIB of FM 336 Plus Core.
CX20493 (LSD): LIU (Line Interface Unit) Chip which is controlled by SSD
and satisfies each PSTN Requirements by modulating internal Configuration with connecting Tel Line.
Phaser 3300MFP Service Manual 2-19
Page 62
Theory of Operation
Modem (SFX336) specification.
2-wire half-duplex fax modem modes with send and receive data rates up
to 33.600 bps
V.17, V.34, V.29, V.27 ter, and V.21 Channel 2
Short train option in V.17 and V.27 ter
PSTN session starting
V.8 and V.8 bis signaling
HDLC support at all speeds
Flag generation, 0-bit stuffing, ITU CRC-16 or CRC-32 calculation and
generation
Flag detection, 0-bit deletion, ITU CRC-16 or CRC-32 check sum error
detection
FSK flag pattern detection during high-speed receiving
Tone modes and features
Programmable single or dual tone generation
DTMF receiver
Tone detection with three programmable tone detectors
Receive dynamic range:
0 dBm to -43 dBm for V.17, V.29, V.27 ter and V.21 Channel 2
9 dBm to -43 dBm for V.34 half-duplex
Digital speaker output to monitor received signal
Two 16-byte FIFO data buffers for burst data transfer with extension up to
255 bytes
V.21 Channel 1Flag detect
V.21 Channel 1Flag detect
+3.3 V only operation
Typical power consumption
Normal mode: 264 mW
2-20 Phaser 3300MFP Service Manual
Page 63
Signal Transition of DAA Solution
Line Interface Signal of Tel Line and LSD is Analog Signal. There is A/D, D/A Converter in LSD, so Analog Signal from Tel Line is
converted in Digital through A/D Converter in DAA and transfer to SSD by DIB Capacitor.
Digital Signal from SSD is converted to Analog by D/A Converter in DAA and transfer to Tel Line.
CX86710(SFX336)
DSP
SSD
System
Side
Device
Transformer transfer Clock from SSD to LSD and Clock Frequency is 4.032 MHz.
LSD full wave rectifies Clock to use as inner Power supply and also use as Main Clock for DIB Protocol Sync between LSD and SSD. Transformer transfer Clock by separating Primary and Secondary, and amplifies Clock Level to LSD by Coil Turns Ratio 1:1.16.
Transformer
Transformer
1 0 1
Digital
CX20493
LSD Line
Side
Device
Theory of Operation
G
Tel Line
Ext Line
Analog
s3300mfp-156
Clock
Clock is supplied by transformer from SSD to LSD, and there is PWROUT to adjust output impedance of Clock Out Driver is inside SSD and CLKSHIGH Resistor to adjust duty of HLPWR Resistor and Clock.
SSD
Clock from SSD to LSD has Differential structure of 180 phase difference for Noise Robustness
DIB Data transfer Data from SSD to LSD by Transformer, and also transfer specific data from LSD to SSD.
After transferring data from SSD, RSP is transferred and LSD recognizes RSP and change LSD to output Driver transfer Data to SSD.
DIB Data form SSD to LSD by Transformer has Differential structure of 180 phase difference between DIBP and DIBN for Noise Robustness.
CLKP
CLKN
LSD
DIBP
DIBN
s3300mfp-157
Phaser 3300MFP Service Manual 2-21
Page 64
Theory of Operation

Line Interface

The Line Interface provides the connection between the system and the external telephone line. Main functions are Line Interface, Telephone Connection and Line Condition Monitoring.
Telephone Line Connection
a) Modular Plug: RJ-11C
b) LIU PBA Modular Type: 623 PCB4-4
c) Line Code Length: 2500 ± 50 mm
d) Line Code Color: Black
ON HOOK state Characteristic
1. DC Resistance
a) DP Dial Mode (Direct Current 30 mA): 50 ~ 300 ohm b) DTMF Dial Mode (Direct Current 20 mA): 50 ~ 540 ohm
2. Ring Sensitivity
a) Ring detection Voltage: 40 Vrms ~ 150 Vrms (condition: Current = 25 mA, Frequency = 15 Hz) product Margin: 30 Vrms ~ 150 Vrms
b) Ring detection Frequency: 15.3 Hz ~ 68 Hz (condition: Voltage = 45 Vrms, Current = 25 mA) product Margin: 15 Hz ~ 70 Hz
c) Ring detection Current: 20 mA ~ 100 mA (condition: Voltage = 40 Vrms, Frequency = 20 Hz) product Margin: over 15 mA
3. False Ring Sound
a) Ring Frequency: 750 Hz + 1020 Hz b) Ring interrupt Cycle: On/Off depending on input Ring Signal Cycle.
2-22 Phaser 3300MFP Service Manual
Page 65

Scan Part

Theory of Operation
Pictorial signal input part: output signal of CCD passes through Bypass Cap change to ADC at HT82V26, and defined signal between HT82V26 and CHORUSm processes the Image signal. When AFE accept each pixel, CDS (Correlated Double Sampling) technique which samples arm-level twice is used on each pixel by using CIP4e signal.
1. Pictorial image processing part: read CCD Pixel data in terms of 600 dpi
Line and process Error Diffusion Algorithm on Text mode and Photo mode, and then store Data at Scan Buffer on PC Scan mode without algorithm.
On every mode Shading Correction and Gamma Correction are executed ahead, then processing is executed later.
* Scan Image Control Specification a) Minimum Scan Line Time: 0.7062 ms b) Scan Resolution: Max. 600 DPI c) Scan Width: 216 mm d) Main function
Internal 12 bit ADC
White Shading Correction
2. CCD Operating Part: CCD Image sensor use +5V and Inverter uses +24V

Control Panel Section

Configuration
The Control Panel uses Main Control and separated OPE Chip Micom and work as inner program, systemic operation is serial system which exchange Date with SIO Port of Main Control. The Control Panel consists of the Micom part, Matrix part, and LCD.
Micom controller
Gamma Correction
CCD Interface
256 Gray Scale
CCD Maximum Operating Frequency: 10 MHz
CCD Line time: 0.7062 ms
White Data output Voltage: 0.7 V ± 0.5 V (Mono Copy, 0.75 ms/line)
Maximum Inverter Current: 600 mA Max. (+24 V)
Micom has ROM, RAM, I/O Port built-in and displays and lights LCD by CPU command of main control part and report Key recognition Data to Control Board.
Phaser 3300MFP Service Manual 2-23
Page 66
Theory of Operation

Printer Section

The printer consists of the Engine and F/W, and engine consists of the mechanical parts that include the Frame, Feeding, Developing, Driving, Transferring, Fusing, Cabinet and H/W comprising the Control Board, power board, operation panel, PC Interface.
The main controller consists of ASIC (CHORUSm) parts, Memory parts, Engine Interface parts and it functions as Bus Control, I/O Handling, drivers & PC Interface by CPU.
The Engine Board and the Controller Board are in one united board, and it consists of CPU and print in functional aspect. The CPU functions as the bus control, I/O handler, drivers, and PC interface. The Control Board sends the Current Image, Video data to the LSU and manages the conduct of electro photography for printing. It consists of the circuits of the motor (paper feed, pass) drive, clutch drive, pre-transfer lamp drive, current drive, and fan drive.
The signals from the paper feed jam sensor and paper empty sensor are direct inputs to the Control Board.
Printing Method: Laser-based Electro-photography
Supported Operating Systems:
Windows 2000/XP(32/64bits)/Vista(32/64bits)/
2003 Server(32/64bits)
Mac OS 10.3 and above
Various Linux OS (via USB interface only) including
Red Hat 8~9, Fedora Core 1~4, Mandrake 9.2~10.1,
and SuSE 8.2~9.2 Emulation: PCL5e, PCL6, PS3 Maximum Paper Size: Legal
Effective Printing Width: Letter/Legal: 208 mm
A4: 202 mm Resolution:
(selectable from Print
Addressable 1200 x 1200 dpi
600 x 600 dpi (True; no RET) Speed: 30 ppm (Letter)
Input Paper Capacity: Tray: 250 sheets (20 lb)
MP Tray: 50 sheets (20 lb) Output Paper Capacity: 150 sheets (20 lb; sequenced 1 to N, face down) Feed Direction: Front In, Front Out (FIFO) PC Interface: USB 2.0 (without HUB mode)
Requires 6 ft. USB Cable
Print Cartridge: Toner Low Sensor: None
Toner Low Indicator: Message displayed on LCD
Cartridge Missing Indicator: Message displayed on Paper Sensing: Tray: “Add Paper” message displayed on LCD
MP Tray: “Add Paper” message displayed on LCD
2-24 Phaser 3300MFP Service Manual
Page 67
ASIC
Theory of Operation
Items Specification
Process 0.13 um (STDH150) Package
Voltage
496 PBGA (total pad number: 597 ea)
Function pin: about 367pins
PWR & GND pin: 130 pins ((130/496) x 100 = 26.2%)
PWR & GND pad: 204 ea ((204/597) x 100 = 34.17%)
Core Voltage: 1.2 V
I/O Pad Voltage: 3.3 V
RTC Voltage: 3 V
CPU Core ARM 920T (I-Cache: 16 KB, D-Cache-16 KB) Operating Freq.
SDRAMC
CPU Core: over 300 MHz
Target System Bus: 100 MHz
32 Bits Only, 100 MHz
5 Banks (Up to 128 MB per Bank)
Feed-back clock (for SDRAM read) is appended
ROMC 4 Banks (Up to 16 MB per Bank) IOC 6 Banks (Up to 16 MB per Bank) DMAC 6 Channels (if CIP4e is not used, 4ch is available for external
DMA. If CIP4E is used (a4 DMA channel use), 2ch available for external DMA)
HPVC
PVC
Dual/Single Beam
LVDS Pad (VDO, HSYNC)
Support A4 600 dpi, multi-pass color.
Dual/Single Beam
LVDS Pad (VDO, HSYNC)
Support A3 1200 dpi, multi-pass color.
UART 5 Channels (Channel 0 supports DMA/interrupt Operation) INTERRUPT 6 External Interrupts, 26 Internal Interrupts TIMER 6 System Timers CIP4e
NAND Flash Controller
MAC
300/400/600/1200 dpi CIS/CCD image sensor interface
Color/Mono grey image, Binary image scan support
600 dpi Color/Mono Copy support
Image processing for High-End MFP, Digital Copier
MH/MR/MMR CODEC function for fax
Scan image: (max) A4 1200 dpi pixel processing
Copy image: (max) A4 600 dpi pixel processing
8/16 Bits, H/W ECC Generation
Auto Boot Mode (using internal SRAM, 4 KB)
10M/100 Mbps
Full IEEE 802.3 compatibility
GEU Graphic Execution Unit RSH Fully Hardware Rotator/Scaler/Halftoner support Engine Controller
LSU Interface unit, contained APC function.
Step Motor: 4 Phase
PWM: 8 Channels
ADC: 8 Channels
BLDC clock support.
APC DAC (2 ea)
Phaser 3300MFP Service Manual 2-25
Page 68
Theory of Operation
Items Specification
I2C Controller I2C bus (SM bus) Slave Device Support (I2C Version 2.1) RTC RTC Core Voltage: 3 V PLL 2 PLL (MAIN/(H) PVC)
CIP4E
ADDR DATA
MUX
Clock & Reset
UART(SCH)
ROM
Controller
Controller
Generator
2 PLL
RTC
Engine
Controller
LSU I/F
Pulse Width
Modulator
Motor
Controller
ADC/DAC
I/O
NAND Flash
Controller
SER Bus
Interface
SFR Bus
Decoder
System
Bus
Arbiter
ARM920T
I/O cache
(16KB, 16KB)
System Bus
Interface
External
DMA Controller
(up to BCH)
Ethernet
Dual/Single Beam
Dual Beam
(IP_DMA)
Controller
CIP4E
(Codec_DMA)
AMBA
Bus
Test &
JTAG
HPVC
PVC
CIP4E
SDRAM
(SCH)
HCT
JBIG0
I2C Controller
Misc & BIST
Controller
Engine
Comm, I/F
Interrupt
CTRL
Time Control
Unit (SCH)
JBIG1
Graphic
Execution
Unit
Rotator/
Scaler/
Half Toner
Parallel Port
Interface
s3300mfp-158
2-26 Phaser 3300MFP Service Manual
Page 69

Copier Section

Copy Mode: Black and White
Scanner Type; Maximum Size of Original: (max. width = 218 mm,
CCD with Flatbed/Platen and ADF
Platen: 216 x 297 mm
ADF: Legal (216 x 356 mm)
max length = 400 mm) Optical Resolution: 600 x 600 dpi Copy Quality - H x V:
(User selectable via Content button)
Supported Media Types: Copy Speed: (SDMP = Single Document, Multiple Printout, MDSP = Multiple Document,
Text: 600 x 300 dpi (default)
Text/Photo: 600 x 300 dpi
Photo: 600 x 600 dpi
Plain, Label, Card stock, Transparency
Platen, SDMP: 30 cpm (Letter)
ADF, SDMP: 30 cpm (Letter)
ADF, MDSP: 20 cpm (A4, Text or Text/Photo)
10 cpm (A4, Photo)
Single Printout) Reduce/Enlarge:
Platen: 25% - 400% (1% increments)
ADF: 25% - 100% (1% increments)
Non-printable Area: 4 mm (Top, Bottom, and each Side) Copy Count:
1 to 199 (Page count displayed on LCD during copy operation)
Copy Modes: Text, Text/Photo, Photo Fixed R/E Setting: 100%, Auto-fit, 2 (4)-Up Darkness Control: 3 levels First Copy Output Time
(FCOT): Duplex Copy
Platen: 8.5 sec. (600 x 300 dpi)
ADF: 15 sec. (600 x 300 dpi)
Manual from MP Tray for SCX-5330N model
Automatic Duplex Copy for SCX-5530FN model
Theory of Operation

Telephone Section

Speed Dial: 400 Locations (46 digits maximum per location)
Manual Dial (manual fax): Yes Last Number Redial: Yes Automatic Redial: Yes Pause: Yes (using Redial key) Ringer Volume: Off, Low, Medium, High Tone/Pulse: Selectable (Tech Mode Only no Telecom certification for
Pulse mode)
Phaser 3300MFP Service Manual 2-27
Page 70
Theory of Operation

SMPS & HVPS board

The SMPS supplies DC Power to the System. It takes 110 V/220 V and outputs the +5 V, +24 V to supply the power to the Control Board.
The HVPS board creates the high voltage of THV/MHV/Supply/Dev and supplies it to the print cartridge for making best condition to display the image. The HVPS takes the 24 V and outputs the high voltage for THV/MHV/BIAS, and the high voltage output is supplied to the toner, OPC cartridge, and transfer roller.
1) HVPS (High Voltage Power Supply)
Transfer High Voltage (THV+)
Input Voltage: 24 V DC ± 15%
Output Voltage: MAX +5.0 KV ± 5%, (Duty Variable, no loading)
-> 1.2 KV ± 15% (when cleaning, 200 ΜΩ)
Output Voltage Trigger: 6.5
Input contrast of the Voltage stability degree: under ± 5% (fluctuating
μ
Α
input 21.6 V - 26.4 V) Loading contrast: ± 5% or less
Output Voltage Rising Time: 100 ms Max
Output Voltage Falling Time: 100 ms Max
Fluctuating transfer voltage with environmental various: +650 V (Duty
10%) ~ 5 KV (Duty 90%)
Environment Recognition Control Method: The THV-PWM ACTIVE is
transfer active signal. It detects the resistance by recognizing the voltage value, F/B, while permits the environmental recognition voltage.
Output Voltage Control Method: Transfer Output Voltage is outputted
and controlled by changing Duty of THVPWM Signal. 10% Duty: +650 V, 90% Duty: +5 KV ± 5%
Charge Voltage (MHV)
Input Voltage: 24 V DC ± 15%
Output Voltage: -1.3 KV ~ -1.8 KV DC ± 50 V
Output Voltage Rising Time: 50 ms Max
Output Voltage Falling Time: 50 ms Max
Output Loading range: 30 ΜΩ ~ 1000 ΜΩ
Output Control Signal (MHV-PWM): CPU is HV output when PWM is
Low
Cleaning Voltage (THV-)
The (+) Transfer Voltage is not outputted because the THV PWM is
controlled with high.
The (-) Transfer Voltage is outputted because the THV-Enable Signal
is controlled with low.
The output fluctuation range is big because there is no Feedback
control.
Developing Voltage (DEV)
2-28 Phaser 3300MFP Service Manual
Page 71
Theory of Operation
OPC -130±15.4%
MHV -1350±3%
DEV -430±3%
Supply -630±3%
THV +1300±3%
-1200±3%
s3300mfp-159
CN4
CN5
CN6
CN1
Switch
Front Cover Switch
Duplex Sensor
Regi Sensor
Paper Feed Sensor
Input Voltage: 24 V DC ± 15%
Output Voltage: -200 V ~ -600 V DC +20 V
Output Voltage Fluctuation range: PWM Control
Input contrast of the output stability degree: ± 5% or less Loading
contrast: ± 5% or less
Output Voltage Rising Time: 50 ms Max
Output Voltage Falling Time: 50 ms Max
Output Loading range: 10 ΜΩ ~ 1000 ΜΩ
Output Control Signal (BIAS-PWM): the CPU output is HV output
when PWM is low.
Supply
Output Voltage: -400 V ~ -800 V DC ± 50 V (ZENER using, DEV)
Input contrast of the output stability degree: under + 5% Loading
contrast: ± 5% or less
Output Voltage Rising Time: 50 ms Max
Output Voltage Falling Time: 50 ms Max
Output Loading range: 10 ΜΩ ~ 1000 ΜΩ
Output Control Signal (BIAS-PWM): the CPU is HV output when
PWM is low.
2) SMPS (Switching Mode Power Supply) It is the power source of entire system. It is assembled by an independent
module, so it is possible to use for common use. It is mounted at the side of the set.
It consists of the SMPS part, which supplies the DC power for driving the system, and the AC heater control part, which supplies the power to fuser. SMPS has two output channels. Which are +5 V and +24 V.
AC Input
Input Rated Voltage: AC 220 V ~ 240 V AC 110 V ~ 127 V
Input Voltage fluctuating range: AC 198 V ~ 264 V AC 99 V ~ 135 V
Phaser 3300MFP Service Manual 2-29
Page 72
Theory of Operation
Rated Frequency: 50/60 Hz
Frequency Fluctuating range: 47 ~ 63 Hz
Input Current: Under 4.0 Arms/2.0 Arms (But, the status when e-coil
is off or rated voltage is inputted/outputted)
Rated Output Power
NO ITEM CH1 CH2 Remark
1 CHANNEL NAME +5 V +24.0 V 2 CONNECTOR PIN CON 35 V PIN: 11, 13, 15 GND
PIN: 12, 14, 16
CON 324 V PIN: 3, 5, 7, 9 GND PIN: 4, 6, 8, 10
3 Rated Output +5 V ± 5% (4.75-5.25 V) +24 V ± 10%
(21.6-26.4 V) 4 Max. Output Current 3 A 4.4 A 5 Peak Loading Current 3.6 A 5.3 A 1 ms 6 RIPPLE NOISE Voltage 100 m Vp-p Under 500 m Vp-p 7 Maximum output 15 W 105.6 W 8 Peak output 18 W 127.2 W 1 ms 9 Protection for loading
shortage and overflowing
Shut down or Fuse Protection
Shut down or Output
Voltage Drop
current
Consumption Power
NO ITEM System
1 Stand-By Less than 150 W 2 PRINTING Less than 400 W 3 Sleep-Mode Less than 11 W
2-30 Phaser 3300MFP Service Manual
Page 73
Fuse 24V
Theory of Operation
Fuse 5V
Fuse 5V
Length of Power Cord: 1830 ± 50 mm
Power Switch: Use
Feature
Insulating Resistance: 100 ΜΩ or more (at DC 500V)
Withstanding Voltage: Must be no problem within 1 min.
s3300mfp-160
(at 1000V-LV model/1500 Vac-HV model,10 mA)
Leaking Current: under 3.5 mA
Running Current: under 40 A PEAK (AT 25 °C, COLD START)
under 60 A PEAK (In other conditions)
Rising Time: within 2 sec
Falling Time: over 20 ms
Surge: Bi-Wave 3 KV? Normal, 6 KV - Common
Environment Condition
Operating temperature range: 10°- 32°C
Storage/Shipping temperature range: –20°- 40 °C
Operating Humidity Condition: 20 - 80% RH max., 30 - 70% RH opti.
Storage/Shipping Humidity Condition: 10% - 90% RH
Operating atmospheric pressure range: 1 atm
EMI Requirement: CISPR, FCC, CE, MIC, C-Tick
Safety Requirement: IEC950 UL1950, CSA950, C-UL, NOM, TUV,
Semko, Nemko, iK, CB, CCC (CCIB), GOST, EPA, Power Save
Phaser 3300MFP Service Manual 2-31
Page 74
Theory of Operation
Fuser AC Power Control
AC power to the Fuser is controlled with a Triac, a semiconductor switch. The ON/OFF control is operated when the gate of the Triac is turned on/off by Phototriac (insulating part).
When the ‘HEATER ON’ signal is turned on at engine, the LED of PC501 (Photo Triac) flashes. From the flashing light, the Triac (light receiving part) takes the voltage, and the voltage is supplied to the gate of Triac and flows into the Triac. As a result, the AC current flows in the lamp to create heat.
When the signal is off, the PC501 is off, the voltage is cut off at the gate of Triac. The Triac is turned off, interrupting power to the lamp.
Triac (Q501) feature: 24 A-LV model/16 A-HV model, 600 V SWTCHING
Phototriac Coupler (PC501)
Turn On If Current: 15 mA ~ 50 mA (Design: 16 mA)
High Repetive Peak Off State Voltage: Min 600 V
2-32 Phaser 3300MFP Service Manual
Page 75

Engine F/W

Control Algorithm

Theory of Operation
Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid is controlled by controlling the general output port or the external output port. While paper moves, occurrence of Jam is judged as below.
ITEM Description
JAM 0 After picking up, paper cannot be entered due to paper is not fed.
After picking up, paper entered but it cannot reach to the feed sensor in
certain time due to slip, etc.
After picking up, if the feed sensor is not on, re-pick up. After re-picking
up, if the feed sensor is not on after certain time, it is JAM 0.
*It is a status that the leading edge of the paper doesn't pass the feed sensor.
Transfer
JAM 1 After the leading edge of the paper passes the feed sensor, the trailing
edge of the paper cannot pass the feed sensor after a certain time. (The feed sensor cannot be OFF)
After the leading edge of the paper passes the feed sensor, the paper
cannot reach the exit sensor after certain time. (The exit sensor cannot be
JAM 2 After the trailing edge of the paper passes the feed sensor, the paper
cannot pass the exit sensor after certain time.
Dup JAM 1
Dup JAM 0
After the trailing edge of the paper passes the exit sensor, the paper
cannot pass the Dup sensor after certain time.
After the trailing edge of the paper passes the Dup sensor, the paper
cannot pass the feed sensor after certain time.
The charging voltage, developing voltage, and transfer voltage are controlled by PWM (Pulse Width Modulation). Each output voltage is changeable due to the PWM duty. The transfer voltage produced when the paper passes the transfer roller is determined by environment recognition. The resistance value of the transfer roller changes due to the surrounding environment of the set. The voltage value, which also changes due to the environment, is changed through AD converter.
Phaser 3300MFP Service Manual 2-33
Page 76
Theory of Operation
Fusing
The temperature change of the heat roller’s surface varies with the resistance value through the thermistor. The resistance value determines how much voltage will be converted into heat to raise the temperature of the fuser. If the value measured by the thermistor is out of controlling range, one of the errors below may occur:
Error Temperature Control Concept
Open Heat Error 90 °C below for 45 sec at Warm up
Over Heat Error 230 °C over for 10 sec or 240 over for 5 sec
Low Heat Error Standby: 130 °C below for 10 sec
Printing: 35 °C below for 7 sec at consecutive 2 page printing.
Open Heat Error
This error occurs when a specified temperature is not reached during the warm up process. When this happens, the engine stops all functions and processes. The engine then informs the error status to the main system. An error message is then displayed on the LCD which informs the user.
Recovery is performed automatically. Maximum heat is supplied to the fuser and a second reading is taken. When the specified temperature is reached, the printer resumes operation as normal.
Low Heat Error
This error occurs when the temperature is lower than the specified temperature during stand-by, printing or warm-up mode. When this happens, the engine stops all functions and processes. The engine then reports the error status to the main system. An error message is then displayed on the LCD which informs the user.
Recovery is performed automatically. Maximum heat is supplied to the fuser and a second reading is taken. When the specified temperature is reached, the printer resumes operation as normal.
Over Heat Error
This error occurs whenever the printer temperature is higher than specified. When this happens, the engine stops all functions and processes. The engine then informs the error status to the main system. An error message is then displayed on the LCD or LED which informs the user.
Recovery is performed automatically. The heat supply is cut off to the fuser and a second reading is taken. When the temperature is a degree below the specified temperature, printer resumes operation as normal.
2-34 Phaser 3300MFP Service Manual
Page 77
LSU
Theory of Operation
The LSU receives image data from PVC or HPVC and makes a latent image on OPC surface. It uses the dual beam, LD1 and LD2. But the control method of each is the same.
Compared to the single beam, the dual beam has half of the LSU's frequency.
->The frequency of the dual beam = the frequency of the single beam /2. The errors related to LSU are as follows:
By LReady: When the printing is started, the engine drives the polygon motor of LSU. After the specified time is elapsed, if the motor is not in a ready status, the engine detects the error that the polygon motor is not in a ready status. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and the error message is displayed at LCD window to inform the error status of the user.
By Hsync: When the polygon motor is ready, the LSU sends out the signal called Hsync and used to synchronize with each image line. So, if the engine does not detect consecutively the signal for a fixed time, it defines the Hsync Error. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and then the error message is displayed at LCD window to inform the error status of the user.
LSU Error Recovery: If the LReady or Hsync error happens, the paper exits out beforehand. The engine mode is changed to recovery mode and the engine informs the main system of the engine mode. And the engine checks the LSU error. If the error doesn‘t happen, the printing job will be proceeding.
Phaser 3300MFP Service Manual 2-35
Page 78
Theory of Operation

S/W Descriptions

Overview

Architecture

The software of Phaser 3300MFP system is constructed with
1) Host software - the application software that operates in Windows and Web Environments.
2) Firmware - Embedded software that controls the printing job.
Printer
Driver
Host Software
Web-Based
Application
Stand-Alone
Application
Application
(Emulation)
Firmware
Kernel
s3300-161
Host Software is made up of
Graphic User Interface — offers the various editing functions to user in
Host
Driver — translates the received document to a Printing Command
language which printer can understand and transfers data to spooler,
Stand-alone Application — offers the various printing application, DMS
(Document Management System), RCP (Remote Control Panel), Printer Status Monitor, Network Management in Window system,
Web-based-Application — offers the same functions as Stand-alone
Application in Web environment.
Firmware is made up of
Application (Emulation) — translates data received from Host to a Printing
Command language (PCL, PS, etc.).
Kernel — controls and manages the whole procedure including control
flow and printing jobs before processing the data to the printer engine.
2-36 Phaser 3300MFP Service Manual
Page 79

Data and Control Flow

Theory of Operation
Host
Driver
• GDI & PCL 6 (PCL XL)
USB
Firmware
Engine
Kernel
Web-Based
• Document Management System
• Network Administration
• Status Monitor
• Remote Control Panel
Port Monitor
Network
Interface
Card
Stand Alone
• Document Management System
• Printer Settings Utility
• Network Administration
• Status Monitor
• Remote Control Panel
Application (Emulation)
• PCL
• PostScript
• Etc.
s3300-162
As shown in the block diagram, the Host Side is made up of:
Driver — a Windows software application that translates printed data to
one of the printer languages, and creates a spooler file.
Web-based Application — offers various printer additional functions:
management of printing jobs, printer administration, status monitor for monitoring printer status in real time on the Web, independent environment on OS.
Stand-alone Application — similar in functionality to Web-based
applications.
Port Monitor — manages the network communication between spooler
and Network Interface Card, or various additional applications and Network Interface Card, (this is, at first, make communication logical port, manage the data, transfer them from spooler to network port, and offer the result of printing).
The Firmware Side is made up of:
Network Interface Card — relays communications between Host and
kernel using various network protocols
Kernel — manages the flow control of emulation procedure, receiving
data from Host or Network card and printing with engine & rendering job
Emulation — interprets the various output data from selected emulation
Engine — prints rendered bit-map data to paper with size and type
required by Kernel.
And then, for Job Spooling function for Multi-User, Multi-Printing that occurs in Network printing and various additional printing functions, this Kernel use max. 10 Queuing systems in a memory.
Phaser 3300MFP Service Manual 2-37
Page 80
Theory of Operation
In Printing, the two procedures are
Using the USB Port
a. When the user starts to print the desired document to a PCL or PS
string, the Driver translates the all-graphic data and sends the data to the host spooler. The spooler then sends the data stream to the printer via the USB port.
b. The Kernel receives this data from Host, and then select emulation fit
to data and start selected one. After emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU).
c. Engine print the received data to required paper with the sequential
developing process.
Using the Network Interface Card
a. When the user starts to print the desired document to a PCL or PS
string, the Driver translates the all-graphic data and sends the data to the host spooler.
b. The Port monitor managing the network port receives data from
spooler, and sends a data stream to the Network Interface Card.
c. The network interface card receives the data and sends it to the
Kernel.
d. The Kernel receives this data from Host, then selects an emulation
that fits the data, and start the selected emulation. After the emulation job ends, the Kernel sends the output bit-map data to the Engine using Printer Video Controller (by clock type for LSU).
e. The Engine prints the received data to the selected paper with the
sequential developing process.
The additional printing function are realized in
(1) Web environment. (2) Window environment. In addition, the Kernel reports printing status and printer status with the Status
Monitor.
2-38 Phaser 3300MFP Service Manual
Page 81

Error Messages and Codes

In this chapter...
Introduction
Jam Error Codes
Error Messages
Chapter
3
Page 82
Error Messages and Codes
s3300mfp-067
Pressure Roller
CR
DR
SR
Transfer Roller
Feed Roller
Empty Sensor
Cover Open Sensor
OPC
LSU
Fuser
Toner Cartridge
Exit Sensor
Feed Sensor
MP Sensor
PTL

Introduction

Jam Error Codes

JAM 0

This chapter describes error messages that appear on the CWIS status window or the Control Panel display to indicate the machine’s status or errors. These error indications serve as the entry point into the troubleshooting process.
Troubleshooting of problems not directly indicated by or associated with an error message or error code is covered in “General Troubleshooting” on page 4-1. Print quality problems are covered in “Print-Quality Troubleshooting” on page 5-1.
Description
1. Paper does not leave the tray.
2. Jam-0 occurs if the paper feeds into the printer.
Check and Cause Solution
1. Check the Solenoid. 1. Replace the solenoid.
2. Check the surface of the roller-pickup for foreign matter.
3-2 Phaser 3300MFP Service Manual
2. Clean with soft cloth dampened with water.
Page 83
Check and Cause Solution
Error Messages and Codes

JAM 1

Description
3. If continuous clusters occur, check whether the assembly slot between shaft-
3. Replace the Housing-Pickup and/or
Shaft-Pickup. pickup and housing-pickup become open or is broken away.
4. If the paper feeds into the printer and Jam 0 occurs, check feed-sensor of the Control Board.
1. Paper is jammed in front of or inside the fuser.
2. Paper is stuck in the discharge roller and in the fuser just after passing
through the Actuator-Feed.
OPC
Fuser
LSU
CR
DR
SR
Toner Cartridge
PTL
Exit Sensor
Pressure Roller
Transfer Roller
Empty Sensor
Feed Sensor
Check and Cause Solution
1. If the paper is jammed in front of or
1. Replace the HVPS.
inside the fuser.
2. If the paper is stuck in the discharge roller and the fuser just after passing
2. Reassemble the Actuator-Feed and
Spring-Actuator if the return is bad. through the Actuator-Feed, Feed Actuator may be defective.
MP Sensor
Feed Roller
s3300mfp-068
Phaser 3300MFP Service Manual 3-3
Page 84
Error Messages and Codes
Pressure Roller
CR
DR
SR
Transfer Roller
Feed Roller
Empty Sensor
OPC
LSU
Fuser
Toner Cartridge
Exit Sensor
Feed Sensor
MP Sensor
s3300mfp-069
PTL

JAM 2

Description
1. Paper is jammed in front of or inside the fuser.
2. Paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
Check and Cause Solution
1. If the paper is completely fed out of the printer, but Jam 2 occurs: Exit sensor is defective.
After the paper is completely
discharged, actuator Exit should return to the original position to shut off the photo­sensor. Sometimes it takes longer than it should and does not return.
2. If the paper is rolled in the Fuser Roller:
This occurs when a Guide claw is
broken away or deformed.
It occurs when the Guide claw spring is
broken away or deformed.
It occurs when the Heat-Roller or
Pressure-Roller is seriously contaminated with toner.
1. Check if the exit sensor actuator is
defective.
Check if the actuator exit is deformed
(Check if the lever part is deformed in
shape).
Check whether burrs occur in the
assembly part of the actuator exit or not
and if the actuator is smoothly operated.
Check for foreign matter and if a wire is
caught in the actuator exit's operation.
2. If the paper is stuck in the fuser:
disassemble the fuser and remove the
jammed paper, and clean the surface of
the pressure roller with dry gauze.
3-4 Phaser 3300MFP Service Manual
Page 85

Duplex Jam 1

Description
Error Messages and Codes
Check and Cause Solution
3. Paper is accordion jammed in fuser. 3. Remove the jammed paper after
disassembling the fuser: Clean the
surface of the pressure roller with dry
cloth.
Remove the toner dust on the rib.
Check the assemblage and
performance of the exit assembly.
The 'Duplex Jam 1' message is displayed in the LCD window.
s3300mfp-070
Check and Cause Solution
1. Paper can not operate a duplex sensor. 1. Replace the HVPS or Control Board.
2. Paper can not reach a duplex sensor due to a paper jam in the duplex path.
2. A case that a paper jam occurs on
(A) after it is reversed: replace a 2nd exit
roller after checking its operation.
3. Duplex unit reaches end of life. 3. A case that a paper jam occurs on
(B) after it is reversed: replace a duplex
roller after checking its operation.
4. Replace Duplex unit.
Phaser 3300MFP Service Manual 3-5
Page 86
Error Messages and Codes
s3300mfp-071

Duplex Jam 0

Description
The 'Duplex Jam 0' message is displayed in the LCD window.
Check and Cause Solution
1. Paper cannot pass the Duplex sensor. 1. Replace a HVPS or Control Board.
2. Paper cannot reach the registration sensor after it has passed the duplex sensor.
3. Duplex unit reaches end of life. 3. Check operation of feed roller and
2. If leading edge of a paper is jammed
on (A), check operation of guide front. If
it is worn or defective, replace it.
registration roller. If they are worn or
defective replace them.
4. Replace Duplex unit.
3-6 Phaser 3300MFP Service Manual
Page 87

Error Messages

Messages appear in the CentreWare IS window or on the control panel display to indicate the machine’s status or errors. Refer to the tables below to understand the messages’ meaning and correct the problem if necessary.
Messages and their meanings are listed in alphabetical order.
Message Meaning Suggested solutions
Error Messages and Codes
Authentication Failed The ID or password you entered is
incorrect.
Cancel? 1: Yes 2: No
[COMM. Error] The machine has a communication
Connection Error Connection with the SMTP server failed. Check the server settings and the network cable. Connection Failed The protocol you have entered is not
Data Read Fail Check USB Memory
Data Write Fail Check USB Memory
Document Jam The loaded original has jammed in the ADF. Clear the jam. Door Open The front cover or rear cover is not
Duplex Jam 0 Check Inside
Your machine's memory has become full while trying to store an original into memory.
problem.
supported or server port is wrong. Time expired while reading data. Try again.
Storing to the USB memory failed. Check the available USB memory space.
securely latched. Paper has jammed during duplex printing. Clear the jam.
Enter the correct ID or password
To cancel the fax job, press the 1 button to accept Yes. If you want to send those pages that have been successfully stored, press the 2 button to accept No. You should send the remaining pages later, when memory is available.
Ask the sender to try again.
Check the protocol or server port.
Close the cover until it locks into place.
Duplex Jam 1 Open/Close Door
Enter Again You entered an unavailable item. Enter the correct item again. File Access Denied Login to the network server was
File Name Exist The file name you have entered already
File Name Over Limit The file names you can use are from
File Format Not Supported
Fuser Door Open The fuser door is not securely latched. Open the rear cover and close the fuser door until it
Phaser 3300MFP Service Manual 3-7
Paper has jammed during duplex printing. Clear the jam.
Change the server settings. successful. However, access to the file on the network server was denied.
Enter a different file name. exists.
Delete unnecessary files. doc001 to doc999. However, all file names are used already.
The selected file format is not supported. Use the correct file format.
locks into place. For the location of the fuser door.
Page 88
Error Messages and Codes
Message Meaning Suggested solutions
Group Not Available You have tried to select a group location
number where only a single location number can be used, such as when adding locations for a Multiple Send operation.
[Incompatible] The remote machine does not have the
requested feature, such as polling. This message also occurs if the remote machine does not have enough memory space to complete the operation you are attempting.
Install Toner A print cartridge is not installed or bad
contact between CRUM terminals and CRUM Board
Invalid Server Address The server address you have entered is
invalid.
Invalid Cartridge The print cartridge you have installed is not
compatible with your machine.
Line Busy The receiving fax machine did not answer
or the line is already engaged.
[Line Error] Your machine cannot connect with the
receiving fax machine or has lost contact because of a problem with the phone line.
Use a speed dial number or dial a number manually
using the number keypad.
Reconfirm the remote machine features.
Install a print cartridge.
Enter the correct server address.
Install a Xerox-genuine print cartridge, designed for
your machine.
Try again after a few minutes.
Try again. If the problem persists, wait an hour or so
for the line to clear and try again. Or, turn the ECM
mode on.
Invalid Toner The print cartridge you have installed is not
for your printer.
Low Heat Error Cycle Power
LSU Motor Error Cycle Power
LSU Hsync Error Cycle Power
Main Motor Locked There is a problem in the main motor. Open and then close the front cover. Mail Exceeds Server
Support Memory Dial Full You are trying to schedule a fax job when
Memory Full The memory is full. Delete unnecessary fax jobs and retransmit after
MP Tray Paper Empty There is no paper in the multi-purpose tray. Load paper in the multi-purpose tray. Network Error There is a problem with the network. Contact your network administrator. [No Answer] The receiving fax machine has not
There is a problem in the fuser unit. Unplug the power cord and plug it back in. If the
A problem has occurred in the LSU (Laser Scanning Unit).
A problem has occurred in the LSU (Laser Scanning Unit).
The mail size is larger than the supported size by SMTP server.
memory for storing fax jobs is full.
answered after several redial attempts.
Install a Xerox-genuine print cartridge, designed for
your printer.
problem persists, please call for service.
Unplug the power cord and plug it back inches. If the
problem persists, please call for service.
Unplug the power cord and plug it back inches. If the
problem persists, please call for service.
Divide your mail or reduce the resolution.
Wait until a scheduled job is completed.
more memory becomes available. Alternatively, split
the transmission into more than one operation.
Try again. Make sure that the receiving machine is
operational.
3-8 Phaser 3300MFP Service Manual
Page 89
Message Meaning Suggested solutions
Error Messages and Codes
Not Assigned The speed button or speed dial number
you tried to use has no number or e-mail address assigned to it.
[No Paper] Add Paper The paper in the tray has run out. Load paper in the tray. One Page is Too Large Single page data exceeds the configured
mail size.
Low Heat Error Cycle Power
LSU Motor Error Cycle Power
LSU Hsync Error Cycle Power
Main Motor Locked There is a problem in the main motor. Open and then close the front cover. Mail Exceeds Server
Support Memory Dial Full You are trying to schedule a fax job when
Memory Full The memory is full. Delete unnecessary fax jobs and retransmit after
There is a problem in the fuser unit. Unplug the power cord and plug it back in. If the
A problem has occurred in the LSU (Laser Scanning Unit).
A problem has occurred in the LSU (Laser Scanning Unit).
The mail size is larger than the supported size by SMTP server.
memory for storing fax jobs is full.
Enter the number or email address manually using
the number keypad or store the number or address.
Reduce the resolution and try again.
problem persists, please call for service.
Unplug the power cord and plug it back inches. If the
problem persists, please call for service.
Unplug the power cord and plug it back inches. If the
problem persists, please call for service.
Divide your mail or reduce the resolution.
Wait until a scheduled job is completed.
more memory becomes available. Alternatively, split
the transmission into more than one operation.
MP Tray Paper Empty There is no paper in the multi-purpose tray. Load paper in the multi-purpose tray. Network Error There is a problem with the network. Contact your network administrator. [No Answer] The receiving fax machine has not
answered after several redial attempts.
Not Assigned The speed button or speed dial number
you tried to use has no number or email address assigned to it.
[No Paper] Add Paper The paper in the tray has run out. Load paper in the tray. One Page is Too Large Single page data exceeds the configured
mail size.
Open Heat Error Cycle Power
Operation Not Assigned You are in the Add Page/Cancel Job
Over Heat Error Cycle Power
Paper Jam 0 Open/Close Door
Paper Jam 1 Open/Close Door
There is a problem in the fuser unit. Unplug the power cord and plug it back in. If the
operation, but there are no jobs stored. There is a problem in the fuser unit. Unplug the power cord and plug it back in. If the
Paper has jammed in the feeding area of the tray.
Paper has jammed in the fuser area. Clear the jam.
Try again. Make sure that the receiving machine is
operational.
Enter the number or email address manually using
the number keypad or store the number or address.
Reduce the resolution and try again.
problem persists, please call for service.
Check the display to see if there are any scheduled
jobs.
problem persists, please call for service.
Clear the jam.
Paper Jam 2 Check Inside
Phaser 3300MFP Service Manual 3-9
Paper has jammed in the paper exit area. Clear the jam.
Page 90
Error Messages and Codes
Message Meaning Suggested solutions
Power Failure Power has turned off then on and the
machine's memory has not been back up.
Replace Toner The print cartridge installed is not a
genuine cartridge.
Retry Redial? The machine is ready to redial the most
recently dialed number.
Scanner locked The scanner module is locked Unlock the scanner and press
Self Diagnostic LSU The LSU (Laser Scanning Unit) in your
printer is checking some problems detected.
Self Diagnostic Temperature
Send Error (AUTH) There is a problem in SMTP authentication. Configure the authentication setting. Send Error (DNS) There is a problem in DNS. Configure the DNS setting. Send Error (P0P3) There is a problem in POP3. Configure the POP3 setting. Send Error (SMTP) There is a problem in SMTP. Change to the available server. Send Error (Wrong
Config)
The engine in your machine is checking some problems detected.
There is a problem on the network interface card.
The job which you were trying to do before the power
failure must be completely re-done.
Replace the print cartridge with a new one.
You can press OK to immediately redial, or Stop/Clear
to cancel the redial operation.
Stop/Clear.
Please wait a few minutes.
Please wait a few minutes.
Configure your network interface card correctly.
[Stop Pressed] Stop/Clear has been pressed during a fax
transmission.
Toner Empty The print cartridge has run out of toner.
The machine stops printing.
Toner Low The print cartridge is almost empty. Take out the print cartridge and thoroughly shake it.
Tray 1 Paper Empty
Tray 2 Paper Empty
Nongenuine Toner A STOP
Nongenuine Toner Replace Toner 1
There is no paper in the tray 1. Load paper in the tray 1.
There is no paper in the optional tray 2. Load paper in the optional tray 2.
The print cartridge installed is not a genuine cartridge.
The print cartridge installed is not a genuine cartridge.
Try again.
Replace the print cartridge with a new one.
By doing this, you can temporarily re-establish
printing operations.
You can select Stop or Continue. It you do not select
any, the printer will work as stop is selected. If you
select stop, you cannot print until the genuine
cartridge is installed. However, you can still print any
kind of reports. It you select continue, you can keep
printing but the quality cannot be guaranteed and the
produce support is no longer provided. If you want to
change the selection, turn the printer off and on to
have this message appear again, and then re-select
stop or continue.
This message appears when you selected stop at the
Non Genuine Toner prompt. Install the genuine print
cartridge.
3-10 Phaser 3300MFP Service Manual
Page 91
Message Meaning Suggested solutions
Error Messages and Codes
Nongenuine Toner Replace Toner
Toner Exhausted A STOP The life span of the print cartridge is
Toner Exhausted Replace Toner 1
Toner Exhausted Replace Ton er
The print cartridge installed is not a genuine cartridge.
reached.
The life span of the print cartridge is reached.
The life span of the print cartridge is reached.
This message appears when you selected stop at the
Non Genuine Toner prompt. Install the genuine print
cartridge.
You can select either stop or continue. It you do not
select any, the printer will as stop is selected. If you
select stop, you cannot print until the genuine
cartridge is installed. If you select continue, you can
keep printing but the quality cannot be guaranteed,
and the product support is no longer provided. If you
want to change the selection, turn the printer off and
on to have this message appear again, and then re-
select stop or continue.
This message appears when you selected stop at the
Toner Exhausted prompt. Install the genuine print
cartridge.
This message appears when you selected continue at
the Toner Exhausted prompt. Install the genuine print
cartridge.
Phaser 3300MFP Service Manual 3-11
Page 92
Error Messages and Codes
3-12 Phaser 3300MFP Service Manual
Page 93

General Troubleshooting

In this chapter...
Procedure for Checking the Symptoms
Tech Mode
Paper Feeding Problems
Printing Problems (Malfunction)
Fax & Phone Problems
Copy Problems
Scanning Problems
Print Cartridge Service
Network Problems Troubleshooting
Abnormal Image Printing and Defective Roller
Chapter
4
Page 94
General Troubleshooting
Power On
Indicate
Error Message
Ready or
Power save?
Test Print
Printing
Quality is
Normal?
Refer to "Solution
of Image Problem"
Refer to
Error Message
<Chapter 5>
END
- No Power
- Power Module error
- Main PBA error
- LCD Panel error
Control Panel
ON?
No
No
No
No
Yes
Yes
Yes
Yes
s3300mfp-066

Procedure for Checking the Symptoms

Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
4-2 Phaser 3300MFP Service Manual
Page 95

Tech Mode

Caution
Menu
Menu
Menu
Menu

How to Enter Tech Mode

Setting-up System in Tech Mode

General Troubleshooting
In service (tech) mode, the technician can check the machine and perform various test to isolate the cause of a malfunction.
While in Tech mode, the machine still performs all normal operations.
To enter the Tech mode
To enter the Tech mode, press in sequence. The LCD briefly displays ‘TECH’, and the machine has entered service (tech) mode.

Data Setup

SEND LEVEL
Send Level DTMF Level Pause Time Dial Mode Modem Speed Error Rate Clear All Mem Clear Counts
Switch Test Modem Test Dram Test Rom Test Pattern Test Shading Test
All Report Protocol Configuration Error Info Usage Page Component Check Service Support Supplies Info
You can set the level of the transmission signal. Typically, the Tx level should be under -12 dBm.
The Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.
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General Troubleshooting
Note
DIAL MODE
This function can choose dial method. *Default: Dial (Dial/Pulse)
MODEM SPEED
You can set the maximum modem speed. Communication is done with modem speed automatically set at lower speed
when communicating with a slower speed modem since communication is done on the standard of the side where modem speed is low for transmission/ reception. It is best set 33.6 Kbps as default setting.
ERROR RATE
When the error rate is about exceed the set value, the Baud rate automatically adjusts to 2400 bps.
This ensures that the error rate remains below the set value. You can select the rate between 5% and 10%.
CLEAR ALL MEMORY
The function resets the system to factory default settings. This function is used to reset the system to the initial value when the product
is functioning abnormally. All the values are returned to the default values, and all the information, which was set by the user, will be erased.
Method
1. Select the [MEMORY CLEAR] at the TECH MODE.
2. Push the ENTER button.
3. Select you country. (There are four country groups. Refer to the table
below.)
4. Push the ENTER button then it will clear all memory.
Always perform a memory clear after replacing the Control Board.
Otherwise, the system may not operate properly.
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General Troubleshooting
Country Group USA/Canada UK Russia South Africa
Country
USA/Canada Mexico Brazil
UK Germany France Italy Spain Austria Netherlands Belgium Portugal Sweden Norway Denmark Finland Switzerland Greece Ireland Turkey
Russia India Oman Poland Bangladesh Kuwait Morocco Algeria Pakistan UAE Bahrain Sri Lanka Saudi Arabia Chile Peru Argentina Hungary Romania Bulgaria Czech
South Africa

Machine Test

Switch Test
Modem Test
DRAM Test
ROM Test
Use this feature to test all keys on the operation control panel. The result is displayed on the LCD window each time you press a key.
Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem. If no transmission signal sound is heard, it means the modem part of the Control Board malfunctioned.
Use this feature to test the machine's DRAM. The result appears in the LCD display. If all memory is working normally, the LCD shows << OK >>
Use this feature to test the machine'S ROM. The result and the software version appear in the LCD display.
FLASH VER: 1.00 V
ENGINE VER: 1.00 V
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General Troubleshooting
Pattern Test
Using this test pattern, you can check if the printer mechanism is functioning properly. It is needed in the production progress. Service person doesn't need to use it.
Shading Test
The function is to get the optimum scan quality by the specific character of the CCD (Charge Coupled Device). If the copy image quality is poor, perform this function to check the condition CCD unit.
When the scan unit becomes dirty, it can alter the shading value. If your copy has black lines or is blurred, adjust the shading setting.
Method
1. Enter Tech mode.
2. Scroll to Machine Test and press Enter.
3. Scroll to Shading Test and press Enter.
4. Shading & Print appears on the bottom line; press Enter.
5. Print? appears in the top line, and Ye s in the bottom line. Press Enter to
start the test. If you select No, the machine returns to Shading & Print.
6. The machine adjusts the shading value, then prints the result.
s3300mfp-166
4-6 Phaser 3300MFP Service Manual
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Report

s3300mfp-167
General Troubleshooting
Protocol List
This list shows the sequence of the CCITT group 3 T.30 protocol during the most recent sending or receiving operation. Use this list to check for send and receive errors. If a communication error occurs while the machine is in TECH mode, the protocol list will print automatically.
Other Item
This list provides a list of the user system data settings and tech mode settings.
Component Check
Phaser 3300MFP Service Manual 4-7
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General Troubleshooting

Paper Feeding Problems

Wrong Print Position

Printing begins when the paper is in the wrong position.
Check and Cause Solution
A defective feed sensor actuator can cause incorrect timing.

Multi-Feeding

Multiple sheets of paper are fed at once.
Check and Cause Solution
1. Solenoid malfunction (the solenoid does not work properly).
2. Friction-pad is contaminated with foreign matter. (oil.)
3. The face of paper is smudged. 3. Use the smooth paper.

Paper rolled in the fuser

Paper rolled in the fuser 100.5 mm
Check and Cause Solution
Replace the defective actuator.
1. Replace the solenoid if necessary.
2. Clean the friction-pad with soft cloth dampened with water.
1. Contamination of the pressure roller or heat roller. (Background, Hot off set).
2. Check the claw of the fuser whether it is deformed.
4-8 Phaser 3300MFP Service Manual
1. After disassembling the fuser, clean contamination between the heat roller and the thermistor and remove the contamination of the pressure roller.
2. If there is heavy background, repair it by the background troubleshooting method.
3. Clean the surface of the heat roller with IPA or water.
4. Check the warp or separation of the print claw and the holder plate claw, and then manage it.
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