Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from
50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup
power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery
chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute
electrical power.
Trademarks
Sine Wave Plus Long AC Conduit Box is a trademark of Xantrex International. Xantrex is a registered trademark of
Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used
herein for identification purposes only.
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
June 2004 Revision A
Part Number
973-0031-01-01 Rev A
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax:1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email:customerservice@xantrex.com
Web:www.xantrex.com
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for
installing, operating, maintaining, and troubleshooting the Sine Wave Plus Long
AC Conduit Box.
Scope
The Guide provides safety guidelines, and procedures for installing and operating
the Sine Wave Plus Long AC Conduit Box.
Audience
The Guide is intended for a skilled electrician or technician who needs to install
and operate the Sine Wave Plus Long AC Conduit Box. Installers should be
certified and familiar with all local and national codes regarding electrical
installations of this nature.
Organization
This Guide is organized into three chapters.
Chapter 1, “Introduction” provides a basic introduction to the design and purpose
of the Sine Wave Plus Long AC Conduit Box (ACCB-L).
Chapter 2, “Installation” provides installation and wiring instructions for the Sine
Wave Plus Long AC Conduit Box.
Chapter 3, “Operation” describes the different modes and operation of the AC
Bypass Switch(es) on the ACCB-L-L1, or for the second AC Bypass Switch
(ACCB-L-L2) if installed.
Warranty and product information is provided at the end of the guide.
Product Naming Conventions
ACCB-L refers to the Long AC Conduit Box without AC Bypass Switch.
ACCB-L-L1 refers to the Long AC Conduit Box with AC Bypass Switch.
ACCB-L-L2 refers to the ACCB-L-L1 with the field-installed ACCB-L2-PCK
(AC Bypass Switch assembly, with wiring, and an AC Bus Bar for Hot L2
connections) and is usually configured for dual operation.
Long AC Conduit Box refers to all products and is used in situations where all
three products are treated the same.
973-0031-01-01 Rev Aiii
About This Guide
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other
equipment.
Important:
serious as a caution or warning.
These notes describe things which are important for you to know, but not as
Abbreviations and Acronyms
ACAlternating Current
ACCB-LAC Conduit Box Long (with ground bar only)
ACCB-L-L1AC Conduit Box Long (adds internal components for wiring)
ACCB-L-L2AC Conduit Box Long (built on ACCB-L-L1 for dual configuration)
ACCB-L2-PCKAC Bypass Switch Assembly only (includes wiring)
ALMAuxiliary Load Module
AHJAuthority Having Jurisdiction
ASCAuthorized Service Center
AWGAmerican Wire Gauge
CECCanadian Electrical Code
CSACanadian Standards Association
DCDirect Current
EPOEmergency Power Off
GSMGenerator Start Module
ICAInverter Communications Adapter
ICMInverter Control Module
ISC-SInverter Stacking Control – Series
NECNational Electrical Code
RMAReturn Material Authorization
ULUnderwriters Laboratory
Related Information
You can find more information about Xantrex Technology Inc. as well as its
products and services at www.xantrex.com.
iv973-0031-01-01 Rev A
Important Safety Instructions
WARNING
This chapter contains important safety and operating instructions for the Sine Wave Plus
Long AC Conduit Box (ACCB-L and ACCB-L-L1) and the ACCB-L-L2 (ACCB-L2-PCK
add-on package). Read and keep this Sine Wave Plus AC Conduit Box Long Owner’s
Guide for future reference.
1. Before installing the Long AC Conduit Box, read all instructions and
cautionary markings on the Long AC Conduit Box and all appropriate
sections of this guide.
2. Do not expose the Long AC Conduit Box to rain, snow, or spray.
3. To reduce risk of fire hazard, do not cover or obstruct the ventilation
openings.
4. Do not install the Long AC Conduit Box in a zero-clearance compartment.
Overheating may result. Minimum clearance for ventilation around the unit
must be twelve inches above and around the sides of the unit. See “Ventilation
Requirements” on page 2–5 for additional information.
5. Do not store anything flammable near the unit. Relocate anything flammable
to another location.
6. Xantrex offers CSA “approved” parts for installation into this product. Parts
purchased elsewhere are subject to approval by the local electrical authority.
See Figure 2-11 on page 2–16 for details.
7. The Long AC Conduit Box is designed to be permanently connected to your
Sine Wave Plus inverter. Xantrex recommends that all wiring be done by a
certified technician or electrician to ensure adherence to the local and national
electrical codes applicable in your application.
8. To avoid a risk of fire and electric shock, make sure that existing wiring is in
good condition and that wire is not undersized. Do not operate the Long AC
Conduit Box, or inverter, with damaged or substandard wiring.
9. To reduce the risk of electrical shock, disconnect all power to the Long AC
Conduit Box and the Sine Wave Plus Inverter/Charger before attempting any
maintenance or cleaning or working on the Long AC Conduit Box.
Safety
10. The Long AC Conduit Box is provided with an equipment-grounding bar
which must be connected to the inverter/system equipment ground.
973-0031-01-01 Rev Av
Safety
Explosive gas precautions
1. Working in the vicinity of lead-acid batteries is dangerous. Batteries generate
explosive gases during normal operation. Therefore, you must read this guide
and follow the instructions exactly before installing the Long AC Conduit
Box.
2. To reduce the risk of battery explosion, follow these instructions and those
published by the battery manufacturer and the manufacturer of the equipment
in which the battery is installed.
Chapter 1, “Introduction” provides a basic introduction to the
design and purpose of the Sine Wave Plus Long AC Conduit
Box (ACCB-L).
The following topics are covered in this chapter.
For this topic:See:
“Introduction”page 1–2
“Specifications”page 1–4
“AC Bypass Switch Assembly”page 1–6
Introduction
Introduction
The Sine Wave Plus Long AC Conduit Box (ACCB-L and ACCB-L-L1) connects
to the AC side of a Sine Wave Plus inverter and accepts AC conduit runs. It is
designed to protect the wiring connections to the inverter and provides room for
up to nine additional AC disconnect breakers (Square D, Type QOU, DIN rail
mounted) to protect user-specified loads.
There are three models of ACCB-L:
•the ACCB-L Basic,
•the ACCB-L-L1, and
•the ACCB-L-L2.
The ACCB-L contains a ground bar only and provides no wiring.
The ACCB-L-L1 includes a ground wire attached to the ground bar, an AC bypass
switch (for a single AC input source) and input/output wiring attached to the AC
Input/output Terminals, a Neutral bar with neutral wire installed, and an isolated
H
OT bar.
The ACCB-L-L2 configuration is created by field-intalling an ACCB-L2-PCK
into an ACCB-L-L1. The ACCB-L2-PCK consists of another field-installable AC
Bypass Switch with wiring and an isolated AC Bus Bar.
Knockout panels for
additional Bypass
Switch Assembly
for additional circuit
breakers
This guide provides instructions for connecting the Long AC Conduit Box to the
inverter and other system components (i.e., utility panel, AC distribution panel,
grounding, and generator). It also provides instructions for installing additional
Square D™, Type QOU, DIN rail-mounted circuit breakers.
ACCB-L includes:
A
❐ Front Cover
B
❐Blockoff Plates
❐ Ground Bar
B
A
Blockoff
Plates
B
CoverBase
C
D
C
D
❐Din Rail
Figure 1-1
1–2973-0031-01-01 Rev A
The Sine Wave Plus ACCB-L Basic
Introduction
ACCB-L-L1
G
J
I
F
K
E
H
ACCB-L-L2
L
N
M
K
ACCB-L-L1 includes the
components of the ACCB-L and
adds the following:
E
❐One AC Bypass Switch Assembly
F
❐AC Bus Bar (Neutral)
G
❐AC Bus Bar (HOT L1)
H
❐AC Input/output Terminal Block
I
❐One length white NEUTRAL wire
J
❐One length green GROUND wire
Figure 1-2
(including wiring)
The Sine Wave Plus Long AC Conduit Box (ACCB-L-L1, and ACCB-L-L2)
ACCB-L-L2 is created by installing
the ACCB-L2-PCK to the ACCB-L-L1.
ACCB-L2-PCK consists of the
following:
❐ Second AC Bypass Switch Assembly
K
Only (including wiring)
L
❐AC Bus Bar (HOT L2)
M
❐One length white NEUTRAL wire
N
❐ One length green GROUND wire
*This package is field-installed. The illustration above
shows where it would be located when installed in the
ACCB-L-L1.
973-0031-01-01 Rev A1–3
Introduction
Specifications
The following table contains the specifications for the ACCB-L, the ACCB-L-L1,
and the ACCB-L-L2. The ACCB-L-L2 is not available pre-built from the factory,
but is created by field-installing an ACCB-L2-PCK into a ACCB-L-L1 model.
Table 1-1
Operational and Environmental Specifications for the ACCB-L, ACCB-L-L1, and ACCB-L-L2
ACCB-LACCB-L-L1ACCB-L-L2
Dimensions33" (H) x 11" (W) x 8 3/4" (D)
(84 cm x 28 cm x 23 cm)
33" (H) x 11" (W) x 8 3/4" (D)
(84 cm x 28 cm x 23 cm)
This configuration is created
by field-installing an ACCBL2-PCK into an ACCB-LL1.
• AC Bypass Breaker (Din
Rail-mountable) (w/H
and H
OT Out wiring)
• AC Bus Bar (H
OT In
OT L2)
AC Bypass Switch
BypassNone60 Amp (SPST)60 Amp (SPST)
Inverter
None60 Amp (DPST)60 Amp (DPST)
Input/Output
Rated Temperature 0 to 25 °C
(32 to 77 °F)
Storage
Temperature
-55 to +100 °C
(-67 to 212 °F)
EnclosureIndoor rated, White,
Powdercoat Finish
0 to 25 °C
(32 to 77 °F)
-55 to +100 °C
(-67 to 212 °F)
Indoor rated, White,
Powdercoat Finish
0 to 25 °C
(32 to 77 °F)
-55 to +100 °C
(-67 to 212 °F)
Indoor rated, White,
Powdercoat Finish
1–4973-0031-01-01 Rev A
Specifications
Table 1-1
Ratings120/240 Vac/60 hz., split-
RegulatoryCertified by CSA to UL 1741-
Operational and Environmental Specifications for the ACCB-L, ACCB-L-L1, and ACCB-L-L2
ACCB-LACCB-L-L1ACCB-L-L2
phase, 60 Amp pass-thru
2001 (First Edition) and
CSA C22.2 No. 107.1-01
120/240 Vac/60 hz., splitphase, 60 Amp pass-thru
Certified by CSA to UL 17412001 (First Edition) and
CSA C22.2 No. 107.1-01
120/240 Vac/60 hz., splitphase, 60 Amp pass-thru
Certified by CSA to UL
1741-2001 (First Edition)
and CSA C22.2 No. 107.1-
a
01
a.The ACCB-L-L2 is not available pre-built from the factory, but is created by field-installing an ACCB-L2-PCK into a ACCB-L-L1
model.
Mounting Hole Size =
.265 x 1" (Obround)
Figure 1-3
Slot Size = .188"
(fits up to #8 screw)
ACCB-L Base
Outside
Inverter Side
Slot Size = .188"
(fits up to #8 screw)
Mounting Hole Size =
.265 x 1" (Obround)
ACCB-L Dimensions (not to scale)
973-0031-01-01 Rev A1–5
Introduction
AC Bypass Switch Assembly
The AC bypass switch assembly in the ACCB-L-L1 is designed for 120 Vac
applications and comes with two 60-amp circuit breakers (one SPST and one
DPST). The breaker pair is equipped with a lockout rocker that allows only one
breaker to be ON at any given time.
The AC bypass switch allows the generator or grid to provide power to the
inverter loads in the event that the inverter is disabled for battery maintenance or
removed for service.
Factory-installed
AC Bypass Breaker
Figure 1-4
Bypass Switch Assembly in the ACCB-L-L1
A second AC bypass switch assembly (ACCB-L2-PCK) is available for dualinverter installations (ACCB-L-L2 configuration). This field-installed, add-on
package includes pre-cut wires for wiring a second inverter in the lower position
and provides an additional Isolated Hot Bar for optional installation.
CAUTION: Equipment Damage
Although it is possible to use the second AC Bypass Switch for a second AC input
(i.e., generator and grid) to the same inverter, using the AC Bypass Switch for this
purpose is not recommended. Switching ON both Bypass switches can cause the two AC
sources to short each other out.
For more information see Chapter 3, “Operation” in this guide.
WARNING: Electrical Hazard
If the inverter is removed from service while the bypass is used, live circuits inside the
Long AC Conduit Box will not be guarded from accidental contact. Be sure to install the
Blockoff Plates to prevent accidental electrocution if the inverter is removed from the
system.
1–6973-0031-01-01 Rev A
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